Frymaster RE80 manuale d’uso

Frymaster, a member of the Co mmercial Food Equipm ent Service Ass ociation, recomm ends usin g CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 JAN 2011 www.frymaster.com E-mail: service@frymaster.com *819 6666 * E4 High Production RE (HPRE) RE80 Electric Service & Parts Manual[...]

i NOTICE IF, DURING THE WARRANTY PERIOD, TH E CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED D IRECTLY FROM FRYMASTER DEAN , OR ANY O F ITS AUTHORIZED SERVICE CEN TERS, AND/OR THE PART BEING U SED IS MODIFIED FR OM ITS ORIGINAL C ONFIGURATI ON, THIS WAR RANTY WIL L BE VOID. FURTHE R, FRYMAST E[...]

ii DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900. DANGER Prior to movement,[...]

iii E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ........................................................................................................ i ELECTRICAL POWER SP ECIFICATIONS ................................................................................. ii CHAPTER 1: Service Procedures 1.1 Ge[...]

iv E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS (cont.) 2.6 Heating Elements .......................................................................................................... .. 2-20 2.6.1 Element Assemblies and Hardware .................................................................. 2-20 2.6.2 Element Tube Assembly ..[...]

1-1 E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frym aster fryer, disconnect the fr yer from the electrical power supply. When electrical wires are disconnected, it is recommende d that they be marked in such a way as to facilitate re-assembly. 1.2 Replacing a Cont[...]

1-2 NOTE: If more room to work is required, the c ontrol panel frame assembly m ay be removed by removing the hex head screws that secure it to th e fryer cabinet (s ee illustration below). If this option is chosen, all control panel assemblies mu st be removed per steps 1 and 2 above. The cover plate on the lower front of the compone nt box may al[...]

1-3 4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin connector C-6. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin- pusher push the pins of the high-limit out of the connector. 5. Using a wrench, carefully unscrew the high-limi[...]

1-4 5. Raise the element and remove the securing pro be bracket and m etal tie wraps that secure the probe to the element (see illustr ation below). 6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and through the element tube assembly. 7. Insert the replacement temperature probe (wires first) into the[...]

1-5 2. On dual-vat fryers, and on full-va t fryers where the temperature prob e is attached to the elem ent being replaced, disconnect the wire harness co ntaining the probe wiring. Using a pin pusher, disconnect the probe wires from the 12-pin connector C-6. 3. Remove screws holding element wiring cover in place and remove cover. 4. In the rear of[...]

1-6 1 4 2 5 3 6 1 4 2 5 3 6 7 8 9 5 R 4R 6 R 1R 2 R 3R Index Marker marks Position 1 5L 4L 6L 1L 2L 3L 9. Reconnect the element connector ensuring that th e latches lock. 10. Insert the temperature probe lead s into the 12-pin wiring harness c onnector C-6 (see illustration below). For full-vat units or the right half of a dual-vat unit, the red le[...]

1-7 guide rails (see photo below). The contactor b oxes of non-filter units or frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot. 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After performing necessary s[...]

1-8 14. Remove the covers from the drain safety swit ch(es) and disconnect th e switch wiring at the switch(es). 15. At the rear of the fryer, unplug the 12-pin conne ctor C-6 and, using a pi n pusher, disconnect the high-limit thermostat lea ds. 16. Disconnect the oil return flex line(s) at the frypot end(s). 17. Raise the elements to the “up”[...]

1-9 1.9 Built-in Filtration System Service Procedures 1.9.1 Filtration Syst em Problem Resolution One of the most common causes of filtr ation problem s is placing the filter paper on the bottom of the filter pan rather than ove r the filter screen. CAUTION Ensure that filter screen is in place prio r to filter paper placement and filter pump opera[...]

1-10 Disconnect power to the filter system, remove the input plum bing from the pump, and use a screwdriver to manually turn the gear s. ● Turning the pump gears in reverse w ill release a hard particle. ● Turning the pump gears forward will push soft er objects and solid sh ortening through the pump and allow free movem ent of the gears. Incor[...]

1-11 6. When complete, reverse steps to reinstall the bridge. NOTE: The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve wires go in positions 1 and 4 of the 6-pin connector C-2; the vent vacuum-breaker solenoid valve wires go in positions 2 and 5; the red/black heater tape wires go into positio n 3 and the[...]

1-12 100-120V C onfi gurati on 208-250V C onfi gurati on 1.10 Basket Lift Service Procedures High Production RE Series electric fr yers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently. A modular basket lift (illustrated on the following page) is a self-contained sub-assembly consi[...]

1-13 BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrica tion of the rods and their bushings. Apply a light coat of Lubriplate ® or similar lightweight white gre ase to the rod and bushings to correct the problem. With the modular basket lif t, anot her possible cause of binding is im proper pos[...]

1-14 1.11 Interface Boar d Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter. Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J[...]

1-15 1.12 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 17[...]

1-16 1.13 Wiring Diagrams 1.13.1 Basket Lift[...]

1-17 1.13.2 PBI Basket Lift[...]

1-18 1.13.3 Standard Component Wiring[...]

1-19 1.13.4 Component Wiring – Single Phase 805-1786[...]

1-20 1.13.5 Component Wiring – 480V Non-Filter 805-1776[...]

1-21 1.13.6 Component Wiring - Fast Ready[...]

1-22 1.13.7 Component Wiring – KFC-1[...]

1-23 1.13.8 Contactor Box – Domestic, 17 kW 1.13.9 Contactor Box – Domestic, 21 kW[...]

1-24 1.13.10 Contactor Box – Export[...]

2-1 E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 3 4 5 6 7 8 9 1 2 ITEM PART # COMPONENT 1 809-0985 Thum bscrew, ¼ -20 X 1 ⅜ -inch 2 810-2794 Basket Hanger * 230-4318 Basket Hanger, KFC * 809-0941 Spacer, Basket Hanger 3 803-0197 Cleanout Rod, 27-inch 4 803-0278 Brush, Teflon, L-shaped 5 Joiner Strip 230-476[...]

2-2 2.2 Cabinetry 2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors[...]

2-3 2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.) ITEM PART # COMPONENT 1 Back, Cabinet Standard 220-5033 x1 220-5034 x2, x4 (2), x5 (1) 220-5149 x3, x5 (1), x6 (2) 220-5618 KFC with Over the Top Filtration (2-vat) Church’s/Popeye’s 220-5313 x1 220-5314 x2, x5 (1), x4 (2) 220-5315 x3, x5 (1), x6 (2) 220-7582 Single Filter Cabine[...]

2-4 2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.) ITEM PART # COMPONENT FAST 106-8427 x1 106-7166 x2 6 Computer Bezel Standard 230-0489 x1 , x 3 ( 1) , x 5 ( 1) 210-8175 x2 , x 3 ( 1) , x 4 ( 2) , x 5 ( 2) , x 6 ( 3) KFC 230-5478 x1 , x 3 ( 1) , x 5 ( 1) 230-5477 x2 , x 3 ( 1) , x 4 ( 2) , x 5 ( 2) , x 6 ( 3) K3000 230-7720 x1 , x 3[...]

2-5 2.2.2 Cabinets, Bases, Braces, and Associated Parts (FINAL) 4 2 20 5 8 13 18 17 16 15 6 14 1 19 11 9 12 3 7 10 ITEM PART # COMPONENT 1 Base Assembly 106-8224 x1, Filter Cabinet 106-6534 x2, Filter Cabinet 106-5622 x3, Filter Cabinet 106-4424 x4, Filter Cabinet 106-5622 x5, Filter Cabinet 106-5622 x6, Filter Cabinet 106-6643 x1, Non-filter Cabin[...]

2-6 2.2.2 Cabinets, Bases, Braces, and Associated Parts cont. ITEM PART # COMPONENT Cabinet Sides 4 231-4896 Side, Stainless Steel, Left 5 232-4896 Side, Stainless Steel, Right 221-5073 Side, Painted, Left 222-5073 Side, Painted, Right 221-5170 Side, Inner, Left (x5 and x6 units) 222-5170 Side, Inner, Right (x5 and x6 units) 6 220-5983 Divider (mul[...]

2-7 2.2.3 Basket Lift Assembly and Associated Parts 28 26 25 1 27 22 21 10 2 16 11 17 5 4 17 17 24 3 20 3 14 18 12 9 8 17 15 29 30 33 34 35 32 31[...]

2-8 2.2.3 Basket Lift Assembly and Associated Parts (cont.) ITEM PART # COMPONENT 106-3775 Basket Lift Assembly, 100-120VAC 106-4147 Basket Lift Assembly, 208-220VAC 106-4148 Basket Lift Assembly, 230-240VAC 1 810-1012 Rod, Basket Lift 2 813-0035 Bushing, Bronze 3 807-2513 Capacitor, 12.5 μ Farad 330VAC 4 901-8499 Chassis, Left Basket Lift 5 902-8[...]

2-9 2.3.1 Filter Pan Assemblies 7 8 9 10 6 1 2 3 4 5 11 12 12 11 Multi-vat Filter Assembly Single-vat Filter Assembly[...]

2-10 2.3.1 Filter Pan Assemblies (cont.) I T E M PART # COMPONENT 106-7674SP Filter Assembly, Multi- vat, Paper Filtration 1 823-6943 Lid, Filter Pan 2 823-6172 Crumb Basket 3 810-3195 Hold-down Ring 4 106-7330 Sana Grid 5 823-7534 Filter Pan 106-8398 Filter Assembly, Single-vat, Paper Filtration 6 823-6508 Lid, Filter Pan 7 823-7386 Crumb Basket 8[...]

2-11 2.3.2 Filter Pump I T E M PART # COMPONENT 1 Filter Pump Components 816-0093 Pump Gasket 810-3347 8GPM Pump 826-1264 4 GPM Pum p 826-1712 120V Filter Motor, Gasket 826-1756 208V Filter Motor, Gasket 826-1270 220-240V Fil ter Motor, Gasket 809-1020 Cap Screw to Connect Pump to Motor 2 106-9918 Harness Assembly, Filter Pump 3 4 5 813-0265 Nipple[...]

2-12 2.4 Drain System Components 2.4.1 Drain Valve Assemblies 5 4 1 3 2 6 11 8 9 10 108-0179 12 810-2126 12 15 13 14 16 17 108-0124 18 25 22 20 21 23 26 24 19 108-1999 & 108-2086 7[...]

2-13 2.4.1 Drain Valve Assemblies (cont.) ITEM PART# COMPONENT Drain Valve (units equipped with filtration) 1 810-2783 Valve, 1 ½” Full Port 2 816-0544PK O-ring (pack of 5) 3 807-2103 Microswitch, Straight Lever, Drain Safety Switch 4 106-3745 Bracket, Drain Safety Switch 5 200-5694 Cover, Drain Safety Switch 6 210-7077 Handle (multi-vat unit) *[...]

2-14 2.4.2 Drain System Plumbing ITEM PART# COMPONENT Drain Plumbing  With Drain Flush 27 812-2078 Downspout, Center 28 823-4681 Right, 8” Long (with coupling) 29 823-5188 Right, 10.5” Long 30 200-9365 Right, 9” Long (no drain connection) 31 823-4844 Left, 12.5” Long (with coupling) Without Drain Flush 34 812-2078 Downspout, Center 35 82[...]

2-15 2.5 Oil Return System Components 20 1 2 3 9 7 10 6 8 11 5 4 12 18 15 13 19 14 16[...]

2-16 2.5 Oil Return System Components (cont.) ITEM PART # COMPONENT 1 Oil Return Plumbing Assembly 106-9711 Left Assembly 106-9712 Right Assembly 108-0717 Single Assembly * 106-9928 Rear Harness * 106-9929 Jumper Harness 2 220-4955 Handle Mount 3 200-8929 Handle, Oil Return 4 816-0638 Vinyl Cap, Yellow 5 809-0601 Clevis Clip, Rod End 6 810-1668 Ada[...]

2-17 2.5.1 Oil Disposal Wand 1 2 3 4 5 ITEM PART # COMPONENT 108-0528 Oil Disposal Wand Assembly 1 106-1454 Nozzle assembly with handle 2 810-1434 Hose assembly 3 816-0631 Cap, red vinyl 4 823-7153 Handle 5 810-0487 Couplin g * Not illustrated.[...]

2-18 2.5.2 Over-the-Top Oil Return (KFC) ITEM PART # COMPONENT 106-9693 Plumbing Assembly 1 810-3468 Tubing, Over the Top 2 810-2513 Tubing, Faucet Upper 3 813-0165 Elbow, Street, ½” x ½” NPT, 90° 4 810-1668 Adapter, Male, ⅝ ” OD x ½” 5 810-2700 Nipple, Quick Disconnect 6 810-2699 Coupling, Quick Disconnect 7 106-3470 Valve, Solenoid,[...]

2-19 2.5.3 Drain Flush Plumbing ITEM PART # COMPONENT 1 106-4006 Valve Assembly, Oil Return, 1/2" 2 200-8929 Handle, Oil Return 3 809-0601 Clevis Clip, Rod End 4 810-1069 Flexline, 5/8" x 29.50" L ong 5 810-1668 Adapter, Male 5/8" OD x 1/2" 6 810-3160 Adapter, 1/2" NPT 7 813-0022 Nipple, 1/2" x Close NPT BM 8 813-[...]

2-20 2.6 Heating Element Assemb lies and Associated Parts 2.6.1 Element Assemblies and Hardware NOTE: These elements apply onl y to the RE series fryers. For the previous model elements see manual PN 819-5990.[...]

2-21 2.6.1 Heating Element Assembli es and Associated Parts (cont.) ITEM PART # COMPONENT 1 Element Assemblies 106-9757 208V, 17kW 106-9974 208V, 21kW 106-9961 240V, 17kW 106-9963 240V, 21kW 106-9962 480V, 17kW 106-9964 480V, 21kW Elements 807-3 652 Element, 208V/8.5kW (for 17kW) 807-4 656 Element, 208V/10.25kW (for 21kW) 807-5 185 Element, 230V/10[...]

2-22 2.6.2 Element Tube Assemblies ITEM PART # COMPONENT 106-7653SP Tube Assembly RE Element, Full-Vat 1 106-5329 Bracket Assembly, LH Element Tube Support 2 106-5330 Bracket Assembly, RH Element Tube Support 3 220-0122 Plate, Element Tube Support Inner 4 220-0123 Plate, Element Tube Support Outer 5 106-7651 Bracket Assembly, LH Upper Spring (use 1[...]

2-23 2.7 Frypot Assemblies and Associated Parts I T E M PART # COMPONENT 1 Frypot Assembly 823-6935SP F r ypot , Non-filter 823-6721SP F r ypot , Filter 823-6936SP F r ypot , Church’s/Popeye’s 2 806-8035 Thermostat Assemb ly, High-Limit (CE, 806-8132) * 816-0785 Side Insulation * 816-0786 Center Insulation * 221-7274 Heat Shield, Left * 222-727[...]

2-24 2.8 Controllers ITEM PART # COMPONENT Computers 1 826-2429 Computer Magic III.5, Full-Vat, non-CE * 106-4343 Computer Magic III.5, Full-vat, CE 2 826-2 329 Digital Controller, Full-Vat 3 108-0267 FAST Computer 4 106-4070 KFC-1 Computer 5 108-0 232 Church’s CM4S Computer 6 108-0 218 Popeye’s CM4S Computer 7 826-2 401 Basket Lift Timer 8 108[...]

2-25 2.9 Electronics and Wiring Components 2.9.1 Component Boxes[...]

2-26 2.9.1 Component Boxes ITEM PART # COMPONENT Component Box Asse mblies (for ref erence) 106-9730 208/240V, Filter 106-9732 208/240V, Non-filter 108-0279 220/250V, Filter 108-0278 220/250V, Non-filter 108-0420 480V, Filter 108-0421 480V, Non-filter 108-0330 480V, no switch, no basket lift Component Box Parts 1 106-6666 Interface Board * 106-9930[...]

2-27 2.9.2 Contactor Boxes[...]

2-28 NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, most components of a left-hand assem bly are the same as those in the corresponding right-hand assembly and vice versa. The configuration illustrated shows most possible co mponents, but a particular configuration may not have[...]

2-29 2.9.3 Fuse Boxes 3 1 2 4 5 7 6 8 10 9 11 12 Left 22kW and Single Phase Fuse Box Assembly 106-5505/106-6678 Right 22kW and Single Phase Fuse Box Assembly 106-5506/106-6679 ITEM PART # COMPONENT 1 200-2334 Door 2 810-0519 Hinge 3 221-0523 Cover, LH Fuse Box 4 222-0523 Cover, RH Fuse Box (Used on Single Station Fryers also) 5 809-0434 Nut, RH Fus[...]

2-30 2.9.4 Terminal Blocks ITEM PART # COMPONENT 1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 823-5797 Box, Single Station Fryer Only (see previous page for cover 222-0523) 3 220-0801 Cover, Rear Terminal Block Box 4 807-3970 Block, 3 Pole 600V 175A 5 807-0070 Terminal, Ground Lug 6 807-0128 Bushing, Insulating Heyc[...]

2-31 2.9.5 Cordsets ITEM PART # COMPONENT * 807-4658 Domestic * OPT11295 Generic Export * OPT37413 Church’s Cord Connect Box * Not illustrated. 2.10 Wiring 2.10.1 Contactor Box Wiri ng Assemblies (Left Element) 1 BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE 2 BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE 7 8 9 ITEM PART # COMPONENT 1 106-9735 6-pi[...]

2-32 2.10.2 Component Box, Filter Pu mp and Basket Lift Wiring Harnesses ITEM PART # COMPONENT 1 106-9930 Component Box Harness, Filter 2 106-9965 Component Box Harness, Non-filter 3 807-4765 Component Box Harness, Control 4 106-9918 Filter Pump Harness 5 106-9924 Drain Safety Harness * 108-0 255 Drain Safety Harness, KFC-1, Popeye’s, Church’s [...]

2-33 2.11 Wiring Connectors and Pin Connectors ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 4 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male 9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Terminal, Female Split Pin (pkg. o[...]

2-34 2.12 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) * 809-0247 Nut, 8-32 Keps Hex * 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10[...]

Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219-7140 (Tech Support) 1-318-219-713 5 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6666 JAN 2011[...]