Dodge 2008 Ram Chassis Cab 3500 manuale d’uso

T ABLE OF CONTENTS SECTION P AGE 1 INTRODUCTION .............................................................3 2 THINGS TO KNOW BEFORE ST AR TING YOUR VEHICLE ............................... 9 3 UNDERST ANDING THE FEA TURES OF YOUR VEHICLE ............................... 7 7 4 UNDERST ANDING YOUR INSTRUMENT P ANEL ..................................[...]

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INTRODUCTION CONTENTS m Introduction ........................... 4 m A Message From DaimlerChrysler Corporation – Diesel Engines Only ...................... 4 m How T o Use This Manual .................. 5 m W arnings And Cautions ................... 7 m V an Conversions/Campers ................. 7 m V ehicle Identification Number ...............[...]

INTRODUCTION This manual has been prepar ed with the assistance of service and engineering specialists to acquaint you with the operation and maintenance of your new vehicle. It is supplemented by a W arranty Information Booklet and various customer oriented documents. Y ou are urged to read these publications car efully . Following the instruc- ti[...]

follow and careful adher ence to them will ensure that you take full advantage of the features of this engine. Thank you for choosing the Dodge Ram truck with Cummins T urbo Diesel power . HOW TO USE THIS MANUAL Consult the table of contents to determine which section contains the information you desire. The detailed index, at the rear of this manu[...]

6 INTRODUCTION[...]

W ARNINGS AND CAUTIONS This manual contains W ARNINGS against operating procedur es which could result in an accident or bodily injury . It also contains CAUTIONS against procedures which could result in damage to your vehicle. If you do not read this entir e manual you may miss important information. Observe all W arnings and Cautions. V AN CONVER[...]

VEHICLE IDENTIFICA TION NUMBER The vehicle identification number (VIN) is found on the left front corner of the instr ument panel, visible through the windshield. This number also appears on the Auto- mobile Information Disclosure Label af fixed to a window on your vehicle, the vehicle registration and title. NOTE: It is illegal to remove the VIN. [...]

THINGS T O KNOW BEFORE ST ARTING YOUR VEHICLE CONTENTS m A W ord About Y our Keys .................. 1 2 ▫ Ignition Key Removal ................... 1 2 ▫ Locking Doors W ith The Key .............. 1 4 m Sentry Key ............................ 1 5 ▫ Replacement Keys ...................... 1 6 ▫ Customer Key Programming .............. 1 7 ▫[...]

m Remote Keyless Entry — If Equipped ......... 2 1 ▫ T o Unlock The Doors ................... 2 1 ▫ T o Lock The Doors ..................... 2 2 ▫ Using The Panic Alarm .................. 2 4 ▫ General Information .................... 2 4 ▫ T ransmitter Battery Service ............... 2 5 m Remote Starting System — If Equipped .......[...]

▫ Driver And Right Front Passenger Supplemental Restraint System (SRS)—Airbag ............ 4 7 ▫ Event Data Recorder (EDR) ............... 5 7 ▫ Child Restraint ........................ 5 9 m New Engine Break-In ..................... 7 1 ▫ 5.7L Gas Engine ....................... 7 1 ▫ 6.7L Diesel Engine ...................... 7 2 m Safe[...]

A WORD ABOUT YOUR KEYS The dealer that sold you your new vehicle has the key code numbers for your vehicle locks. These numbers can be used to order duplicate keys fr om your dealer . Ask your dealer for these numbers and keep them in a safe place. Ignition Key Removal Automatic T ransmission — If Equipped Place the shift lever in P ARK. T urn th[...]

NOTE: If you try to remove the key befor e you place the lever in P ARK, the key may become trapped temporarily in the ignition cylinder . If this occurs, rotate the key to the right slightly , then remove the key as described. If a malfunction occurs, the system will trap the key in the ignition cylinder to warn you that this safety feature is ino[...]

CAUTION! An unlocked car is an invitation to thieves. Always remove key from the ignition and lock all doors when leaving the vehicle unattended. Manual T ransmission — If Equipped When the steering wheel is in the LOCK position, the steering and ignition systems are locked to pr ovide antitheft protection for your vehicle. It may be dif ficult t[...]

SENTR Y KEY The Sentry Key Immobilizer System prevents unautho- rized vehicle operation by disabling the engine. The system does not need to be armed or activated. Operation is automatic, regar dless of whether the vehicle is locked or unlocked. The system uses ignition keys, which have an embedded electronic chip (transponder), to pr event unautho[...]

• Exxon/Mobil Speed Pass,™ additional Sentry Keys, or any other transponder-equipped components on the same key chain will not cause a key-related (transpon- der) fault unless the additional part is physically held against the ignition key being used when starting the vehicle. Cell phones, pagers, or other RF electronics will not cause interfer[...]

Customer Key Programming If you have two valid sentry keys, you can program new sentry keys to the system by performing the following procedur e: 1. Cut the additional Sentry Key T ransponder blank(s) to match the ignition switch lock cylinder key code. 2. Insert the first valid key into the ignition switch. T urn the ignition switch to the “ON?[...]

General Information The Sentry Key system complies with FCC rules part 15 and with RSS-210 of Industry Canada. Operation is subject to the following conditions: • This device may not cause harmful interference. • This device must accept any interference that may be received, including interfer ence that may cause undes- ired operation. STEERING[...]

Automatic T ransmission Ignition Interlock System This system prevents the key fr om being removed unless the shift lever is in P ARK. It also prevents shifting out of P ARK unless the key is in the ON positions, and the brake pedal is depressed. SECURITY ALARM SYSTEM — IF EQUIPPED This system monitors the vehicle doors and ignition for unauthori[...]

NOTE: If the SECURITY light stays on continuously during vehicle operation, have the system checked by your dealer . T o Disarm the System: Use the Keyless Entry transmitter to unlock the door . If something has triggered the system in your absence, the horn will sound three times when you unlock the doors and the security lamp will flash for 30 se[...]

REMOTE KEYLESS ENTR Y — IF EQUIPPED This system allows you to lock or unlock the doors from distances up to about 23 feet (7 meters) using a hand held radio transmitter . The transmitter need not be pointed at the vehicle to activate the system. T o unlock the doors: Press and r elease the UNLOCK button on the key fob once to unlock only the driv[...]

1. Perform this operation while standing outside the vehicle. 2. Press and hold the LOCK button on your key . 3. Continue to hold the LOCK button at least 4 seconds, but no longer than 10 seconds, then press and hold the UNLOCK button while still holding the LOCK button. 4. Release both buttons at the same time. 5. This will enable you to unlock al[...]

3. Continue to hold the LOCK button, wait at least 4 seconds, but no longer than 10 seconds, then press and hold the P ANIC button. Release both buttons at the same time. 4. T o reactivate this feature, r epeat the above steps. V ehicles will be shipped from the assembly plants with the park lamp flash feature activated. If desir ed, this feature c[...]

Using the Panic Alarm T o activate the Panic mode while the ignition is OFF press and release the P ANIC button on the transmitter once. When the Panic mode is activated, the interior lights will illuminate, the headlamps and parking lights will flash, and the horn will sound. T o cancel the Panic mode press and r elease the P ANIC button on the tr[...]

T ransmitter Battery Service NOTE: Perchlorate Material – special handling may apply , see www .dtsc.ca.gov/hazardouswaste/per chlorate. The recommended r eplacement battery is CR2032 bat- tery . NOTE: Do not touch the battery terminals that are on the back housing or the printed circuit boar d. 1. W ith the transmitter buttons facing down, remov[...]

REMOTE ST ARTING SYSTEM — IF EQUIPPED Y our vehicle may be equipped with a remote starting system, which will allow the vehicle to be started from distances up to approximately 300 feet away fr om the vehicle using the remote keyless entry key fob which is part of your ignition key . In order to r emote start your vehicle, the hood, and all the d[...]

T o enter the vehicle while the engine is running during a remote start, you must first unlock the vehicle using the UNLOCK button on the key fob. After the vehicle is unlocked, you have 15 minutes to enter the vehicle, insert the key in the Ignition and move it to the RUN position, otherwise the engine will cancel remote start and auto- matically [...]

W ARNING! • For personal security and safety in the event of an accident, lock the vehicle doors when you drive as well as when you park and leave the vehicle. • Never leave children alone in a vehicle. Leaving children in a vehicle unattended is dangerous for a number of reasons. A child or others could be seriously or fatally injured. Don’t[...]

Automatic Door Locks – If Equipped If this feature is enabled, your door locks will lock automatically when the vehicle’s speed exceeds 15 mph. Automatic Door Lock Programming This feature is enabled when your vehicle is shipped from the assembly plant and can be disabled by using the following procedur e: • For vehicles equipped with the Ele[...]

Auto Unlock On Exit — If Equipped This feature unlocks all of the doors of the vehicle when any door is opened. This will occur only after the vehicle has been shifted into the Park position after the vehicle has been driven (shifted out of Park and all doors closed). This feature will not operate if ther e is any manual operation of the power do[...]

Child Protection Door Lock T o provide a safer envir onment for children riding in the rear seat, the r ear doors of your vehicle have the child- protection door lock system. T o use the system, open each rear door , slide the lever UP to engage the locks and DOWN to disengage the child- protection locks. When the system on a door is engaged, that [...]

W ARNING! A void trapping anyone in a vehicle in a collision. Remember that the rear doors can only be opened from the outside when the child protection locks are engaged. NOTE: After setting the child protection door lock system, always test the door from the inside to make certain it is in the desired position. NOTE: For emergency exit with the s[...]

and on the rear doors of Quad Cab and Mega Cab models. The windows will operate only when the igni- tion switch is turned to the ON or ACC (Accessory) position. W ARNING! Never leave children alone in a vehicle. Leaving children in a vehicle unattended is dangerous for a number of reasons. A child or others could be seri- ously or fatally injured. [...]

Power Sliding Rear Window – If Equipped The power sliding rear window switch is located on the instrument panel below the climate contr ols. Press the right side of the switch to open the glass and the left side of the switch to close the glass. Sliding Rear Window – If Equipped A locking device in the center of the window helps to prevent entr[...]

OCCUP ANT RESTRAINTS Some of the most important safety features in your vehicle are the r estraint systems. These include the front and rear seat belts for the driver and all passengers, fr ont airbags for both the driver and front passenger . If you will be carrying children too small for adult-size belts, your seat belts also can be used to hold [...]

normal conditions. But in a collision, the belt will lock and reduce the risk of your striking the inside of the vehicle or being thrown out. W ARNING! It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people[...]

Lap/Shoulder Belt Operating Instructions 1. Enter the vehicle and close the door . Sit back and adjust the seat. 2. The seat belt latch plate is above the back of the front seat, next to your arm in the rear seat. Grasp the latch plate and pull out the belt. Slide the latch plate up the webbing as far as necessary to allow the belt to go around you[...]

3. When the belt is long enough to fit, insert the latch plate into the buckle until you hear a “click.” W ARNING! • A belt buckled into the wrong buckle will not protect you properly . The lap portion could ride too high on your body , possibly causing internal injuries. Always buckle your belt into the buckle nearest you. • A belt that is[...]

4. Position the lap belt across your thighs, below your abdomen. T o remove slack in the lap belt portion, pull up on the shoulder belt. T o loosen the lap belt if it is too tight, tilt the latch plate and pull on the lap belt. A snug belt reduces the risk of sliding under the belt in a collision. W ARNING! • A lap belt worn too high can increase[...]

6. T o release the belt, push the red button on the buckle. The belt will automatically retract to its stowed position. If necessary , slide the latch plate down the webbing to allow the belt to retract fully . W ARNING! A frayed or torn belt could rip apart in a collision and leave you with no protection. Inspect the belt system periodically , che[...]

2. T o reattach the seat belt to the front center seat, pull the black buckle latch plate forward fr om the cab back panel and insert it into the black keyed buckle until there is an audible click. Refer to the previous section for the proper seat belt usage. W ARNING! • If the black latch and black buckle are not prop- erly connected when the se[...]

W ARNING! If the black latch and buckle are not connected when the seat belt is used by an occupant, the seat belt will not restrain you properly . Inserting Latch Plate In Use Position 42 THINGS TO KNOW BEFORE ST ARTING YOUR VEHICLE[...]

Adjustable Upper Shoulder Belt Anchorage In the front r ow outboard seats, the shoulder belt can be adjusted upward or downwar d to help position the belt away from your neck. Pr ess the button located on the upper belt guide, and then move it up or down to the position that serves you best. As a guide, if you are shorter than average, you will pre[...]

How T o Use The Automatic Locking Mode 1. Buckle the combination lap/shoulder belt. 2. Grasp the shoulder portion and pull downward until the entire belt is extracted. 3. Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode. How T o Disengage The Automat[...]

Seat Belt Pretensioners The seat belts for both front seating positions ar e equipped with pretensioning devices that ar e designed to remove slack fr om the seat belt system in the event of a collision. These devices improve the performance of the seat belt by assuring that the belt is tight about the occupant early in a collision. Pretensioners w[...]

The Enhanced W arning System (BeltAlert) can be en- abled or disabled by your authorized dealer or by following these steps: NOTE: The following steps must occur within the first 60 seconds of the ignition switch being turned to the ON or ST AR T position. DaimlerChrysler does not recom- mend deactivating the Enhanced W arning System (BeltAlert). 1[...]

Seat Belts and Pregnant Women W e recommend that pr egnant women use seat belts throughout their pr egnancies. Keeping the mother safe is the best way to keep the baby safe. Pregnant women should wear the lap part of the belt across the thighs and as snug against the hips as possible. Keep the belt low so that it does not come across the abdomen. T[...]

These airbags are certified to the new Federal r egulations that allow less forceful deployments. This vehicle may also be equipped without a passenger side airbag. In this case the passenger side airbag will be replaced with a storage bin. W ARNING! • Do not put anything on or around the airbag covers or attempt to manually open them. Y ou may d[...]

Airbags inflate in moderate to high speed impacts. Along with the seatbelts, front airbags work with the instr ument panel knee bolsters to provide impr oved protection for the driver and front passenger . The seat belts are designed to pr otect you in many types of collisions. The front airbags deploy in moderate to severe fr ontal collisions. In [...]

• The driver and front passenger seats should be moved back as far as practical to allow the airbag room to inflate. W ARNING! • Relying on the airbags alone could lead to more severe injuries in a collision. The airbags work with your seat belt to restrain you properly . In some collisions the airbags won’t deploy at all. Always wear your se[...]

How The Airbag System W orks • The airbag control module determines if a fr ontal collision is severe enough to r equire the airbags to inflate. • The airbag control module will not detect r oll over , or rear collisions. • The airbag control module also monitors the r eadiness of the electronic parts of the system whenever the ignition switc[...]

• When the airbag control module detects a collision requiring the airbags, it signals the inflator units. A large quantity of nontoxic gas is generated to inflate the airbags. The airbag covers separate and fold out of the way as the airbags inflate to their full size. The airbags fully inflate in milliseconds. This is less time than it takes yo[...]

because the infant has a medical condition which makes it necessary for the driver to be able to see the infant, • is a child, age 1 to 12 who must ride in the front seat because there is no r ear seat, because there is no r ear seat position available, or because the child has a medical condition which makes it necessary for the driver to be abl[...]

T o T urn On the Passenger Airbag (Standard Cab V e- hicles Only) (If Equipped) Place the ignition key in the Passenger Airbag On/Off Switch (If Equipped), push the key in and turn counter- clockwise, and remove the key fr om the switch. This will turn on the passenger airbag (if equipped). The “Off” light near the switch will be off when the i[...]

irritation, move to fresh air . If the irritation continues, see your doctor . If these particles settle on your clothing, follow the garment manufacturer’s instr uc- tions for cleaning. • It is not advisable to drive your vehicle after the airbags have deployed. If you are involved in another collision, the airbags will not be in place to prot[...]

Maintaining Y our Airbag Systems W ARNING! • Modifications to any part of the airbag system could cause it to fail when you need it. Y ou could be injured because the airbags are not there to protect you. Do not modify the components or wiring, including adding any kind of badges or stickers to the steering wheel hub trim cover or the upper right[...]

NOTE: If the speedometer , tachometer or any engine related gauges ar e not working, the airbag control mod- ule may also be disabled. The airbags may not be ready to inflate for your protection. Pr omptly check fuse block for blown fuses. Refer to the label located on the inside of the fuse block cover for the proper airbag fuses. See your dealer [...]

In the event that an investigation is undertaken by DaimlerChrysler Corporation (regar dless of initiative), the company or its designated repr esentative will first obtain permission of the appropriate custodial entity for the vehicle (usually the vehicle owner or lessee) before accessing the electronic data stor ed, unless order ed to download da[...]

• Airbag deployment level (if applicable) • Impact acceleration and angle • Seatbelt status • Brake status (service and parking brakes) • Accelerator status (including vehicle speed) • Engine control status (including engine speed) • T ransmission gear selection • Cruise contr ol status • T raction/stability control status • T i[...]

W ARNING! In a collision, an unrestrained child, even a tiny baby , can become a missile inside the vehicle. The force required to hold even an infant on your lap can become so great that you could not hold the child, no matter how strong you are. The child and others could be badly injured. Any child riding in your vehicle should be in a proper re[...]

• Children who weigh mor e than 20 lbs (9 kg) and who are older than one year can ride forwar d-facing in the vehicle. Forward-facing child seats and convertible child seats used in the forward-facing dir ection are for children who weigh 20 to 40 lbs (9 to 18 kg) and who are older than one year . These child seats are also held in the vehicle by[...]

Here are some tips for getting the most out of your child restraint: • Before buying any r estraint system, make sure that it has a label certifying that it meets all applicable Safety Standards. W e also recommend that you make sure that you can install the child restraint in the vehicle where you will use it befor e you buy it. • The restrain[...]

around, and insert the latch plate into the buckle again. If you still can’t make the child restraint secur e, try a differ ent seating position. • Buckle the child into the seat according to the child restraint manufactur er’s directions. • When your child restraint is not in use, secur e it in the vehicle with the seat belt or remove it f[...]

NOTE: For children riding in the fr ont seat of a Stan- dard Cab model r efer to the “Passenger Airbag On/Off Switch” (If Equipped) located in this section. Standard Cab Passenger Seat Quad Cab Rear Outboard Seats 64 THINGS TO KNOW BEFORE ST ARTING YOUR VEHICLE[...]

Child restraint systems having attachments designed to connect to the lower anchorages are now available. Child restraints having tether straps and hooks for connection to the seatback tether anchorage have been available for some time. In fact, many child restraint manufactur ers will provide add-on tether strap kits for some of their older produc[...]

Installing the Child Restraint System W ARNING! Do not install child restraint systems equipped with LA TCH attachments in the center position of a Quad Cab model rear seat. The LA TCH anchorages in this seat are designed for the two outboard seating posi- tions only . A child may be placed in the rear center seating position of a Quad Cab model us[...]

Child Restraint T ether Anchor Child restraints having tether straps and hooks for con- nection to tether anchors have been available for some time. In fact, many child restraint manufactur ers will provide add-on tether strap kits for their older pr oducts. Regular Cab models of Ram Pickups have two tether anchorages, one each behind the front cen[...]

3. Install the child restraint and remove the slack in the tether strap according to the manufactur er’s instructions. Multiple Child Restraint Installation Sequence - (Quad Cab Rear Seats) 1. Obtain tether straps by raising the head restraints and reaching between the r ear glass and rear seat. The tether strap may be retained with an elastic ba[...]

Multiple Child Restraint Quad Cab THINGS TO KNOW BEFORE ST ARTING YOUR VEHICLE 69 2[...]

T ether Anchorage Points at All Three Seating Positions (Mega Cab) 1. Place the child restraint on the seat and adjust the tether strap so that it will reach over the seat back under the head restraint to the tether anchor dir ectly behind the seat. 2. Lift the cover , and attach the hook to the square opening in the sheet metal. 3. Install the chi[...]

Children T oo Large for Booster Seats Children who ar e large enough to wear the shoulder belt comfortably , and whose legs are long enough to bend over the front of the seat when their back is against the seat back should use the lap/shoulder belt in a rear seat. • Make sure that the child is upright in the seat. • The lap portion should be lo[...]

NON-DETERGENT OR STRAIGHT MINERAL OILS MUST NEVER BE USED. A new engine may consume some oil during its first few thousand miles of operation. This is a normal part of the break-in and is not an indication of dif ficulty . CAUTION! • During the first 500 miles (805 km) your new vehicle is driven, do not tow a trailer . Doing so may damage your ax[...]

• Check the coolant and oil levels frequently . • V ary throttle position at highway speeds when carry- ing or towing significant weight. Because of the construction of the Cummins Diesel engine, engine run-in is enhanced by loaded operating conditions which allow the engine parts to achieve final finish and fit during the first 6,000 miles (10[...]

Lock Y our V ehicle Always remove the keys fr om the ignition and lock all doors when leaving the vehicle unattended, even in your own driveway or garage. T ry to park your vehicle in a well-lighted area and never invite theft by leaving ar - ticles of value exposed. Exhaust Gas W ARNING! Exhaust gases contain carbon monoxide, a potentially toxic g[...]

Safety Checks Y ou Should Make Inside The V ehicle Heater Defroster Ducts Inspect the heater defroster ducts for pr oper operation. Check for proper air flow thr ough all defroster ducts. If there ar e any question regar ding the operation of your heater defroster ducts, have the system checked by an authorized dealer Seat Belts Inspect the belt sy[...]

Lights Check the operation of all exterior lights. Check turn signal and high beam indicator lights on the instrument panel. Door Latches Check for positive closing, latching and locking. Fluid Leaks Check area under vehicle after overnight parking for fuel, water , oil, or other fluid leaks. Also, if fuel fumes are detected the cause should be loc[...]

UNDERST ANDING THE FEA TURES OF YOUR VEHICLE CONTENTS m Mirrors ............................... 8 1 ▫ Inside Mirror ......................... 8 1 ▫ Automatic Dimming Mirror – If Equipped .... 8 2 ▫ Outside Mirrors ....................... 8 2 ▫ Exterior Mirrors Folding Featur e ........... 8 3 ▫ Electronic Power Mirr ors – If Equipped [...]

m Seats ................................ 1 1 4 ▫ 40-20-40 Front Seat .................... 1 1 4 ▫ Reclining Seats ....................... 1 1 5 ▫ Adjustable Head Restraints .............. 1 1 6 ▫ Manual Rotary Lumbar Support Adjustment — If Equipped ......................... 1 1 7 ▫ Power Seats — If Equipped .............. 1 1 7 ▫ H[...]

▫ T o Deactivate ........................ 1 3 3 ▫ T o Resume Speed ..................... 1 3 3 ▫ T o V ary The Speed Setting ............... 1 3 3 ▫ T o Accelerate For Passing ............... 1 3 4 m Overhead Console W ith Compass/T emperature Mini-T rip Computer — If Equipped .......... 1 3 5 ▫ US/M Button ........................ 1 3 [...]

m Cupholders ........................... 1 5 4 ▫ Front Instr ument Panel Cupholders (40–20–40 Seats) — Automatic T ransmission .......... 1 5 4 ▫ Front Instr ument Panel Cupholders (Bucket Seats) — Automatic T ransmission .... 1 5 5 ▫ Front Instr ument Panel Cupholders — Manual T ransmission ........................ 1 5 6 ▫ Rear C[...]

MIRRORS Inside Mirror The mirror should be adjusted to center on the view through the r ear window . Annoying headlight glare can be r educed by moving the small control under the mirr or to the night position (toward r ear of vehicle). The mirror should be adjusted while set in the day position (toward windshield). Adjusting Rear V iew Mirror UNDE[...]

Automatic Dimming Mirror – If Equipped This mirror automatically adjusts for annoying headlight glare fr om vehicles behind you. Y ou can turn the feature on or off by pr essing the button at the base of the mirror . A light in the button will indicate when the dimming feature is activated. CAUTION! T o avoid damage to the mirror during cleaning,[...]

W ARNING! V ehicles and other objects seen in a right side convex mirror will look smaller and farther away than they really are. Relying too much on your right side convex mirror could cause you to collide with an- other vehicle or other object. Use your inside mirror when judging the size or distance of a vehicle seen in the right side convex mir[...]

Electronic Power Mirrors – If Equipped The controls for the power mirr ors are located on the driver’s door trim panel. Set the top switch to the left or right for the left or right mirror , and set it to the center off position to pr event accidentally moving a mirror when you ar e finished adjusting the mirror . T o adjust a mirror , select l[...]

Electric Rear Window Defroster and Heated Sideview Mirrors – If Equipped The Electric Rear W indow Defroster and Heated side view mirrors ar e activated by pressing the heated grid button, located on the Climate Control panel, with the ignition On. T urning Off the r ear window defroster or the ignition will deactivate the Electric Rear W indow D[...]

NOTE: Fold th e7x1 0 inch trailer towing mirrors rearward prior to entering an automated car wash. Blindspot Mirror T railer T owing Position 86 UNDERST ANDING THE FEA TURES OF YOUR VEHICLE[...]

HANDS–FREE COMMUNICA TION (UConnect™) — IF EQUIPPED NOTE: The sales code RER radio contains an inte- grated Hands-Free Communication (UConnect™) sys- tem. Refer to your “Navigation User’s Manual” for UConnect™ system operating instructions for this ra- dio. UConnect™ is a voice-activated, hands-free, in- vehicle communications sys[...]

your phone is turned on and has been paired to the vehicle’s UConnect™ system. The UConnect™ system allows up to seven cellular phones to be linked to system. Only one linked (or paired) cellular phone can be used with the system at a time. The system is available in English, Spanish, or French languages (as equipped). The rearview mirr or co[...]

Headset Profile), you may not be able to use any UCon- nect™ features. Refer to your cellular service pr ovider or the phone manufacturer for details. The UConnect™ system is fully integrated with the vehicle’s audio system. The volume of the UConnect™ system can be adjusted either from the radio volume control knob, or fr om the steering w[...]

V oice Command T ree Refer to “V oice T ree” at the end of this section. Help Command If you need assistance at any prompt, or if you want to know your options at any prompt, say 9 Help 9 following the voice on beep. The UConnect™ system will play all the options at any prompt if you ask for help. T o activate the UConnect™ system from idle[...]

The following are general phone to UConnect™ System pairing instructions: • Press the ’Phone’ button to begin. • After the 9 Ready 9 prompt and the following beep, say 9 Setup Phone Pairing 9 and follow the audible prompts. • When prompted, after the voice on beep, say 9 Pair a Phone 9 and follow the audible prompts. • Y ou will be as[...]

Call/Dial by Saying a Number • Press the ’Phone’ button to begin. • After the 9 Ready 9 prompt and the following beep, say 9 Dial. 9 • System will prompt you to say the number you want call. • For example, you can say “234-567-8901.” The phone number that you enter must be of valid length and combination. Based on the Country in whi[...]

Add Names to Y our UConnect™ Phonebook NOTE: Adding names to phonebook is recommended when vehicle is not in motion. • Press the “Phone” button to begin. • After the 9 Ready 9 prompt and the following beep, say 9 Phonebook New Entry . 9 • When prompted, say the name of the new entry . Use of long names helps the voice recognition and is[...]

• Y ou will then be asked for the name of the phonebook entry that you wish to edit. • Next, choose the number designation (home, work, mobile, or pager) that you wish to edit. • When prompted, r ecite the new phone number for the phonebook entry that you are editing. After you are finished editing an entry in the phonebook, you will be given[...]

• After you enter the name, the UConnect™ system will ask you which designation you wish to delete, home, work, mobile, or pager . Say the designation you wish to delete. • Note that only the phonebook entry in the current language is deleted. After confirmation, the phonebook entries will be de- leted. Note that only the phonebook in the cur[...]

Phone Call Features The following features can be accessed thr ough the UConnect™ system if the feature(s) ar e available on your cellular service plan. For example, if your cellular service plan provides thr ee-way calling, this feature can be accessed through the UConnect™ system. Check with your cellular service provider for the featur es th[...]

Making a Second Call while Current Call in Progress T o make a second call while you are curr ently in a call, press the ’V oice Recognition’ button and say 9 Dial 9 or 9 Call 9 followed by the phone number or phonebook entry you wish to call. The first call will be on hold while the second call is in progr ess. T o go back to the first call, r[...]

Call T ermination T o end a call in progr ess, momentarily press the 8 Phone’ button. Only the active call(s) will be terminated and if there is a call on hold, it will become the new active call. If the active call is terminated by the far end, a call on hold may not become active automatically . This is cell phone dependent. T o bring the call [...]

UConnect™ System Features Language Selection T o change the language that the UConnect™ system is using, • Press the ’Phone’ button to begin. • After the 9 Ready 9 prompt and the following beep, say the name of the language you wish to switch to (English, Espanol, or Francais, if so equipped). • Continue to follow the system prompts t[...]

NOTE: The emergency number dialed is based on the Country where the vehicle is pur chased (91 1 for USA and Canada and 060 for Mexico). The number dialed may not be applicable with the available cellular service and area. The UConnect™ system does slightly lower your chances of successfully making a phone call as compared to that for the cell pho[...]

W orking with Automated Systems This method is designed to be used in instances where one generally has to press numbers on the cellular phone keypad while navigating through an automated tele- phone system. Y ou can use your UConnect™ system to access a voice- mail system or an automated service, such as, paging service or automated customer ser[...]

T urning Confirmation Prompts On/Off T urning confirmation prompts of f will stop the system from confirming your choices (e.g., the UConnect™ system will not repeat a phone number befor e you dial it). • Press the ’Phone’ button to begin. • After the 9 Ready 9 prompt and the following beep, say 9 Setup Confirmations. 9 The UConnect™ sy[...]

Mute/Un-mute (Mute off) When you mute the UConnect™ system, you will still be able to hear the conversation coming from the other party , but the other party will not be able to hear you. In order to mute the UConnect™ system: • Press the ’V oice Recognition’ button. • After the 9 Ready 9 prompt and the following beep, say 9 Mute. 9 In [...]

Connect or Disconnect Link Between the UConnect™ System and Cellular Phone Y our cellular phone can be paired with many dif ferent electronic devices, but can only be actively 9 connected 9 with one electronic device at a time. If you would like to connect or disconnect the Blue- tooth™ connection between a UConnect™ paired cellular phone and[...]

Select another Cellular Phone This feature allows you to select and start using another phone with the UConnect™ system. The phone must have been previously pair ed to the UConnect™ system that you want to use it with. • Press the ’Phone’ button to begin. • After the 9 Ready 9 prompt and the following beep, say 9 Setup Select Phone 9 an[...]

Things Y ou Should Know About Y our UConnect™ System V oice T raining For users experiencing difficulty with the system r ecog- nizing their voice commands or numbers, the UConnect system V oice T raining feature may be used. T o enter this training mode, follow one of the two procedur es: From outside the UConnect mode (e.g. from radio mode), ?[...]

• low road noise, • smooth road surface, • fully closed windows, • dry weather condition. • In a convertible vehicle, the system performance may be compromised with r oof top down. • Even though the system is designed for users speaking in North American English, French, and Spanish ac- cents, the system may not always work for some. ?[...]

Far End Audio Performance • Audio quality is maximized under: • low-to-medium blower setting, • low-to-medium vehicle speed, • low road noise, • smooth road surface, • fully closed windows, and • dry weather condition. • Operation from driver seat. • In a convertible vehicle, the system performance may be compromised with r oof to[...]

UNDERST ANDING THE FEA TURES OF YOUR VEHICLE 109 3[...]

1 10 UNDERST ANDING THE FEA TURES OF YOUR VEHICLE[...]

UNDERST ANDING THE FEA TURES OF YOUR VEHICLE 11 1 3[...]

North American English Primary Alternate(s) Zero One Tw o Three Four Five Six Seven Eight Nine Star (*) Plus (+) Pound (#) Add Location All Call Cancel Confirmation Prompts Continue Delete Dial Edit Emergency English Erase All Espanol Francais Help Home Language List names List phones 1 12 UNDERST ANDING THE FEA TURES OF YOUR VEHICLE[...]

Mobile Mute Mute off New entry No Pager Pair a phone Phone pairing Pairing Phonebook Phone book Previous Record again Redial Return to main menu Return. Main menu Select phone Select Send Set up Phone settings / Phone set up T owing assistance T ransfer call T ry again V oice training W ork Ye s General Information This device complies with part 15[...]

SEA TS The seating options available in this truck ar e the result of extensive customer resear ch and evaluations. Seats are also a primary part of the Occupant Restraint (protection) System of the vehicle. They need to be used properly for safe operation of the vehicle. W ARNING! It is extremely dangerous to ride in a cargo area, inside or outsid[...]

Each outboard seat is independently adjustable forwar d or rearwar d and is equipped with a back recliner . The manual forward or r earward seat adjustment handle is found at the front edge of each seat cushion. Pull up on the handle and slide the seat to get the most comfortable position. W ARNING! Adjusting a seat while the vehicle is moving is d[...]

W ARNING! Y ou can be seriously , even fatally , injured riding in a seat with the seatback reclined. Do not ride with the seatback reclined so that the shoulder belt is no longer resting against your chest. If you ride in this position, the shoulder harness will no longer be restraining you. In a collision you could slide under the seat belt and r[...]

Manual Rotary Lumbar Support Adjustment — If Equipped Rotating the lumbar control knob on the left side of the driver’s seatback and on the right side of the passenger’s seatback increases or decr eases the lumbar (lower back) support. Power Seats — If Equipped CAUTION! Don’t put anything under a power seat. It may cause damage to the sea[...]

The power seat controls ar e on the outboard side of the front seat cushions. Thr ee switches control the seat move- ment. The four-way switch in the center can be moved forward or backwar ds to get the most comfortable posi- tion. The same switch can be moved up and down to control seat height. Change the seat angle by using the two toggle switche[...]

Heated Seats — If Equipped The heated seat switches are located in the instr ument panel under the climate controls. Each heated seat switch has two settings (HI and LOW). Press the switch once to obtain High heat level, then press the switch again to obtain Low heat level. Pr essing the switch a third time will turn the heated seats OFF . If you[...]

W ARNING! Persons who are unable to feel pain to the skin because of advanced age, chronic illness, diabetes, spinal cord injury , medication, alcohol use, exhaus- tion or other physical condition must exercise care when using the seat heater . It may cause burns even at low temperatures, especially if used for long periods of time. Do not place an[...]

T o prevent possible damage, do not slam the hood to close it. Use a firm downward push at the fr ont center of the hood to ensure that both latches engage. W ARNING! If the hood is not fully latched, it could fly up when the vehicle is moving and block your forward vision. Be sure all hood latches are latched fully before driving. Secondary Latch [...]

LIGHTS Interior Lights Courtesy and dome lights are turned on when the fr ont doors are opened, when the dimmer contr ol (rotating wheel on the right side of the switch) is rotated to the upward detent position, or if equipped, when the UN- LOCK button is pressed on the key fob. When a door is Headlight Switch Location Dimmer Control 122 UNDERST AN[...]

open and the interior lights are on, r otating the dimmer control all the way down to the OFF detent will cause all the interior lights to go out. This is also known as the 9 Party 9 mode because it allows the doors to stay open for extended periods of time without discharging the vehi- cle’s battery . The brightness of the instrument panel light[...]

Headlamp Delay T o aid in your exit, your vehicle is equipped with a headlamp delay that will leave the headlamps on for 90 seconds. This delay is initiated when the ignition is turned OFF while the headlamp switch is on, and then the headlamp switch is cycled off. Headlamp delay can be cancelled by either turning the headlamp switch ON then OFF or[...]

Y our vehicle is equipped with plastic headlight lenses that are lighter and less susceptible to stone br eakage than glass headlights. Plastic is not as scratch resistant as glass and ther efore differ ent lens cleaning procedur es must be followed. T o minimize the possibility of scratching the lenses and reducing light output, avoid wiping with [...]

beam. An indicator light located in the instrument cluster will illuminate when the fog lights are on. The fog lights will turn off when the switch is pushed a second time, when the headlight switch is rotated to the OFF position, or the high beam is selected. Multifunction Control Lever The multifunction control lever is located on the left side o[...]

Passing Light Y ou can signal another vehicle with your headlights by partially pulling the multifunction lever toward the steer - ing wheel. This will cause the high beam headlights to turn on until the lever is released. High Beam / Low Beam Select Switch Pull the multifunction control lever fully towar d the steering wheel to switch the headligh[...]

WINDSHIELD WIPERS AND W ASHERS Windshield Wipers The wipers and washers are operated by a switch in the multifunction control lever . T urn the end of the handle to select the desired wiper speed. Intermittent W iper System The intermittent feature of this system was designed for use when weather conditions make a single wiping cycle, with a variab[...]

W ARNING! Sudden loss of visibility through the windshield could lead to an accident. Y ou might not see other vehicles or other obstacles. T o avoid sudden icing of the windshield during freezing weather , warm the windshield with defroster before and during wind- shield washer use. Windshield W ashers T o use the washer , push in on the washer kn[...]

TIL T STEERING COLUMN T o tilt the column, pull rearwar d on the lever below the turn signal control and move the wheel up or down, as desired. Push the lever forwar d to lock the column firmly in place. W ARNING! T ilting the steering column while the vehicle is moving is dangerous. W ithout a stable steering col- umn, you could lose control of th[...]

DRIVER ADJUST ABLE PEDALS — IF EQUIPPED The power adjustable accelerator and brake pedals allow the driver to establish a comfortable position relative to the steering wheel and pedals. Adjustment 1. Position the driver seat so that you are at least 10 inches (254 mm) away from the airbag located in the center of the steering wheel. 2. Fasten and[...]

CAUTION! Do not place any article under the adjustable pedals or impede its ability to move as it may cause damage to the pedal controls. Pedal travel may become lim- ited if movement is stopped by an obstruction in the adjustable pedal’s path. ELECTRONIC SPEED CONTROL — IF EQUIPPED When engaged, this device takes over accelerator opera- tion a[...]

T o Activate Push the ON/OFF button to the ON position. An indi- cator light in the instrument cluster illuminates when the system is on. T o Set At A Desired Speed When the vehicle has reached the desir ed speed, press and release the SET button. Release the accelerator and the vehicle will operate at the selected speed. T o Deactivate A soft tap [...]

T apping the ACCEL button once will r esult i na2m p h (3km/h) speed increase. Each time the button is tapped, speed increases so that tapping the button thr ee times will increase speed by 6 mph (10 km/h), etc. T apping the DECEL button once will result in a 1 mph (2 km/h) speed decrease. Each time the button is tapped, speed will decrease. For ex[...]

OVERHEAD CONSOLE WITH COMP ASS/TEMPERA TURE MINI-TRIP COMPUTER — IF EQUIPPED This optional overhead console consists of the following: • Courtesy Lights • Compass/T emperature Mini-T rip Computer (CMTC) This overhead console allows you to choose between a compass/temperature display and one of four trip con- ditions being monitored. US/M Butt[...]

RESET Button Use this button to reset the following displays: A verage Fuel Economy (A VG ECO) T rip Odometer (ODO) Elapsed time (ET) Global Reset If the RESET button is pressed twice within 2 seconds while in any of the 3 resettable displays (A VG ECO, ODO, ET), the Global Reset will reset all 3 displays. Step Button Use this button to choose or c[...]

A verage Fuel Economy (A VG ECO) Shows the average fuel economy since the last reset. A verage fuel economy is a running average of the amount of fuel used and the distance the vehicle has traveled. When the fuel economy is reset, the display will momen- tarily blank. Then, the history will be erased, and the A VERAGING WILL CONTINUE FROM WHERE IT [...]

NOTE: It is possible for DTE to display “LO FUEL” before the low fuel warning light turns on in the instr u- ment cluster . This could occur because low fuel warning is set to a specified fuel tank volume and DTE is an estimated distance calculation based on fuel economy and remaining fuel tank volume. Ram fuel tank volumes are as follows: • [...]

C/T Button Use this button to select a readout of the outside tem- perature and one of eight compass headings that indicate the direction in which the vehicle is facing. W ARNING! Even if the display still reads a few degrees above 32°F ( 0°C), the road surface may be icy , particularly in woods or on bridges. Drive carefully under such condition[...]

Manual Compass Calibration NOTE: T o ensure pr oper compass calibration, make sure the compass variance is pr operly set before manu- ally calibrating the compass. If the compass appears erratic and the CAL symbol does not appear , you must manually put the compass into the “Calibration” mode. Recalibrating The Compass T urn on the ignition and[...]

NOTE: The default for the compass variance is zone 8. T o set the variance: T urn the ignition ON and set the display to “Compass/T emperature.” Pr ess and hold the RESET button approximately five seconds. The last vari- ance zone number will be displayed. Press the STEP button to select the new variance zone and press the RESET button to resum[...]

OVERHEAD CONSOLE WITH ELECTRONIC VEHICLE INFORMA TION CENTER (EVIC) — DIESEL ONL Y The overhead console contains dome/r eading lights, and an Electronic V ehicle Information Center (EVIC). Dome/Reading Lights Located in the overhead console ar e two dome/reading lights. The dome/reading lights illuminate when a door is opened or when the interior[...]

Electronic V ehicle Information Center (EVIC) — If Equipped Pressing the menu button will change the display to one of the following features: T rip Functions Pressing the STEP button allows you to scroll through one of the following T rip Function features: • TRIP – Shows the total distance traveled since the last reset. T o reset the TRIP f[...]

the reset. (Example: If your Electr onic V ehicle Informa- tion Center (EVIC) displays 18 A VG. MPG and the RESET button is pressed, the pr evious averaging his- tory will be erased and the display will return to the 18 A VG. MPG, not to 0 A VG. MPG). The display may take several miles for the value to change dependent upon driving habits. • MI T[...]

• DOOR(S) AJAR (with a single chime if vehicle is in motion) • LOW W ASHER FLUID (with a single chime) • OIL CHANGE REQUIRED (with a single chime) • CA T AL YST FULL SEE OWNER MANUAL • CA T AL YST ST A T lllllll 90% • CA T AL YST FULL SER VICE REQUIRED • SER VICE AIR FIL TER • SER VICE CCV FIL TER • COOLANT LOW (with a single chim[...]

NOTE: If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary r epeat this procedur e. Personal Settings (Customer Programmable Features) Personal Settings allows the driver to set and recall features when the transmission is in P ARK. If the trans- mission is not in P ARK the EVI[...]

remote keyless entry unlock button twice to unlock the passenger’s doors. T o make your selection, press and release the RESET button until “DR V DR 1st ” appears. • “RKE UNLOCK ALL DR 1ST” – When All ALL DR 1ST is selected, all of the doors will unlock on the first press of the r emote keyless entry unlock button. T o make your selec[...]

• “ILLUMINA TED APRCH > OFF” – When this feature is selected, the headlights will activate and remain on for up to 90 seconds when the doors are unlocked with the remote keyless entry transmitter . T o make your selection, press and r elease the RESET button until “OFF ,” “30 sec.,” “60 sec.,” or “90 sec.” appears. NOTE: [...]

Automatic Compass Calibration This compass is self-calibrating, which eliminates the need to set the compass manually . When the vehicle is new , the compass may appear erratic and the EVIC will display “CAL” until the compass is calibrated. Y ou may also calibrate the compass by completing one or more 360° turns (in an area fr ee from lar ge [...]

Compass V ariance Compass V ariance is the differ ence between magnetic North and Geographic North. In some areas of the country , the difference between magnetic and geographic North is great enough to cause the compass to give false readings. If this occurs, the compass variance must be set using the following procedur e: NOTE: Magnetic materials[...]

1. T urn the ignition switch to the ON/RUN position. 2. Press the menu button until Personal Settings is displayed. 3. Press the STEP button until “Compass V ariance” is displayed. 4. Press and release RESET button until the proper variance zone is selected according to the map. 5. Press and release the compass button to exit. ELECTRICAL POWER [...]

CAUTION! Electrical Outlet Use W ith Engine Off • Many accessories that can be plugged in draw power from the vehicle’s battery , even when not in use (i.e. cellular phones, etc.). Eventually , if plugged in long enough, the vehicle’s battery will discharge sufficiently to degrade battery life and/or prevent engine starting. • Accessories t[...]

Ash T ray Automatic T ransmission Ash T ray Manual T ransmission UNDERST ANDING THE FEA TURES OF YOUR VEHICLE 153 3[...]

CUPHOLDERS Front Instrument Panel Cupholders (40–20–40 Seats) — Automatic T ransmission Y our new Ram truck is equipped with two adjustable cupholders. The cupholder is opened by pulling on the cup holder door handle, on the front surface. Each opening in the cupholder is adjustable and will hold cups and mugs of various sizes. T o secure the[...]

Front Instrument Panel Cupholders (Bucket Seats) — Automatic T ransmission If your new Ram truck is equipped with bucket seats there ar e three cup holders located on the fr ont of the center console. Cup Holders Automatic T ransmission Cup Holders Bucket Seat UNDERST ANDING THE FEA TURES OF YOUR VEHICLE 155 3[...]

Front Instrument Panel Cupholders — Manual T ransmission Rear Cupholder (Quad Cab) — If Equipped Quad Cab vehicles may be equipped with a rear cup- holder that consists of two cupwells for rear passenger convenience. Cup Holders Manual T ransmission 156 UNDERST ANDING THE FEA TURES OF YOUR VEHICLE[...]

STORAGE Center Storage Compartment (40–20–40 Seat) — If Equipped The center portion of the seat folds down to provide an armrest with unique storage compartments under the lid. Push the button on the front of the armr est to raise the cover . Inside there is a power outlet (if equipped), removable coin holder (if equipped), and two dividers t[...]

CAUTION! • Many accessories that can be plugged in draw power from the vehicle’s battery , even when not in use (i.e. cellular phones, etc.). Eventually , if plugged in long enough, the vehicle’s battery will discharge sufficiently to degrade battery life and/or prevent engine starting. • Accessories that draw higher power (i.e. coolers, va[...]

storage area into separate compartments. Lift the lower handle on the front of the armr est, and raise the armrest for access to the lower storage bin. On Quad Cab models the rear of the floor console of fers a power outlet, and a tip out bin. W ARNING! • This armrest is not a seat. Anyone seated on the armrest could be seriously injured during v[...]

Storage and Seats (Quad Cab Models) Located in the center of the front 40/20/40 seat cushion there is a storage compartment. Standard cab models also have storage behind the seat. The Quad Cab models provide additional storage under the rear seat. Lift the seat to access the storage compart- ment. Quad Cab Storage 160 UNDERST ANDING THE FEA TURES O[...]

Plastic Grocery Bag Retainers Retainer hooks which will hold plastic grocery bag handles are built into the back panel of the cab, behind the rear seat. REAR WINDOW FEA TURES Electric Rear Window Defroster and Heated Side view Mirrors — If Equipped The Electric Rear W indow Defroster and Heated side view mirrors ar e activated by pressing the hea[...]

Power Sliding Rear Window — If Equipped The power sliding rear window switch is located on the instrument panel below the climate contr ols. Press the right side of the switch to open the glass and the left side of the switch to close the glass. Sliding Rear Window — If Equipped A locking device in the center of the window helps to prevent entr[...]

FOLD FLA T LOAD FLOOR — IF EQUIPPED Quad Cab models with a 60/40 rear seat, may be equipped with a folding load floor . W ARNING! Do not operate the vehicle with loose items stored on the load floor . While driving or in an accident you may experience, abrupt stopping, rapid acceleration, or sharp turns. Loose objects stored on the load floor may[...]

Unfolding the Load Floor 1. Lift the 60/40 seat cushion(s) to the upward position. 2. Grasp the knob on the load floor and lift the knob until the load floor unfolds into position. 3. Reverse the procedure to stor e the load floor . Unfolding The Load Floor Load Floor In Open Position 164 UNDERST ANDING THE FEA TURES OF YOUR VEHICLE[...]

Positioning the Load Floor for Storage Access Under the Seat 1. Lift the 60/40 seat cushion(s) to the upward position. 2. Unsnap the securing snap located at either side of the load floor . 3. Lift the load floor up to access storage under the load floor . W ARNING! Do not drive with the load floor in the up position. When stopping fast or in an ac[...]

[...]

UNDERST ANDING YOUR INSTRUMENT P ANEL CONTENTS m Instruments And Controls ................. 1 7 1 m Instrument Clusters ..................... 1 7 2 ▫ 5.7L Gas Engines ...................... 1 7 2 ▫ 6.7L Cummins Diesel Engines ............ 1 7 3 m Instrument Cluster Description ............. 1 7 4 m Electronic Digital Clock .................. 1 [...]

▫ Operating Instructions - Hands Fr ee Phone — If Equipped ......................... 1 9 3 ▫ Operating Instructions - Satellite Radio — If Equipped ......................... 1 9 3 m Sales Code RAQ – AM/FM/CD (6-Disc) Radio W ith Optional Satellite Radio, Hands Free Phone, And V ehicle Entertainment Systems (VES) Capabilities .............[...]

▫ Noise Reduction ...................... 2 1 4 ▫ Operation Instructions - (CD Mode For CD Audio Play) ......................... 2 1 4 ▫ Load/Eject Button (CD Mode For CD Audio Play) .............................. 2 1 5 ▫ Notes On Playing MP3 Files ............. 2 1 7 ▫ Operation Instructions - (CD Mode For MP3 And WMA Audio Play) ........[...]

▫ PTY Button 9 Seek 9 ..................... 2 2 9 ▫ Satellite Antenna ...................... 2 2 9 ▫ Reception Quality ..................... 2 3 0 m Remote Sound System Controls — If Equipped ........................... 2 3 0 ▫ Radio Operation ...................... 2 3 1 ▫ T ape Player ......................... 2 3 1 ▫ CD Player ....[...]

INSTRUMENTS AND CONTROLS UNDERST ANDING YOUR INSTRUMENT P ANEL 171 4[...]

INSTRUMENT CLUSTERS 5.7L Gas Engines 172 UNDERST ANDING YOUR INSTRUMENT P ANEL[...]

6.7L Cummins Diesel Engines UNDERST ANDING YOUR INSTRUMENT P ANEL 173 4[...]

INSTRUMENT CLUSTER DESCRIPTION 1. Check Gages This light illuminates when the V oltmeter , Engine Oil Pressur e or Engine Coolant T emperature gages indicate a reading either too high or too low . Examine the gages carefully , and follow the instructions contained below for each indicated problem. NOTE: When the ignition switch is turned to OFF , t[...]

3. T urn Signal Indicators Lights in instrument cluster flash when outside turn signals are operating. 4. T achometer The tachometer indicates engine speed in revolutions per minute. CAUTION! Do not operate the engine with the tachometer pointer at high rpm for extended periods. Engine damage may occur . 5. Airbag Indicator Light The indicator ligh[...]

9. Oil Pressure Gauge The pointer should always indicate some oil pres- sure when the engine is r unning. A continuous high or low reading, under normal driving conditions, may indicate a lubrication system malfunction. Immedi- ate service should be obtained.(See page 406 for more information.) NOTE: If the gauge pointer moves to either extreme of [...]

CAUTION! Do not leave your vehicle unattended with the en- gine running as you would not be able to react to the temperature indicator if the engine overheats. NOTE: Engine idle speed will automatically increase to 1000 rpm at elevated coolant temperatures to impr ove engine cooling. NOTE: If the gauge pointer moves to either extreme of the gauge, [...]

The two trip odometers show individual trip mileage. T o switch from odometer to trip odometers, pr ess and release the T rip Odometer button. T o reset a trip odometer , display the desired trip odom- eter to be reset then push and hold the button until the display resets (appr oximately 2 seconds). V ehicle W arning Messages For non–Electronic [...]

seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate dependent upon your personal driving style. Unless reset, this message will continue to display each time you turn the ignition switch to th[...]

If this light comes on and remains on while driving, it suggests a potential engine control pr oblem and the need for system service. Although your vehicle will usually be drivable and not need towing, see your dealer for service as soon as possible. CAUTION! Prolonged driving with the MIL on could cause damage to the engine control system. It also[...]

Acceleration which causes the rear wheels to slip for a period of time may result in the r ed brake light illumi- nating and a brake switch code being set on ABS equipped vehicles. Depressing the brake pedal should extinguish the red brake light. 20. ABS W arning Light This light monitors the Anti-Lock Brake System which is described elsewhere in t[...]

the electric shift 4WD system. If the SER V 4WD light stays on or comes on during driving, it means that the 4WD system is not functioning properly and that service is requir ed. 23. W ater In Fuel Indicator — Diesel Only Indicates there is water detected in the fuel filter . Refer to the Maintenance section, Drain- ing Fuel/W ater Separator Filt[...]

27. Fuel Gauge Shows level of fuel in tank when ignition switch is in the ON position. 28. Low Fuel W arning Light Glows when the pointer is between “E” and 1/8 indication mark (approximately 15% of tank vol- ume) on the fuel gauge. When the fuel gauge pointer is on “E” (equivalent to Distance T o Empty [DTE] = 0 on the overhead console if [...]

On the RAQ radio the time button alternates the location of the time and frequency on the display . On the REF only one of the two, time or frequency is displayed at a time. Clock Setting Procedure 1. Press and hold the time button until the hours blink. 2. Adjust the hours by turning the right side T une / Audio control. 3. After the hours are adj[...]

Electrical Disturbances Radio waves may pick up electrical disturbances during transmission. They mainly affect the wave amplitude, and thus remain a part of the AM reception. They interfere very little with the fr equency variations that carry the FM signal. AM Reception AM sound is based on wave amplitude, so AM reception can be disrupted by such[...]

SALES CODE REF — AM/FM/CD (SINGLE DISC) RADIO WITH OPTIONAL SA TELLITE RADIO AND HANDS FREE PHONE CAP ABILITY NOTE: The radio sales code is located on the lower right side of your radio faceplate. Operating Instructions - Radio Mode NOTE: The ignition switch must be in the ON or ACC position to operate the radio. Power Switch/V olume Control (Rot[...]

Mode Button (Radio Mode) Press the mode button r epeatedly to select between the CD player and Satellite Radio (if equipped). SEEK Button (Radio Mode) Press and r elease the SEEK button to search for the next listenable station in either AM/FM or Satellite (if equipped) mode. Press the right side of the button to seek up and the left side to seek d[...]

Clock Setting Procedure 1. Press and hold the time button until the hours blink. 2. Adjust the hours by turning the right side T une/ Audio control. 3. After the hours are adjusted, press the right side T une/Audio control to set the minutes. The minutes will begin to blink. 4. Adjust the minutes using the right side T une/Audio control. 5. T o exi[...]

Press the r otary TUNE control a fourth time and BAL will display . T urn the TUNE control to the right or left to adjust the sound level from the right or left side speakers. Press the r otary TUNE control a fifth time and F ADE will display . T urn the TUNE control to the left or right to adjust the sound level between the front and r ear speaker[...]

Operation Instructions - CD Mode NOTE: The ignition switch must be in the ON or ACC position to operate the radio. Inserting The Compact Disc (Single CD Player) Gently insert one CD into the CD player with the CD label facing up. The CD will automatically be pulled into the CD Player and the CD icon will illuminate on the radio display . If the vol[...]

SCAN Button (CD Mode) Press this button to play the first 10 seconds of each track. T o stop the scan function, press the button a second time. EJECT Button (CD Mode) Press this button and the disc will unload and move to the entrance for easy removal. The unit will switch to the last selected mode. If you do not remove the disc within 15 seconds, [...]

Operation Instructions - Auxiliary Mode The auxiliary (AUX) jack is an audio input jack, which allows the user to plug in a portable device such as an MP3 player , cassette player , or microphone and utilize the vehicle’s audio system to amplify the source and play through the vehicle speakers. The auxiliary mode becomes active when an electrical[...]

TIME Button (Auxiliary Mode) Press this button to change the display fr om elapsed playing time to time of day . The time of day will display for 5 seconds. R W/FF (Auxiliary Mode) No function. RND/SET Button (Auxiliary Mode) No function. Mode Button (Auxiliary Mode) Press the mode button r epeatedly to select between the CD player and Satellite Ra[...]

SALES CODE RAQ – AM/FM/CD (6-DISC) RADIO WITH OPTIONAL SA TELLITE RADIO, HANDS FREE PHONE, AND VEHICLE ENTERT AINMENT SYSTEMS (VES) CAP ABILITIES NOTE: The radio sales code is located on the lower right side of your radio faceplate. Operating Instructions - Radio Mode NOTE: The ignition switch must be in the ON or ACC position to operate the radi[...]

Mode Button (Radio Mode) Press the mode button r epeatedly to select between the CD player , Satellite Radio, or V ehicle Entertainment System (VES) (if equipped). SEEK Button (Radio Mode) Press and r elease the SEEK button to search for the next listenable station in either AM/FM or Satellite (if equipped) mode. Press the right side of the button [...]

T ime Button Press the time button and the time of day will be displayed for 5 seconds. Clock Setting Procedure 1. Press and hold the time button until the hours blink. 2. Adjust the hours by turning the right side T une / Audio control. 3. After the hours are adjusted, press the right side T une / Audio control to set the minutes. The minutes will[...]

Press the r otary TUNE control a thir d time and TREBLE will display . T urn the TUNE control to the right or left to increase or decr ease the T reble tones. Press the r otary TUNE control a fourth time and BAL- ANCE will display . T urn the TUNE control to the right or left to adjust the sound level from the right or left side speakers. Press the[...]

Jazz Jazz News News Nostalgia Nostalgia Oldies Oldies Personality Personality Public Public Rhythm and Blues Rhythm_and_Blues Religious Music Religious_Music Religious T alk Religious_T alk Rock Rock Soft Soft Soft Rock Soft_Rock Soft Rhythm and Blues Soft_R_&_B Sports Sports T alk T alk T op 40 T op_40 W eather W eather By pressing the SEEK bu[...]

Y ou may add a second station to each push-button by repeating the above pr ocedure with this exception: Pr ess the SET/DIR button twice and SET 2 will show in the display window . Each button can be set for SET 1 and SET 2 in both AM and FM. This allows a total of 12 AM,12 FM and 12 Satellite (if equipped) stations to be stored into push-button me[...]

CAUTION! This CD player will accept 4 3/4 inch (12 cm) discs only . The use of other sized discs may damage the CD player mechanism. Y ou may eject a disc with the radio OFF . If you insert a disc with the ignition ON and the radio ON, the unit will switch from radio to CD mode and begin to play when you insert the disc. The display will show the d[...]

LOAD/EJECT Button (CD Mode for CD Audio Play) LOAD/ EJECT - Load Press the LOAD/ EJECT button and the push- button with the corresponding number wher e the CD is being loaded. The radio will display PLEASE W AIT and prompt when to INSER T DISC. After the radio displays 9 LOAD DISC 9 insert the CD into the player . Radio display will show 9 LOADING [...]

TIME Button (CD MODE for CD Audio Play) Press this button to change the display fr om a large CD playing time display to a small CD playing time display . R W/FF (CD MODE for CD Audio Play) Press and hold FF (Fast Forwar d) and the CD player will begin to fast forward until FF is r eleased or R W or another CD button is pressed. The R W (Reverse) b[...]

Notes On Playing MP3 Files The radio can play MP3 files, however , acceptable MP3 file recor ding media and formats are limited. When writing MP3 files, pay attention to the following restric- tions. Supported Media (Disc T ypes) The MP3 file recor ding media supported by the radio are CD-ROM, CD-R and CD-R W . Supported Medium Formats (File System[...]

Supported MP3 File Formats The radio will recognize only files with the *.mp3 exten- sion as MP3 files. Non-MP3 files named with the *.mp3 extension may cause playback problems. The radio is designed to recognize the file as an invalid MP3 and will not play the file. When using the MP3 encoder to compress audio data to an MP3 file, the bit rate and[...]

Playback of MP3 Files When a medium containing MP3 data is loaded, the radio checks all files on the medium. If the medium contains a lot of folders or files, the radio will take more time to start playing the MP3 files. Loading times for playback of MP3 files may be affected by the following: • Media - CD-R W media may take longer to load than C[...]

LOAD / EJECT - Eject Press the LOAD/ EJECT button and the push- button with the corresponding number wher e the CD was loaded and the disc will unload and move to the entrance for easy removal. Radio display will show 9 EJECTING DISC 9 when the disc is being ejected and prompt the user to r emove the disc. If you have ejected a disc and have not re[...]

AM/FM Button (CD Mode for MP3 Play) Switches back to Radio mode. RND/ PTY Button (CD Mode for MP3 Play) Pressing this button plays files randomly . SET/DIR Button (CD Mode for MP3 Play) Press the SET/DIR Button to display folders, when playing an MP3 discs that have a file/folder structur e. T urn the TUNE control to display available folders or mo[...]

SALES CODE RAK – AM/FM/CASSETTE/CD (6-DISC) RADIO WITH OPTIONAL SA TELLITE RADIO, HANDS FREE PHONE, VIDEO, MP3, and WMA CAP ABILITIES NOTE: The radio sales code is located on the lower right side of your radio faceplate. Operating Instructions - Radio Mode NOTE: The ignition switch must be in the ON or ACC position to operate the radio. Power Swi[...]

SEEK Button (Radio Mode) Press and r elease the SEEK button to search for the next station in either AM/FM or Satellite (if equipped) mode. Press the right side of the button to seek up and the left side to seek down. The radio will remained tuned to the new station until you make another selection. Holding the button and will bypass stations witho[...]

R W/FF (Radio Mode) Pressing the r ewind/fast forward button causes the tuner to search for the next fr equency in the direction of the arrows. This featur e operates in either AM, FM or Satel- lite (if equipped) frequencies. TUNE Control (Radio Mode) T urn the right side rotary contr ol to increase or decr ease the frequency . AM/FM Button (Radio [...]

T urn the tune knob to select the following format types: Program T ype 16 Digit-Character Dis- play No program type or un- defined None News News Information Information Sports Sports T alk T alk Rock Rock Classic Rock Classic_Rock Adult Hits Adult_Hits Soft Rock Soft_Rock T op 40 T op_40 Country Country Oldies Oldies Soft Soft Nostalgia Nostalgia[...]

If a preset button is activated while in the PTY (Program T ype) mode, the PTY mode will be exited and the radio will tune to the preset station. NOTE: If you have selected a PTY with the tune knob, simply pressing the tune button in will go dir ectly to a “PTY seek”. Button s1-6 (Radio Mode) These buttons tune the Radio to the stations that yo[...]

Fast Forward (FF) Press the FF button up momentarily to advance the tape in the direction that it is playing. The tape will advance until the button is pressed again or the end of the tape is reached. At the end of the tape, the tape will play in the opposite direction. Rewind (RW) Press the R W button momentarily to reverse the tape direction. The[...]

Noise Reduction The Dolby Noise Reduction System* is on whenever the tape player is on, but may be switched off. T o turn off the Dolby Noise r eduction System: Press Preset 1 after you insert the tape. The NR light in the display will go off when the Dolby System is of f. * ”Dolby” noise reduction is manufactur ed under license from Dolby Labo[...]

SEEK Button (CD MODE for CD Audio Play) Press the right side of the SEEK button for the next selection on the CD. Press the left side of the button to return to the beginning of the curr ent selection, or return to the beginning of the previous selection if the CD is within the first 5 seconds of the current selection. SCAN Button (CD MODE for CD A[...]

radio, the radio will remain in CD mode and display 9 INSER T DISC” for 2 minutes. After 2 minutes, the radio will go to the previous tuner mode. The disc can be ejected with the radio and ignition OFF . TIME Button (CD MODE for CD Audio Play) Press this button to change the display fr om a large CD playing time display to a small CD playing time[...]

Button s1-6( C D MODE for CD Audio Play) Selects disc position s1-6f o r Play/Load/Eject. Notes On Playing MP3 Files The radio can play MP3 files; however , acceptable MP3 file recor ding media and formats are limited. When writing MP3 files, pay attention to the following restric- tions. Supported Media (Disc T ypes) The MP3 file recor ding media [...]

Supported MP3 File Formats The radio will recognize only files with the *.mp3 exten- sion as MP3 files. Non-MP3 files named with the *.mp3 extension may cause playback problems. The radio is designed to recognize the file as an invalid MP3 and will not play the file. When using the MP3 encoder to compress audio data to an MP3 file, the bit rate and[...]

Playback of MP3 and WMA Files When a medium containing MP3 data is loaded, the radio checks all files on the medium. If the medium contains a lot of folders or files, the radio will take more time to start playing the MP3 files. Loading times for playback of MP3 and WMA files may be affected by the following: • Media - CD-R W media may take longe[...]

LOAD/EJT - Eject Press the LOAD/EJT button and the push- button with the corresponding number wher e the CD was loaded and the disc will unload and move to the entrance for easy removal. Radio display will show 9 EJECTING DISC 9 when the disc is being ejected and prompt the user to r emove the disc. If you have ejected a disc and have not removed i[...]

AM/FM Button (CD Mode for MP3 Play) Switches back to Radio mode. RND/PTY Button (CD Mode for MP3 Play) Pressing this button plays files randomly . SET/DIR Button (CD Mode for MP3 Play) Press the SET/DIR Button to display folders, when playing an MP3 discs that have a file/folder structur e. T urn the TUNE control to display available folders or mov[...]

SALES CODE REC — AM/FM/CD (6–DISC) RADIO WITH NA VIGA TION SYSTEM Satellite Navigation Radio with CD Player with MP3 Capability (REC) - combines a Global-Positioning System-based navigation system with an integrated color screen to pr ovide maps, turn identification, selection menus and instructions for selecting a variety of destina- tions and[...]

the worldwide standard for time. This makes the sys- tem’s clock very accurate once the appropriate time zone and daylight savings information is set. 1. At the Main Menu screen, highlight “Clock Setup” and press ENTER OR pr ess and hold for 3 seconds the TIME button on the unit’s faceplate. The Clock Setup screen appears. 2. T o show the G[...]

1. At the Clock Setup screen highlight “Displayed Clock: User Defined Clock”. 2. T o increase the clock by hours, make sure “HR +” is highlighted and press ENTER. Pr ess ENTER again to increase the clock by another hour . Y ou will see on the “User Defined T ime” display the number of hours you have increased the clock by . 3. T o decre[...]

Audio Clock Display Select this option to change the size of the clock on the audio screens. 1. When you are at an audio screen, quickly pr ess the TIME button on the navigation faceplate. 2. In this example the large clock appears on the screen. 3. T o switch the clock to the small clock, quickly press TIME again. 4. T o toggle back to the large c[...]

VIDEO ENTERT AINMENT SYSTEM (SALES CODE XRV) — IF EQUIPPED The optional VES™ (V ideo Entertainment System) con- sists of a DVD player and LCD (liquid crystal display) screen, a battery-power ed remote contr ol, and two head- sets. The system is located in the headliner behind the front r ow seat. Refer to your VES™ User’s Manual for detaile[...]

Electronic Serial Number/Sirius Identification Number (ESN/SID) The Electronic Serial Number/Sirius Identification Num- ber is needed to activate your Sirius Satellite Radio system. T o access the ESN/SID, refer to the following steps: ESN/SID Access with REF Radios W ith the ignition switch in the ACCESSOR Y position and the radio OFF , press the [...]

Selecting Satellite Mode in REF , RAQ, and RAK Radios Selecting Satellite Mode — REF Radio Press the MODE button r epeatedly until the word 9 SA T 9 appears in the display . A CD may remain in the radio while in the Satellite radio mode. Selecting Satellite Mode — RAQ and RAK Radio Press the MODE button r epeatedly until the word 9 SA T 9 appea[...]

Storing and Selecting Pre-Set Channels In addition to the 12 AM and 12 FM pre-set stations, you may also commit 12 satellite stations to push button memory . These satellite channel pre-set stations will not erase any AM or FM pr e-set memory stations. Follow the memory pre-set pr ocedures that apply to your radio. Using the PTY (Program T ype) But[...]

Reception Quality Satellite reception may be interr upted due to one of the following reasons. • The vehicle is parked in an undergr ound parking structur e or under a physical obstacle. • Dense tree coverage may interr upt reception. • Driving under wide bridges or along tall buildings can cause intermittent reception. • Placing objects ov[...]

The left hand control is a r ocker type switch with a push button in the center . The function of the left hand control is differ ent depending on which mode you are in. The following describes the left hand control operation in each mode. Radio Operation Pressing the top of the left side switch will SEEK up for the next listenable station and pres[...]

CASSETTE T APE AND PLA YER MAINTENANCE T o keep the cassette tapes and player in good condition, take the following precautions: 1. Do not use cassette tapes longer than C-90; otherwise, sound quality and tape durability will be greatly dimin- ished. 2. Keep the cassette tape in its case to protect from slackness and dust when it is not in use. 3. [...]

COMP ACT DISC MAINTENANCE T o keep the compact discs in good condition, take the following precautions: 1. Handle the disc by its edge; avoid touching the surface. 2. If the disc is stained, clean the surface with a soft cloth, wiping from center to edge. 3. Do not apply paper or tape to the disc; avoid scratch- ing the disc. 4. Do not use solvents[...]

CLIMA TE CONTROLS The controls for the heating and ventilation system in this vehicle consist of a series of rotary knobs. These comfort controls can be set to obtain desir ed interior conditions. Heater Only — If Equipped Climate Control Location Manual Heating Controls 234 UNDERST ANDING YOUR INSTRUMENT P ANEL[...]

The mode control (at the right of the control panel) can be set in any of the following positions: NOTE: T o improve your selection choices, the system allows you to operate at intermediate positions between the major modes. These intermediate positions are iden- tified by the small dots. Panel Outside air flows through the outlets located in the i[...]

Defrost Outside air is primarily directed to the windshield through the defr oster outlets located at the base of the windshield, and the demister outlets located at the edge of each side of the instrument panel. Blower Control The rotary knob on the left of the control panel is the blower contr ol. T urn the knob clockwise to one of the four posit[...]

Air Conditioning and Heating — If Equipped Air Conditioning Operation T o turn on the Air Conditioning, set the fan control at any speed and pr ess the snowflake button located at the right of the control panel. Conditioned air will be directed thr ough the outlets selected by the mode control. A light in the snowflake button shows that the air c[...]

The mode control (at the right of the control panel) can be set in any of the following positions: NOTE: T o improve your selection choices, the system allows you to operate at intermediate positions between the major modes. These intermediate positions are iden- tified by the small dots. Recirculation Modes (Panel or Bi-Level) Select the recir cul[...]

Defrost Outside air is primarily directed to the windshield through the defr oster outlets located at the base of the windshield, and the demister outlets located at the edge of each side of the instrument panel, and the air conditioning may be on. Blower Control The rotary knob on the left of the control panel is the blower contr ol. T urn the kno[...]

edges of the instrument panel. The demisters also pr o- vide extra air ducts for circulation. They ar e in operation whenever the Floor , Mix or Defrost modes ar e in use. T o remove fr ost from the side windows, it is best to use the full defrost mode. NOTE: When you turn off the engine you may hear a hissing sound from under the hood for a short [...]

Air Conditioning and Heating Operation T o turn on the Air Conditioning, set the fan control at any speed and press the snowflake button located on the control panel. Conditioned air will be dir ected through the outlets selected by the mode control. A light in the snowflake button shows that the air conditioning is on. Press the button a second ti[...]

the major modes. These intermediate positions are iden- tified by the small dots and give an even blend of both modes. Panel Outside air flows through the outlets located in the instrument panel. These outlets can be adjusted to direct the airflow . Bi-Level Air flows through the outlets located in the instr u- ment panel and those located on the f[...]

Dual Zone T emperature Control Use this control to r egulate the temperature of the air inside the passenger compartment. This is accomplished by having separate temperature contr ol slides for both the driver and front passenger . The blue area of the scale indicates cooler temperatures while the r ed area indicates warmer temperatures. Circulatio[...]

Operating Tips Fast Cooldown For a fast cooldown, turn the blower fan rotary knob to the extreme right position, turn the mode contr ol to the panel fresh position, pr ess the snowflake button to turn on the air conditioning, and drive with the windows open for the first few minutes. Once the hot air has been expelled, close the windows and press t[...]

Summer Operation Air conditioned vehicles must be protected with a high quality antifreeze coolant during summer to pr ovide proper corr osion protection and to raise the boiling point of the coolant for protection against over heating. A 50 % concentration is recommended. Refer to Recommended Fluids and Genuine Parts for the proper coolant type. W[...]

Operating Tips Chart 246 UNDERST ANDING YOUR INSTRUMENT P ANEL[...]

ST ARTING AND OPERA TING CONTENTS m Starting Procedur es – Gas Engines ........... 2 5 2 ▫ Manual T ransmission – If Equipped ........ 2 5 2 ▫ Automatic T ransmission – If Equipped ...... 2 5 2 ▫ Normal Starting ...................... 2 5 3 ▫ If Engine Fails T o Start ................. 2 5 3 ▫ After Starting ........................[...]

▫ Operating Precautions .................. 2 6 8 ▫ Cooling System T ips — Automatic T ransmission ........................ 2 6 8 m Engine Block Heater (Gas Engines)— If Equipped ........................... 2 7 0 m Diesel Exhaust Brake (Engine Braking) – If Equipped ........................... 2 7 0 m Automatic T ransmission ..............[...]

▫ Stationary Mode ...................... 3 0 2 ▫ Mobile Mode ........................ 3 0 3 ▫ Power T ake Off – Aftermarket Installation .... 3 0 4 m Driving On Slippery Surfaces .............. 3 0 4 m Driving Through W ater .................. 3 0 5 ▫ Flowing/Rising W ater .................. 3 0 5 ▫ Shallow Standing W ater .............[...]

▫ Alignment And Balance ................. 3 3 2 m Supplemental T ire Pressur e Information — If Equipped ............................ 3 3 3 m T ire Chains ........................... 3 3 3 m Snow T ires ........................... 3 3 4 m T ire Rotation Recommendations ............ 3 3 5 ▫ Dual Rear Wheels ..................... 3 3 6 m Engine[...]

▫ Before Plowing ....................... 3 6 6 ▫ Snowplow Prep Package Model A vailability . . 366 ▫ Over The Road Operation W ith Snowplow Attached ........................... 3 6 7 ▫ Methods For Removing Snow ............ 3 6 7 ▫ Operating T ips ....................... 3 6 8 ▫ General Maintenance ................... 3 6 8 m Recreation[...]

ST ARTING PROCEDURES – GAS ENGINES Before starting your vehicle, adjust your seat, adjust both inside and outside mirrors, and fasten your seat belts. The starter should not be operated for more than 15- second intervals. W aiting a few seconds between such intervals will protect the starter fr om overheating. W ARNING! Be sure to turn off the en[...]

Normal Starting Normal starting of either a warm or cold engine is obtained without pumping or depressing the accelerator pedal. T urn the key to the ST AR T position and release when the engine starts. If the engine fails to start within 10 seconds, turn the key to the OFF position, wait 5 seconds, then repeat the starting pr ocedure. NOTE: This v[...]

CAUTION! T o prevent damage to the starter , do not crank the engine for more than 15 seconds at a time. W ait 10 to 15 seconds before trying again. W ARNING! Never pour fuel or other flammable liquids into the throttle body air inlet opening in an attempt to start the vehicle. This could result in a flash fire causing serious personal injury . W A[...]

If the engine has been flooded, it may start to run, but not have enough power to continue running when the key is released. If this occurs, continue cranking with the accel- erator pedal pushed all the way to the floor . Release the accelerator pedal and the key once the engine is running smoothly . If the engine shows no sign of starting after tw[...]

W ARNING! Do not leave children or animals inside parked vehicles in hot weather . Interior heat build up may cause serious injury or death. Manual T ransmission – If Equipped Apply the parking brake, place the gearshift control lever in NEUTRAL and depress the clutch pedal to the floor before starting the vehicle. This vehicle is equipped with a[...]

Normal Starting Procedure — Engine Manifold Air T emperature Above 66°F (19°C) Observe the Instrument Panel Cluster lights when start- ing the engine. 1. Always apply the parking brake. 2. Shift into P ARK for an automatic transmission. Fully depress and hold the clutch and shift into NEUTRAL for a manual transmission. Models with manual transm[...]

5. When the engine starts, release the key . 6. Check to see that there is oil pressur e. 7. Release the parking brake. Starting Procedure — Engine Manifold Air T emperature Below 66°F (19°C) NOTE: The temperature displayed on the over head console (if equipped) does not necessarily reflect the engine manifold air temperature. When certain engi[...]

• Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle. • Release the parking brake and drive. NOTE: Engine idle speed will automatically increase to 1000 rpm at low coolant temperatures to impr ove engine warm-up. NOTE: If the engine stalls or if the ignition switch is left On for more than[...]

NOTE: Excessive white smoke and poor engine perfor- mance will result if manifold heaters ar e not recycled. • Heat generated by the manifold heaters dissipates rapidly in a cold engine. If more than two minutes pass between the time the W AIT TO ST ART light goes OFF and the engine is started, recycle the manifold heaters by turning the ignition[...]

4. Repeat the procedure if the engine does not start. W ARNING! Do not open the high pressure fuel system when cranking the engine or with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. NOTE: The engine may run r ough until the air is forced from all the fuel lines. Starti[...]

W ARNING! Do not leave children or animals inside parked vehicles in hot weather . Interior heat build up may cause serious injury or death. NORMAL OPERA TION – DIESEL ENGINE Observe the following when the engine is operating. • All message center lights are of f. • Check Engine Lamp is off. • Engine Oil Pressur e is above 10 psi (69 kPa) a[...]

Cold Weather Precautions Operation in ambient temperature below 32°F (0°C) may requir e special considerations. The following charts sug- gest these options: Fuel Operating Range NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONL Y . *No. 1 Ultra Low Sulfur diesel fuel should only be used where extended ar ctic conditions (-10°F/-23°C) exist. NO[...]

Engine Block Heater The engine block heater warms engine coolant and permits quicker starts in cold weather . Connect the heater cord to a gr ound–fault interrupter pr otected 1 10–1 15 volt AC electrical outlet with a grounded, thr ee-wire exten- sion cord. The engine block heater cord is r outed under the hood to the right side and can be loc[...]

W inter Front Usage If a winter front or cold weather cover is to be used, a percentage of the total grille opening ar ea must be left uncovered to pr ovide sufficient air flow to the char ge air cooler and automatic transmission oil cooler . The per- centage of opening must be increased with the incr easing ambient air temperature and/or engine lo[...]

If temperatures ar e below 32°F (0°C), operate the engine at moderate speeds for 5 minutes before full loads ar e applied. Engine Idling — In Cold Weather A void prolonged idling in ambient temperatur es below 0°F . Long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may no[...]

Stopping The Engine Idle the engine a few minutes before r outine shutdown. After full load operation, idle the engine 3 to 5 minutes before shutting it down. This idle period will allow the lubricating oil and coolant to carry excess heat away from the combustion chamber , bearings, internal components, and turbocharger . This is especially import[...]

Engine Speed Control CAUTION! Prevent overspeeding the engine going down hill. When descending steep grades, use a combination of gears and service brakes to control vehicle/engine speed. Overspeed can cause severe engine damage. Operating Precautions A void Overheating The Engine The temperature of the coolant (a mixtur e of 50% ethylene-glycol an[...]

• Up Steep Hills — select a lower transmission gear , but try and keep the torque converter clutch engaged. • Air Conditioning — turn it off temporarily . Do Not Operate The Engine W ith Low Oil Pressure When the engine is at normal operating temperature, the minimum oil pressur es requir ed are: Idle 700 to 800 RPM ............... 1 0 p s [...]

ENGINE BLOCK HEA TER (GAS ENGINES)— IF EQUIPPED The engine block heater warms engine coolant and permits quicker starts in cold weather . Connect the cord to a standard 1 10-1 15 volt AC electrical outlet with a grounded, thr ee-wire extension cor d. The engine block heater cord, on gas engines, is r outed under the hood on the driver side of the[...]

W ARNING! Do not use the Exhaust Brake feature when driving in icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control, which may cause an accident possi- bly resulting in personal injury or death. Exhaust Brake Switch ST ARTING AND OPERA[...]

NOTE: For optimum braking power it is recommended to use the Exhaust Brake while in T ow/Haul Mode. The purpose of the exhaust brake (engine braking) fea- ture is to supply negative (braking) tor que to the engine. T ypically , the engine braking is used for , but not limited to, vehicle towing applications where vehicle braking can be achieved by [...]

AUTOMA TIC TRANSMISSION CAUTION! Damage to the transmission may occur if the follow- ing precautions are not observed: • Shift into P ARK only after the vehicle has come to a complete stop. • Shift into or out of REVERSE only after the vehicle has come to a complete stop and the engine is at idle speed. • Do not shift from REVERSE, P ARK, or [...]

lever out of park (P) position (Brake Interlock System). T o drive, move the selector lever from Park or Neutral to the desired drive position. Pull the selector lever towar d you when shifting into Reverse, Second, First or Park, or when shifting out of Park. Gear Ranges DO NOT race the engine when shifting from Park or Neutral position into anoth[...]

W ARNING! It is dangerous to shift the selector lever out of “P” or “N” if the engine speed is higher than idle speed. If your foot is not firmly on the brake pedal, the vehicle could accelerate quickly forward or in reverse. Y ou could lose control of the vehicle and hit someone or something. Only shift into gear when the engine is idling [...]

“1” First Use this position for driving up very steep hills and for engine braking at low speeds 20 mph (32 km/h) or less when going downhill. T o prevent excessive engine speed, do not exceed 25 mph (40 km/h) in this range. NOTE: Use caution when operating a heavily loaded vehicle in “2” Second or “1” First gear selections in high ambi[...]

If the transmission temperature gets extr emely hot, the transmission will automatically select the most desirable gear for operation at this temperature. If the transmission temperature becomes hot enough the TRANS TEMP light may illuminate and the transmission may downshift out of Overdrive until the transmission cools down. After cooldown, the t[...]

reduce the potential for transmission over heating or failure due to excessive shifting. When operating in “TOW HAUL” mode, 5th gear is disabled and 2-3 and 3-4 shift patterns are modified. Shifts into Over drive (4th gear) are allowed during steady cr uise (for improved fuel economy) and automatic closed-throttle downshifts to 3rd gear (for im[...]

NOTE: The torque converter clutch will not engage until the transmission fluid and engine coolant are warm [usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because the engine speed is higher when the torque converter clutch is not engaged, it may seem as if the transmission is not shifting into Overdrive when cold. This is normal. Pressing the [...]

“P” Park This gear position supplements the parking brake by locking the transmission. The engine can be started in this range. Never use Park while the vehicle is in motion. Apply the parking brake when leaving the vehicle in this range. Always apply parking brake first, then place the selector in Park position. On 4-wheel drive vehicles be su[...]

W ARNING! It is dangerous to shift the selector lever out of “P” or “N” if the engine speed is higher than idle speed. If your foot is not firmly on the brake pedal, the vehicle could accelerate quickly forward or in reverse. Y ou could lose control of the vehicle and hit someone or something. Only shift into gear when the engine is idling [...]

“2” Second Use this position for driving on more sever e conditions and lower speeds than “3” third. T o prevent excessive engine speed do not exceed 25 mph (40 km/h) in this range. “1” First Use this position for driving up very steep hills and for engine braking at low speeds 12 mph (19 km/h) or less when going downhill. T o prevent e[...]

a suitable level. During this condition, the ability of the vehicle to accelerate under heavily loaded conditions may be reduced. Refer also to the Note under tor que converter clutch, later in this section. If the transmission temperature gets extr emely hot, the transmission will automatically select the most desirable gear for operation at this [...]

reduce the potential for transmission over heating or failure due to excessive shifting. When operating in “TOW HAUL” mode, 6th gear (if equipped) is disabled and 2-3 and 3-4 and 4–5 shift patterns are modified. Shifts into Overdrive (5th gear) ar e allowed during steady cruise (for impr oved fuel economy). Pressing the “T OW HAUL O/D OFF?[...]

T orque Converter Clutch A feature, designed to impr ove fuel economy , has been included in the automatic transmission on your vehicle. A clutch within the tor que converter engages automati- cally at calibrated speeds. This may result in a slightly differ ent feeling or response during normal operation in high gear . When the vehicle speed drops [...]

T ruck models with manual transmission are equipped with a clutch interlocking ignition system. The clutch pedal must be fully depressed to start the vehicle. Fully depress the clutch pedal befor e shifting gears. As you release the clutch pedal, lightly depr ess the accelera- tor pedal. T o shift into Reverse, come to a complete stop. Depress the [...]

T o shift into Reverse, come to a complete stop. Depress the clutch and pause briefly to allow the gear train to stop. Reverse has a “crash-through” lockout featur e. Move the shift lever from the Neutral position straight across, in one swift motion, and down into Reverse. Recommended V ehicle Shift Speeds T o utilize your manual transmission [...]

Downshifting – Gas Engine Moving from a high gear down to a lower gear is recommended to pr eserve brakes when driving down steep hills. In addition, downshifting at the right time provides better acceleration when you desir e to resume speed. For acceleration at speeds less than 20 mph (30 km/h), 2nd gear is recommended. CAUTION! When descending[...]

avoid overspeeding the engine and clutch. For accelera- tion at speeds less than 15 mph (25 km/h), 2nd gear is recommended. CAUTION! When descending a hill, be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause valve damage. Failure to follow the recommended downshifting speeds may cause the engine to ov[...]

This transfer case is intended to be driven in the 2-wheel- drive position (2H) for normal street and highway con- ditions such as dry hard surfaced r oads. When additional traction is requir ed the transfer case 4H and 4L positions can be used to lock the front and r ear driveshafts together and force the fr ont and rear wheels to rotate at the sa[...]

NOTE: Delayed shifts out of four-wheel drive may be experienced due to uneven tire wear , low or uneven tire pressur es, excessive vehicle loading, or cold tempera- tures. W ARNING! Y ou or others could be injured if you leave the vehicle unattended with the transfer case in the Neutral (N) position without first fully engaging the parking brake. T[...]

4L 4-Wheel-Drive Low Range - Low speed 4-wheel-drive. Locks the front and r ear driveshafts together . Forces the front and r ear wheels to rotate at the same speed. Additional traction and maximum pulling power for loose, slippery road surfaces only . Do not exceed 25 mph (40 km/h). V ehicle’s equipped with the AISIN (AS68RC) Automatic T ransmis[...]

vehicle in motion, the transfer case will engage / disen- gage faster if you momentarily release the accelerator pedal after completing the shift. Apply a constant force when shifting the transfer case lever . 2H or 4H ⇔ 4L W ith the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift an automatic transmission to N (Neutral) or depress the clutch [...]

Electronically Shifted T ransfer Case Operating Information/Precautions (4 Position Switch) — If Equipped This is an electric shift transfer case and is operated by the 4WD Control Switch (T ransfer Case Switch), which is located on the instrument panel. This Electronically Shifted transfer case pr ovides 4 mode positions: 2 (rear) wheel drive hi[...]

NOTE: The transfer case Neutral (N) position is selected by depressing the r ecessed button located on the lower left hand corner of the 4WD Control Switch. The transfer case Neutral (N) position is to be used for recr eational towing only . See the Recreational T owing section for specific procedur es on shifting into and out of Neutral (N). T ran[...]

If One or More Shift Conditions are not Met 1. The indicator light for the current position will remain ON. 2. The newly selected position indicator light will con- tinue to flash. 3. The transfer case will not shift. NOTE: Before r etrying a selection, make certain that all the necessary requir ements for selecting a new transfer case position hav[...]

When operating your vehicle in 4WD LOW , the engine speed is approximately thr ee times that of the 2WD or 4WD LOCK positions at a given road speed. T ake care not to overspeed the engine and do not exceed 25 mph (40 km/h). Proper operation of 4 wheel drive vehicles depends on tires of equal size, type and cir cumference on each wheel. Any differ e[...]

4WD LOCK 4 Wheel Drive Lock Range - Locks the front and r ear driveshafts together . Forces the fr ont and rear wheels to rotate at the same speed. Additional traction for loose, slippery road surfaces only . 4WD LOW 4 Wheel Drive Low Range - Low speed 4 wheel drive. Locks the front and r ear driveshafts together . Forces the front and r ear wheels[...]

light will continue to flash until all the requir ements for the selected position have been met. T o retry a shift: return the contr ol knob back to the original position, make certain all shift requir ements have been met, wait five (5) seconds and try the shift again. NOTE: If all the requir ements to select a new transfer case position have bee[...]

Preferred Procedure 1. W ith engine RUNNING, slow vehicle to 2 to 3 mph (3 to 5 km/h). 2. Shift the transmission into NEUTRAL (depr ess clutch on manual transmissions). 3. While still rolling, rotate the transfer case contr ol switch to the desired position. 4. After the desired position indicator light is ON (not flashing), shift transmission back[...]

LIMITED-SLIP DIFFERENTIAL — IF EQUIPPED The limited-slip differ ential provides additional traction on snow , ice, mud, sand and gravel, particularly when there is a dif ference between the traction characteristics of the surface under the right and left rear wheels. During normal driving and cornering, the limited-slip unit per- forms similarly [...]

POWER T AKE OFF OPERA TION – IF EQUIPPED The Dodge Chassis Cab vehicle, when equipped with either the automatic 6 speed or manual G-56 6 speed transmissions, will allow for an aftermarket upfit with a transmission driven PTO (power take of f). The customer will have the ability to operate the PTO in either a “stationary” or “mobile” mode.[...]

operation and return to “standar d vehicle operation” simply turn the up fitter provided on/of f switch to the off position or press the “cancel” cr uise switch. T o operate the PTO via a r emote switch the customer must make sure the above conditions ar e met. It is vital for proper operation that the PT O and remote have been installed co[...]

operation. T o disengage PTO operation and r eturn to “standard vehicle operation” simply turn the up fitter provided on/of f switch to the off position. NOTE: For application specific information with respect to PTO and pump r equirements and additional vehicle information (wiring schematics, preset idle values, en- gine speed limits, and vehi[...]

6. Do not use trailer tow mode on vehicle’s with the AISIN 6 speed automatic transmission (6.7L Diesel En- gine only). DRIVING THROUGH W A TER Driving through water mor e than a few inches deep will requir e extra caution to ensure safety and pr event dam- age to your vehicle. Flowing/Rising W ater W ARNING! Do not drive on or cross a road or a p[...]

CAUTION! • Always check the depth of the standing water before driving through it. Never drive through standing water that is deeper than the bottom of the tire rims mounted on the vehicle. • Determine the condition of the road or the path that is under water and if there are any obstacles in the way before driving through the standing water . [...]

DRIVING OFF-ROAD Care should be taken when attempting to climb steep hills or driving diagonally across a hill or slope. If natural obstacles force you to travel diagonally up or down a hill, choose a mild angle and keep as little side tilt as possible. Keep the vehicle moving and make turns slowly and cautiously . If you must back down a hill, bac[...]

P ARKING BRAKE The foot operated parking brake is positioned below the lower left corner of the instrument panel. T o release the parking brake, pull the parking brake release handle. NOTE: The instrument cluster r ed brake warning light will come on and flash to indicate that the parking brake is applied. Y ou must be sure that the parking brake i[...]

W ARNING! • Always fully apply the parking brake when leav- ing your vehicle, or it may roll and cause damage or injury . Also be certain to leave an automatic transmission in Park, a manual transmission in Reverse or First gear . Failure to do so may allow the vehicle to roll and cause damage or injury . • Never leave children alone in a vehic[...]

Brake Noise During normal operation of the brake system certain noises may be present fr om time to time. Occasional 9 groan 9 or 9 squeal 9 noises may occur during normal operation of the brake system which may not be indica- tive of a problem. These noises may be hear d at any time the brakes are applied but may be mor e noticeable during the fir[...]

W ARNING! • Anti-lock system (ABS) cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehicle brakes and tires or the traction afforded. • The ABS cannot prevent accidents, including those resulting from excessive speed in turns, [...]

ABS W arning Light The Anti-lock Brake System includes an amber warning light, located in the instrument cluster . When the light is illuminated, the Anti-lock Brake System is not function- ing. The system reverts to standar d non-anti-lock brakes. W ARNING! Pumping of the anti-lock brakes will diminish their effectiveness and may lead to an accide[...]

W ARNING! Continued operation with reduced power steering assist could pose a safety risk to yourself and others. Service should be obtained as soon as possible. CAUTION! Prolonged operation of the steering system at the end of the steering wheel travel will increase the steering fluid temperature and should be avoided when pos- sible. Damage to th[...]

NOTE: • P (Passenger)-Metric tir e sizing is based on U.S. design standards. P-Metric tir es have the letter “P” molded into the sidewall preceding the size designation. Ex- ample: P215/65R15 95H. • European Metric tir e sizing is based on European design standards. T ires designed to this standar d have the tire size molded into the sidewa[...]

T ire Sizing Chart EXAMPLE: Size Designation: P = Passenger car tire size based on U.S. design standar ds ( ....blank.... ( = Passenger car tire based on Eur opean design standards LT = Light T ruck tire based on U.S. design standar ds T = T emporary Spare tir e 31 = Overall Diameter in Inches (in) 215 = Section W idth in Millimeters (mm) 65 = Aspe[...]

EXAMPLE: Service Description: 95 = Load Index —A numerical code associated with the maximum load a tire can carry . H = Speed Symbol —A symbol indicating the range of speeds at which a tire can carry a load corr esponding to its load index under certain operating conditions. —The maximum speed corresponding to the Speed Symbol should only be [...]

Tire Identification Number (TIN) The TIN may be found on one or both sides of the tire; however , the date code may only be on one side. T ires with white sidewalls will have the full TIN including date code located on the white sidewall side of the tire. Look for the TIN on the outboard side of black sidewall tir es as mounted on the vehicle. If t[...]

Tire Loading and T ire Pressure T ire Placard Location NOTE: The proper cold tir e inflation pressur e is listed on either the face of the driver’s door or the driver’s side “B” pillar . T ire and Loading Information Placard This placard tells you important information about the: 1) number of people that can be carried in the vehicle 2) the[...]

Loading The vehicle maximum load on the tire must not exceed the load carrying capacity of the tire on your vehicle. Y ou will not exceed the tire’s load carrying capacity if you adhere to the loading conditions, tir e size, and cold tire inflation pressur es specified on the “T ire and Loading Information” placard and in the “V ehicle Load[...]

5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4. 6. If your vehicle will be towing a trailer , load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the avail[...]

ST ARTING AND OPERA TING 321 5[...]

W ARNING! Overloading of your tires is dangerous. Overloading can cause tire failure, affect vehicle handling, and increase your stopping distance. Use tires of the recommended load capacity for your vehicle. Never overload them. TIRES — GENERAL INFORMA TION Tire Pressure Proper tir e inflation pressur e is essential to the safe and satisfactory [...]

2. Economy— Improper inflation pr essures can cause uneven wear patterns to develop across the tir e tread. These abnormal wear patterns will reduce tr ead life resulting in a need for earlier tire r eplacement. Under inflation, also increases tire r olling resistance and r esults in higher fuel consump- tion. 3. Ride Comfort and V ehicle Stabili[...]

The pressur e should be checked and adjusted as well as inspecting for signs of tire wear or visible damage at least once a month. Use a good quality pocket-type gauge to check tire pr essure. Do not make a visual judgement when determining proper inflation. Radial tir es may look properly inflated even when they ar e under inflated. CAUTION! After[...]

T ire pressur e may increase fr om 2 to 6 psi (13 to 40 kPa) during operation. DO NOT reduce this normal pr essure build up or your tire pr essure will be too low . T ire Inflation Pressure — 4500/5500 with Steel Carcass Ply T ires This type of tire utilizes steel cor ds in the sidewall. As such, they cannot be treated like normal light tr uck ti[...]

4500/5500 T ire Inflation 326 ST ARTING AND OPERA TING[...]

When adjusting inflation pressur e to a tire and wheel assembly mounted on a vehicle, use Remote Mount Automatic Inflation Kit (similar to model number 27- cc1021234, available from TEAM PSE – PENT AST AR Service Equipment Phone Number 1-800-734-4334. NOTE: Never attempt to re-inflate a tir e and wheel assembly which has been run flat or extr eme[...]

W ARNING! High speed driving with your vehicle under maxi- mum load is dangerous. The added strain on your tires could cause them to fail. Y ou could have a serious accident. Don’t drive a vehicle loaded to the maximum capacity at continuous speeds above 75 mph (120 km/h). Radial-Ply Tires W ARNING! Combining radial ply tires with other types of [...]

Limited Use Spare — If Equipped The limited use spare tir e is for temporary emergency use on your vehicle. This tire is identified by a limited use spare tir e warning label located on the limited use spare tire and wheel assembly . This tire may look like the original equipped tire on the fr ont or rear axle of your vehicle, but it is not. Inst[...]

Refer to “Freeing A Stuck V ehicle” in Section 6 of this manual for additional information. W ARNING! Fast spinning tires can be dangerous. Forces gener- ated by excessive wheel speeds may cause tire dam- age or failure. A tire could explode and injure some- one. Do not spin your vehicle’s wheels faster than 30 mph (48 km/h) or for more than [...]

Life of Tire The service life of a tire is dependent upon varying factors including but not limited to: • Driving style • T ire pressur e • Distance driven W ARNING! T ires and spare tire should be replaced after six years, regardless of the remaining tread. Failure to follow this warning can result in sudden tire failure. Y ou could lose con[...]

W ARNING! • Do not use a tire, wheel size or rating other than that specified for your vehicle. Some combinations of unapproved tires and wheels may change sus- pension dimensions and performance characteris- tics, resulting in changes to steering, handling, and braking of your vehicle. This can cause unpredict- able handling and stress to steeri[...]

Improper alignment will not cause vehicle vibration. V ibration may be a result of tire and wheel out-of- balance. Proper balancing will r educe vibration and avoid tire cupping and spotty wear . SUPPLEMENT AL TIRE PRESSURE INFORMA TION — IF EQUIPPED A light load vehicle condition is defined as two passen- gers {150 lbs (68 kg) each} plus 200 lbs[...]

These cautions apply to all chain traction devices, includ- ing link and cable (radial) chains. T ire chain use is permitted only on the rear tir es of Ram 4X2 trucks. NOTE: The use of class “U” chains is permitted on the front and r ear of 4X4, Ram T rucks with Dual Rear Wheels and L T235/80R17E tires. NOTE: On 4X2 Ram T rucks, class “U” s[...]

poorer than that of non-studded tir es. Some states pro- hibit studded tires; ther efore, local laws should be checked before using these tir e types. TIRE ROT A TION RECOMMENDA TIONS T ires on the front and r ear axles of vehicles operate at differ ent loads and perform differ ent steering, driving, and braking functions. For these reasons, they w[...]

Dual Rear Wheels The tires used on dual wheel assemblies should be matched for wear to prevent overloading one tir e in a set. T o check if tires ar e even, lay a straight edge across all four tires. The straight edge should touch all the tir es. CAUTION! 3500/4500/5500 Dual Rear T ires have only one ap- proved direction of rotation. This is to acc[...]

ENGINE RUNA W A Y W ARNING! In case of engine runaway due to flammable fumes from gasoline spills or turbocharger oil leaks being sucked into the engine do the following to help avoid personal injury and/or vehicle damage: 1. Shut off engine ignition switch. 2. Using a CO 2 or dry chemical type fire extin- guisher , direct the spray from the fire e[...]

Poor quality gasoline can cause problems such as har d starting, stalling and hesitations. If you experience these symptoms, try another brand of “regular” gasoline be- fore considering service for the vehicle. Over 40 auto manufacturers world-wide have issued and endorsed consistent gasoline specifications (the W orld- wide Fuel Charter , WWFC[...]

Problems that r esult from using methanol/gasoline or E85 Ethanol blends are not the r esponsibility of the manufacturer . While MTBE is an oxygenate made from Methanol, it does not have the negative effects of Metha- nol. MMT In Gasoline MMT is a manganese-containing metallic additive that is blended into some gasoline to increase octane. Gasoline[...]

• The use of leaded gas is prohibited by Federal law . Using leaded gasoline can impair engine performance, damage the emission control system. • An out-of-tune engine, or certain fuel or ignition malfunctions, can cause the catalytic converter to overheat. If you notice a pungent burning odor or some light smoke, your engine may be out of tune[...]

engine running for an extended period. If the vehicle is stopped in an open area with the engine r unning for more than a short period, adjust the ventilation system to force fr esh, outside air into the vehicle. • Guard against carbon monoxide with pr oper mainte- nance. Have the exhaust system inspected every time the vehicle is raised. Have an[...]

Diesel fuel is seldom completely free of water . T o prevent fuel system trouble, drain the accumulated water fr om the fuel/water separator using the fuel/water separator drain provided. If you buy good quality fuel and follow the cold weather advice above, fuel conditioners should not be requir ed in your vehicle. If available in your area, a hig[...]

ADDING FUEL Adding Fuel (Gas Engines) CAUTION! Damage to the fuel system or emission control sys- tem could result from using an improper fuel tank filler tube cap (gas cap). A poorly fitting cap could let impurities into the fuel system. Also a poorly fitted after-market cap can cause the MIL (Malfunction Indicator Light) to illuminate, due to fue[...]

NOTE: T ighten the gas cap 1/4 turn until you hear one click. This is an indication that the cap is properly tightened. If the gas cap is not tightened properly , the Malfunction Indicator Light will come on, Be sure the gas cap is tightened every time the vehicle is refueled. W ARNING! A fire may result if gasoline is pumped into a portable contai[...]

Adding Fuel (Diesel Engines) CAUTION! T o avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling. NOTE: • When the fuel nozzle “clicks” or shuts off, the fuel tank is full. • T ighten the gas cap until you hear a “clicking” sound. This is an indication that the gas cap is properly tightened. • Make sure [...]

W ARNING! • Never have any smoking materials lit in or near the vehicle when the gas cap is removed or the tank filled. • Never add fuel to the vehicle when the engine is running. A void Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system. Pr oper main- tenance of the engine fuel [...]

W ARNING! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. Priming if the engine has run out of fuel 1. Add a substantial quantity of fuel to the tank 5 to 10 gallons (19 to 38L). 2. Crank the engine for 1 to 2 seconds. If the e[...]

Rating (GA WR) front and r ear , and V ehicle Identification Number (VIN). A Month-Day-Hour (MDH) number is included on this label and indicates the Month, Day and Hour of manufacture. The bar code that appears on the bottom of the label is your V ehicle Identification Number (VIN). Gross V ehicle W eight Rating (GVWR) The GVWR is the total permiss[...]

Inflation Pressure This is the cold tire inflation pr essure for your vehicle for all loading conditions up to full GA WR. Curb W eight The curb weight of a vehicle is defined as the total weight of the vehicle with all fluids, including vehicle fuel, at full capacity conditions, and with no occupants or cargo loaded into the vehicle. The front and[...]

CAUTION! Do not load your vehicle any heavier than the GVWR or the maximum front and rear GA WR. If you do, parts on your vehicle can break, or it can change the way your vehicle handles. This could cause you to lose control. Also overloading can shorten the life of your vehicle. An EXAMPLE of a loaded vehicle is shown in the following chart. Note [...]

TRAILER TOWING In this section you will find safety tips and information on limits to the type of towing you can reasonably do with your vehicle. Before towing a trailer car efully re- view this information to tow your load as efficiently and safely as possible. T o maintain warranty coverage, follow the requir ements and recommendations in this ma[...]

Gross Axle W eight Rating (GA WR) The GA WR is the maximum capacity of the front and r ear axles. Distribute the load over the front and r ear axles evenly . Make sure that you do not exceed either front or rear GA WR. W ARNING! It is important that you do not exceed the maximum front or rear GA WR. A dangerous driving condition can result if eithe[...]

W eight-Distributing Hitch A weight-distributing system works by applying lever- age through spring (load) bars. They ar e typically used for heavier loads, to distribute trailer tongue weight to the tow vehicle’s front axle and the trailer axle(s). When used in accordance with the manufactur ers’ directions, it provides for a mor e level ride,[...]

W eight Distributing Hitch System Improper Adjustment of W eight Distributing System 354 ST ARTING AND OPERA TING[...]

Fifth-Wheel Hitch A special high platform with a coupling that mounts over the rear axle of the tow vehicle in the tr uck bed. Connects a vehicle and fifth-wheel trailer with a coupling king pin. Gooseneck Hitch The gooseneck hitch employs a pivoted coupling arm which attaches to a ball mounted in the bed of a pickup truck. The coupling arm connect[...]

T railer T owing Weights (Maximum T railer Weight Ratings) NOTE: For additional trailer towing information (maxi- mum trailer weight ratings) refer to the following website addresses: • http:// www .dodge.com/towing . • http:// www .dodge.ca (Canada). T railer and T ongue Weight Always load a trailer with 60% to 65% of the weight in the front o[...]

• The weight of any other type of cargo or equipment put in or on your vehicle. • The weight of the driver and all passengers. NOTE: Remember that everything put into or on the trailer adds to the load on your vehicle. Also, additional factory-installed options, or dealer-installed options, must be considered as part of the total load on your v[...]

W ARNING! Improper towing can lead to an injury accident. Follow these guidelines to make your trailer towing as safe as possible: Make certain that the load is secured in the trailer and will not shift during travel. When trailering cargo that is not fully secured, dynamic load shifts can occur that may be difficult for the driver to control. Y ou[...]

2. GTW 3. GA WR 4. T ongue weight rating for the trailer hitch utilized (This requir ement may limit the ability to always achieve the 10% to 15% range of tongue weight as a percentage of total trailer weight). T owing Requirements — T ires − Do not attempt to tow a trailer while using a compact spare tir e. − Proper tir e inflation pressur e[...]

− An electronically actuated trailer brake contr oller is requir ed when towing a trailer with electronically actuated brakes. When towing a trailer equipped with a hydraulic surge actuated brake system, an electr onic brake controller is not r equired. − T railer brakes are r ecommended for trailers over 1,000 lbs (454 kg) and requir ed for tr[...]

Seven of the twelve circuits ar e the standard 7 pin trailer wiring circuits. Thr ee of the twelve circuits ar e upfitter circuits used for aftermarket applications. T wo of the twelve circuits ar e additional trailer circuits. For addi- tional information about trailer tow circuits or other exterior lighting capabilities of your Dodge T ruck, plea[...]

T railer T ow Additional Lamp Loads Output Functions Maximum Current Additional Bulbs Allowed Example Only . Other bulb combinations can be used as long as maximum current is not exceeded. Stop/T urn Left 16A 2 #3157 bulbs for stop/turn Stop/T urn Right 16A 2 #3157 bulbs for stop/turn T railer Park Lamps 14A 2 #1 157 bulbs (two filament park/ stop/[...]

The automatic transmission fluid and filter should be changed if you REGULARL Y tow a trailer for mor e than 45 minutes of continuous operation. See Maintenance Schedule in section 8 of this manual for transmission fluid change intervals. NOTE: Check the automatic transmission fluid level before towing. T owing T ips — T ow/Haul (If Equipped) T o[...]

− Air Conditioning T urn off temporarily . − refer to Cooling System Operating information in the Maintenance section of this manual for more informa- tion. T railer T owing Mirrors — If Equipped These mirrors ar e designed with an adjustable mirror head to provide a gr eater vision range when towing extra-wide loads. T o change position inbo[...]

SNOWPLOW Snowplow Prep Packages ar e available as a factory installed option. These packages include components necessary to equip your vehicle with a snowplow . NOTE: Before installation of a snowplow it is highly recommended that the owner / installer obtain and follow the recommendations contained within the cur - rent Dodge Body Builders Guide.[...]

Before plowing • Check the hydraulic system for leaks and proper fluid level. • Check the mounting bolts and nuts for proper tight- ness. • Check the runners and cutting edge for excessive wear . The cutting edge should be 1/4 to 1/2 inch above ground in snow plowing position. • Check that snowplow lighting is connected and func- tioning pr[...]

V ehicle front end wheel alignment was set to specifica- tions at the factory without consideration for the weight of the plow . Front end tow-in should be checked and reset if necessary at the beginning and end of the snowplow season. This will help prevent uneven tir e wear . The blade should be lowered whenever the vehicle is parked. Maintain an[...]

Operating Tips Under ideal snow plowing conditions, 20 mph (32 km/h) should be maximum operating speed. The operator should be familiar with the area and surface to be cleaned. Reduce speed and use extreme caution when plowing unfamiliar areas or under poor visibility . NOTE: During snowplow usage on vehicles equipped with an overhead console modul[...]

• Do not shift the transmission unless the engine has returned to idle and wheels have stopped. Make a practice of stepping on the brake pedal before shifting the transmission. RECREA TIONAL TOWING (BEHIND MOTORHOME, ETC.) Recreational T owing – 2 Wheel Drive Models Recreational towing of 2 Wheel Drive models is not allowed. T owing with the re[...]

Recreational T owing Procedure — Manual Shift T ransfer Case — If Equipped Use the following procedur e to prepar e your vehicle for recr eational towing: CAUTION! It is necessary to follow these steps to be certain that the transfer case is fully in N (NEUTRAL) before recreational towing to prevent damage to internal parts. 1. Bring the vehicl[...]

CAUTION! Damage to the automatic transmission may occur if the transmission is shifted into P (P ARK) with the transfer case in N (NEUTRAL) and the engine RUN- NING. W ith the transfer case in N (NEUTRAL) ensure that the engine is OFF prior to shifting the transmission into P (P ARK) Returning to Normal Operation — Manual Shift T ransfer Case Use[...]

CAUTION! • Do not use a bumper mounted clamp-on tow bar on your vehicle. The bumper face bar will be damaged. • Do not disconnect the rear driveshaft because fluid will leak from the transfer case and damage the internal parts. Recreational T owing Procedure — Electronic Shift T ransfer Case — If Equipped Use the following procedur e to pre[...]

6. Using the point of a ballpoint pen or similar object, depress the r ecessed transfer case Neutral (N) button for 4 seconds. 7. After shift is completed and the Neutral (N) light comes on release Neutral (N) button. 8. Start engine. 9. Shift automatic transmission into Reverse (R). 10. Release brake pedal for five seconds and ensure that there is[...]

NOTE: The ignition key must be ON for a shift to take place and for the position indicator lights to be operable. If the key in not ON, the shift will not take place and no position indicator lights will be on or flashing. NOTE: Flashing neutral (N) position indicator light indicates that shift requir ements have not been met. CAUTION! Damage to th[...]

8. After the Neutral (N) button has been released the transfer case will shift to the position identified by the selector switch. 9. Shift automatic transmission into P (Park). NOTE: The transfer case can not be shifted into Neutral (N) from the 4Auto (if equipped) position. NOTE: Items 1 through 5 ar e requir ements that must be met prior to depre[...]

W ARNING! Y ou or others could be injured if you leave the vehicle unattended with the transfer case in the Neutral (N) position without first fully engaging the parking brake. The transfer case Neutral (N) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move despite the transmission positio[...]

WHA T T O DO IN EMERGENCIES CONTENTS m Hazard W arning Flasher .................. 3 7 8 m Jacking And T ire Changing ................ 3 7 9 ▫ 3500 Models – If Equipped .............. 3 7 9 m Jacking Instructions ..................... 3 8 0 ▫ T ire Changing Procedur e ................ 3 8 0 m Hoisting ............................. 3 8 9 m Jump[...]

HAZARD W ARNING FLASHER The Hazard W arning switch is mounted on the top of the steering column as shown in the illustration. T o engage the Hazard W arning lights, depress the button on the top of the steering column. When the Hazard W arning switch is activated, all directional turn signals will flash off and on to warn oncoming traf fic of an em[...]

JACKING AND TIRE CHANGING W ARNING! • Being under a jacked-up vehicle is dangerous. The vehicle could slip off the jack and fall on you. Y ou could be crushed. Never put any part of your body under a vehicle that is on a jack. Never start or run the engine while the vehicle is on a jack. If you need to get under a raised vehicle, take it to a ser[...]

W ARNING! After using the jack and tools, always reinstall them in the original carrier and location. While driving you may experience, abrupt stopping, rapid accelera- tion, or sharp turns. A loose jack, tools, bracket or other objects in the vehicle may move around with force, resulting in serious injury . 4500/5500 Models These vehicles do not c[...]

NOTE: Jacking and tire changing on 4500/5500 models should be performed by an authorized dealer , or knowl- edgeable service personnel with the appropriate heavy duty equipment like a tire service company . Preparations Park the vehicle on a firm level surface, avoiding ice or slippery areas. Set the parking brake and place the gear selector in P A[...]

Instructions W ARNING! Carefully follow these tire changing warnings to help prevent personal injury or damage to your vehicle: • Always park on a firm, level surface as far from the edge of the roadway as possible before raising the vehicle. • Block the wheel diagonally opposite the wheel to be raised. • Apply the parking brake firmly before[...]

When changing a rear wheel, assemble the jack drive tube to the jack and connect the drive tube to the extension tube. Securely place the jack under the sway bar bracket (unless both tire’s ar e flat on one side, then place jack under shock bracket) facing forward in vehicle. Connect the jack tube extension and lug wrench. Before raising the whee[...]

4. By rotating the wheel wrench clockwise, raise the vehicle until the wheel just clears the surface. W ARNING! Raising the vehicle higher than necessary can make the vehicle unstable and cause an accident. It could slip off the jack and hurt someone near it. Raise the vehicle only enough to remove the tire. 5. Remove the wheel nuts and pull the wh[...]

8. Lower the jack to its fully closed position. If the jack will not lower by turning the dial (thumb wheel) by hand, it may be necessary to use the jack drive tube in order to lower the jack. Stow the r eplaced tire, jack, and tools as previously described. 9. Adjust the tire pressur e when possible. NOTE: Do not oil wheel studs. For chrome wheels[...]

CAUTION! The rear hub caps on the dual rear wheel has two pry off notches. Make sure that the hook of the jack handle driver is located squarely in the cap notch before attempting to pull off. Y ou must use the flat end of the lug wrench to pry of f the wheel skins. Insert the flat tip completely and using a back and forth motion, loosen the wheel [...]

Slots in the wheels will assist in properly orienting the inner and outer wheels. Align these slots when assem- bling the wheels for best access to the tire valve on the inner wheel. The tires of both dual wheels must be completely off the gr ound when tightening to insure wheel centering and maximum wheel clamping. Dual wheel models requir e a spe[...]

1. T ighten the wheel nuts in the numbered sequence to a snug fit. 2. Retighten the wheel nuts in the same sequence to the torques listed in the table. Go thr ough the sequence a second time to verify that specific torque has been achieved. Retighten to specifications at 100 miles (160 km) and after 500 miles (800 km). It is recommended that wheel [...]

Disc Wheels T ype Nut Stud Size T orque Ft. Lbs. T orque Newton Meters Cone 9/16-18 120-150 160-200 Flanged 9/16-18 130-160 190-220 T o Stow The Flat Or Spare (If Equipped) Refer to Upfitters Body Builders Guide for information on stowing your spare tir e (If Equipped). HOISTING A conventional floor jack may be used at the jacking locations, refer [...]

JUMP-ST ARTING W ARNING! T o prevent personal injury or damage to clothing, do not allow battery fluid to contact eyes, skin or fabrics. Do not lean over a battery when connecting jumper cables or allow cable clamps to touch each other . Keep open flames or sparks away from battery vent holes. Always wear eye protection when working with batteries.[...]

CAUTION! Use the Jump Start Procedure only when the charge indicator (if equipped) in both batteries is dark in the center . Do not attempt jump starting when either battery charge indicator (if equipped) is bright or yellow . If charge indicator (if equipped) has a green dot in the center , failure to start is not due to a discharged battery and c[...]

2. Connect one end of the other jumper cable to negative (-) post of booster battery . Connect the other end of the jumper cable to a good ground on the engine block of the vehicle with the discharged battery . Make sure a good connection is made, free of dirt and gr ease. W ARNING! • Do not connect the cable to the negative post of the discharge[...]

W ARNING! Any procedure other than above could result in: 1. Personal injury caused by electrolyte squirting out the battery vent; 2. Personal injury or property damage due to battery explosion; 3. Damage to charging system of booster vehicle or of immobilized vehicle. With Portable Starting Unit There ar e many types of these units available. Foll[...]

In general, the least amount of accelerator pedal pressur e to maintain the rocking motion without spinning the wheels or racing the engine is most effective. Racing the engine or spinning the wheels, due to the frustration of not freeing the vehicle, may lead to transmission over - heating and failure. Allow the engine to idle with the transmissio[...]

W ARNING! Stand clear of vehicles when pulling with tow hooks. T ow straps and chains may break, causing serious injury . CAUTION! T ow hooks are for emergency use only , to rescue a vehicle stranded off road. Do not use tow hooks for tow truck hookup or highway towing. Y ou could damage your vehicle. TOWING A DISABLED VEHICLE Proper towing or lift[...]

4-Wheel- Drive V ehicles CAUTION! T o avoid damage to the transfer case while towing, always use one of the following methods. NOTE: The T ransfer Case must be in the neutral posi- tion, and the transmission must be in Park (Automatic T ransmission), or in gear (Manual T ransmission) to tow a 4WD vehicle with one end of the vehicle raised. The manu[...]

MAINT AINING YOUR VEHICLE CONTENTS m Engine Compartment — 6.7L Diesel Engine .... 4 0 0 m Engine Compartment— 5.7L Gas Engine ...... 4 0 1 m Onboard Diagnostic System (OBD II) ......... 4 0 2 ▫ Loose Fuel Filler Cap Message ............ 4 0 2 m Replacement Parts ...................... 4 0 3 m Engine Data Plate ...................... 4 0 3 m D[...]

▫ Catalytic Converter (Gas Engines) ......... 4 2 0 ▫ Intervention Regeneration Strategy – EVIC Message Process Flow (Catalyst Full Message) (Diesel Engines Only) .................. 4 2 2 ▫ Emission-Related Components (Gas Engines) . . 425 ▫ Maintenance Free Battery (Gas Engines) ..... 4 2 5 ▫ Maintenance Free Batteries (Diesel Engines)[...]

▫ Rear Axle And 4X4 Front Driving Axle Fluid Level .......................... 4 4 3 ▫ T ransfer Case — If Equipped ............. 4 4 5 ▫ Manual T ransmission — If Equipped ....... 4 4 5 ▫ Automatic T ransmission (Gas Engine Only) . . . 446 ▫ Automatic T ransmission (Diesel Engine Only) .............................. 4 4 8 ▫ Front An[...]

ENGINE COMP ARTMENT — 6.7L DIESEL ENGINE 400 MAINT AINING YOUR VEHICLE[...]

ENGINE COMP ARTMENT— 5.7L GAS ENGINE MAINT AINING YOUR VEHICLE 401 7[...]

ONBOARD DIAGNOSTIC SYSTEM (OBD II) V ehicles equipped with California emissions controls have a sophisticated onboard diagnostic system called OBDII. This system monitors the performance of the emissions, engine, and automatic transmission control systems. When these systems are operating pr operly , your vehicle will provide excellent performance [...]

tightened. Press the odometer r eset button to turn the message off. If the pr oblem persists, the message will appear the next time the vehicle is started. This might indicate a damaged cap. If the problem is detected twice in a row , the system will turn on the Malfunction Indicator Light (MIL). Resolving the problem will turn the MIL light off. [...]

W ARNING! Y ou can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the proper equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic. SERVICE INFORMA TION Mopar Fluids, Lubricants and Parts are available fr om your [...]

• If you have your vehicle undercoated, make sur e no undercoating material is sprayed on the exhaust sys- tem or components of the seat belt system. NOTE: It is not possible for the manufacturer and Cummins, Inc. to anticipate every possible circumstance that can involve a potential hazard. W ARNING! T o maintain your vehicle safely and avoid pe[...]

pressur e. Do not check for pressur e leaks with your hand. High pressur e oil or fuel can cause personal injury . W ARNING! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. • Important: All maintenance other than that listed [...]

engine, first ensure the engine is at full operating tem- perature, then wait for 30 minutes (6.7L Diesel Engine), and 15 minutes (5.7L Gas Engine) after engine shutdown to check the oil. Checking the oil while the vehicle is on level ground will improve the accuracy of the oil level r eadings. Always maintain the oil level within the SAFE zone on [...]

Engine Oil Selection (Gas Engines) For best performance and maximum protection under all types of operating conditions, the manufacture only recommends engine oils that ar e API certified and meet the requir ements of DaimlerChrysler Material Standard MS-6395. Use Mopar or an equivalent oil meeting the specification MS-6395. American Petroleum Inst[...]

Change Engine Oil (Diesel Engines) Follow the Diesel Maintenance Schedule for recom- mended engine oil change intervals. Engine Oil Selection (Diesel Engines) For best performance and maximum protection under all types of operating conditions, the manufacture only recommends engine oils that ar e API CJ-4 certified and meet the requir ements of Dai[...]

Engine Oil V iscosity (SAE Grade) Use SAE 15W -40 Engine Oil that meets DaimlerChrysler Materials Standard MS-10902 and the API CJ-4 engine oil category . Engine oil not designated by the DaimlerChrysler or Cummins Material Standards and API CJ-4 should not be used, engine and exhaust system durability may be compromised. For lower temperatur e ope[...]

Use a container that can hold at least 12 quarts (1 1.3 Liters) to hold the used oil. Always check the condition of the used oil. This can give you an indication of some engine problems that might exist. • Thin, black oil indicates fuel dilution. • Milky discoloration indicates coolant dilution. Clean the area ar ound the oil filter base. Remov[...]

CAUTION! Overtightening may distort the threads or damage the filter element seal. Install the filter as specified by the filter manufacturer . T urn the filter 3/4 to one full turn after making contact with the gasket. Check the condition of the threads and sealing surface on the oil pan and drain plug. Install the drain plug and sealing washer an[...]

Drive Belts (Gas Engines) Belt tension is controlled by means of an automatic tensioner . No belt tension adjustments are r equired. However , belt and belt tensioner condition should be inspected at the specified intervals and replaced if r e- quired. See your authorized dealer for service. At the mileage indicated in the maintenance schedule, all[...]

W ARNING! The air induction system (air cleaner , hoses, etc) can provide a measure of protection in the case of engine backfire. Do not remove the air induction system (air cleaner , hoses, etc) unless such removal is necessary for repair or maintenance. Make sure that no one is near the engine compartment before starting the vehicle with the air [...]

to this sensor could result in major engine and/or exhaust aftertreatment damage. This includes the use of non-approved air filters. Use only MOP AR t approved air filters or equivalent. The clear plastic housing on the Filter Minder™ allows you to view the amount of air pressur e drop acr oss the filter element. It consists of a diaphragm and a [...]

• If the filter is not damaged, remove all snow/ice, reinstall filter and r eset the Filter Minder™. A visual inspection of the air cleaner filter element is never recommended under normal cir cumstances. A badly restricted element may appear clean while a soiled element may be quite effective in filtering particles without restricting air flow[...]

Draining Fuel/W ater Separator Filter (Diesel Engines) CAUTION! Do not drain the fuel/water separator filter when the engine is running. CAUTION! Do not prefill the fuel filter when installing a new fuel filter . There is a possibility debris could be introduced into the fuel filter during this action. It is best to install the filter dry and allow[...]

agency for advice on recycling pr ograms and for where used fluids and filters can be properly disposed of in your area. Drain a small amount from the fuel/water separator filter monthly or when the W A TER IN FUEL indicator lamp is on. T urn the drain valve, located on the bottom of the filter , counterclockwise and allow any accumulated water to [...]

4. Repeat the procedure if the engine does not start. CAUTION! Do not engage the starter motor for more than 15 seconds at a time. Allow two minutes between the cranking intervals. NOTE: The engine may run r ough until the air is forced from all the fuel lines. CAUTION! Diesel fuel will damage black top paving surfaces. Drain the filter into an app[...]

mixture in excess of 5% can negatively impact the on- engine fuel filter’s ability to separate water from the fuel, resulting in high pr essure fuel system corr osion or dam- age. NOTE: As sufficient testing has not been completed, ethanol blends are not r ecommended or approved for use with your Cummins Diesel equipped vehicle. NOTE: In addition[...]

CAUTION! Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition. In the event of engine malfunction, particularly involv- ing engine misfire or other apparent loss of perfor- mance, have your vehicle serviced promptly . Contin- ued operation of your vehicle with a severe malfunction could cause the co[...]

T o minimize the possibility of catalyst damage: • Do not shut off the engine or interr upt the ignition when the transmission is in gear and the vehicle is in motion. • Do not try to start engine by pushing or towing the vehicle. • Do not idle the engine with any spark plug wires disconnected or removed, such as when diagnostic testing, or f[...]

W ARNING! A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn. Service CCV Filter The 6.7L Cummins engine utilizes a Closed Crankc[...]

trapped in the particulate filter . This message indicates the percentage of the particulate filter capacity that has been used. By simply driving your vehicle at highway speeds for as little as 45 minutes you can remedy the condition in the particulate filter system and allow your Cummins engine and exhaust Aftertr eatment system to remove the tra[...]

Emission-Related Components (Gas Engines) Positive Crankcase (PCV) V alve Proper operation of the crankcase ventilation system requir es that the PCV valve be free of sticking or plug- ging from deposits. Deposits can accumulate in the PCV valve and passages with increasing mileage. Have the PCV valve, hoses, and passages checked for proper operati[...]

CAUTION! • It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post. Battery posts are marked (+) positive and negative (-) and identified on the battery case. • If a “fast charger” is used while battery is in vehicle, disconnect[...]

CAUTION! It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post. Battery posts are marked (+) positive and negative (-) and identified on the battery case. Also, if a “fast charger” is used while battery is in vehicle, disconnect b[...]

W ARNING! • Use only refrigerants and compressor lubricants approved by the manufacturer for your air condi- tioning system. Some unapproved refrigerants are flammable and can explode, injuring you. Other unapproved refrigerants or lubricants can cause the system to fail, requiring costly repairs. Refer to Section 3 of the W arranty Information b[...]

W ARNING! Fluid level should be checked on a level surface and with the engine off to prevent injury from moving parts and to insure accurate fluid level reading. Do not overfill. Use only manufacturers recommended power steering fluid. If necessary , add fluid to restore to the pr oper indicated level. W ith a clean cloth, wipe any spilled fluid f[...]

Front Prop Shaft Lubrication Lubricate the front driveshaft gr ease fitting at each oil change listed in the appropriate Maintenance Schedule for your vehicle. Use Mopar t type MS-6560 (lithium based grease), or equivalent. Front Axle Universal Drive Joints And Ball Joints The front axle universal joint and ball joints ar e perma- nently lubricated[...]

amount of a high quality lubricant such as Mopar t Lock Cylinder Lubricant directly into the lock cylinder . Windshield Wiper Blades The rubber edges of the wiper blades and the windshield should be cleaned periodically with a sponge or soft cloth and a mild nonabrasive cleaner . This will remove accu- mulations of salt or road film. Operation of t[...]

W ARNING! Commercially available windshield washer solvents are flammable. They could ignite and burn you. Care must be exercised when filling or working around the washer solution. After the engine has warmed, operate the defroster for a few minutes to reduce the possibility of smearing or freezing the fluid on the cold windshield. Mopar All W eat[...]

W ARNING! Exhaust gases can injure or kill. They contain carbon monoxide (CO) which is colorless and odorless. Breathing it can make you unconscious and can eventually poison you. T o avoid breathing CO, fol- low the preceding safety tips. Exhaust System Rubber Isolator and Loop-T ype Hanger — If Equipped Inspect surfaces whenever the vehicle is [...]

accumulation of bugs, leaves, etc. If dirty , clean by gently spraying water from a gar den hose vertically down the face of the condenser . Check the coolant recovery bottle tubing for brittle r ub- ber , cracking, tears, cuts and tightness of the connection at the bottle and radiator . Inspect the entire system for leaks. Extremely cold ambient t[...]

Cooling System — Drain, Flush and Refill At the intervals shown on the Maintenance Schedules, the system should be drained, flushed and refilled. If the solution is dirty or contains a considerable amount of sediment, clean and flush with a reliable cooling system cleaner . Follow with a thorough rinsing to r emove all deposits and chemicals. Pro[...]

Adding Coolant Y our vehicle has been built with an improved engine coolant that allows extended maintenance intervals. This coolant can be used up to 5 Y ears or 100,000 miles before replacement. T o prevent reducing this extended mainte- nance period, it is important that you use the same coolant throughout the life of your vehicle. Please r evie[...]

W ARNING! • The warning words “DO NOT OPEN HOT” on the cooling system pressure cap are a safety pre- caution. Never add coolant when the engine is overheated. Do not loosen or remove the cap to cool an overheated engine. Heat causes pressure to build up in the cooling system. T o prevent scald- ing or injury , do not remove the pressure cap w[...]

When additional coolant is needed to maintain the proper level, it should be added to the coolant bottle. Do not overfill. Points T o Remember NOTE: When the vehicle is stopped after a few miles (a few kilometers) of operation, you may observe vapor coming from the fr ont of the engine compartment. This is normally a result of moistur e from rain, [...]

• Do not change the thermostat for summer or winter operation. If replacement is ever necessary , install ONL Y the corr ect type thermostat. Other designs may result in unsatisfactory coolant performance, poor gas mileage, and increased emissions. Fan Inspection Check the fan for cracks and bent or broken blades. If any of these conditions exist[...]

Hoses And V acuum/V apor Harnesses Inspect surfaces of hoses and nylon tubing for evidence of heat and mechanical damage. Hard or soft spots, brittle rubber , cracking, tears, cuts, abrasions, and exces- sive swelling indicate deterioration of the rubber . Pay particular attention to those hoses nearest to high heat sources such as the exhaust mani[...]

heat and mechanical damage. Hard and brittle r ubber , cracking, tears, cuts, abrasion, and excessive swelling indicate deterioration of the rubber . Particular attention should be made to examining those hose surfaces nearest to high heat sources, such as the exhaust manifold. Insure nylon tubing in these ar eas has not melted or collapsed. Inspec[...]

Brake Master Cylinder – Brake Fluid Level Check The fluid level of the master cylinder should be checked when performing under the hood service, or immedi- ately if the brake system warning lamp indicates system failure. The brake master cylinder has a translucent plastic reservoir . On the outboard side of the r eservoir , there is a “MAX” m[...]

CAUTION! Do not allow a petroleum-base fluid to contaminate the brake fluid. Seal damage and loss of brake performance may result. Clutch Hydraulic System The clutch hydraulic system is a sealed maintenance-free system. In the event of leakage or other malfunction, the system must be replaced. Clutch Linkage If the clutch pedal linkage begins to sq[...]

Drain And Refill On 3500 vehicles the differ ential cover must be removed to drain the axle fluid. On 4500/5500 vehicles remove the lower bolt to drain the axle fluid. Follow the appropriate Maintenance Schedule for r ecom- mended front and r ear axle fluid change intervals. Lubricant Selection Refer to Fluids, Lubricants and Genuine Parts for the [...]

T ransfer Case — If Equipped Drain And Refill Follow the appropriate Maintenance Schedule for r ecom- mended transfer case fluid change intervals. Lubricant Selection Refer to Fluids, Lubricants and Genuine Parts for the correct lubricant type. Fluid Level Check This fluid level can be checked by removing the filler plug. The fluid level should b[...]

Automatic T ransmission (Gas Engine Only) Selection Of Lubricant Refer to Fluids, Lubricants and Genuine Parts for the correct lubricant type. It is important that the transmis- sion fluid be maintained at the prescribed level using the recommended fluid. CAUTION! Using a transmission fluid other than the manufac- turers recommended fluid may cause[...]

5. Remove the dipstick, wipe it clean and reinsert it until seated. 6. Remove the dipstick again and note the fluid level on both sides. The fluid level should be between the HOT (upper) refer ence holes on the dipstick at normal operat- ing temperature. V erify that a solid coating of oil is seen on both sides of the dipstick. If the fluid is low [...]

Automatic T ransmission Fluid and Filter Change Follow the Maintenance Schedule for recommended transmission fluid and filter change intervals. NOTE: If the transmission is disassembled for any reason, the fluid and filter should be changed. Special Additives The manufacturer r ecommends against the addition of any additives to the transmission. Ex[...]

Procedure For Checking Fluid Level T o properly check the automatic transmission fluid level, the following procedur e must be used: 1. The vehicle must be on level ground. 2. Operate the engine at idle speed for a minimum of 60 seconds and normal operating temperature. 3. Fully apply parking brake and press the brake pedal. 4. Place the gear selec[...]

between the two cold (lower) holes on the dipstick with the fluid at approximately 70° F – 85° F (20° C – 30° C). If the fluid level is correctly established at r oom tempera- ture, it should be between the HOT (upper) r eference holes when the transmission reaches 160° F - 175° F (70° C – 82° C). Remember it is best to check the leve[...]

The fluid and filter(s) should be changed as specified in the Maintenance Schedule (Section 8). NOTE: If the transmission is disassembled for any reason, the fluid and filter should be changed, and the bands adjusted (if equipped). Special Additives The manufacturer r ecommends against the addition of any additives to the transmission. Exception to[...]

All vehicles built over 10,000 lbs. (4 535 kg) Gross V ehicle W eight Rating and manufactured for sale and use in the United States are r equired to comply with the Federal Government’s Exterior Noise Regulations. These vehicles can be identified by the Noise Emission Control Label located in the operator’s compartment. Required Maintenance For[...]

Air Cleaner Assembly Inspect air cleaner housing for proper assembly and fit. Make certain that the air cleaner is properly positioned and that the cover is tight. Check all hoses leading to the air cleaner for tightness. The air filter element must also be clean and serviced according to the instr uctions out- lined in the Maintenance Schedule Sec[...]

Noise Emission W arranty The manufacturer warrants that this vehicle as manufac- tured by the manufactur er , was designed, built and equipped to conform at the time it left the manufacturer’s control with all applicable U.S. EP A Noise Control Regu- lations. This warranty covers this vehicle as designed, built and equipped by the manufacturer , [...]

Noise Systems Maintenance Chart and Service Log Maintenance Log and Service Chart (Gas Engines) Insert Month, Day , Y ear under column mileage closest to the mileage at which service was performed. MILES 6,000 12,000 18,000 24,000 30,000 36,000 42,000 48,000 KILOMETERS 9 600 19 000 29 000 36 000 48 000 58 000 67 000 77 000 Exhaust system-inspect Ai[...]

Maintenance Log and Service Chart (Diesel Engines) Noise Systems Maintenance Chart and Service Log — Insert Month, Day , Y ear under column mileage closest to the mileage at which service was performed. MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Exhaust system-in[...]

Appearance Care and Protection from Corrosion Protection of Body and Paint from Corrosion V ehicle body care requir ements vary according to geo- graphic locations and usage. Chemicals that make roads passable in snow and ice, and those that are sprayed on trees and r oad surfaces during other seasons, are highly corrosive to the metal in your vehi[...]

• Use Mopar t Cleaner W ax to remove r oad film, stains and to protect your paint finish. T ake care never to scratch the paint. • A void using abrasive compounds and power buffing that may diminish the gloss or thin out the paint finish. CAUTION! Do not use abrasive or strong cleaning materials such as steel wool or scouring powder , which wil[...]

• Use Mopar t touch up paint on scratches as soon as possible. Y our dealer has touch up paint to match the color of your vehicle. Wheel and Wheel T rim Care All wheels and wheel trim, especially aluminum and chrome plated wheels should be cleaned r egularly with a mild soap and water to prevent corr osion. T o remove heavy soil and/or excessive [...]

Interior Care Use Mopar t T otal Clean to clean fabric upholstery and carpeting. Use Mopar t T otal Clean to clean vinyl upholstery . Mopar t T otal Clean is specifically recommended for leather upholstery . Y our leather upholstery can be best preserved by r egular cleaning with a damp soft cloth. Small particles of dirt can act as an abrasive and[...]

Glass Surfaces All glass surfaces should be cleaned on a regular basis with Mopar t Glass Cleaner or any commercial household-type glass cleaner . Never use an abrasive type cleaner . Use caution when cleaning the inside rear win- dow equipped with electric defrosters or the right r ear quarter window equipped with the radio antenna. Do not use scr[...]

FUSES (INTEGRA TED POWER MODULE) An integrated Power Module is located in the engine compartment near the battery . This center contains car- tridge fuses and mini fuses. A description of each fuse and component may be stamped on the inside cover otherwise the cavity number of each fuse is stamped on the inside cover that corresponds to the followi[...]

Cavity Cartridge Fuse Mini Fuse Description 1 20 Amp Y ellow Power Outlet Console 2 20 Amp Y ellow Cabin Compartment Node (CCN) Door Locks 3— — 4 15 Amp Blue Aisin T ransmission Controls (Diesel Only) 5 20 Amp Y ellow Power Sunroof 6 10 Amp Red V istronic Fan/ W astegate Solenoid 7— — 8 10 Amp Red Heated Mirrors Cavity Cartridge Fuse Mini F[...]

Cavity Cartridge Fuse Mini Fuse Description 12 30 Amp Pink Electric Brake 13 25 Amp Natural Power-Battery R W AL/ABS Module Feed 14 15 Amp Blue Park Lamps Left 15 20 Amp Y ellow T railer Park Lamps 16 15 Amp Blue Park Lamps Right 17 — — 18 40 Amp Green ABS Pump 19 30 Amp Pink T railer T ow Battery Feed Cavity Cartridge Fuse Mini Fuse Descriptio[...]

Cavity Cartridge Fuse Mini Fuse Description 27 40 Amp Green Power Seats 28 10 Amp Red Power Run/Start- PCM/Steering Angle Sensor 29 10 Amp Red 4X4 Switch/Pass Dr Switch/EC Mirror 30 15 Amp Blue Power Run/Start- ABS/R W AL/Smart Bar/Y A W Sensor/ Universal Exhaust Gas Oxygen (Uego) Sensor Controller 31 10 Amp Red PCM (Gas)/TCM (Diesel 58RFE) Cavity [...]

Cavity Cartridge Fuse Mini Fuse Description 39 10 Amp Red Seatbelt T ension Reducer/Power IGN Run/Acc 40 20 Amp Y ellow Power IGN Run/Acc — Cigar Lighter/Rear Power Point 41 — — 42 30 Amp Pink Diesel PCM (Diesel Only) CAUTION! • When installing the Integrated Power Module cover , it is important to ensure the cover is prop- erly positioned [...]

VEHICLE STORAGE If you are storing your vehicle for mor e than 21 days, we recommend that you take the following steps to mini- mize the drain on your vehicle’s battery: • Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse located in the Integrated Power Module, located in the engine compartment. The I.O.D. cavity includes a snap-in retainer t[...]

REPLACEMENT LIGHT BULBS LIGHT BULBS — Inside Bulb No. Overhead Console Lights ............... T S 212-2 Dome Light ............................ 7679 NOTE: For lighted switches, see your dealer for replace- ment instructions. All of the inside bulbs are brass or glass wedge base. Aluminum base bulbs are not appr oved. LIGHT BULBS — Exterior Bulb[...]

2. Remove the two (2) bolts from the front of the head- light housing. 3. Remove the plug from the inner fender well and remove the nut thr ough the access hole. Front Headlight Housing Bolts Inner Fender Plug MAINT AINING YOUR VEHICLE 469 7[...]

4. Pull the housing out from the fender to allow room to disconnect the electrical connectors. NOTE: For easier removal, pull the headlight assembly straight forward, applying the gr eatest amount of force to the outer edge of the headlight assembly . Rear Headlight Housing Nut Access Headlight Removal 470 MAINT AINING YOUR VEHICLE[...]

5. Unlock and pull connector straight from the base of the headlight halogen bulb. 6. T wist connector on the side marker/turn signal/park light bulb 1 ⁄ 4 turn and remove connector and bulb fr om housing. 7. Remove housing from vehicle with headlight halogen bulb in housing. 8. T wist the headlight halogen bulb 1 ⁄ 4 turn and remove headlight [...]

Fog Lights 1. Reach under the vehicle, unlock and twist connector counterclockwise 1 ⁄ 4 turn and remove connector and bulb from housing. 2. Pull bulb straight from the connector . 3. Reverse procedure for installation of bulbs and hous- ing. 472 MAINT AINING YOUR VEHICLE[...]

Cab T op Clearance Lights — If Equipped 1. Remove the two screws from the top of the light. 2. Rotate the socket 1 ⁄ 4 turn and pull it from the light assembly . MAINT AINING YOUR VEHICLE 473 7[...]

3. Pull the bulb straight from it’s socket and replace. FLUID AND CAP ACITIES U.S. Metric Fuel (Appoximate) 6.7L HO T urbo Diesel Engine Standard Rear T ank 52 gal. 197 L Optional Midship T ank 22 gal. 83L Fuel (Appoximate) 5.7L Gas Engine Standard Rear T ank 52 gal. 197L Optional Midship T ank 22 gal. 83L 474 MAINT AINING YOUR VEHICLE[...]

U.S. Metric Engine Oil (with filter) 6.7L HO T urbo Diesel Engine (SAE 15W -40, API CJ-4 Certified, that meets CES 20081 Standards.) 12 qts. 1 1.4L 5.7L Gas Engine V -8 (SAE 5W -30, API Certified). For trucks operating un- der a gross combined weight rating greater than 14,000 lbs. 7.0 qts. 6.6L 5.7L Gas Engine V -8 (SAE 5W -20, API Certified). For[...]

FLUIDS, LUBRICANTS AND GENUINE P ARTS Engine Component Fluids, Lubricants and Genuine Parts Engine Coolant Mopar t Antifreeze/Coolant 5 Y ear/100,000 Mile Formula HOA T (Hybrid Organic Additive T echnology) or equivalent. 6.7L HO T urbo Diesel Engine Oil Use (SAE 15W -40, API CJ-4 Certified, that meets CES 20081 Standar ds.) 5.7L Gas Engine Oil (Fo[...]

Component Fluids, Lubricants and Genuine Parts Crankcase V entilation Filter ( 6.7L Diesel Engine ) Mopar t CCV Filter , P/N 68001433AA or equivalent. Fuel Selection ( 5.7L Gas Engine ) 89 Octane, (R+M)/2 Method, Mid-Grade Preferr ed (87 Octane acceptable). Fuel Selection ( 6.7L Diesel Engine ) Use good quality diesel fuel from a r eputable supplie[...]

Chassis Component Fluids, Lubricants and Genuine Parts. Automatic T ransmission (5 Speed 545RFE) Mopar t A TF+4, Automatic T ransmission Fluid. Automatic T ransmission (6 Speed AS68RC) Mopar t AS68RC™ Automatic T ransmission Fluid T ransfer Case Mopar t A TF+4, Automatic T ransmission Fluid. Manual T ransmission Fluid G-56 Mopar t A TF+4, Automat[...]

MAINTENANCE SCHEDULES CONTENTS m Emission Control System Maintenance ........ 4 8 0 m Maintenance Schedules — 6.7L T urbo Diesel .... 4 8 0 ▫ Oil Change Indicator System ............. 4 8 2 ▫ Maintenance Schedule .................. 4 8 3 m Maintenance Schedule — 5.7L Gas Engine ..... 4 9 1 ▫ Required Maintenance Intervals ........... 4 9 [...]

EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in bold type in this section (Section 8) must be done at the times or mileages specified to assure the continued pr oper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best ve[...]

• Check the windshield washer solvent and add if requir ed. When refilling the washer fluid r eservoir , take some washer fluid and apply it to a cloth or towel and wipe clean the wiper blades, this will help blade performance. Once a Month • Check tire pr essure and look for unusual wear or damage. • Inspect the batteries and clean and tight[...]

Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts. Oil Change Indicator System Y our vehicle is equipped with an engine oil change indicator system. This system will alert you when it is time to change your engine oil by displaying the words “Oil Change Required” on your Electr[...]

Maintenance Schedule Miles 7,500 15,000 22,500 30,000 37,500 (Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000) [Months] [6] [12] [18] [24] [30] Change engine oil and engine oil filter . X X X X X Lubricate Front Drive Shaft Fitting (4X4). X X X X X Rotate tires. X X X X X Check spare tir e for proper pr essure and corr ect stowage. X X XXX [...]

Miles 7,500 15,000 22,500 30,000 37,500 (Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000) [Months] [6] [12] [18] [24] [30] Inspect brake linings. X Inspect and adjust parking brake if necessary . X Inspect fan hub. X Inspect damper . X Inspect front wheel bearings. X Inspect drive belt, replace as necessary . X 484 MAINTENANCE SCHEDULES 8 M[...]

Miles 45,000 52,500 60,000 67,500 75,000 (Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000) [Months] [36] [42] [48] [54] [60] Change engine oil and engine oil filter . X X X X X Lubricate Front Drive Shaft Fitting (4X4). X X X X X Rotate tires. X X X X X Check spare tir e for proper pr essure and corr ect stowage. X X XXX Lubricate outer t[...]

Miles 45,000 52,500 60,000 67,500 75,000 (Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000) [Months] [36] [42] [48] [54] [60] Flush and replace engine coolant at 60 months, if not replaced at 100,000 miles (160 000 km). X Inspect drive belt, replace as necessary . X X Replace fuel filter element. X X X Inspect brake linings. X X Inspect an[...]

Miles 82,500 90,000 97,500 100,000 105,000 (Kilometers) (133 000) (145 000) (157 000) (160 000) (169 000) [Months] [66] [72] [78] [84] Change engine oil and engine oil filter . X X X X Lubricate Front Drive Shaft Fitting (4X4). X X X X Rotate tires. X X X X Check spare tir e for proper pr essure and corr ect stowage. XXX X Lubricate outer tie rod e[...]

Miles 82,500 90,000 97,500 100,000 105,000 (Kilometers) (133 000) (145 000) (157 000) (160 000) (169 000) [Months] [66] [72] [78] [84] Inspect fan hub. X Inspect damper . X Replace fuel filter element. X X Inspect front wheel bearings. X Inspect brake linings. X X Inspect and adjust parking brake if necessary . X X 488 MAINTENANCE SCHEDULES 8 M A I[...]

Miles 1 12,500 120,000 127,500 135,000 142,500 150,000 (Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000) [Months] [90] [96] [102] [108] [114] [120] Change engine oil and engine oil filter . X X X X X X Lubricate Front Drive Shaft Fitting (4X4). X X X X X X Rotate tires. X X X X X X Check spare tir e for proper pr essure and c[...]

Miles 1 12,500 120,000 127,500 135,000 142,500 150,000 (Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000) [Months] [90] [96] [102] [108] [114] [120] Change rear axle fluid (3500 4X4 and 4X2) (Diesel Engine only). XX X Change rear axle fluid (4500/5500 4X4 and 4X2). X Change automatic transmission fluid. X X Change manual trans[...]

Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts. *This maintenance is not requir ed if belt was previously replaced. W ARNING! Y ou can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the right equipment. If yo[...]

• Change your engine oil more often if you drive your vehicle off-r oad for an extended period of time. • Under no circumstances should oil change intervals exceed 6,000 miles (10,000 km) or 6 months, whichever comes first. Y our dealer will reset the oil change indicator message after completing the scheduled oil change. If this sched- uled oi[...]

At Each Oil Change • Change the engine oil filter . • Inspect the brake hoses and lines. • Check the Manual T ransmission fluid level. CAUTION! Failure to perform the required maintenance items may result in damage to the vehicle. MAINTENANCE SCHEDULES 493 8 M A I N T E N A N C E S C H E D U L E S[...]

Required Maintenance Intervals Perform Maintenance Every (Where time and mileage are listed, follow the interval that occurs first.) Maintenance Items Miles Kilometers or Months Change the engine oil and engine oil filter . 6,000 10 000 6 Rotate T ires. 6,000 10 000 6 Lubricate outer tie rod ends. 6,000 10 000 6 Lube Front Drive Shaft Fitting (4x4 [...]

Perform Maintenance Every (Where time and mileage are listed, follow the interval that occurs first.) Maintenance Items Miles Kilometers or Months Inspect Exhaust System. Perform the first inspection at 12,000 miles (20 000 km) or 12 months. 24,000 40 000 24 Inspect the front suspension, tie r od ends and boot seals, replace if necessary . 24,000 4[...]

Perform Maintenance Every (Where time and mileage are listed, follow the interval that occurs first.) Maintenance Items Miles Kilometers or Months Change the manual transmission fluid if using your vehicle for any of the following: trailer towing, snow- plowing, heavy loading, taxi, police, delivery service (commercial service), of f-road, desert o[...]

W ARNING! Y ou can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic. MAINTENANCE SCHEDULES 497 8 M A I N T E N A N C E S C H E D U L E S[...]

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IF YOU NEED CONSUMER ASSIST ANCE CONTENTS m Suggestions For Obtaining Service For Y our V ehicle .............................. 5 0 0 ▫ Prepar e For The Appointment ............ 5 0 0 ▫ Prepar e A List ........................ 5 0 0 ▫ Be Reasonable W ith Requests ............. 5 0 0 m If Y ou Need Assistance ................... 5 0 0 m W arra[...]

SUGGESTIONS FOR OBT AINING SERVICE FOR YOUR VEHICLE Prepare For The Appointment If you’re having warranty work done, be sur e to have the right papers with you. T ake your warranty folder . All work to be performed may not be covered by the warranty , discuss additional charges with the service manager . Keep a maintenance log of your vehicle’s[...]

technicians, special tools, and the latest information to assure your vehicle is fixed corr ectly and in a timely manner . This is why you should always talk to your dealer’s service manager first. Most matters can be resolved with this process. • If for some reason you ar e still not satisfied, talk to the general manager or owner of the deale[...]

Customer Assistance For The Hearing Or Speech Impaired (TDD/TTY) T o assist customers who have hearing difficulties, the manufacturer has installed special TDD (T elecommuni- cation Devices for the Deaf) equipment at its Customer Center . Any hearing or speech impaired customer who has access to a TDD or a conventional teletypewriter (TTY) in the U[...]

W ARNING! Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain prod- ucts of component wear contain or emit chemicals known to the State of Califor[...]

T o contact NHTSA, you may either call the Auto Safety Hotline toll free at 1–888–327–4236 (TTY : 1–800–424– 9153), or go to http://www .safercar .gov; or write to: Administrator , NHTSA, 400 Seventh Street, SW ., W ash- ington, DC 20590. Y ou can also obtain other information about motor vehicle safety from http:// www .safercar .gov .[...]

• Diagnostic Procedure Manuals. Filled with diagrams, charts and detailed illustrations, these practical manuals make it easy for students and technicians to find and fix problems on computer - controlled vehicle systems and featur es. They show exactly how to find and correct pr oblems the first time, using step-by-step troubleshooting and drive[...]

DEP ARTMENT OF TRANSPORT A TION UNIFORM TIRE QUALITY GRADES The following describes the tire grading categories estab- lished by the National highway T raffic Safety Adminis- tration. The specific grade rating assigned by the tire’s manufacturer in each category is shown on the sidewall of the tires on your car . All Passenger Car T ires Must Con[...]

T emperature Grades The temperature grades ar e A (the highest), B, and C, repr esenting the tire’s r esistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and r educe tir[...]

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INDEX 10[...]

Adding Fuel ........................ 343,345 Adjustable Pedals ....................... 1 3 1 Air Cleaner , Engine (Engine Air Cleaner Filter) ............ 413,414,453 Air Conditioner Maintenance ............... 4 2 7 Air Conditioning Refrigerant ............. 427,428 Air Conditioning System ................ 237,427 Air Conditioning System, Zone Con[...]

Automatic T ransmission (Gas Engine Only) ..... 4 4 8 Axle Fluid .......................... 444,478 Axle Lubrication (Axle Fluid) ............... 4 4 4 Ball Joints ............................. 4 2 9 Battery ............................ 425,426 Blanket .......................... 265,427 Emergency Starting ..................... 3 9 0 Keyless T ransm[...]

Cassette T ape and Player Maintenance ......... 2 3 2 Catalyst Full Message ..................... 4 2 2 Catalytic Converter ...................... 4 2 0 CD (Compact Disc) Player ............ 186,194,208 Cellular Phone .......................... 8 7 Center Lap Belts ......................... 4 4 Center Seat Storage Compartment ......... 157,158 Cert[...]

Radiator Cap ......................... 4 3 6 Selection of Coolant (Antifreeze) ......... 435,476 T emperature Gauge ..................... 1 7 6 Cruise Contr ol (Speed Control) .............. 1 3 2 Cup Holder ............................ 1 5 4 Customer Assistance ..................... 5 0 0 Data Recorder , Event ...................... 5 7 Daytime Ru[...]

Electronic V ehicle Information Center (EVIC) .... 1 4 3 Electronically Shifted T ransfer Case ........... 2 9 4 Emergency Brake ........................ 3 0 8 Emergency , In Case of Freeing V ehicle When Stuck ............... 3 9 3 Hazard W arning Flasher ................. 3 7 8 Jacking ............................. 3 8 0 Jump Starting ...........[...]

Fabric Care ............................ 4 5 9 F a n .................................. 4 3 9 Filters Air Cleaner .......................... 4 1 3 Engine Fuel ..................... 417,420,476 Engine Oil ..................... 406,410,476 Flashers T urn Signal .......................... 1 2 6 Flat T ire Stowage ........................ 3 8 9 Flooded[...]

Gas Cap (Fuel Filler Cap) ............... 344,402 Gasoline (Fuel) ......................... 3 3 7 Gasoline, Reformulated ................... 3 3 8 Gauges ............................... 1 7 4 Coolant T emperature .................... 1 7 6 Fuel ................................ 1 8 3 Oil Pressur e .......................... 1 7 6 Speedometer .......[...]

Hitches T railer T owing ........................ 3 5 5 Hoisting .............................. 3 8 9 Hood Release .......................... 1 2 0 Hoses ................................ 4 4 0 Hub Caps ............................. 3 8 5 Hydraulic Clutch Fluid .................... 4 4 3 Ignition ............................... 1 2 K e y ...........[...]

Lane Change and T urn Signals .............. 1 2 6 Lap Belts .............................. 4 4 Lap/Shoulder Belts ....................... 3 5 LA TCH (Lower Anchors and T ether for CHildren) .............................. 6 3 Life of T ires ............................ 3 3 1 Lights .............................. 76,122 Airbag ......................[...]

T i r e s ............................... 3 1 8 Locks ................................. 2 7 Child Protection ........................ 3 1 Door ................................ 2 7 Keys ................................ 1 2 Power Door ........................... 2 8 Steering Wheel ......................... 1 8 Lower Anchors and T ether for CHildren ([...]

T ampering Prohibited ................... 4 5 3 Noise Emission W arranty ............... 451,454 Occupant Restraints ....................... 3 5 Octane Rating, Gasoline (Fuel) .............. 3 3 7 Odometer .......................... 177,182 T r i p ............................. 177,182 Off-Pavement Driving (Of f-Road) ............ 3 0 7 Off-Road Dr[...]

Phone, Cellular .......................... 8 7 Phone, Hands-Free (UConnect™) ............. 8 7 Placard, T ire and Loading Information ......... 3 1 8 Positive Crankcase V alve .................. 4 2 5 Power Distribution Center (Fuses) ............... 4 6 2 Door Locks ........................... 2 8 Mirrors .............................. 8 4 Outle[...]

Shifting out of T ransfer Case Neutral (N) . . . 371,374 Reformulated Gasoline .................... 3 3 8 Refrigerant ............................ 4 2 8 Reminder , Seat Belt ....................... 4 5 Remote Keyless Entry (RKE) ................. 2 1 Remote Sound System (Radio) Controls ........ 2 3 0 Remote Starting System .................... 2 6[...]

Folding Floor ......................... 1 6 3 Heated .............................. 1 1 9 Lumbar Support ....................... 1 1 7 Power .............................. 1 1 7 Reclining ............................ 1 1 5 Security Alarm (Theft Alarm) ............. 19,177 Selection of Coolant (Antifreeze) .......... 435,476 Sentry Key (Immobilizer)[...]

Automatic T ransmission ............... 252,256 Engine Block Heater ................. 256,264 Engine Fails to Start .................... 2 5 3 Manual T ransmission ................. 252,256 Remote .............................. 2 6 Starting Procedur es ...................... 2 5 5 Starting Procedur es (Diesel Engines) .......... 2 5 5 Starting Proc[...]

Changing ............................ 3 8 0 Dual ............................ 336,386 General Information .................... 3 2 2 High Speed .......................... 3 2 7 Inflation Pressur es ..................... 3 2 3 Jacking ............................. 3 8 0 Life of T ires .......................... 3 3 1 Load Capacity ..................[...]

T railer W eight .......................... 3 5 6 T ransaxle Automatic ............................ 1 2 Manual .............................. 1 4 T ransfer Case Electronically Shifted .................... 2 9 4 Fluid ............................... 4 7 8 T ransmission Automatic ................... 273,279,446,448 Fluid .............................[...]

W ashers, W indshield .................. 129,431 W ashing V ehicle ......................... 4 5 7 W ater Driving Through ...................... 3 0 5 W ater Separator , Diesel Fuel ................ 4 1 7 Wheel Alignment and Balance ............... 3 3 2 Wheel and Wheel T rim .................... 4 5 9 Wheel and Wheel T rim Care ................ 4 [...]

INTRODUCTION INTRODUCTION A MESSAGE FROM DAIMLERCHRYSLER CORPORA TION - DIESEL ENGINES ONLY HOW T O USE THIS MANUAL WARNINGS AND CAUTIONS V AN CONVERSIONS/CAMPERS VEHICLE IDENTIFICATION NUMBER VEHICLE MODIFICATIONS/AL TERATIONS THINGS TO KNOW BEFORE ST ARTING YOUR VEHICLE A WORD ABOUT YOUR KEYS Ignition Key RemovalLocking Doors With The KeySENTRY K[...]