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Heat Controller HEV/H manuale d’uso - BKManuals

Heat Controller HEV/H manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Heat Controller HEV/H. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Heat Controller HEV/H o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Heat Controller HEV/H descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Heat Controller HEV/H dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Heat Controller HEV/H
- nome del fabbricante e anno di fabbricazione Heat Controller HEV/H
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Heat Controller HEV/H
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Heat Controller HEV/H non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Heat Controller HEV/H e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Heat Controller in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Heat Controller HEV/H, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Heat Controller HEV/H, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Heat Controller HEV/H. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    Heat Controller , Inc. • 1900 Wellworth A ve. • Jackson, MI 49203 • (517)787-2100 • www .heatcontroller .com INST ALLA TION, OPERA TION & MAINTEN ANCE MANU AL Residential Packaged Geothermal Heat Pump HEV/H Series 2 to 5 T ons[...]

  • Pagina 2

    2 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. Model Nomenclature ............................................................................................ 3 Safety Instructions ................................................................................................ 4 Pre-Installation.....................[...]

  • Pagina 3

    3 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance UNIT NOMENCLA TURE DENTIAL CLASS UNITS COME ST ANDARD w/75 V A TRANSFORMER NLESS STEEL DRAIN P AN, LOOP PUMP , HWG CONNECTIONS, MOTOR, AND TWO STAGE SCROLL COMPRESSORS. S ARE P AINTED POLAR ICE. s HEV ch T able HEH HeatController H E H B 0 3 6 D 1 0 0 A L B 1 2 3 4 5 6 [...]

  • Pagina 4

    4 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. W ARNING! V erify refrigerant type before proceeding. Units are shipped with R-22 refrigerant. W ARNING! T o av oid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must be ser viced only b y technicians who meet local, state, and f e[...]

  • Pagina 5

    5 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance GENERAL INFORMA TION Inspection Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units ha ve been received. Inspect the packaging of each unit, and inspect each unit f or damage. Insure that the carr ier mak es proper[...]

  • Pagina 6

    6 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. PHYSICAL DA T A Model 024 030 036 042 048 060 Compressor (1 Each) Copeland UltraT ech T wo-Stage Scroll Factory Charge HFC-410a, oz 51 48 54 70 80 84 ECM Fan Motor & Blower Fan Motor , hp [W] 1/2 [373] 1/2 [373] 1/2 [373] 3/4 [559] 3/4 [559] 1 [746] Blower Wheel Siz[...]

  • Pagina 7

    7 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance Notes: 1. While clear access to all removable panels is not required, installer should take care to comply with all building codes and allow adequate clearance for future fi eld service. 2. Front & Side access is preferred for service access. However , all componen[...]

  • Pagina 8

    8 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. HE - VERTICAL UPFLOW DIMENSIONAL DA T A Residential Filter Rack Shown Access Panels T op View-Left Return U R S Isometric View Left Return Left View - Air Coil Opening T C Power Supply 3/4" [19.1 mm] HV Knockout Low V oltage 1/2" [12.7 mm] L V Knockout Low V o[...]

  • Pagina 9

    9 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance VER TICAL INST ALLA TION Flexib le canvas duct connector to reduce noise and vibration Use turning vanes in supply transition Internally insulate supply duct for first 4’ [1.2m] each way to reduce noise Internally insulate retur n transition duct to reduce noise Round[...]

  • Pagina 10

    10 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. VER TICAL I N Sound Attenuation f or V ertical Units Sound attenuation is achie ved b y enclosing the unit within a small mechanical room or a closet. Additional measures f or sound control include the f ollowing: 1. Mount the unit so that the return air inlet is 90° [...]

  • Pagina 11

    11 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance VERTICAL INST ALLA TION Drain Connection 1/4” (6.4mm) pi per foot for drai Figure 5: Hanger Bracket Figure 6: Horizontal Unit Pitch >PP@7KUHDGHG 5RGERWKHUV 9LEUDWLRQ,VRODWRU IDFWRUVXSSOLHG : DVKHU ERWKHUV[...]

  • Pagina 12

    12 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. HORIZONT AL INST ALLA TION (by others) (by others) Thermostat Wiring Water In Water Out Ball V alves Unit Power Disconnect Power Wiring Insulated supply duct with at least one 90 deg elbow to reduce air noise Return Air Supply Air Unit Hanger 3/8" [10mm] threaded [...]

  • Pagina 13

    13 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance Water Connection End Return Air Remove Screws Water Connection End Return Air Rotate Move to Side Side Discharge Return Air Water Connection End Discharge Air Drain Back Discharge Replace Screws Wat er Connection End Supply Duct Return Air Wat er Connection End Drain R[...]

  • Pagina 14

    14 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. W A TER CONNECTION INST ALLA TION External Flow Contr oller Mounting The Flow Controller can be mounted beside the unit as shown in Figure 12. Review the Flo w Controller installation manual f or more details. W ater Connections-Residential HR Models Models utilize s w[...]

  • Pagina 15

    15 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance GR OUND-LOOP HEA T PUMP APPLICA TIONS T ab le 3. Antifreez e P ercentages by V olume T ype Minimum T emperature f or F reeze Protection 10°F [-12.2 °C] 15°F [-9.4 °C] 20°F [-6.7 °C] 25°F [-3.9 °C] Methanol 25% 21% 16% 10% 100% USP f ood grade Prop ylene Glycol [...]

  • Pagina 16

    16 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. Un i t Power D i sconnect Flow Controller Insulated Hose K i t P/T Plugs Thermostat W i r i ng A i r Pad or Extruded polystyrene i nsulat i on board Figure 12: T ypical Ground-Loop Application GR OUND-LOOP HEA T PUMP APPLICA TIONS GR OUND-W A TER HEA T PUMP APPLICA TIO[...]

  • Pagina 17

    17 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance A i r P ad or Extruded polystyrene i nsulat i on board Un i t P ower D i sconnect Thermostat W i r i ng Pressure T ank Shut-Off V alve Bo i ler Dra i ns Flow Regulator W ater In W ater Out W ater Control V alve Opt i onal F i lter P/T Plugs Expansion T ank and Pump Use[...]

  • Pagina 18

    18 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. W A TER QU ALITY ST AND ARDS T able 3: W ater Quality Standards W ater Quality Parameter HX Material Closed Recir culating Open Loop and Recir culating Well Scaling Potential - Primary Measurement pH/Calcium Har dness All - pH < 7.5 and Ca Har dness <100ppm Metho[...]

  • Pagina 19

    19 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance HOT W A TER GENERA TOR Insulated water lines - 5/8” OD, 50 ft maximum (one way) [16mm OD, 15 meters maximum] Upper element to 130°F [54°C] (or owner preference) Cold Inlet Hot Outlet to house Powered Water Heater Cold Inlet from Domestic supply Hot Outlet Unpowered[...]

  • Pagina 20

    20 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. HOT W A TER GENERA TOR The micropr ocessor control monitors the refrigerant and water temperatures to determine when to operate the HWG. The HWG will operate any time the refrigerant temperatur e is suf fi ciently above the water temperature. Once the HWG has satis ?[...]

  • Pagina 21

    21 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance HOT W A TER GENERA TOR The heat pump, water piping, pump, and hot water tank should be located where the ambient temperatur e does not fall below 50°F [10°C]. Keep water piping lengths at a minimum. DO NOT use a one way length greater than 50 ft. (one way) [15 m]. Se[...]

  • Pagina 22

    22 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. Electrical Data - ELECTRICAL - LINE V OL T A GE W ARNING! T o av oid possible injur y or death due to electrical shock, open the pow er supply disconnect s witch and secure it in an open position during installation. CA UTION! Use only copper conductors f or field ins[...]

  • Pagina 23

    23 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance ELECTRICAL - PO WER WIRING Figure 18: HR Single Phase Line V oltage Field Wiring Tran s former CXM Control Contactor -CC BR Low Voltage Connector CB L2 L1 Un i t Power Supply See electr i cal table for breaker s i ze Grnd Capacitor P ower Connection Line voltage connec[...]

  • Pagina 24

    24 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. ELECTRICAL - L O Figure 21: Low V oltage Field Wiring Thermostat Connections The thermostat should be wired directly to the CXM board. See “Electr ical – Thermostat” f or specific ter minal connections. Rev .: 3/24/00 BR Contactor - CC Capacitator Loop PB1 HWG P[...]

  • Pagina 25

    25 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance ELECTRICAL - LO W V OL T A GE WIRING U fsnjobm!Tusjq U zqjdbm X bufs W bmwf D B 35W BD Figure 23: Accessory Wiring Figure 24: T aco Series 500 V alve Wiring C C Thermostat Y1 1 2 3 Y1 AV M T aco V alve Heater Switch Figure 25: T aco ESP V alve Wiring Accessory Connecti[...]

  • Pagina 26

    26 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. ELECTRICAL - THERMOST A T WIRING Figure 24: T ypical Thermostat 2 Heat/1 Cool Thermostat Installation The thermostat should be located on an interior wall in a lar ger room, away fr om supply duct drafts. DO NOT locate the thermostat in areas subject to sunlight, draft[...]

  • Pagina 27

    27 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance ECM BLOWER CONTROL The ECM fan is controlled directly by the DXM2 control board that converts thermostat inputs and CFM settings to signals used by the ECM motor controller . T o take full advantage of the ECM motor features, a communicating multi-stage thermostat shou[...]

  • Pagina 28

    28 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. T able 6: ECM Blower Performance Data T able Air fl ow in CFM with wet coil and clean air fi lter Model Max ESP (in. wg) Fan Motor (hp) Range Cooling Mode Dehumid Mode Heating Mode Fan Only Mode Aux/ Emerg Mode Stg 2 Stg 1 Stg 2 Stg 1 Stg 2 Stg 1 024 0.75 1/2 Default[...]

  • Pagina 29

    29 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance WIRING DIAGRAM Communicating T -stat, 3Heat/2 cool t-stat and 2Heat/1 Cool T -stat HG[...]

  • Pagina 30

    30 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. DXM2 Control DXM2 is the next generation in controls is capable of 2-way communication between itself and smart components, like the communicating thermostat, fan motor and con fi guration/ diagnostic tool. For most residential applications, con fi guration, monitori[...]

  • Pagina 31

    31 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance DXM2 LA YOUT AND CONNECTIONS P1 Alarm Relay Comp Relay O Y1 Y2 W G C R AL1 24Vdc EH1 EH2 P6 R C Off On JW3 A OVR ESD C R NSB AL2 JW1 Acc1 Relay Acc2 Relay H COM1 NC1 NO1 COM2 NC2 NO2 P3 CO RV RV LT1 LT1 LT2 LT2 LP LP HP HP P7 Status Fault R R CC CCG CO S1 S2 1 12 1 4 e[...]

  • Pagina 32

    32 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. UNIT COMMISSIONING AND OPERA TING CONDITIONS T able 9a: Building Operating Limits Operating Limits Environment – Units are designed for indoor installation only . Never install units in areas subject to freezing or where humidity levels could cause cabinet condensati[...]

  • Pagina 33

    33 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance Commissioning Limits Cooling Heating Air Limits Min. ambient air , DB Rated ambient air , DB Max. ambient air , DB Min. entering air , DB/WB Rated entering air , DB/WB Max. entering air , DB/WB 45°F [7°C] 80.6° [27°C] 1 10° [43°C] 50/45°F [10/7°C] 80.6/66.2°F [...]

  • Pagina 34

    34 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. UNIT ST ART -UP AND OPERA TING CONDITIONS Unit and System Checkout BEFORE POWERING SYSTEM, please check the following: UNIT CHECKOUT  Shutoff valves: Insur e that all isolation valves are open.  Line voltage and wiring: V erify that voltage is within an acceptabl[...]

  • Pagina 35

    35 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance W ARNING! When the disconnect s witch is closed, high v oltage is present in some areas of the electrical panel. Ex ercise caution when working with energized equipment. UNIT ST ART -UP PROCEDURE CA UTION! V erify that ALL water control v alv es are open and allow wate[...]

  • Pagina 36

    36 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. UNIT OPERA TING CONDITIONS T able 1 1: W ater T emperature Change Through Heat Exchanger 9 - 12 20 - 26 4 - 8 10 - 17 Antifreeze T ype Antifreeze % Cooling Heating WPD Corr . Fct. EWT 30°F EWT 90°F EWT 30°F T otal Cap Sens Cap Power Htg Cap Power W ater 0 1.000 1.00[...]

  • Pagina 37

    37 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance UNIT OPERA TING CONDITIONS T able 13: HE Series T ypical Unit Operating Pressures and T emperatures 024 Full Load Cooling - without HWG active Full Load Heating - without HWG active Entering Water T emp °F Water Flow GPM/ton Suction Pressure PSIG Discharge Pressure PS[...]

  • Pagina 38

    38 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. UNIT OPERA TING CONDITIONS 048 Full Load Cooling - without HWG active Full Load Heating - without HWG active Entering Water T emp °F Water Flow GPM/ton Suction Pressure PSIG Discharge Pressure PSIG Superheat Subcooling Water T emp Drop °F Air T emp Drop °F DB Suctio[...]

  • Pagina 39

    39 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance PREVENTIVE MAINTENANCE W ater Coil Maintenance (Direct ground water applications only) If the system is installed in an area with a known high mineral content (125 P .P .M. or greater) in the w ater , it is best to establish a periodic maintenance schedule with the own[...]

  • Pagina 40

    40 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. General If operational dif fi culties are encounter ed, perform the preliminary checks below befor e referring to the troubleshooting charts. • V erify that the unit is receiving electrical supply power . • Make sure the fuses in the fused disconnect switches ar e[...]

  • Pagina 41

    41 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance DXM2 PROCESS FLOW CHART  W ARNING!  W ARNING! HAZARDOUS VOL T AGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power befor e servicing can cause severe personal injury or death. See “ Does not Operate in Cl[...]

  • Pagina 42

    42 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. FUNCTIONAL TROUBLESHOOTING Fault Htg Clg Possible Cause Solution Main Power Pr oblems X X Green status LED off Check Line V oltage circuit breaker and disconnect Check for line voltage between L1 and L2 on the contactor Check for 24V AC between R and C on DXM Check pri[...]

  • Pagina 43

    43 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance FUNCTIONAL TROUBLESHOOTING (CONT .) No Fault Code Shown X X No compressor operation See 'Only Fan Operates' X X Compressor overload Check and replace if necessary X X Control boar d Reset power and check operation Unit Short Cycles X X Dirty air filter Check [...]

  • Pagina 44

    44 Installation, Operation & Maintenance HEV/H SERIES Heat Controller , Inc. TR OUBLESHOO TING FORM COAX COMPRESSOR DISCHARGE SUCTION HW G COOLI NG CYCL E ANAL YS IS - COAX COMPRESSOR DISCHARGE SUCTION HW G HE AT I NG C YC LE ANAL YS IS - PSI SA T PSI SA T ° F ° F AIR COIL ° F ° F FP2 : HEA T ING LIQUID LINE ° F EXP ANSION VA LV E AIR COIL[...]

  • Pagina 45

    45 Heat Controller , Inc. HEV/H SERIES Installation, Operation & Maintenance[...]

  • Pagina 46

    4/22/13 *97B0016N11* 97B0016N1 1 Date Page # Description 22 April, 13 All 024, 036 Rev B Info Added Revision History[...]