Grizzly G9743 manuale d’uso

MO DE L G9 7 4 3 7" x 1 2 " G EAR H EAD MET A L - C U T TIN G B A NDS A W O WNER'S MANU AL COPYRIGHT © MAR CH, 20 06 BY G RIZZL Y INDUSTR IAL, IN C. W AR NI NG : NO PO RT IO N OF TH IS M ANUAL MA Y BE REPR ODU CED I N ANY S HAPE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC. # PCBL771 1 PRINTED I[...]

 ?[...]

T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ............................[...]

SECTION 6: MAINTENANCE ........................................................................................................ 28 Schedule .................................................................................................................................. 28 Cleaning ...................................................................[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or writ[...]

- 4- G97 43 7 " x 1 2" Metal- Cut ting Bandsaw ?[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -5 - [...]

- 6 - G97 43 7 " x 1 2" M etal- Cutting Band saw Identi fi cat ion A. Blade Tension Handle B. Guide Post Adjustment Knob C. Coolant Control Valve D. Blade E. ON/OFF Switch F. 1 1 ⁄ 2 HP Motor G. Speed Control Knob H. Feed Rate ON/OFF Valve I. Workstop Figure 1. Main view of machine features. A B F E D C J. Wheels K. Bandsaw Stand L. Pum[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair an[...]

-8- G97 43 7" x 1 2" Metal- Cut ting Bandsaw 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, [...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -9 - Safe t y Inst ru ctio ns for M etal Cuttin g Ba ndsa ws 8. FIRE HAZARD. Use EXTREME CAUTION if cutting mag nesium. Using the wrong cut- ting fluid will lead to a chip fire and possible explosion. 9. CUTTING FLUID SAFETY. Always follow manufacturer’s cutting-fluid safety instruc- tions. Pay p[...]

- 1 0 - G9 7 43 7 " x 1 2" M etal- Cutting Band saw Serious per sonal injury could o ccur if you connect the m achine to the power source before you have completed the s et up p ro - cess . D O NOT connect the machine to the power source until instructed to do so. 1 1 0 / 220 V Op era tio n S E C T I O N 2 : C I R C U I T R E Q U I R E M [...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 1 - In the e vent of an ele ctrical shor t, grounding reduces the risk of electric shoc k. The grounding wire in the power cord must be properly conne ct - ed to the grounding prong on the plug ; likewise , the outlet must be properly installed and ground - ed. All electrical c onnections must [...]

- 1 2- G9 7 43 7" x 1 2" Metal -Cut ting Bands aw The Mo del G97 43 was carefully packed when it left our wareho use. If y ou d iscov er t he machine is damaged after you hav e signed for delivery , please im mediately call Cu stomer Service at ( 5 70) 546 - 96 63 for advise. Sav e the co ntainers and all packing materials for possible in[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 3 - Figure 3. Loose parts inventory. B A C In v en t or y After all the par ts ha ve been remov ed from the box, you should ha ve t he following items: Box Contents ( Figure 3 ) Qt y Metal-Cutting Bandsaw (not shown) ................. 1 A. Wheels ................................................[...]

- 1 4- G97 4 3 7" x 1 2" Metal- Cut ting Bandsaw Hard wa re Recog ni tio n Chart[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 5 - Figure 4. Minimum G9743 working clearances. Fl oor Loa d The weight and footprint size for your machine is loc at ed in the machine data shee t. Most floors are suitable for you r machine. Some residential floors ma y require additional reinf orcement to suppor t both the machine and op era[...]

- 1 6 - G97 43 7 " x 1 2" Metal- Cut ting Bandsaw A shipping bracket has been inst alled on the bandsaw to protect the alignment of the head - stock d uring shipment. After remova l, store the bracke t in a safe place until you need to mov e or ship the bandsaw in the future . To remove the shipping bracket: 1. Use a 12mm wrench to remove[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 7 - Figure 8. Installing wheel. Wheels The wheels ma y be installed to make it easier to mov e the G97 43 bandsaw . Components and Hardware Needed: Qty Wheels ............................................................... 2 Wheel Brackets ................................................. 2 Axl[...]

- 1 8 - G97 43 7 " x 1 2 " Metal- Cutt ing Bandsaw Starting the machine: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been removed from the m achine. 3. Put on safety glasses and secure loose clothing o r long hair. 4. Connect the bandsaw to power. 5. Raise the bandsaw and close the feed ON/ OFF v[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 9 - Damag e to your eyes, lungs, and ear s could re su lt f ro m us ing thi s m ach in e wi th ou t prope r protec tive g ear . Alway s wear sa fety glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r a n d c lo t h - ing could get caught in machiner y[...]

-20- G97 4 3 7" x 1 2" Metal- Cut ting Bandsaw Figure 14. Vise jaw lock-nut. 4. Loosen the lock nut in Figure 14 on the opposite jaw so the jaw can float, and match the angle of the workpiece. 5. Tighten the vise against the workpiece. Figure 13. Squaring vise to blade. T o a djust the angle on th e vise : 1. Loosen the lock nut with a 3 [...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 21 - Figure 16 . Speed control knob. 3. With the saw turned OFF , rotate the speed control knob to the desired position (see Figure 16 ). Bl ade S electi on The Mod el G97 43 uses 1 04 1 ⁄ 2 x 1 " bandsaw blades. Selecting the right blade for the job depends on a variety of factors, such a[...]

-22- G 97 43 7 " x 1 2" Metal- Cut ting Bandsaw 4. Adjust the valve on the coolant hose to control the flow of coolant (see Figure 18 ). Make sure that the pressure is not so high that coolant spills on the floor and creates a slipping hazard. 5. Turn the pump toggle switch ON before mak- ing your cut. Figure 18 . Coolant control valve. C[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -23- Bl ade Gui des The blade guides should be as c lose to t he workpiece as possible. This will help ensure straight cuts b y keeping the blade from twisting and drif ting off t he cut line. T o a djust the blad e guides : 1. Loosen the knob shown in Figure 19 and slide the rear blade guide as cl[...]

-2 4- G97 4 3 7" x 1 2" Metal- Cut ting Bandsaw The speed at which the saw blade will cut through a workpiec e is controlled by blade type , f eed ra te, and feed pressure . Note : If a lu br ic ant is use d on the c ut, the feed r ate can be in creased by approx im ately 1 5% . T o s et the fe ed rate : 1. Raise the headstock to the maxi[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -25- The following t ips will help you safely and ef fec- tively operate your bandsaw , and help y ou get the maximum life out of you r saw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length. • Clamp the material fi[...]

-26- G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw Figure 25. Blades SE CTION 5 : A CCE SSO RIES Figure 26. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B lade T en sioning Gauge ensures long blade life , reduced blade breakage , and straight cut ting by indicating correct tension. A p recisi on dial indi - cator provides[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 27 - Figure 29. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy [...]

-28- G97 43 7 " x 1 2" M etal- Cutting Band saw Alwa ys disconnec t power to t h e m ac hin e b e fo re per forming maintenance. Failure to do this m ay result in s erious p erson - al injury . L ubr ica ti on Cleaning t he Model G 97 43 is relatively easy . Af ter using your bandsaw , remove e xcess chips by sweeping and remove any exces[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -29- Maintenanc e Performe d Approximate H ours Of Use Mai nt enan ce Log Date[...]

-3 0 - G97 43 7" x 1 2" Metal -Cut ting Bands aw Re view the troubleshooting and procedures in this section to fix y our machine if a prob lem de velops. If y ou need replacement part s or you are unsure of your repair skills, then feel free to c all our T e chnical Suppor t at ( 57 0) 54 6 -96 63. SE CTION 7 : SE R VICE T rou bles hoo ti[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -3 1 - SYMPTO M POS SI BLE CA US E CORR ECTI VE ACTIO N Mac hine is l oud whe n cut ti ng or bo gs dow n i n the c ut. 1 . Exc ess ive fe ed rate. 2. The bl ade TPI is to o great, or t he materia l is too c oars e. 1 . Refer t o F ee d Rate on Pa ge 24 , or Ch angin g Bla de Sp e ed on Pag e 20 , a[...]

-32- G9 7 43 7 " x 1 2" M etal- Cutting Band saw Bl ade Chan ge Blades should be changed when they become dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. To change the blade on the bandsaw: 1. UNPLUG THE BANDSA W! 2. Raise the headstock of the bandsaw to the highest position, close the[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -33 - Bl ade T rac kin g Figure 37. Adjusting tracking set screw . T racking Set Screw 6. Relax the blade tension. 7. Adjust the tracking set screw with a 4mm hex wrench as shown in Figure 37 , then tighten the cap screw loosened in Step 4 . —T ightening the set screw will move the blade closer t[...]

-3 4- G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw It i s alw ays a good idea during the lif e o f yo ur sa w to check and adjust this setting. This adjustment will improv e you r cut ting results and e x tend the life of your blade. To square the blade to the bed of the table: 1. UNPLUG THE BANDSA W! 2. Lower the head of the bandsaw all th[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -35 - The blade guide bearings c ome adjusted from t he factor y and the need for adjustment should rarely occur . Unev en blade w ear and crook ed cuts may be the result of improper adjustment. Each bearing a ssembly has an ec centric bushing that allows the dist ance between the blade and bear - [...]

-3 6 - G9 7 43 7" x 1 2" M etal- Cutting Band saw Elect ri cal Com ponen ts Figure 41. Bandsaw ON and E-Stop Switches. Figure 43. Coolant pump ON/OFF Switch. Figure 44. Pump junction box. Figure 40. Circuit breaker. Figure 42. Auto-shutoff switch.[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -37 - Figure 45. Motor wiring inside junction box. Motor Capacitor Circuit Breaker Spark Arrestor Elect ri cal Com ponen ts To Pump To Jct. Box To ON/OFF Switch To Auto-Shutoff Switch To Power Source Figure 46. Contactor wiring.[...]

-3 8- G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw 1 1 0 V Wi r in g Dia gram    97 98 95 96 2T1 4T2 6T3 NC NO RESET             [...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -39 - 220 V Wi ri n g Diag ram    97 95 96 2T1 4T2 6T3 NC NO RESET            ?[...]

- 40 - G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw                              [...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 4 1 - Head                             [...]

- 42 - G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw                  [...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -43 -                ?[...]

- 44 - G97 43 7 " x 1 2" M etal- Cutting Band saw                 ?[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -45 - P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9743001 BASE 67 P9743067 CYLINDER UPPER SUPPORT 2 P9743002 ACME SCREW 68 P9743068 SHUT-OFF SWITCH TAB 9 P9743009 ACME NUT 69 PN08 HEX NUT 3/8-16 15 P9743015 FIXED BOLT 70 PB03 HEX BOLT 5/16-18 X 1 16 PW01M FLAT WASHER 3/8 71 PW07 [...]

- 46 - G97 43 7 " x 1 2" M etal- Cutt ing B andsaw P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 213 P9743213 HANDLE 264 P9743264 DRIVE BLADE WHEEL 214 PSB03 CAP SCREW 5/16-18 X 1 264-1 PSS03 SET SCREW 1/4-20 X 3/8 215 PLW04 LOCK WASHER 3/8 265 PR11M EXT RETAINING RING 25MM 216 P9743216 BLADE TENSION BAR 290 PW02 FLAT WASHER[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 4 7 - P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 316-1 P9743316-1 GUIDE PIVOT (LEFT) 610 P9743610 MACHINE ID LABEL 316-2 P608 BEARING 608 610-1 P9743610-1 MACHINE WARNINGS LABEL 316-3 PR40M INT RETAINING RING 26MM 611 P9743611 ELECTRICITY LABEL 317 P9743317 ADJ BRACKET (FRONT) AS[...]

- 48 - G97 43 7" x 1 2" Metal- Cut ting Bands aw P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 800-38 P9743800-38 WORM GEAR 800-48 P9743800-48 VENT PLUG 800-39 PR11M EXT RETAINING RING 25MM 800-49 P9743800-49 SCALE 800-40 PK07M KEY 6 X 6 X 20 800-50 P9743800-50 RIVET 800-41 P9743800-41 BEARING 60205 800-51 P9743800-51 BEARIN[...]

G97 43 7" x 1 2" Metal- Cut ting Bandsaw -49 - Grizzly Industrial, Inc. warrants eve r y produ ct it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to d efects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. T[...]

-50 - G97 43 7" x 1 2" Metal- Cut ting Bandsaw[...]

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