HP (Hewlett-Packard) 30 HP30 manuale d’uso

Read this manual carefully before installin g, wiring, operating, serv icing or inspecting the drive. Keep this m anual within easy reach fo r quick referen ce. Series S 1 1 1 1 - - - - 30 HP 30 HP 30 HP 30 HP (230/4 (230/4 (230/4 (230/4 6 6 6 60V ) 0V) 0V) 0V) Installat ion, Ope ration an d Maintenance Instruction CMC AC Variable Speed Drive[...]

Thank you for purchasing CMC Variable Frequenc y Drives ! SAFETY INSTRUCTIONS  Always follow safety inst ructions to pre vent acciden ts and potentia l hazards from occurrin g.  In this manual, safety me ssages are classif ied as follows: WARNING CAUTION  Throughout this ma nual we us e the following tw o illustration s to make yo u aware [...]

 Operate th e switches wi th dry hands. Otherwise, yo u may get an el ectric sho ck.  Do not use the c able when its insulating tube is damaged. Otherwise, yo u may get an el ectric sho ck.  Do not subject t he cables to scratche s, excessive stre ss, heavy loads o r pinching. Otherwise, yo u may get an el ectric sho ck. CAUTION  Instal[...]

 Use the inverter under the foll owing environ mental conditi ons: Ambient temperature - 10 ~ 40 ℃ (non-freez ing) Relative humidity 90% RH or less (no n-condensi ng) Storage temperature - 20 ~ 65 ℃ Location Protected from corrosive ga s, combustib le gas, oil m ist or dust Altitude, Vibration Max. 1,000m abo ve sea le vel, Max. 5.9m/ sec 2 [...]

 Use an insul ation-rectified motor or take measures to suppre ss the mi cro surge voltag e when driving 4 00V class motor w ith inverter. A mi cro surge voltage attributable t o wiring const ant is generated at motor terminals , and may deter iorate insulat ion and damage motor.  Before operating unit a nd prior to user programmin g, reset u[...]

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CONTENTS USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) ..................................................................... II CHAPTER 1 - INSTALLATION ................................................................................................................... ... 1-2 1.1 Inspection .....................................................[...]

6.6 Application Group [APP] ........................................................................................................ .......................... 6-2 CHAPTER 7 - OPTIONS ........................................................................................................................ ........ 7-2 7.1 Sub-A board ................[...]

i USER SELECTION GUIDE (ACtionMaster SPECIFICATIONS) 230V Clas s (1 ~ 30H P) Model N umber SV xxx ACtionMast er - 2 008 015 022 037 055 075 110 150 185 220 HP 1 2 3 5 7.5 10 15 20 25 30 Motor Rating 1 kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 Capacity 2 [kVA] 1.9 3.0 4.5 6.1 9.1 12.2 17.5 22.9 28.2 33.5 FLA [A] 5 8 12 16 24 32 46 60 74 88 Frequency[...]

ii Max. Continuous Baking Time 5 seconds 5 seconds 15 seconds Controlled by Braki ng Unit 5 Max. Duty 3 % ED 2 % E D 5 % ED 5 % ED Weight [lbs] 10.4 10.4 10.6 10.8 17.0 17.0 30.6 31.7 44.1 44.1 460V Clas s (40 ~ 1 00HP) Model N umber SV xxx ACtionMast er - 4 300 370 450 550 750 HP 40 50 60 75 100 Motor Rating 1 kW 30 37 45 55 75 Capacity 2 [kVA] 45[...]

iii Jog Jog Operation Auto Operation Operates via Internal Sequence by Setting Multi-Function Terminal (5 Way * 8 Step) Fault Reset Trip Status is Removed when Protection Function is Activated Operating Status Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Under Voltage, Inverter Overheating, Running, Stop, Constant Speed, Inver[...]

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1-1 CHAPTER 1 - INSTALLATION 1.1 Inspection  Inspect the inverter for a ny damage that ma y have o ccurred during shipping.  Check th e nameplate on t he inverter. Verify th e inverter un it is the correct one for the appli cation. The nu mbering system for the i nverter is as shown below . CMC In verter Motor Capacity Seri es Name Input Volt[...]

Chapter 1 - Installation 1-2 1.4 Other Precautions  Do not carr y the inverter by the front cover.  Do not in stall the invert er in a locatio n where exce ssive vibra tion is present. Be cautious w hen installing o n presses or moving equipm ent.  The life spa n of the in verter is greatly affected by the ambient tempera ture. Install in [...]

Chapter 1 - Installation 1-3 1.5 Dimensions  Frame # 1 : 1 ~ 5 HP  Frame # 2 : 7.5 ~ 10 HP Frame HP Model Number W1 W2 H1 H2 D1 1 SV008ACtionMa ster-2/4 2 SV015ACtionMa ster-2/4 3 SV022ACtionMa ster-2/4 Frame # 1 5 SV037ACtionMa ster-2/4 150 (5.91) 130 (5.12) 284 (11.18) 269 (10.69) 156.5 (6.16) 7.5 SV055ACtionMa ster-2/4 Frame # 2 10 SV075AC[...]

Chapter 1 - Installation 1-4 BLANK[...]

Chapter 1 - Installation 1-5  Frame # 3 : 15 ~ 20 HP  Frame # 4 : 25 ~ 30 HP mm (inches) Frame HP Model Number W1 W2 H1 H2 D1 15 SV110ACtionMa ster-2/4 Frame # 3 20 SV150ACtionMa ster-2/4 250 (9.84) 230 (9.06) 385 (15.16) 370 (14.57) 201 (7.91) 25 SV185ACtionMa ster-2/4 Frame # 4 30 SV220ACtionMa ster-2/4 304 (11.97) 284 (11.18) 460 (18.11) 4[...]

Chapter 1 - Installation 1-6 BLANK[...]

Chapter 1 - Installation 1-7 1.6 Basic Wiring 2 30/460 V 50/60 H z U V W G ( ) R S T N 1 DB Unit (O pti onal) 4 DB Resi tor φ 3 MC CB(OPTION) FX RX BX RST P1 P3 CM VR V1 I 5G + FM 5G (N.O.) A AX A AX B Output F requency Meter (0~ 10V Line ar) P2 MOTO R Potent iom eter (1 kohm, 1/2W) Speed si gnal Input 2 Forwa rd Run/St op Rever se Run/St op Inver[...]

Chapter 1 - Installation 1-8 1.7 Power Terminal s  Type A Configuration: 1 ~ 5 HP (SV008AC tionMaster-2, SV 015ACtionMaster-2, SV022A CtionMaster-2, SV037ACtionMaster-2, SV008 ACtionMaster-4, SV015AC tionMaster-4, SV022AC tionMaster -4, SV037ACtionMaster-4) R S T G N B1 B2 U V W  Type B Configuration: 7.5 ~ 10 HP (SV055AC tionMaster-2, SV075A[...]

Chapter 1 - Installation 1-9 1.7.1 Type A Configuration As standard on the AC tionMaster inver ter, this t ype of config uration has interna l dynamic b raking resistor of 3% ED. When an application re quires mor e braking duty, an externa l dynamic br aking resistor may be co nnected in stead of the intern al resistor. R S T G N B1 B2 U V W Figure[...]

Chapter 1 - Installation 1-10 1.7.3 Type C Configuration A Dynamic Braking U nit or a DC Bus Choke or both o f them may be added to ACtion Master serie s inverters that h ave a Type A Configuration pow er terminal strip. Jumper Between P1 and P2 Must Be Removed in Order to Install a DC Bus Choke. R S T G P1 P2 N U V W Figure 4 – Type C Dynami c B[...]

Chapter 1 - Installation 1-11 1.7.4 Wiring Power Terminals  Wiring Precautions  The inter nal circuits of the inve rter will be dam aged if the inc oming pow er is connecte d and applie d to output termin als (U, V, W).  Use ring t erminals with in sulat ed caps when wir ing the input power and motor wiri ng.  Do not lea ve wire fragme [...]

Chapter 1 - Installation 1-12  Wires and Terminal Lugs Refer to the follow ing table for w ires, terminal lug s, and scre ws used to co nnect the invert er power input (R, S, T) and output (U, V, W). Wire 9 Ring Terminals mm ² AWG Inverter Capacity Terminal Screw Size Screw Torque 8 (Kgf·cm)/lb-in R,S,T U,V,W R,S,T U,V,W R,S,T U,V,W 1 ~ 3 HP M[...]

Chapter 1 - Installation 1-13 1.8 Con trol Terminals P1 P2 P3 FX RX NC VR V1 30A 30C 30B AX A AXC JOG CM CM BX RST I FM 5G Type Symbol Name Description P1, P2, P3 Multi-Function Input 1, 2, 3 Used for Multi-Function Input Terminal. (Factory default is set to “Step Frequency 1, 2, 3”.) FX Forward Run Command Forward Run When Closed and Stopped W[...]

Chapter 1 - Installation 1-14 1.8.1 Wiring Control Terminals  Wiring Precautions  CM and 5 G terminals are insulated to e ach other. Do n ot connect th ese termin als with each other and do no t connect these termin als to the power g round.  Use shi elded wires or tw isted w ires for control cir cuit wiring, and se parate these w ires fro[...]

Chapter 1 - Installation 1-15 1.8.2 Keypad Connection Connect keyp ad to the keypad connector a s illustrated b elow. The LC D output will not be displa yed on the keypad if the keypad is not connected properly. CN5 Control Board Control Terminal Block Relay Output Terminal Block Keypad Connector (CN3) Sub-Board Connecto r Power Supply Input, Gate [...]

Chapter 1 - Installation 1-16 Notes:[...]

2-1 CHAPTER 2 - OPERATION The ACtionMaster series inver ter has seven para meter groups se parated ac cording to thei r applications as in dicated in t he following tabl e. The ACtionMaster series inver ter provides two kinds of ke ypad. On e is of 32-chara cter alphanumer ic LCD k eypad and th e other is of 7-Segment LED keypad. 2.1 Parameter Grou[...]

Chapter 2 - Operation 2-2 2.2 LC D Keypad LCD keypad can display up to 32 alphanum eric characters , and various settings can b e che cked directly fr om the displa y. The following is an illustrat ion of the keypa d. 32 character, back light, LCD display. The back light is adjustable. The Mode Button moves you through the seven program groups: DRV[...]

Chapter 2 - Operation 2-3 2.2.1 LCD Keypad Display DRV ¢º T/K 0.0 A 00 STP 0.00 Hz Displays Description 1) Parameter Group Displays the parameter group. There are DRV, FU1, FU2, I/O, EXT, COM, APP groups. 2) Run/Stop Source Displays the source of motor Run and Stop K : Run/Stop using FWD, REV buttons on keypad T : Run/Stop using control terminal [...]

Chapter 2 - Operation 2-4 2.2.2 Procedure for Setting Data (LCD K eypad) 1. Press [MODE] key until the desired paramet er group is displayed. 2. Press [ ▲ ] or [ ▼ ] keys t o move to the de sired parame ter code. If you kn ow the desire d parameter code, you can set the code number of each para meter group in “Jum p code”, except DR V group[...]

Chapter 2 - Operation 2-5 2.2.3 Parameter Navigation (LCD Keypad) The parameter group m oves d irectly to DRV group by pressi ng [ SHIFT/ESC ] key in any pa rameter code. DRV ▶ T/K 0.0 A 00 STP 0.00 Hz FU1 ▶ Jump code 00 1 FU2 ▶ Jum p code 00 30 MODE ◀ FU1 ▶ Run prohibit 03 None FU2 ▶ Last trip-1 01 ---- --- I/O ▶ V1 filte r 01 10 ms [...]

Chapter 2 - Operation 2-6 2.3 7-Segm ent Keypad * Parameter Group Display LEDs – When parameter code is located on DRV 20, DRV 21, DRV 22 and DRV 23, respectively, by rotating the encoder knob, the parameter group display LEDs of DRV, FUN1, FUN2, I/O, EXT blin k. LED Parameter Group Description DRV Drive Group Lit in Drive group. FU1 FUNCTION 1 G[...]

Chapter 2 - Operation 2-7 2.3.1 7-Segment Keypad Display Display Description 1) Parameter Group Displays the parameter groups of DRV, FU1, FU2, I/O, E XT, COM, APP groups. Each LED is lit when its paramete r group is selected and blinks when the parameter code is located on DRV 20, DRV 21, DRV 22, DR V 23, DRV 24, and DRV 25. 2) Parameter Code and [...]

Chapter 2 - Operation 2-8 2.3.2 Procedure for Setting Data (7-Segment Keypad)  In DRV Group: 1. Rotate the encoder knob unt il the desired p arameter co de is displ ayed. 2. Press [PROG/ENT] key to go in to the programming mode, then the d isplay b links. 3. Press [SHIFT/ESC] key to move the curs or to the desired d igit. 4. Rotate the encoder k[...]

Chapter 2 - Operation 2-9 2.3.3 Parameter Navigation (7-Segment Keypad) The parameter group m oves d irectly to DRV group by pressi ng [SHIFT/ESC] key in any pa rameter code. D R V FU 1 I/O FU 2 EXT D R V FU 1 I/O FU 2 EXT D R V FU 1 I/O FU 2 EXT D R V FU 1 I/O FU 2 EXT D R V FU 1 I/ O FU 2 EXT D R V FU 1 I/O FU 2 EXT D R V FU 1 I/O FU 2 EXT D R V [...]

Chapter 2 - Operation 2-10 2.4 Opera tion Method The ACtionMaster has several operation methods as shown below. Operation Method Function Function Setting Operation using Ke ypad Run/Stop command and frequ ency are se t only through the keypad. DRV 03: Keypad DRV 04: Keypad-1 or -2 Operation using Control Terminals Closing FX or RX termi nal perfor[...]

Chapter 2 - Operation 2-11 Notes:[...]

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3-1 CHAPTER 3 - QUICK-START PROCEDURES These Quick-Start U p instructi ons are for those ap plications where:  The user w ants to get th e ACtionMast er inverter started quickly  The fact ory-preset values are suitab le for the user app lication The factory-preset values are show n on the ‘Cha pter 4 - Parameter List’ . The ACtionMa ster [...]

Chapter 3 - Quick-Start Procedures 3-2 3.1 Operation u sing Keyp ad 1. Apply AC power. 2. LCD: Press [ ▲ ] key three tim es. 7-Seg: Rotate the enc oder knob until ‘03 ’ is displayed . 3. LCD: Press [PR OG] key. 7-Seg: Press [PROG/ENT] key. 4. LCD: Press [ ▼ ] ke y one time. 7-Seg: Rotate the enc oder knob left. 5. LCD: Press [PR OG] key. 7-[...]

Chapter 3 - Quick-Start Procedures 3-3 3.2 Ope ration using Control Terminals 1. Install a potentiometer on ter minals V1, VR , 5G and connect wiring as show n below. 2. Apply AC power. 3. Confirm that the DRV 03 is s et at ‘Fx/R x-1’. 4. LCD: Press [ ▲ ] key to move DR V 04. 7-Seg: Rotate encoder knob un til ‘04’ is displayed . 5. LCD: P[...]

Chapter 3 - Quick-Start Procedures 3-4 3.3 Ope ration using Keypad and Control Terminals 3.3.1 Frequency set by External S ource and Run/Stop by Keypad 1. Install a potentiometer on ter minals V1, VR , 5G and conne ct wiring as shown below l eft. When a ‘4 to 20mA’ current so urce is used as the fre quency reference , use term inals I and 5G as[...]

Chapter 3 - Quick-Start Procedures 3-5 3.3.2 Frequency set by Keypad and Run/Stop by External Sour ce. 1. Connect wiring as shown belo w. 2. Apply AC power. 3. Confirm that the DRV 03 is s et at ‘Fx/R x-1’. 4. Confirm that the DRV 04 is s et at ‘Keypad-1’. 5. Press [SHIFT/ESC] key. 6. LCD: Press [PR OG] key. 7-Seg: Press [PROG/ENT] ke y. 7.[...]

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CHAPTER 4 - VARIOUS FUNCTION SETTING & DESCRIPTION 4.1 Function Setting 4.1.1 Basic function parameter se tting It is the ba sic function setting. All sett ings are factory default s unless user s make change. It is re commended to u se factor y setting va lue unless the param eter change i s necessary. 1) Common parameter setting The following[...]

Chapter 4 – Function Settings 4-2 3) V/F + PG control If FU2-39 [control mode] is set to V/F with PG (encoder) fee dback usin g SUB-B or SUB-D boards, th e control type is automatica lly changed to V/F + PG . The follow ing parameter s should be set accordin gly to enable P G feedback u sing SUB- B or SUB-D boards. Parameter Name Code Description[...]

Chapter 4 – Function Settings 4-3 FU2-40 Description No Motor consta nts calculat ion disable d All All constants c an be measure d in this code b ut different constants are tun ed according to control mode t ype; For V/F, Slip compen , Sensorless_S, Sensorles s_T: (No-load current, stator resista nce, leaka ge inductance, stator inductanc e avai[...]

Chapter 4 – Function Settings 4-4 Before selecting Ve ctor contro l mode, encoder s etting shoul d be done as indi cated above. If the parameter value of actu al motor is set in common settin g, execute Auto-t uning befor e selecting v ector contr ol mode. Parameter Name Code Description Control Mode Sele ction FU2-39 Select Vector_SPD or Vector_[...]

Chapter 4 – Function Settings 4-5 2) Sensorless vector control Related parameter s for startin g during Sensorless vector control when FU 2-39 [Control Mode Selection] is s et to 2 {Sensorless_S}. Status Code Description FU1-14 Setting pre-excitation time When starting I/O12~14 EXT2~4 Multi-function input termin al P1- P6 defin e 3) Vector contro[...]

Chapter 4 – Function Settings 4-6 5) Parameter initialize Parameter Name Code Description Software version FU 2-79 Display the inverter sof tware version Parameter Read/Write/Initia lize/Write protection FU2-91 FU2-92 FU2-93 FU2-94 [FU2-91], [FU2-92]: C opying parameter s from other inverter enabled [FU2-93]: Initial izing paramete rs to factory [...]

Chapter 4 – Function Settings 4-7 8) Operation-starting metho d Parameter Name Code Description Starting method FU2-20 FU2-21 FU2-26 FU2-27 Motor starting meth od: [FU2-20] : Power-on run, [FU2-21] Restart after Fault R eset, [FU2-26] Number of Auto Rest art Attempt [FU2-27] Delay Time Before A uto Restart See parameter descri ption for more. Spe[...]

Chapter 4 – Function Settings 4-8 3) Auto sequence operation If I/O-50 [Auto (Sequence) Operation selection] i s set to 1 {Auto-A} or 2 {Auto-B}, up to 5 sequenc es can be set with max of 8 steps (speed) in each se quence. Therefore, max 40 op erating steps can be made. Tw o different types of auto sequenc e (A, B) operation are avai lable. Param[...]

Chapter 4 – Operation Exam ples 4.2 Operatio n Example Operation Example (1) V/F Control + Analog Voltage Input (V1) + Operation via Terminal (FX/RX) [Operation condition] -. Control mo de : V/F cont rol -. Frequency command : 50[Hz ] analog input vi a V1 terminal -. Accel/Decel time : Accel – 15 [S ec], Decel – 25 [Sec] -. Drive mode: Run/St[...]

Chapter 4 - Operation Examples 4-10 Operation example (2) (V/F + PG) Control + operation (Run/Stop) via Keypad [Operation condition] -. Control mo de: V/F + PG control -. Frequency command: 50[Hz] Digital input via Keypad -. Accel time : 15[sec], Decel time : 25 [sec] -. Drive mode : Run/Stop via Keypad -. Wiring bloc k diagram when an Open Collect[...]

Chapter 4 - Operation Examples 4-11 Operation Example (3) 2 nd motor operation [Operation condition] -. Control mode: V/F control -. 1 st motor + 2 nd motor Operation by exchange using [2 nd Func] (Values can be set differently) -. Frequency command : Using Multi-speed  1 st motor --- Apply 50[Hz] as main speed  2 nd motor --- Apply 20[Hz] wi[...]

Chapter 4 - Operation Examples 4-12 Operation Example (4) Sensorless_S Control + Multi-speed operation + Analog output (FM) [Operation condition] -. Control mode : Sensorless Speed control -. Frequency command : Multi-function input from SUB- A and 8 step speed operation (Multi-speed 7 + jog freq 1) -. Accel time : 5 [Sec], Decel time: 5 [Sec] -. D[...]

Chapter 4 - Operation Examples 4-13 Operation Example (5) Vector_S PD Con trol [Operation condition] -. Control Mo de : Vector_SP D Control , -. Encoder speci fication : Puls e number (1024 ), Line Driv e type -. Freq command : set it 55[Hz] v ia KPD-1 -. Accel/Decel time : Accel – 15 [sec ], Decel – 25 [sec ], -. Drive mode : Run/Stop via ter [...]

Chapter 4 - Operation Examples 4-14 Notes:[...]

5-1 CHAPTER 5 - PARAMETER LIST 5.1 Driv e Group [DRV] Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page DRV-00 10 Command Frequ ency or Com mand Tor que (Output Frequency / Torque duri ng motor run, Reference Frequ ency/ Torque duri ng motor stop) Output Current ( LCD) Cmd. fre[...]

Chapter 5 - Parameter List 5-2 Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page Rpm disp 1 DRV-20 FU1 Group S election 20 6-2 DRV-21 FU2 Group S election 21 6-2 DRV-22 I/O Group Selecti on 22 6-2 DRV-23 12 EXT Group Selection 23 - 1 Yes 6-2 DRV-24 COM Grou p Selection 24 - 1 Y[...]

Chapter 5 - Parameter List 5-3 5.2 Func tion 1 Group [FU1] Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page FU1-00 Jump to Desi red Code # Jump code Not displayed 1 to 60 Not avail able 1 1 Yes 6-2 None 0 Forward Prev 1 FU1-03 Run Preventi on Run Prev. 03 Reverse P rev 2 - Non[...]

Chapter 5 - Parameter List 5-4 Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page FU1-25 High Limi t Frequency F-limit Hi 25 FU1-24 to FU1-20 0.01 60.00 [ Hz] No Manual 0 FU1-26 Manual/Auto To rque Boost Selection Torque boost 26 Auto 1 - Manual No 6-2 FU1-27 Torque Boost i n Fo[...]

Chapter 5 - Parameter List 5-5 Keypad Display Sett ing Ra nge Code Description LCD 7-Segmen t LCD 7-Segment Un its Facto ry Default Adj. During Run Page FU1-99 Return Cod e Not displayed 99 Not availabl e [PROG/ENT] or [SHIFT/ESC] - - - 6-2[...]

Chapter 5 - Parameter List 5-6 5.3 Func tion 2 Group [FU2] Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge FU2-00 Jump to desire d code # Jump code Not displayed 1 to 94 Not avai lable 1 1 Yes 6-2 FU2-01 Previous Fault History 1 Last trip-1 01 FU2-02 Previous Fault History 2 Last[...]

Chapter 5 - Parameter List 5-7 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge FU2-27 Delay T ime Before Auto Restart Retry Delay 27 0 to 60 [sec] 0.1 1.0 [sec] Yes 6-2 FU2-28 Speed Search Hol d Time SS blk time 28 0 to 60 [sec] 0.1 1.0 [sec] No 6-2 0.75kW 0 1.5kW 1 2.2kW 2 3.7k[...]

Chapter 5 - Parameter List 5-8 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge FU2-43 Stator Induc tance of Motor Ls 43 0 to (depending on F U2-30) [mH] No FU2-44 Rotor Time Constant Tr 44 0 to (depending on FU2-30) [mH] No FU2-45 P Gain for Sen sorless Control SL P-gain 45 0 to [...]

Chapter 5 - Parameter List 5-9 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge FU2-72 Power On Display PowerOn disp 72 0 to 12 1 0 Yes 6-2 Voltage 0 FU2-73 User Displa y Selection User disp 73 Watt 1 - Voltage Yes 6-2 FU2-74 Gain for Mot or Speed Display RPM factor 74 1 to 1000 [...]

Chapter 5 - Parameter List 5-10 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge FU2-94 Paramet er Write Protection Para. Lock 94 0 to 255 1 0 Yes 6-2 FU2-99 Return Cod e Not displayed 99 Not availabl e [PROG/ENT] or [SHIFT/ESC] - 1 Yes 6-2 5.4 Input/Output Group [I/O] Keypad Disp[...]

Chapter 5 - Parameter List 5-11 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Up 10 Down 11 3-Wire 12 Ext Trip-A 13 Ext Trip-B 14 iTerm Clear 15 Open-loop 16 Main-drive 17 Analog hold 18 XCEL stop 19 P Gain2 20 SEQ-L 21 SEQ-M 22 SEQ-H 23 Manual 24 Go step 25 Hold step 26 Trv [...]

Chapter 5 - Parameter List 5-12 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge I/O-26 Decelerati on Time 1 for Step Freque ncy Dec time-1 26 0 to 6000 [sec] 0.1 20.0 [sec] Yes I/O-27 Accelerati on Time 2 Acc time-2 27 0 to 6000 [sec] 0.1 30.0 [sec] Yes I/O-28 Decelerati on Time[...]

Chapter 5 - Parameter List 5-13 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Seq pulse 19 Ready 20 Trv. ACC 21 Trv. DEC 22 MMC 23 Zspd Dect 24 Torq Dect 25 I/O-45 Fault Output Rel ay Setting (30A, 30B, 30C) Relay mode 45 000 to 1 11 (Bit Set) - 010 Yes 6-2 I/O-46 25 Inverter[...]

Chapter 5 - Parameter List 5-14 Keypad Display Setting Ra nge Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge I/O-58 Transient T ime to 1 st Step of Sequence 2 Seq1 / 2T 58 0.1 to 6000 [sec] 0.1 1.1 [sec] Yes I/O-59 Steady Speed T ime at 1 st Step of Sequence 2 Seq1 / 2S 59 0.1 to 60 00 [sec] 0.1 1.1 [sec] Y[...]

Chapter 5 - Parameter List 5-15 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Main-drive 17 Analog hold 18 XCEL stop 19 P Gain2 20 SEQ-L 21 SEQ-M 22 SEQ-H 23 Manual 24 Go step 25 Hold step 26 Trv Off.Lo 27 Trv Off.Hi 28 Interlock1 29 Interlock2 30 Interlock3 31 Interlock4 32 P[...]

Chapter 5 - Parameter List 5-16 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge EXT-14 Encoder F eedback Frequency ENC FeedBack 14 * [Hz] - - - A+B 0 A 1 EXT-15 Pulse Input Si gnal Selection F pulse set 15 - (A+B ) 2 - A+B No 6- 2 EXT-16 Encoder Puls e Number F pulse num 16 10 to[...]

Chapter 5 - Parameter List 5-17 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge Stop 13 Steady 14 INV line 15 COMM line 16 Ssearch 17 Step pulse 18 Seq pulse 19 Ready 20 Trv. ACC 21 Trv. DEC 22 MMC 23 Zspd Dect 24 Torq Dect 25 EXT-31 Multi-func tion Output Terminal ‘ Q2’ Def[...]

Chapter 5 - Parameter List 5-18 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge EXT-56 Torque D etection Level TD Level 50 0 to 150 [%] 0.1 100 [%] Yes EXT-57 Torque D etection Bandwidth TD Band 51 0 to 10 [%] 0.1 5 [%] Yes EXT-99 Return Cod e Not displayed 99 Not availabl e [PRO[...]

Chapter 5 - Parameter List 5-19 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge 101 3 70 0 71 1 110 2 COM-13 Device Net Input Instance In Instance 13 111 3 - 70 No COM-17 PLC Option Station Number Station ID 17 0 to 63 1 1 Yes COM-20 Profibus ID Profi MAC ID 20 0 to 127 1 1 Yes [...]

Chapter 5 - Parameter List 5-20 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa ge APP-02 27 Traverse Ampl itude Trv. Amp 02 0.0 to 20.0 [%] 0.1 0.0 [%] Yes 6-2 APP-03 T raverse Scramble Amplitude Trv. Scr 03 0.0 to 50.0 [ %] 0.1 0.0 [%] Yes 6-2 APP-04 Traverse Accel Tim e Trv Acc T[...]

Chapter 5 - Parameter List 5-21 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Un its Factory Default Adj. During Run Pa ge APP-25 Wake-Up Lev el WakeUp Level 25 0 to 100 [%] 1 35 [%] Yes 6-2 APP-26 Auto Cha nge Mode Selection AutoCh-Mode 26 0 to 2 1 1 Yes 6-2 APP-27 Auto Cha nge Time AutoEx-intv 27 00:00 to 99:00 00:01 7[...]

Chapter 5 - Parameter List 5-22 5.8 Sub-Boa rd Selection Guide According To Function Sub-Board Type Code Function Descr iption SUB-A Board SUB-B Board SUB-C Board SUB-D Board EXT-02 Multi-Function Input Terminal ‘P4’ √ √ √ √ √ √ √ √ √ √ √ √ EXT-03 Multi-Function Input Terminal ‘P5’ √ √ √ √ √ √ √ √ √[...]

Chapter 5 - Parameter List 5-23 Notes:[...]

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6-1 CHAPTER 6 - PARAMETER DESCRIPTION 6.1 Driv e group [DRV] DRV-00: Command Frequency or Command Torque/ Output Current (LCD) * In Torque mode : LC D displa y - Cmd. Trq 7 Se gment - r  In FU2-39[Control Mod e Selection], 4 (Se nsorless_T) 6 (Vector_TRQ) is torque mode.  DRV-00 [Command Fr equency or C ommand Torque] has two functi ons. 1) D[...]

Chapter 6 - Parameter Description [D RV] 6-2 Code Keypad Display Parameter Name I/O-01 V1 filter Filter Time Constant for V1 Signal Input I/O-02 V1 volt x1 V1 Input Minimum Voltage I/O-03 V1 freq y1 Frequency Corresponding to V1 Input Minimum Voltage I/O-04 V1 volt x2 V1 Input Maximum Voltage I/O-05 V1 freq y2 Frequency Co rresponding to V1 Input M[...]

Chapter 6 - Parameter Description [D RV] 6-3 DRV-02: Deceleratio n Tim e The inverter targets t he FU2-70 w hen accelerating or decelerating. When the FU2-70 is set to “Maximu m Frequency”, the ac celeration time is the t ime taken by th e motor to reach FU1-20 from 0 H z. The deceleration time is the time taken b y the motor to reach 0 Hz from[...]

Chapter 6 - Parameter Description [D RV] 6-4 Setting Range LCD 7-Seg Description Keypad 0 Run/Stop is control led by Keypad. Fx/Rx-1 1 Control Terminals FX, RX and 5G control Run/Stop. (Method 1) Fx/Rx-2 2 Control Terminals FX, RX and 5G control Run/Stop. (Method 2) [Drive Mode: ‘Fx/Rx-1’] [Drive Mode: ‘Fx/Rx-2’] DRV-04: Fre quency or Torqu[...]

Chapter 6 - Parameter Description [D RV] 6-5 [Freq Mode: ‘V1’] [Freq Mode: ‘I’] [Freq Mode: V1+’I’] DRV-05 ~ D RV-07: St ep Fr equency 1 ~ 3 The inverter outputs preset frequenc ies set in the se codes according t o the multi-func tion terminals configured as ‘Speed-L’, ‘Speed-M’ and ‘Speed-H ’. The output frequencies are de[...]

Chapter 6 - Parameter Description [D RV] 6-6 ☞ Note: The frequency setting method of ‘Speed 0’ is decided by DRV-04. DRV-08: Output Current This code disp lays the output current of the invert er in RMS. DRV-09: Motor Sp eed This code disp lays the motor speed in RPM while the motor is running. Use the followin g equation to scale the mechani[...]

Chapter 6 - Parameter Description [D RV] 6-7 Output Phase Loss Phase Open PO Inverter Over-Load Inv. OLT IOLT ☞ Note: There are WDOG error, EEP err or, and ADC Offset for the inverter Hardware Fault - the inverter will not reset when H/W fault occurs. Repair th e fault before turning on the power. ☞ Note: Only the highest-level fault will be di[...]

Chapter 6 - Parameter Description [D RV] 6-8 Notes:[...]

Chapter 6 - Parameter description [FU1] 6-9 6.2 Func tion 1 Group [FU1] FU1-00: Ju mp to Des ired Co de # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad . FU1-03: Run Preven tion This function pre vents reverse operation of th e motor. This function m[...]

Chapter 6 - Parameter description [FU1] 6-10 [Accel/Decel Pattern: ‘Linear’] [Accel/Decel Pattern: ‘ S-curve’] [Accel/Decel Pattern: ‘ U-curve’] FU1-07: Stop Mode Sets the stopping method for t he inverter. Setting Range LCD 7-Seg Description Decel 0 Inverter stops by the deceleration pattern. Dc-brake 1 Inverter stops with DC injection[...]

Chapter 6 - Parameter description [FU1] 6-11 [[Stop Mode: ‘Free-run’] FU1-08: DC Injec tion Braking Frequency FU1-09: D C Injection Brak ing On-delay T ime FU1-10: DC Injectio n Brak ing Volt age FU1-11: DC Injectio n Brak ing Time By introducing a D C voltage t o the motor w indings this function stops t he motor imme diately. Selecti ng ‘DC[...]

Chapter 6 - Parameter description [FU1] 6-12 FU1-12: Starting DC Injection Bra king Time FU1-13: St aring DC In jecti on Braking Time Inverter holds the starting frequency for Starting DC Injection Braking T ime. It out puts DC volt age to the motor for FU1-13 [Starting DC Injection Brakin g Time] with the FU1-12 [Starting DC Injection Braking Vo l[...]

Chapter 6 - Parameter description [FU1] 6-13 FU1-15: H old Time To set the time to maintain h olding torque at zero speed and stop the operati on in a sh ortest time d uring Vector_SPD mode operat ion  The inverter runs to maintain s peed 0 for the h old time in Vector_SPD mode and decel erates to stop after the hold time elapse.  Operation m[...]

Chapter 6 - Parameter description [FU1] 6-14 ☞ Note: If the command frequency is set lower than the starting frequency, inverter does not output voltage to motor. FU1-23: Frequency Limit Selection FU1-24: Low Limit Frequency FU1-25: High Limit Frequency FU1-23 select s the limits for the invert er operating frequency. If FU1- 23 is set to ‘ Yes[...]

Chapter 6 - Parameter description [FU1] 6-15 ☞ Note: When FU2-40 [Control Mode] is set to ‘Sensorless’, the torque boost value is the rate per thousand of inverter rated voltage. [Auto Torque Boost]: Inverte r outputs high start ing torque by automatic bo osting accord ing to the load. ☞ Note: Auto torque boost is only available for the 1 s[...]

Chapter 6 - Parameter description [FU1] 6-16 [V/F Pattern: ‘Square’] [V/F Pattern: ‘User V/F’] FU1-30 ~ FU 1-37: U ser V/F Frequency and Volt age □ □ □ These functions are available only when ‘U ser V/F’ is selected in FU 1-29 [V/F pattern]. U sers can make the custom V/F pattern b y setting f our points between FU 1-22 [Starting [...]

Chapter 6 - Parameter description [FU1] 6-17 FU1-38: Ou tput Vo ltage Ad justment This function i s used to adju st the output vo ltage of the inverter. This is useful when using a motor w ith a lower rated voltage than t he main i nput voltage. W hen this is set at 100%, inver ter outputs its ra ted voltage. ☞ Note: The inverter output v oltage [...]

Chapter 6 - Parameter description [FU1] 6-18 the motor has overheated. It tr ips in one minu te when 150% of rated motor c urrent establishe d in FU2-33 flows for one minute. ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. This is the curren t at which th e motor can run continuousl y. Generally, this value is s et to ‘[...]

Chapter 6 - Parameter description [FU1] 6-19 Motor Current]. [Overload Warning] FU1-56: Overload Tr ip Select ion FU1-57: Overload Trip L evel FU1-58: Overload Tr ip Del ay Time Inverter cuts off it s output an d displays fault messag e when the output current persis ts over the FU1-57 [Overload Tr ip Level] for the t ime of FU1-58 [Overload Trip T[...]

Chapter 6 - Parameter description [FU1] 6-20 ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. FU1-59 [Stall Prevention Mo de Selection] Setting Range 3 rd bit 2 nd bit 1 st bit FU1-59 Description 0 0 1 001 Stall Prevention during Acceleration 0 1 0 010 Stall Prevention during Steady Speed 1 0 0 100 Stall Prevention during [...]

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Chapter 6 - Parameter description [FU1] 6-14 Notes:[...]

Chapter 6 - Parameter description [FU2] 6-15 6.3 Func tion 2 Group [FU2] FU2-00: Ju mp to des ired cod e # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad . FU2-01: Previous F ault Hi story 1 FU2-02: Previous F ault Hi story 2 FU2-03: Previous F ault H[...]

Chapter 6 - Parameter Description [FU 2] 6-16 FU2-07: Dwell Frequency FU2-08: D well Time This function i s used to output torque in an intende d direction. It is u seful in hoisting appl ications to get enough torque before a relea sing mechanic al brake. If the dw ell time is set at ‘ 0’, this funct ion is not avai lable. In dwe ll operation,[...]

Chapter 6 - Parameter Description [FU 2] 6-17 ☞ Not e: When the reference frequency is set inside the jump frequency, the output frequency goes to the frequency marked by “ n ” symbol. ☞ Not e: If one frequency jump range is required, set all ranges to the same range. FU2-17: St art Curve for S- Curve Accel/D ecel Pattern FU2-18: En d Curve[...]

Chapter 6 - Parameter Description [FU 2] 6-18 [Power ON Start: ‘No’] [Power ON Start: ‘Yes’] ☞ Not e: In case of using ‘Power ON Start’ to ‘Yes’, make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage. FU2-21: Restart Af ter Fault Reset If FU2-21 is set to ‘Yes’, invert er wil[...]

Chapter 6 - Parameter Description [FU 2] 6-19 This function i s used to permit automatic re starting aft er Power ON, Fault Re set, and Instant Pow er Failure w ithout waiting for the motor to stop. The speed search gain shou ld be set after c onsidering the inertia moment (GD 2 ) and mag nitude of torque of th e load. FU2-37 [Load Inerti a] must b[...]

Chapter 6 - Parameter Description [FU 2] 6-20 This function i s used to allow t he inverter to reset itself for a selected numb er of time s after a fault has occurred. The inverter can r estart itself aut omaticall y when a fault occurs. To use the speed search fun ction during auto rest arting set FU2-22 to ‘xx1 x’. See FU2-22 ~ FU 2-25. When[...]

Chapter 6 - Parameter Description [FU 2] 6-21 motor capacity. T he motor rela ted parameters are FU2-32 [Rated Motor Slip], FU2-33 [R ated Motor Current], FU2- 34 [No Load Motor Current] , FU2-42 [Stator Res istance], FU2-43 [Rotor Res istance], an d FU2-44 [Leakage Inductance]. If you know the motor paramet ers, set the values in the relevant co d[...]

Chapter 6 - Parameter Description [FU 2] 6-22 This paramet er affects the aud ible sound of the motor, noise emissi on from the inver ter, inver ter termperatur e, and leakage curren t. If the ambient te mperature where t he inverter is inst alled is high or other equi pment ma y be affected by potential invert er noise, set th is valu e lower. If [...]

Chapter 6 - Parameter Description [FU 2] 6-23 Conditions for Sensorless Vector Control Conditions for sensorless control are a s follows. If one o f the following conditions i s not satisfied, the inverter ma y malfunction w ith insuffic ient torque, irregular rot ation, or excessive m otor noise. It is recommended to use V/F control.  Use a mot[...]

Chapter 6 - Parameter Description [FU 2] 6-24 FU2-40 ~ 44 [ Auto tuning ] Note) * These values are automatically entered according to the FU2-30 [Rated motor selection]. The above values are displayed when FU2-30 is set to 5 (7.5 kW).  The auto tuning fun ction auto matically measure s the motor parameter s needed for control selecte d in FU2- 3[...]

Chapter 6 - Parameter Description [FU 2] 6-25 FU2-40 LCD display Description 0 No Auto-tuning disabled 1 All Auto-tuning all parameters 2 Rs + Lsigma Stator resistance (Rs) and Leakage inductance (Lsigma) Auto-tuning 3 Enc Test PG status check 4 Tr Rotor constant(Tr) calculation ➨ Note 1 : Ls and Noload-Curr are only valid during Motor Rotation m[...]

Chapter 6 - Parameter Description [FU 2] 6-26 SL I-gain is the inte gral gain o f speed contro ller. If this value is set l ow, you can get better tran sient response characteristic and stead y state charac teristic. H owever, if this value is set too low, t here may be an overshoot i n speed control. ☞ Note: The response time of a system is affe[...]

Chapter 6 - Parameter Description [FU 2] 6-27 FU2-51: PID Feedb ack Sign al Selection FU2-52: P G ain for PID Co ntrol FU2-53: I Gain f or PID Co ntrol FU2-54: D Gain fo r PID Control FU2-55: High Limit Frequency for PID Control FU2-56: Low Limit Frequency for PID Control Select the feedbac k signal for PID control. This can be set one of ‘I’, [...]

Chapter 6 - Parameter Description [FU 2] 6-28 [P Control] This is to comp ensate th e error of a syste m proportionally. Th is is used to make the control ler response fast for a n error. When P contr ol is used alone, the system is easily affec ted by an externa l disturbance during steady st ate. [I Control] This is to com pensate the error of a [...]

Chapter 6 - Parameter Description [FU 2] 6-29 Process PID Control FU2-52 FU2-53 FU2-54 PID P Gain PID I Gain PID D Gain Limit FU2-55 PID Positive Limit 'Open-loop' 0 FU2-57 PID Output Inversion FU2-58 PID Output Scale Gain PID Output Dirction Freq Mode K P K I K D 0 I/O- 12~14 Multi-Function Input (P1~P6) -1 PID F/B Selection Accel/Decel [...]

Chapter 6 - Parameter Description [FU 2] 6-30 FU2-69: Accel/Dec el Chan ge Frequ ency This function i s used to chang e Accel/Decel ramp at a certain frequency. This is usef ul in texti le machine application. ☞ Note: If the multi-function input terminal (I/O-12 ~ I/O-14) is set to ‘XCEL-L’, XCEL-M’, or XCEL-H’, The Multi- Accel/Decel Tim[...]

Chapter 6 - Parameter Description [FU 2] 6-31 4 DRV-04 [Frequency Mode] 5 DRV-05 [ Step Frequency 1] 6 DRV-06 [ Step Frequency 2] 7 DRV-07 [ Step Frequency 3] 8 DRV-08 [Output Current] 9 DRV-09 [Motor Speed] 10 DRV-10 [DC link Voltage 11 DRV-11 [User Display selected in FU2-73] 12 DRV-12 [Fault Display] FU2-73: User disp lay sele ction Related para[...]

Chapter 6 - Parameter Description [FU 2] 6-32 duty is calcu lated by ‘ %ED=Decel time * 100 / (Ac cel time + Steady speed tim e + Decel t ime + Stop status t ime)’. FU2-79: Software Version Displays th e software ver sion. FU2-81 ~ FU 2-90: 2 nd Motor Related Functions These functions are displayed only when one of the multifunct ion inputs is [...]

Chapter 6 - Parameter Description [FU 2] 6-33 FU2-93: Par ameter Initial ize This is used to initialize p arameters ba ck to the factor y default values. Ea ch paramet er group can be initialized separately. Setting Range LCD 7-Seg Description No 0 Displayed after initializing parameters. All Groups 1 All parameter groups are initialized to factory[...]

Chapter 6 - Parameter Description [FU 2] 6-34 Notes:[...]

Chapter 6 - Parameter description [I/O] 6-35 6.4 Input/Output Group [I/O] I/O-00: Jump t o Desir ed Code # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad . I/O-01 ~ I/O-05: Analog Voltage Input (V1) Signal Adjustment This is used to adjust the anal og[...]

Chapter 6 - Parameter Description [I/O] 6-36 This is the filt ering time con stant for ‘I ’ signal input. If the ‘I’ signal is affe cted by no ise causing u nstable operati on of the inverter, increa se this value. Increasin g this value makes resp onse time sl ower. This is the min imum current of the ‘I’ inpu t at which inverter outpu[...]

Chapter 6 - Parameter Description [I/O] 6-37 The following table shows the selection in I/ O-48. Setting Range LCD 7-Seg Description None 0 Continuous operating after loss of frequency reference. FreeRun 1 Inverter cuts off its output after determining loss of frequency reference. Stop 2 Inverter stops by its Decel pattern and Decel time after dete[...]

Chapter 6 - Parameter Description [I/O] 6-38 Step Frequency Parame ter Code Speed-H (P3) Speed-M (P2) Speed-L (P1) Step Freq-0 DRV-00 0 0 0 Step Freq-1 DRV-05 0 0 1 Step Freq-2 DRV-06 0 1 0 Step Freq-3 DRV-07 0 1 1 Step Freq-4 I/O-21 1 0 0 Step Freq-5 I/O-22 1 0 1 Step Freq-6 I/O-23 1 1 0 Step Freq-7 I/O-24 1 1 1 0: OFF, 1: ON ☞ I/O-20 [Jog Frequ[...]

Chapter 6 - Parameter Description [I/O] 6-39 [Dc-brake] DC Injection Braki ng can be a ctivated dur ing inverter stopped by conf iguring one of the multi-fun ction input terminals (P1, P2, P3) to ‘Dc-bake’. To act ivate the DC Injection Bra king, close th e contact on the a ssigned terminal whil e the inverter is stopped. [Exchange] Exchange is[...]

Chapter 6 - Parameter Description [I/O] 6-40 [3-Wire] This function i s for 3-wire start /stop control. This function i s mainly use d with a mo mentary push but ton to hold the current fre quency o utput during acce leration or deceleration. [Wiring for 3-Wire Operation, P2 set to ‘3-Wire’] [3-Wire Operation] [Ext Trip-A] This is a normal ly o[...]

Chapter 6 - Parameter Description [I/O] 6-41 [XCEL stop] Inverter stops ac celerating and decelerati ng when this terminal is ON. [P Gain2] This function i s used to chang e P-Gain during PID operation. When thi s terminal i s ON, PID controll er changes P-Gain w ith PID P2-Gian set in FU2-59. Refer to PID Contro l Block Diagram . [SEQ-L, SEQ-M, SE[...]

Chapter 6 - Parameter Description [I/O] 6-42 [Trv Off.Lo] This function i s used to make negative off set during traverse operation. [Trv Off.Hi] This function i s used to make posit ive offset durin g traverse operation. [Interlock1, 2, 3, 4] This function i s used for MMC operation. Refer to MMC operation. I/O-15: Terminal Input Status I/O-16: Te[...]

Chapter 6 - Parameter Description [I/O] 6-43 I/O-21 ~ I/O- 24: Step F requen cy 4, 5, 6, 7 □ □ □ These codes set the step frequencies. Th ese frequencies are applied when the m ulti-function i nput terminals (P1, P2, P3) select the step. See [Speed-L, Speed- M, Speed-H] in I/O-12 ~ I/O-14. [‘JOG’ and ‘Multi-Step’ Operation] I/O-25 ~ I[...]

Chapter 6 - Parameter Description [I/O] 6-44 [Current] FM terminal output s inverter output current. Th e output value is determined by, FM Output Voltage = ( O utput current / Rated curr ent) × 10V × IO-41 / 150 [Voltage] FM terminal output s inverter output voltag e. The output value is determined by, FM Output Voltage = ( Output voltage / Max.[...]

Chapter 6 - Parameter Description [I/O] 6-45 Setting Range LCD 7-Seg Description Lost Command 11 Lost command detection Run 12 Inverter running detection Stop 13 Inverter stop detection Steady 14 Steady speed detection INV line 15 COMM line 16 Exchange signal outputs Ssearch 17 Speed search mode detection Step pulse 18 Step detection in Auto mode S[...]

Chapter 6 - Parameter Description [I/O] 6-46 [AXA-AXC configured as ‘FDT-4’] [FDT-5] This is the inv erted output of [ FDT-4]. [AXA-AXC configured as ‘FDT-5’] [OL] AXA-AXC is CLOSED when the output current has reached the FU1-54 [Overload Warning Level] for t he FU1- 55 [Overload Warni ng Time]. [[AXA-AXC configured as ‘OL’] [IOL] AXA-A[...]

Chapter 6 - Parameter Description [I/O] 6-47 [OV] AXA-AXC is CLOSED when the DC link volta ge is above the Over-voltage level. [AXA-AXC configured as ‘OV’] [LV] AXA-AXC is CLOSED when the DC link volta ge is below the Low-voltage level. [AXA-AXC configured as ‘LV’] [OH] AXA-AXC is CLOSED when the heat sink of the inverter i s above the refe[...]

Chapter 6 - Parameter Description [I/O] 6-48 [AXA-AXC configured as ‘Step pulse’] [Seq pulse] When Auto (Sequence) opera tion is se lected in I/O-50 , AXA-AXC outputs pulse signals on the last step. [AXA-AXC configured as ‘Step pulse’] [Ready] AXA-AXC is CLOED when the inverter is r eady to run. [Trv. ACC] CLOSED when output frequency rea c[...]

Chapter 6 - Parameter Description [I/O] 6-49 I/O-46: Inverter N umber I/O-47: Baud Rate This code sets the inverter number. This nu mber is used in communicatio n between inv erter and comm unication board. This code sets the communica tion speed. This is used in communicatio n between inv erter and comm unication board. I/O-48: Ope rating at L oss[...]

Chapter 6 - Parameter Description [I/O] 6-50 [Auto-A] This mode wi ll allow the inv erter to opera te automatical ly followed by it s pre-programme d sequence. According t o this sequence, eight differ ent steps of Frequen cy, Transient Time, Stead y Speed time and Motor Direc tion can be initiated w ith only a single mu lti-function in put contact[...]

Chapter 6 - Parameter Description [I/O] 6-51 ☞ Note: When a new sequence is selected during a sequence operating, the new sequence starts after the current sequence is finished. I/O-53 ~ I/O- 84: Frequ ency , Transient Time, Stead y Speed Tim e, Moto r Directio n setting o f each St ep and Sequence These paramete r codes set th e frequency, trans[...]

Chapter 6 - Parameter Description [I/O] 6-52 Notes:[...]

Chapter 6 - Parameter Description [EXT] 6-53 6.5 Ex ternal Group [EXT] EXT group appears only w hen an opti onal Sub-Board is installed. EXT-00: Jump to Desired Code # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad . EXT-01: Sub -Board D ispla y This [...]

Chapter 6 - Parameter Description [EXT] 6-54 Setting Range LCD 7-Seg Description Interlock3 31 Interlock4 32 Pre excite 33 Pre-excitation Spd/Trq 34 Sensored Vector_SPD/TRQ Operation change ASR P/ PI 35 Sensored Vectro_SPD P/PI control selection EXT-05: V2 Mode Selection – Sub-A, Sub-C ‘V2’ signal can be used as the frequency reference and ov[...]

Chapter 6 - Parameter Description [EXT] 6-55 EXT-12: U sage of Pu lse In put Signal – Sub-B This function i s to select the usage of encoder pulse signal of ‘Sub-B’ board. The pul se signal fro m encoder can be used as the motor speed feed back or frequency reference. When ‘Sub-B’ board is installe d, FU2-40 must be set t o ‘V/F’. [No[...]

Chapter 6 - Parameter Description [EXT] 6-56 EXT-16: Enco der Pul se Number – Su b-B This code sets the encoder pulse per r otation of encod er. EXT-17: Filtering Time Constant for Pulse Input Signal – Sub-B This is the filt ering time con s tant of pu lse input sign al. This is used to mak e the inverter re spond slowly to the pulse input sign[...]

Chapter 6 - Parameter Description [EXT] 6-57 EXT-24: Slip Frequency for ‘Sub-B’ Board This is the li mit frequency th e inverter uses to compen sate the motor spe ed drop due to l oad fluctuation. Th e set point value is the per centage of FUN-32 [Rated Mo tor Slip]. EXT-25: P Gain for Sensor ed Vector_SPD EXT-25: I G ain for S ensored Ve ctor_[...]

Chapter 6 - Parameter Description [EXT] 6-58 [Current] LM terminal output s inverter output current. Th e output value is determined by, LM Output Voltage = ( Output current / Rated current) × 10V × EXT-35 / 150 [Voltage] LM terminal output inverter out put voltage. The output value is determined by, LM Output Voltage = ( O utput v oltage / Max. [...]

Chapter 6 - Parameter Description [EXT] 6-59 AM Output Voltage = ( O utput voltag e / Max. output voltage) × 10V [DC link vtg] The AM termina l outputs the D C link volta ge of inverter. The output value i s determin ed by, AM Output Voltage = (D C link voltage / Max. D C link voltage) × 10V [Torque] The AM terminal outp uts the T orque of the mo[...]

Chapter 6 - Parameter Description [EXT] 6-60 The following illustrations show the relat ionship between tor que, motor speed and sp eed limit dir ection. Torque Dir . FWD REV Speed limit direction FWD REV Torque change SPD Output TRQ EXT_51 Speed Bias EXT_51 Speed Bias EXT-28 Trq - Limit EXT-27 Trq + Limit EXT-50 Speed Limit SPD Output TRQ EXT-51 S[...]

Chapter 6 - Parameter Description [EXT] 6-61 EXT-54: Zero Speed D etection Level EXT-55: Zero Speed Detection Bandwidth Used to set the zero speed de tection (SUB-B)  Only valid w hen FU2-39 [Cont rol mode se lection] is set to Vector_SPD, Vector_TR Q.  Detect the zero speed using I/ O-44 [Multi-funct i on auxiliary cont act output selection][...]

Chapter 6 - Parameter Description [A PP] 6-62 6.6 Applic ation Group [APP] APP-00: Jump to desired code # Jumping direct ly to any parameter code can be accomplished by enterin g the desired cod e number. Th is code is avail able only w ith LCD keypad . APP-01: Application Mode Selection This code sets the application mode. Setting Range LCD 7-Seg [...]

Chapter 6 - Parameter Description [A PP] 6-63 motors including main motor. For mode ‘2’, external sequence (Refer to APP-26) s hould be configure d. ♦ Abnormal motor can be ski pped from running b y using the multi-functio n input termin als (P1, P2, P3, and P 4). If a multi-funct ion terminal i s opened, the inverter stops a ll running motor[...]

Chapter 6 - Parameter Description [A PP] 6-64 Sets the accelerat i on and de celeration ti me for traver se operation. ☞ The ‘Trv Acc’ terminal set in EXT-30 to EXT-32 is ON during traverse acceleration time. (Open Collector Output) ☞ The ‘Trv Dec’ terminal set in EXT-30 to EXT-32 is ON during traverse deceleration time. (Open Collector[...]

Chapter 6 - Parameter Description [A PP] 6-65 When the Fl o increse When the Fl o decrese Start Stop Aux. Motor Start/Stop Frequency rise according to APP-19 Output Frequency Aux start DT(APP-19) Stop freq 1(APP-15) Starting Freq. Aux stop DT(APP-20) Frequency drop according to APP-20 Flow Start freq 1 (APP-11) The inverter turns on AUX, RLY1, RLY2[...]

Chapter 6 - Parameter Description [A PP] 6-66 APP-22: PID Byp ass Selection This is used to bypass the PID operation selected in FU2- 47. Select this c ode to ‘Yes’ when us ing MMC fun ction without PID control. T he frequ ency is determ ined by real value of control amount instead PID control ler output. The real value is a l so used as the St[...]

Chapter 6 - Parameter Description [A PP] 6-67 APP-26: Auto Change Mode Se lection This function i s used to chang e the running order of t he motors to regulate t heir run-time when multiple motors are connected for MMC . [0]: Not using Auto Cha nge Function. The inverter keeps the order Main motor ⇒ RLY1 ⇒ RLY2 ⇒ RLY3 ⇒ AUX and do not chan[...]

Chapter 6 - Parameter Description [A PP] 6-68 count time for Auto C hange is depend o n Auto Change Mode (APP-26). In mode ‘0’ , inverter starts counting only when auxiliar y motor is runn ing. In mode ‘1 ’ or ‘2’, invert er starts counting w hen any moto r is running including ma in motor. APP-29: Int er-Lock Sel ection By setting th i[...]

Chapter 6 - Parameter Description [A PP] 6-69 Draw & Override Gain/Bias I/O-2~5 DRV-5 DRV-6 I/O-1 DRV-0 DRV-4 Frequency Mode Reference Frequency Miti-Step Frequency I/O-12 ~ 14 LPF Step2 V1 Control Terminal EXT-2 ~ 4 DRV-7 I/O-21 I/O-22 I/O-23 I/O-24 keypad-1 keypad-2 Gain/Bias I/O-7~10 I/O-6 LPF I Control Termianl V1 SUB-A or SUB-C Gain/Bias E[...]

[...]

7-1 CHAPTER 7 - OPTIONS The ACtionMaster series inver ter provides man y options for various app lications. See the following option table an d select the proper options a ccording to your appli cation. Option Name Description Sub-A Board (Extended I/O)  Extended I/O Module  Three Multi-Function Inputs (P4, P5, P6)  Three Multi-Function Ou[...]

Chapter 7 - Options 7-2 Option Name Description Remote Cable Remote Cable  2m, 3m, 5m long keypad cables f or separate keypad installation DB Resistor  Enables Inverter to decelerate rapidly Dynamic Braking DB Unit  DB units are provided as an option for 15 ~ 30 HP inverters Note) Refer to option manual for more details.[...]

Chapter 7 - Options 7-3 The following t able shows the Sub-Board Selectio n Guide According To Functions. Sub-Board Type Code Function Description SUB-A Board SUB-B Board SUB-C Board SUB-D Board EXT-02 Multi-Function Input Terminal ‘P4’ √ √ √ √ √ √ √ √ √ √ √ √ EXT-03 Multi-Function Input Terminal ‘P5’ √ √ √ √[...]

Chapter 7 - Options 7-4 7.1 Sub-A board 7.1.1 Board configuration 3 P 230/460 V 50/60 Hz IM U V W E R S T + FM 5G 30A 30B 30C AXA AXC Multi-function output relay VR V1 I 5G (0-10V, 1 kohm) Common for VR,V1,I 3. Three types of External speed signal input available. (V, I, V+I, Refer to Parameter list and description for more details) NFB MC 24 V CM [...]

Chapter 7 - Options 7-5 7.1.2 Terminal Configuration VR V2 5G NC Q1 Q2 Q3 EXTG NC P4 P5 P6 LM CM 7.1.3 Terminal Description Section Terminal Name Description P4, P5, P6 Multi-Function Input Used as the extended function of P1, P2, P3 (I/O-12 ~ I/O-14) Contact Input CM Common Terminal Common terminal for P4, P5, P6 VR Power Supply for V2 DC voltage [...]

Chapter 7 - Options 7-6 7.2 Sub-B Board 7.2.1 Board configuration 3 P 230/460 V 50/60 Hz IM U V W E R S T FX RX BX RST JOG P2 P3 FM 5G 30A 30B 30C AXA AXC P1 VR V1 I 5G Speed signal input 0 - 10V( 1kohm) 4 - 20mA (250 ohm) 1 k ohm,1/2W Speed signal input *2 Common terminal for VR,V1, I CM NFB MC 24 V A- A+ B+ B- FBA FBB VCC GND BOC Encoder Signal i[...]

Chapter 7 - Options 7-7 7.2.2 Terminal Configuration (total 14 pins) AOC BO C A+ A- B+ B- FBA FBB GND GND +5V +5V VCC VCC 7.2.3 Terminal Description Section Terminal Name Descr iption AOC A Pulse Input Terminal Connects A signal of Open Collector type encoder Open Collector Type BOC B Pulse Input Terminal Connects B signal of Open Col lector type e[...]

Chapter 7 - Options 7-8 AOC R S T G U V W FX RX BX RST JOG P1 P2 P3 CM VR V1 5G IM Motor 3 phase AC input BOC A+ A- B+ B- FBA FBB GND E Encoder GND +5V +5V VCC VCC Sub-B MC NFC FWD Run/Stop REV Run/Stop Emergency stop Fault reset JOG I Potentiometer 1 kohm, 1/2W 24 V FM 5G 30A 30C 30B AXA AXC Encoder signal (LD) input Encoder signal output Encoder [...]

Chapter 7 - Options 7-9 AOC R S T G U V W FX RX BX RST JOG P1 P2 P3 CM VR V1 5G IM 3 phase AC input BOC A+ A- B+ B- FBA FBB GND E Encoder GND +5V +5V VCC VCC Sub-B MC NFC FWD Run/Stop REV Run/Stop Emergency stop Fault reset JOG Multi-function input 1 Common Terminal I Power supply for speed signal +12V 10mA Speed signal input 0~10V(1 kohm) Speed si[...]

Chapter 7 - Options 7-10 7.3 Sub-C Boa rd (Isolated) 7.3.1 Board Configuration 3P 230/460 V 50/60 Hz IM U V W E R S T FX RX BX RST JOG P2 P3 + FM 5G 30A 30B 30C AXA AXC Output freq analog meter (0-10V, 1mA) *2 P1 Fault output relay Less than AC 250V, 1A Less than DC 30V, 1A VR V1 I 5G 0 - 10V(1 kohm) *3 Maximum current thru PC: 5mA CM NFB MC 24 V A[...]

Chapter 7 - Options 7-11 7.3.2 Terminal Configuration Q1 EXT G NC P4 P5 P6 CM NC GND V2 AM 1 AM 2 VR GND 7.3.3 Terminal Description Section Terminal Name Description P4, P5, P6 Multi-Function Input Used as the extended function of P1, P2, P3 (I/O-12 ~ I/O-14). Contact Input CM Common Terminal Common terminal for P4, P5, P6 VR Power supply for V2 DC[...]

Chapter 7 - Options 7-12 7.4 Sub-D Board 7.4.1 Board Configuration 3 Phase 230/460V 50/60Hz IM U V W E R S T FX RX BX RST JOG P2 P3 + FM 5G 30A 30B 30C AXA AXC P1 Multi-function output Less than AC 250V,1A Fault output relay Less than AC 250V,1A VR V1 I 5G *3 CM NFB MC 24 V CM P4 P5 P6 Q1 Q2 EXTG VR V2 Voltage input (+12V 10mA) 5G Potentiometer 1 k[...]

Chapter 7 - Options 7-13 7.4.2 Parameters of Sub-D board Sub-D board comprises of Multi-funct ion input P4, P5, P6, M ulti-function outp ut Q1, Q2, inp ut/output terminal f or Auxiliary analog frequency V2 , and Encoder interface to rec eive pulse encoder input. Encoder Pulse function Input/Output function Code Description LCD display EXT-01 Sub Bo[...]

Chapter 7 - Options 7-14 7.4.3 Terminals Configuration (10 pins + 14 pins) Q1 Q2 EXTG NC P4 P5 P6 CM NC V2 VR 5G NC NC 7.4.4 Terminal Descriptions Section Terminal Termianl name Terminal description P4,P5,P6 Multi-Function Input Used as the extended function of P1, P2, P3. (I/O-12 ~ I/O-14). Contact Input CM Common Terminal Common terminal for P4, [...]

Chapter 7 - Options 7-15 7.5 Communication option boar ds 7.5.1 F-Net (Neede d for Communcation with CMC GLOFA PLC) Open networ k system prot ocol based on IEC/ISA FIel dBus  Specification  Topology : Linear Bus Top ology  Band Method : Baseband  Protocol : Fnet Protocol  Media Access Method : Token  Drive link : Fiber o ptics [...]

Chapter 7 - Options 7-16 7.5.3 RS485 Communication The serial interfa ce supports o peration, configurat ion and monitoring of i nverter funct ions through RS 485 connectio n. 1) Terminal block configuration P N G S T1 T2 2) Terminal Description Terminal Name Description T1,T2 Short the terminal to connect t he termination resistor on board S SHEIL[...]

Chapter 7 - Options 7-17 7.5.5 Mounting the option boards Connect the option board to Control board using Conne ctor CN2. . CN2 Connector Mounting p oles Option board Control board[...]

Chapter 7 - Options 7-18 7.6 Externa l options 7.6.1 Optional Keypads SV-ACtionMaster invert er has two diff erent types of keypa ds for your co nvenience. 1) 7-Segment keypad (Weight: 110g, Unit: mm) 2 ) LCD Keypad (Weight: 140g, Unit : mm)[...]

Chapter 7 - Options 7-19 7.6.2 DB Resistors 1) Internal DB Resistor SV-ACtionMaster inv erters up to 3.7kW have built-in D B resistor on Pow er stack a s factory installat ion. Installin g the external DB resi stor (Optional) kit is strongly recomm ended when the un it is used for conti nuous operation or motor rating is above 3 .7kW. Voltage Appli[...]

Chapter 7 - Options 7-20 100 % Braking Torque 150 % B raking Torque Applied motor capacity (kW / HP) Operating rate (ED/Continuous Braking Time) [ohm] [W] Type [ohm] [W] Type 3.7 / 5 5% / 15 Sec 200 500 TYPE 2 130 600 TYPE 2 5.5 / 7.5 5 % / 15 S ec 120 700 TYPE 3 85 1000 TYPE 3 7.5 / 10 5% / 15 Sec 90 1000 TYPE 3 60 1200 TYPE 3 11 / 15 5% / 15 Sec [...]

Chapter 7 - Options 7-21 • DB resistor w iring for 1 – 5 H P Inver ter DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 Open) at overheated status. Connect the the[...]

Chapter 7 - Options 7-22 • DB resistor w iring for 7 .5 - 10H P Invert er DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 Open) at overheated status. Connect the th[...]

Chapter 7 - Options 7-23 • DB Resistor/U nit wiring f o r 15-30 HP Inverter DB resistor terminal Terminal description B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. TH1, TH2 Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 Open) at overheated status. Connect the [...]

Chapter 7 - Options 7-24 4) DB Reisistor Dimen sions Dimensions [mm] DB Reisi tor Inverter Model Type W H D A B C BR0400W150J SV 008ACTIONMAST ER-2 1 64 412 40 - 400 6.3 BR0400W060J SV 015ACTIONMAST ER-2 1 64 412 40 - 400 6.3 BR0400W050J SV 022ACTIONMAST ER-2 1 64 412 40 - 400 6.3 BR0600W033J SV 037ACTIONMAST ER-2 2 128 390 43 64 370 5 BR0800W020J [...]

Chapter 7 - Options 7-25 BR1000W085J SV 055ACTIONMAST ER-4 3 220 345 93 140 330 7.8 BR1200W060J SV 075ACTIONMAST ER-4 3 220 345 93 140 330 7.8 BR2000W040J SV 110ACTIONMAST ER-4 3 220 445 93 140 430 7.8 BR2400W030J SV 150ACTIONMAST ER-4 3 220 445 93 140 430 7.8 BR3600W020J SV 185ACTIONMAST ER-4 3 220 445 165 140 430 7.8 BR3600W020J SV 220ACTIONMAST [...]

Chapter 7 - Options 7-26 * Type 1 (Max. 400 Watt) * Type 2 (Max. 600 Watt) A[...]

Chapter 7 - Options 7-27 * Type 3[...]

Chapter 7 - Options 7-28 7.6.3 DB (Dynamic Br ake) Unit 1) DBU models Inverter Applicable motor rating DB Unit Dimension 200V 11 ~ 15 kW SV150DBU-2 200V 18.5 ~ 22 kW SV220DBU-2 400V 11 ~ 15 kW SV150DBU-4 400V 18.5 ~ 22 kW SV220DBU-4 400V 30 ~ 37 kW SV370DBU-4U 400V 45 ~ 55 kW SV550DBU-4U 400V 75 kW SV750DBU-4U See 4) Dimension 2) Terminal configura[...]

Chapter 7 - Options 7-29 4) Dimensi on N yna m ic T P D R S (P2) W N P B2 B1 G r aki ng B WIRI NG V U IM ni t U B2 B1[...]

Chapter 7 - Options 7-30 5) LED Indicator lamp description DBU has three LED in dicator lamps. Display Description POWER Power LED turns Red when input power i s applied to DB U. RUN RUN LED is blinking while the DBU is activated by motor regeneratin g energy. OHT The unit shuts down t he output and turn s OHT LED ON when the hea tsink is overheat [...]

Chapter 7 - Options 7-31 7.6.4 Micro surge filter (Designed for Inverter-driven 400V Class motor) In the PWM type inv erter, a surge volt age attribut able to wiring con stants is gener ated at t he motor terminals. Especially for a 400V class m otor, the surge volt age may de teriorate the in sulation. When t he 400V class mo tor is driven by the [...]

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8-1 CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE 8.1 Fault Display When a fault occur s, the inverter turns off it s output and displays th e fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 w ith the operat ion status at th e instance of fault. Keypad Display LCD 7-Segment Protective Function Description Over Current 1[...]

Chapter 8 - Troubleshooting & Maintenance 8-2 Keypad Display LCD 7-Segment Protective Function Description Option (**) OPT Option Fault Fault at the internal option of the inverter. HW-Diag HW Inverter H/W Fault A fault signal is output when an error occurs to the control circuitry of the inverter. There are the Wdog error, the EEP error, and t[...]

Chapter 8 - Troubleshooting & Maintenance 8-3 8.2 Fault Remedy Protective Function Cause Remedy Over Current Protection 1) Acceleration/Deceleration time is too short compared to the GD ² of the load 2) Load is larger than the inverter rating 3) Inverter turns output on when the motor is free running. 4) Output short or ground fault has occurr[...]

Chapter 8 - Troubleshooting & Maintenance 8-4 Protective Function Cause Remedy 2) Incorrect encoder parameter setting 3) Sub-B board or Encoder fault correctly. 2) Check parameters of EXT-14,15,16 are set correctly. 3) Replace the faulty Sub-B board or Encoder to a new one. Option Fault Faulty option connector connection Check option connection[...]

Chapter 8 - Troubleshooting & Maintenance 8-5 8.3 Troubleshooting Condition Check Point The Motor Does Not Rotate 1) Main circuit inspection: ☞ Is the input (line) voltage normal? (Is the LED in the inverter is lit?) ☞ Is the motor connected correctly? 2) Input signal inspection: ☞ Check the operating signal input to the inverter. ☞ Che[...]

Chapter 8 - Troubleshooting & Maintenance 8-6 8.4 How to Check Power Components Before checking th e power co mponents, be sure to disconn ect AC Input supp ly and wait until the Ma in Electrolytic Capacitors (DCP-DCN) is discharged. 1) Disconnect the power input line (R, S, T) and the inverter output to the motor (U, V, W). 2) Verify whether t[...]

Chapter 8 - Troubleshooting & Maintenance 8-7 8.5 Main tenance The ACtionMaster series is an industrial ele ctronic product w ith advanced se miconductor e lements. H owever, temper ature, humidity, vibra tion and aging parts ma y still affec t it. To avo id this, it i s recommended t o perform rout ine inspectio ns. 8.5.1 Precautions  Be su[...]

Chapter 8 - Troubleshooting & Maintenance 8-8 Figure 5 - Megger test 8.5.5 Parts Replacements The life expecta ncy of a part depends on the type of part , the environment , and operat ing conditions. Part s should be replaced as show n below. Wh en the internal fuse is opened the IGBT should be checked t horoughly bef ore replacing the fuse. Co[...]

Chapter 8 - Troubleshooting & Maintenance 8-9 8.6 Daily and Periodic In spection Items Perio d Inspec tion Locati on Inspec tion Item Inspec tion Daily 1 year 2 year Inspec tion Me thod C riterion Measur ing Instrum ent Ambie nt Envir on- ment Is t here any dust? Is t he ambie nt tem perat ure a nd humidi ty adequ ate? Ο Refer to the pr ecaut [...]

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i APPENDIX A - FUNCTIONS BASED ON USE Set the function proper ly according to the load an d operating conditions. Appl ication a nd related functio ns are listed i n the following tabl e. Use Related Parameter Code Accel/Decel Time, Pattern Adjustment DRV-01 [Acceleration Time], D RV-02 [Deceleration Time], FU1-05 [Acceleration Pattern], FU1-06 [De[...]

iiii APPENDIX B - PARAMETERS BASED ON APPLICATION Application Paramete r Code DRV Group When you want to change the frequency setting DRV-00 When you want to change the acceleration and deceleration time of the motor DRV-01, DRV-02 When you want to change the run/stop method DRV-03 When you want to change the frequency reference source DRV-04 When [...]

iii Application Paramete r Code When you want to use the auto tuning function FU2-41 ~ 44 When you want to operate using PID feedback FU2-50 ~ 54 When you want to change the reference frequency for acceleration and deceleration FU2-70 When you want to change the acceleration and deceleration time scale FU2-71 When you want to set the initial keypad[...]

iv APPENDIX C - PERIPHERAL DEVICES Wire, mm 2 (AWG) Inverter Models Motor [HP] MCCB, ELB (CMC) Magnet ic Conta ctor (CMC) R, S, T U, V, W Ground AC I nput Fuse AC Reacto r DC R eactor SV008ACti onMaster-2 1 ABS33a, EBS33 SMC-1 0P 2 (14) 2 (14) 3.5 (12 ) 10 A 2.13 mH , 5.7 A 7.00 mH, 5.4 A SV015ACti onMaster-2 2 ABS33a, EBS33 SMC-1 0P 2 (14) 2 (14) [...]

v SV220ACti onMaster-4 30 ABS103a, EBS1 03 SMC-5 0P 22 (4) 14 (6) 14 (6) 70 A 0.39 mH, 58 A 1.54 mH, 55 A SV300ACti onMaster-4 40 ABS103a, EBS1 03 GMC-65 22 (4 ) 22 (4 ) 14 (6) 0.287m H, 80A 1.191m H, 76A SV370ACti onMaster-4 50 ABS103a, EBS1 03 GMC-85 22 (4 ) 22 (4 ) 14 (6) 0.232m H, 98A 0.975m H, 93A SV450ACti onMaster-4 60 ABS103a, EBS1 03 GMC-1[...]

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v DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: CD 73/23/EEC and CD 89/336/EEC Units are certified for compliance with: E N50178 (1997) E N 50081-2 (1993) E N 55011 (1994) E N 50082-2 (1995) E N 61000-4-2 (1995) ENV 50140 (1993) & ENV 50204 (1995) E N 61000-4-4 (1995) E NV 50141 (1993) E N 61000-4-8 (1993) Type[...]

vi TECHNICAL STANDAR DS APPLIE D The standards appl ied in order to comply with the essential r equirements of the D irectives 73/23/CEE "Ele ctrical materia l intended to be use d with certain limits o f voltage" and 89/336/CEE "Electrom agnetic Comp atibility" are the following ones: • EN 50178 (1997) “Safety of informatio[...]

vii EMC INSTALLATION GUIDE CMC inverters are t ested to meet Electromagneti c Compatib ility (EMC) Direct ive 89/336/EEC and Low Voltage (LV) Directive 73/2 3/EEC using a techni cal con struction file. How ever, Conformity of the in verter with C E EMC requirement s does not guara ntee an entire machine insta llation compl ies with C E EMC requirem[...]

viii 7-) Connect any control cable s as in structed in the inverter instruct ions manual. IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS PO SSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED.[...]

ix RFI Filters (Footprint - Standard) for ACtionMaster SERIES (x) (1) In dustrial en vironmen t EN 50081 -0 (A class ) (2) Domest ic a nd ind ustri al envir onment EN 50081- 1 (B cl ass) iS 5 s erie s / Fi ltro s F oot prin t / Fo ot prin t Fi lters VARIAD OR INVER TER POT. POWER CODIGO CODE INTE NS. CURREN T TENS ION VOLTA GE CORRIENT E DE F UGAS [...]

x DIMENSIONS TI PO D W H X O FS – 1 21 85 46 70 5 FS – 2 28. 5 105 62 90 5 FS – 3 48 150 11 0 125 x 30 5 FS – 4 58 200 17 0 180 x 45 5[...]

xi Revision s Publication date Orderin g Number Changeds to be made Software Version No. No te 1 Feb, 1999 1.00 2 April, 2000 1.03 3 March, 2001 1.05 4 July, 2001 1.06 5 May, 2002 1.07 6 June, 2002 2.00[...]

Cleveland Motion Controls CMC consta ntly endeavor s to improve it s product so that information in th is manua l is subje ct to change witho ut notice. Visit Our W ebsite: http ://www.cmccontrols.com/ 10/1 1/ 2002 Publication #: 10310000 291[...]