HP (Hewlett-Packard) CE709A#BGJ manuale d’uso

HP C OLOR L ASERJET ENTERPRISE CP5 5 20 PRINTER SERIES Service Manual[...]

[...]

HP Color LaserJet Enterprise CP5520 Printer Series Service Manual[...]

Copyright and License © 2010 Copyright Hewlett-Packard Development Company, L.P. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in[...]

Conventions used in this guide TIP: Tips provide helpful hints or shortcuts. NOTE: Notes provide important information to ex plain a concept or to com plete a task. CAUTION: Cautions indicate procedures th at you should follow to avoid losing da ta or damaging the product. WARNING! Warnings alert you to specific proc edures that you should follow t[...]

iv Conventions used in this guide ENWW[...]

Table of contents 1 Theory of operation ..... .................. ................ .............. .................. ................ ................. .. 1 Basic operation ........... .............. .............. ............. .............. ............ .............. .............. ..... ......... 2 Major pro duct systems .......... ............[...]

Latent-image forma tion block .. ................................................................... 29 Pre-e xposure .... ............. ............. ............ ............ ............ ........... 29 Primary ch arging ..................................................... ................. 29 Laser be am expo sure ...... ............... .......[...]

Media detection ........... ........... ........... ........... ........... ........... ........... .......... 58 Feed-spe ed control ......... ........................ ......................... ......................... 59 Fusing and delivery block .... ................ .......... ....... ............ ............. ............ ............. .. 59[...]

Pickup rol ler (Tray 2) ...... .............................. ......................... ......................... ......... 98 Pickup roller, separation roller , and feed rolle r (1 x 500-s heet and 3 x 50 0-sheet paper feeder s) .............. ....................... ..................... .................... ..................... .............. 9[...]

Install the main dr ive assembly ..... ................ .................. ........... 167 Fuser drive asse mbly .................... .......................................................... 172 Remove the fuse r drive assembl y ............................................... 172 Ins tal l a r epla cem ent f us er dr ive ass embl y ..... ........[...]

Re move the sec ond tran sfe r hi gh- vol tag e po wer sup ply ......... ....... 216 Driver PCA ..... ............. ............. ................ ............ ............. ................ .... 218 Remove the driver PCA ............................................................ 218 Power switch PCA .............. ................... ...........[...]

Control panel menus .. ................. .............. ............... .............. ............. .............. ..... 257 Sign I n menu ........ ................ ................... ................ ..................... .................. ...... 257 Retrieve Jo b From USB menu .............. ....................................................[...]

TOP (top-of -page) senso r (PS5) ............. ............... ........... ........... 294 Fuser loop senso rs 1 and 2 (PS7 and PS8) ............... .................. 295 Fuser press ure-relea se sensor (PS9 ) ............ .......... ............ .......... 296 Fuser output sens or (PS6) ............. ........... ............ .............. ......[...]

DC controller connections ........ .......... .......... .......... ............ ....... 322 Product co nnections ....... ............ ............. ............ .............. ....... 324 Locations of ma jor compone nts ......................... ................................... .... 331 General timing c harts ...................................[...]

10.0X.Y0 S upply memory error ............................................................... 411 10.22.50 ............ ............ ............ ............ ............ ............... ............ ....... 412 10.22.51 ............ ............ ............ ............ ............ ............... ............ ....... 412 10.22.52 ............ [...]

41.07.YZ Error To continue , press OK ..... .................. .............. ................. 434 42.XX.YY .... ................ ................... ................ ............... ................. ....... 436 47.00 .XX ............. ............. ............. ............ .............. ............. ............. ... 436 47.01 .XX ..........[...]

99.00 .10 Upgrade canc eled by user ....................................................... 457 99.00 .11 Upgrade canc eled by user ....................................................... 457 99.00.12 Up grade not perf ormed the file is invalid ....... ............ ............. ... 457 99.00.13 Up grade not perf ormed the file is invalid ....... .[...]

Close upper right door For help press ? ... ................ ............... ................. . 468 Cooling devic e ........................... .............................. ............................. 468 Creating cle aning page ............ ..................... .......................... ............... 469 Data received T o print last page,[...]

Printing Font Lis t... ............ ..................... .................. ..................... .......... 479 Printing Fuser Te st Page... ....................................................................... 479 Printing Help P age... ....................................... ....................................... 479 Printing Menu M ap... ..[...]

Wrong cartridge in <color> slot .. .......... ............ .......... ............ ............ ..... 491 Event-log messages ..... ............. .............. ............. .............. .............. ............. ......... 492 Print an event log ... .................... ........................ .................... ................ 493 V[...]

Service men u ........... .......... ............ ............ ............. .......... ............ .......... .......... .... 534 Product re sets ........ ..................... ............... .................. ................ ..................... .... 536 Restore factory-set defaults ....... ........... ............. ............. ...........[...]

Printed circ uit assemb lies ............. ..................... ........................... ..................... .................. .. 588 1x500 paper feeder .............. ............. .............. ............. ............. ............. .............. ............. . . 590 1x500P F external compone nts ....... ........... ........... .....[...]

Shipping ............... ................... ......................... .................. ... 646 Non-U.S. r eturns ................................. ..................................... .............. 646 Paper ... ................... ........................ .................... ..................... .................... ....... 647 Material re [...]

1 Theory of operation ● Basic operation ● Formatter-control system ● Engine-control system ● Image-formatio n system ● Pickup, feed, and delivery system ● Paper feeder ● Optional 3X500-sheet paper deck ENWW 1[...]

Basic operation Major product systems The product contains t he following five systems: ● Engine-control system ● Laser scanner system ● Image-formatio n system ● Media feed sys tem ● Optional paper feeder sy stem Product block diagram Figure 1-1 Prod uct block dia gram MEDIA F E E D S Y STEM LASER SCANNER SYSTEM ENGINE CONTROL SYSTEM IMA[...]

Sequence of operation The DC controller in the engine-control system contro ls the operational sequen ces of the produ ct. The following table describes durations and operations fo r each period of a print operation from the time the product is turned on un til the motor stops rotating. Normal sequence of operation Table 1-1 Sequence of operation N[...]

Table 1-1 Sequence of operation (continued) Name Timing Purpose PRINT From the end of the INTR period un til the last sheet completes the fusing operation. Prints ● Forms the image on the photosensitive drum ● Transfers the toner image to the paper ● Fuses the toner image to the paper LSTR (last rotation) From the end of the PRINT period unti[...]

Formatter-control system The formatter is responsible for the following procedures: ● Controlling sleep mode ● Receiving and processing print data from the various product interf aces ● Monitoring control-panel functions and relaying product-status information (thro ugh the control panel and the ne twork or bidirec tional interface) ● Devel[...]

Input/output The product has three I/O interfaces: ● USB 2.0 port for connecting directly to a computer ● Internal 10/1 00Ba se-T network port ● Walk-up USB port CPU The formatter incorporates a 800 MHz Vermi llion proce ssor. Memory The random access memory (RAM) on the formatter printed circuit assembly (PCA) contains the page, I/O buffers,[...]

● Context-sensitive switching. The product can automatically recognize the personality (PS or PCL) of each job and configure itself to serve that personalit y. ● Isolation of print environment settings from one pr int job to the next. For example, if a print job is sent to the product in landscape mode, the subsequent pr int jobs print in lands[...]

Engine-control system The engine-control system coordinates all product fu nctions, according to co mmands that the formatter sends. The engine-control s ystem drives the laser/ scanner syst em, the image formation system, and the pickup/feed/deliver y system. The engine control system contains th e following major compo nents: ● DC controller ?[...]

DC controller The DC controller controls the oper ational sequence of the product. Figure 1-3 DC controller diagram Fan Control p anel Switch ITB ass’y Cartridge (x4) T ransfer 2 high- voltage power suppl y T2 rolle r Fuser DC controller AC input Low-volt age power suppl y Formatter Laser scanner ass’ y Motor Solenoid Photointerrupter Switc h F[...]

Table 1-2 Electrical co mponents Component type Abbreviation Name Switch SW1 Power switch SW2 24V interlock switch SW3 5V interlock switch 1 SW4 5V interlock switch 2 SW5 Primary transfer disengagement switch SW6 Toner collection unit switch SW7 Tray 2 cassette media end gu ide position switch SW8 Tray 2 cassette media width guide position switch S[...]

Table 1-2 Electrical co mp onents (continued) Component type Abbreviation Name Motor M1 ITB Motor M2 Drum motor M3 Developing motor M4 Fuser motor M5 Pickup motor M6 Developing disengagement motor M7 Duplex reverse motor (duplex mo del only) M8 Duplex feed motor (duplex model only) M9 Tray 2 cassette lifter motor M10 Scanner motor ENWW Engine-contr[...]

Motors The product has ten motors for paper feed a nd imag e formation. The DC controller determines there is a motor failure if a motor does not reach a specif ied speed within a specified period after motor startup, or if the rotational speed is outside a specified range for a specified period.` Figure 1-4 Motors Pickup motor Cassette lifter moto[...]

Table 1-3 Motors Description Components driven Failure detecti on ITB motor (M1) ITB Black photosensitive drum Black developing roller Yes Drum motor (M2) Yellow, magenta, and cyan photosensitive drums Yes Developing motor (M3) Yellow, magent a, and cyan developing rollers Yes Fuser motor (M4) Fuser pressure and delivery rollers Pressurizes and dep[...]

Fans The product uses three fans to main tain the correct internal temperatur e. The DC controller determines a fan failure when a fan locks for a spec ified period after it starts driving. Figure 1-5 Fans Power supply fa n Fuser fa n Formatter fa n Table 1-4 Fans Description Area cooled Type Speed Power supply fan (FM1) Low-voltage power supply Ou[...]

Fuser-control circuit The fuser-control circuit monitors and controls the te mperature in the fuser. T he product uses on-demand fusing. The fuser-control circuit consis ts of the following major components: ● Fuser main heater (H1): Heats the center of the f user sleeve ● Fuser sub heater (H 2): Heats the ends of the fuser sleeve ● Thermisto[...]

Fuser temperatur e control The fuser temperature control maintains the fuser heater at its targeted temperature. The fuser main heater and sub heater contr ol the temperature of the fuse r sleeve. The DC controller monitors the main ther mistor and the sleeve thermistor. The DC co ntroller controls the FUSER MAIN HEATER CONTROL (FSRD1) and the FUSE[...]

Fuser protective function The protective function detects an ab normal temper ature rise of the fuser unit a nd interrup ts power supply to t he fuser heater. The following three protective comp onents prevent an abnorma l temperature rise of the fuser heater: ● DC controller ◦ The DC controller interrupts power supply to th e fuser heater when[...]

Fuser failure detection The DC controller determines a fu ser unit failure, de activates the FUSER HEATER CONTROL signal, releases the relay to inte rrupt power supply to the fuser heater, and then notifies the formatter of a failure state when it encounters the following conditions: ● Abnormal temperature rise: The sle eve thermistor do es not r[...]

Low-voltage power supply The low-voltage power supply (LVPS) conv erts AC input voltage to DC voltage. Figure 1-8 Low-volta ge power supp ly FU102 FU101 Formatter +3.3V generation circuit Power switch Remote switch control circuit +3.3V SWON/OFF PWRON +24V generation circuit +5V generation circuit +24V Interlock switch DC controller ZEROX REMOTEON [...]

+5V Supplied constantly Stopped during Sleep mode +5R Interrupted when the front or right door is opened +3.3V Supplied constantly 20 Chapter 1 Theory of operation ENWW[...]

Overcurrent/over voltage protectio n The low-voltage power supply has a protective circui t against overcurrent and overvoltage to prevent failures in the power supply circuit. The low-volt age power supply automatica lly stops supplying the DC voltage whenever excessive curr ent flows or voltage abnormall y increases. If the dc voltage is not bein[...]

High-voltage power supply The DC controller controls the high-volta ge power supply to generate biases. Figure 1-9 High-voltage power supply Secondary transfer bias circuit TRS2 TRI-1 Primary charging bias circuit DEV high-voltage power supply DEV-4 DEV-3 DEV-2 DEV-1 PRI-4 DC controller TR2 high-voltage power supply Primary transfer bias circuit TR[...]

● Primary transfer roller: The primary transfer bi as is used to transfer the toner from each photosensitive drum onto the ITB. ● Secondary transfer roller: The seco ndary transfer bias is used to transfer the toner image from the ITB onto the paper. The reversed bias is applied to transfer residual toner on the secondary transfer roller back t[...]

Laser scanne r system The laser scanner system forms la tent images on the photosensitive drums according to the VIDEO signals sent from the formatter. The main components of the laser/scanner are th e laser unit and the scanner motor unit. The DC controller sends signals to the laser/scanner to control the functions of these components. Figure 1-1[...]

Laser failure detection The DC controller determines an optical unit failur e and notifies the formatte r, if the laser/scanner encounters the following conditions: ● The scanner motor does not reach a specified rotat ion frequency within a sp ecified period of the scanner motor start up. ● The beam detect (BD) interval is out of a specified va[...]

Image-formation system Electrophotographic process The electrophotographic process forms an image on the paper. Following are the major components used in the process: ● Print cartridges ● Intermediate transfer belt (ITB) ● Secondary transfer roller ● Fuser ● Laser scanner The DC controller uses the laser scanner and HVP S to form the ton[...]

Figure 1-12 Electrophotographic process drive system Developing roller Developing roller Developing roller Developing roller Fuser motor ITB motor Drum motor Developing motor M2 M3 M1 M4 ENWW Image-formation system 27[...]

Image formation process Each of the following pro cesses function s independently and m ust be coordinate d with the other product processes. Image formation co nsists of the following processes: Latent-image formation block Step 1: pre-exposure Step 2: primary charging Step 3: laser-beam exposure Developing block Step 4: developing Transfer block [...]

Latent-image f ormation bloc k During the latent-image formation stage, the laser scanne r forms invisi ble images on the photosensitive drums in the print cartridges. Pre-exposure Step 1 : Light from the pre-exposure LED strikes the photose nsitive drum surface. This eliminates the residual electrical c harges on the drum surfac e. Figure 1-14 Pre[...]

Laser beam exposure Step 3 : The laser beam scans the photosensitive drum to neutralize negative ch arges on parts of the drum surface. An electrostatic latent image is formed on the drum wh ere negative charg es were neutralized. Figure 1-16 Laser beam exposure Laser beam 30 Chapter 1 Theory of operation ENWW[...]

Developing block Step 4 : In the print cartridge, toner ac quires a negative charge from the friction that occurs when the developing roller rotates against the developing blade. The developing bias is applied to the developing roller to create a difference in the el ectric potential of the drum. When the negatively charged toner comes in contact w[...]

Transfer block Primary transfer Step 5 : The toner on the photosensitive drum is transfer red to the intermediate tr ansfer belt (ITB). The ITB is given a positiv e charge by the bias o f the pr imary transfer roller. The negatively charged toner on the drum surface is transferred onto the ITB. All four color planes ar e transferred onto the ITB in[...]

Separation Step 7 : The elasticity of the paper and the curvature of the secondary transfer opposed roller cause th e paper to separa te from the ITB. The static charge eliminator reduces back si de static charge of the paper and c ontrols excess dis charge after th e transfer pro cess for stable media feed and i mage quality. Figure 1-20 Separatio[...]

ITB cleaning block Step 9 : The cleaning blade scra pes the re sidual toner off the surface of the ITB . The residual toner feed screw deposits resid ual toner in the toner collection unit. Figure 1-22 ITB cleaning ITB Cleaning blade Residual toner feed screw Drum cleaning block Step 10 : The cleaning blade scrapes the re sidual toner off the surfa[...]

Print cartridges The product has four print cartridges, one for each color: yellow, magenta, cyan, and black. Each of them has the same structure. The cartridges are filled with toner and consist of the following components: ● Photosensi tive drum ● Developing unit ● Primary charging roller The DC controller rotates the motors to drive the ph[...]

Memory tag The memory tag is a non-volatile memory chip in th e cartridge that stores information about usage for the cartridge. The product reads and writes the data in the memory tag. The DC controller determines a memory tag error and notifies the formatter when it fa ils to either read from or write to the memory tag. Cartridge presence detecti[...]

The DC controller determines a developing disengag ement motor abnormality and notifies the formatter when it does not detec t a specified signal f rom the developing d isengagement senso r during the developing roller engagement and disengagement operation. Figure 1-25 Developing unit enga geme nt and disengagement control M6 DC controller Develop[...]

ITB unit The ITB unit receives the toner image from the phot osensitive drums and tr an sfers the complete toner image to the print media. The ITB unit consists of the following components: ● ITB ● ITB drive roller ● Primary transfer roller s ● ITB cleaner The ITB motor drives the ITB drive roll er which rotates the ITB. Th e rotation of th[...]

Primary transfer roller engage ment and disengagement control Figure 1-27 Primary transfer roller engagement and disengagement control ITB SL5 SW5 M4 DC controller Fuser motor Primary transfer disengagement solenoid Primary transfer disengagement switch Primary transfer disengagement cam Bk slide plate YMC slide plate <Only black is engaged> [...]

The primary transfer roller engagement and di sengagement control engages the ITB with the photosensiti ve drum, or d isengages the ITB from th e drum, depending on the requirements of the print job. ● All rollers disengaged : The ITB disengages from all four phot osensitive drums. This is the state during a standby period, and al so is the home [...]

DC controller also detects the pres en ce of the toner collection unit by monitoring the toner collection unit switch. Figure 1-28 ITB cleaning mechanis m SW6 ITB M1 DC controller Toner collection unit switch ITB residual toner full sensor Cleaning blade ITB cleaner ITB motor Residual toner feed screw Toner collection unit Calibration The product c[...]

Color-misregistration control The color-misregistration control corrects the misaligned color planes caused by the variation inherent in the laser scanner units or cartridges. The colo r-misregistration control co rrects the following: ● Horizontal scanning start position ● Horizontal scanning magnification ● Vertical scanning start position [...]

Environment change control The environment change control calibrates each hi gh-voltage bias to obtain an appropriate image according to the environment changes. The DC co ntroller determines the environment, where the product is installe d, based on the sur rounding temperature and hu midity data from the environment sensor. It adjusts the high-vo[...]

Pickup, feed, and delivery system The pickup/feed/delivery system consists of several types of feed rollers and sensors. The duplex model has a mechanism that reverses and refeeds the print media to print two sides automatically. Figure 1-30 Pickup, feed, and delivery syste m Fuser sleeve Pressure rolle r Duplex feed roller (duplex model only) T2 r[...]

Figure 1-31 Pickup, feed, and delive ry system blocks Duplex block Pickup-and-feed block Fuser-and-delivery block ENWW Pickup, feed, and delivery system 45[...]

Photo sensors Figure 1-32 Photo sensors (paper pa th) PS3 PS2 PS1 PS4 PS10 PS6 PS7 PS8 PS5 MS Table 1-5 Photo sensors and switches (product) Item Description Item Descripti on PS1 Tray 2 cassette paper-presence se ns or PS6 Fus er delivery sensor PS2 Tray 1 (MP tray) paper-presen ce sensor PS7 Loop s ensor 1 PS3 Last-paper sensor PS8 Loop sensor 1 [...]

Motors and solenoids Figure 1-33 Motors and solenoid s (paper path) M4 SL3 M1 M9 M5 SL2 SL1 M7 M8 For duplex model onl y Table 1-6 Motors and solenoids (paper path) Item Description Item Description M1 ITB motor M9 Tray 2 cassette l ifter motor M4 Fuser motor SL1 Tray 2 cassette pickup solenoid M5 Pickup motor SL2 Tray 1 (MP tray) pickup solen oid [...]

Tray 2 cassette pickup The operational sequence of the Tray 2 ca ssette pickup is as follows : 1. The product is turned on or th e Tray 2 cassette is inserted. 2. The lift-up operation and the lifting plate spr ing mo ve up the lifting plate to the position where the paper can be picked up. 3. The DC controller rotates the pi ckup motor when it rec[...]

Tray 2 cassette multiple-feed prevention The product uses a separation roller method to preven t multiple sheets of print media from entering the paper path. The Tray 2 cassette separa tion roller do es not have its own driving force. Therefore the Tray 2 cass ette sepa ration roll er follows the ro tation of the Tray 2 cassette pickup roller. Duri[...]

Tray 2 cassette media-size detection and T ray 2 cassette-presence detection The DC controller detects the size of pape r loaded in the Tray 2 cassette by using the Tra y 2 cassette- media-end switch and Tary 2 cassette media width switch. The DC controller also detects the pre sence of the cassette by usin g the Tray 2 cassette media e nd switch. [...]

Tray 2 cassette lift-up operation The cassette lift -up operation keep s the surface of the paper stack surf ace at the correct pickup position whenever the fo llowing conditions o ccur: ● Product power is turned on ● Tray 2 cassette is installed The list below describes the sequence of the Tray 2 cassette lift-up operation. ● The Tray 2 cass[...]

The DC controller determines a Tray 2 cassette lifter motor failure and no tifies the formatte r if the Tray 2 cassette-media -stack surface s ensor does not detect the lifter rack within a specified period after the Tray 2 cassette lif ter motor starts rotating. Figure 1-36 Tary 2 cassette lift-up operation M9 1 2 3 DC controller Cassette lifter m[...]

Cassette media-presence detection The Tray 2 cassette-media-ou t se nsor detects the presence of paper in the Tray 2 cassette. The DC controller notifies the formatter when the Tr ay 2 c assette-media-out senso r detects the media is absent. Figure 1-37 Tray 2 cass ette me dia-presence detection PS1 Cassette media out sensor Cassette media out sens[...]

The MP tray m edia presence senso r detects the pre sence of print m edia on the MP tr ay. Figure 1-38 Tray 1 (MP tray) p aper pickup MP tray pickup roller MP tray separation pad SL2 M5 PS2: MP tray media presence sensor Pickup motor MP tray pickup solenoid Lifting plate DC controller Tray 1 (MP tray) last-paper detection The product detects whethe[...]

The DC controller notifies the formatter of a media ab sence when it detects the last-pap er by the last- paper sensor. Figure 1-39 Tray 1 (MP tray) last-p aper detection A DC controller PS3: Last-paper sensor Last-paper MP tray last-paper detection roller Cross sectional view from A direction Feed direction Paper feed After the paper pickup operat[...]

The DC controller notifies th e formatter of a paper size mismatch error w hen the paper lengt h detected by the TOP sensor does not match the paper size specified by the forma tter. Figure 1-40 Pa per feed TOP sensor M1 M5 Registration shutter Registration roller Pickup motor ITB motor DC controller PS5 56 Chapter 1 Theory of operation ENWW[...]

Skew-feed prevention The printer corrects the skew feed without decreasing the throughput. 1. The leading edge of pa per strikes the registration shutter and aligns. 2. As the feed rollers k eep pushing the paper, t he pa per gets warped against the registration shutter. 3. The stiffness of paper push es up the registration shutter and the realigne[...]

Media detection The product automatica lly selects an optimal print mode for a print -media by monitoring the media sensors on the paper path. Media detection sensor types ● Reflected light type (detects the glossiness of paper) ● Transmitted light type (detec ts the thickness of paper) The DC controller detects the type of print-media by the r[...]

Feed-speed control The product adjusts the feed speed to obtain the best print qua lity depending on the type of print media. The pr oduct prints at the speed corre spondi ng to the print mode sp ecified by the formatter. Auto Sense mode Print mode Print speed Media sensor detecti on Normal mode Normal 1/1 Yes Light mode Light media 1 1/1 Yes Heavy[...]

Two loop sensors located between th e fuse r sleeve and the ITB detect the paper loop. Accordingly the DC controller controls the rotation al spee d of the fuser motor to keep the loop amount properly. ● Loop sensor 1: Detects the paper loop for he avy media ● Loop sensor 2: Detects the paper loop for plain media other than heavy media Figure 1[...]

Pressure roller pressurization and depressurization control The product releases the pressure roller from the fuser sleeve , except during pr inting, to prevent deforming the fuser sleeve and the pressure rolle r and to facilitate the jam-cl earing procedure. 1. The DC controller reverses the fuser motor to rotate the fuser pressure release cam. 2.[...]

Output bin full detection The output bin media-full sensor detects whether the output bin is full of printed page s. The DC controller determines the output bin is full and notifies the formatter when it senses the output bin media- full sensor is on for a specified pe riod during standby or printing. Figure 1-44 Output bin full detec tion Output b[...]

Duplex block (duplex models only) The duplex block reverses and feeds the paper. Figure 1-45 Duplex block Duplex block Simplex p aper p ath Duplex p aper p ath (duplex model ) Only for the duplex model Duplex reverse and duplex feed control The duplex reverse control reverses the paper after the firs t side is printed. Th e duplex feed control feed[...]

5. The duplex feed motor rotates. 6. The duplex feed roller feeds the paper. Figure 1-46 Duplex operat ion DC controller Duplex reverse solenoi d Duplex feed rolle r Duplex ass’ y Simplex p aper pa th Duplex p aper p ath (duplex model ) Duplex reverse rolle r Duplex flapper Only for the duplex model SL3 M7 M8 Duplex feed motor Duplex reverse moto[...]

Table 1-8 Paper sizes, duple x operation Paper size Duplexing media feed mode A4-R One-sheet operation A3 Letter-R B4 B5-R Ledger Legal A4 One-sheet operation Two-sheet operation B5 Letter A5-R Execut ive Table 1-9 Print modes, dupl ex operation Print m ode Duplex print 1 Print mode Duplex print 1 AUTO Yes X-hvyglossy Yes Normal Yes Card glossy No [...]

Jam detection The product uses the follow ing sensors to detect th e prese nce of print-medi a and to check w hether the print-media is being fed correctly or has jammed: ● TOP sensor (PS5) ● Fuser delivery sensor (PS6) ● Loop sensor 1 (PS7) ● Loop sensor 2 (PS8) ● Output bin media full se nsor (PS10) Figure 1-47 Sensors for jam detection[...]

Fuser delivery stationary jam The fuser de livery sensor does not detect the trailing edge of paper within a specified period after the TOP sensor detects the trailing edge. The output bin media full sensor does not detect the leading edge of paper within a specified period after the fuser delivery sensor detects the leading edge. Wrapping jam The [...]

Paper feeder This product suppo rts a 500-sheet tray (T ray 3). The oper ational sequenc e of the paper feed er is controlled by the paper feeder controller PCA. Figure 1-48 Pa per-feeder paper path PF pickup roller PF feed roller PF separation roller Figure 1-49 Paper-feed er block diagram +24V DC controller +3.3V Paper feeder Paper feeder control[...]

Paper-feeder motors The paper feeder has two motors for pape r feed and cassette lift-up op eration. Figure 1-50 Paper-fe eder motors PF lifter motor (M2) PF pickup motor (M1) Table 1-10 Paper-feeder motors Motor Driving part Failure detection PF pickup motor (M1) PF pickup roller PF separation roller PF feed roller No PF lifter motor (M2) Lifter f[...]

Paper-feeder pape r pickup and feed The pickup-and-feed operation picks up one sheet of print media in the paper-feeder c assette and feeds it to the product. Figure 1-51 Paper-fe eder electrical componen ts M1 M2 SL1 SR1 SR2 SR3 SW1 SW2 SW3 Table 1-11 Paper-feeder ele ctrical components Component type Abbreviation Description Motor M1 PF pickup mo[...]

Table 1-12 Cassette media- size detection a n d cassette-presence detection (Tray 3) Paper size Paper feeder Cassette media-width sensor Paper feeder Cassette media-end switch Top switch Center switch Bottom switch Top switch Center switch Bottom switch Executive Off On On On On On Letter Off Off On On On On A5 On On Off On On On B5 Off On Off On O[...]

The paper feeder controller PCA det ermines a PF lift er motor failure and notifies the formatter thro ugh the DC controller when the PF paper-stack surface se nsor does not detect th e stack surface within a specified period after the PF lifter motor starts rotating. Figure 1-52 Paper-feeder cassette lift operation M2 SR2 SR3 Lifter Lifting plate [...]

Optional 3X500-sheet paper deck The 3x500-sheet paper deck is installed at bottom of the product. It picks up the paper and feeds it to the printer. The paper deck controller controls the operational sequence of the paper deck. Figure 1-54 3X500-sheet paper deck Paper deck cassette 1 Paper deck cassette 2 Paper deck cassette 3 Paper feeder Paper de[...]

Figure 1-55 3X500-sheet paper deck block diagram DC controller Paper deck controller 1 Motor Solenoid Photointerrupter Switch Paper deck cassette 1 +24V +3.3V Paper deck controller 2 Paper deck controller 3 Paper deck cassette 2 Paper deck cassette 3 Motor Solenoid Photointerrupter Motor Solenoid Photointerrupter Table 1-13 3X500-sheet paper deck C[...]

Table 1-13 3X500-sheet paper deck (c ontinued) Component Desc ription Solenoid SL1 Paper deck cassette 1 pickup solenoid SL82 Paper deck cassette 2 pickup solenoid SL92 Paper deck cassette 3 pickup solenoid Photointerrupter SR1 Paper deck cassette 1 media feed sensor SR2 Paper deck cassette 1 stack su rface sensor SR3 Paper deck cassette 1 cass ett[...]

Motor control Each of the paper deck cassettes uses two motors for pa per-feed and cassette lift -up operation. Figure 1-56 Paper deck motors Paper deck cassette li f ter motor Paper deck cassette pi ckup motor Table 1-14 Paper deck motors Component Component driven Failure detection Paper deck cassette 1 pickup motor M1 Paper deck cassette 1 picku[...]

Pickup-and-feed operation The pickup-and-feed oper ation picks up one shee t of paper in the paper deck cassette and feeds it t o the product. The pap er deck has th ree cassettes but each cassette pe rforms the same operation. Paper deck cassette 3 is us ed to describe the p ickup-and-f eed operation in this section. Figure 1-57 Pickup -and-feed o[...]

Table 1-15 Pick up-and-feed operation (continued) Component Signal Paper deck cassette 2 lifter motor M82 PAPE R DECK CASSETTE 2 LI FTER MOTOR CONTROL signal Paper deck cassette 2 pickup solenoid SL82 PAPER DECK CASSETTE 2 SOLENOID s ignal Paper deck cassette 2 media feed sensor SR 81 PAPER DECK CASSETTE 2 ME DIA FEED signal Paper deck cassette 2 m[...]

Table 1-16 Cassette media-size dete ction and cassette-presence de tection (3X500-sheet paper deck) (continued) B5 Of f On Off On On On A 4 O f f O f f O f f O nO nO n Ledger Off Off On Off Off On Legal On On Off Off Off On B4 Off On Off Off Off On A3 Off O ff Off Off Off On A4-R NOTE: The product cannot detect the paper size o f A4-R an d Letter-R[...]

The paper deck cassette media-out se nsor detects the presence of pap er in the paper deck cassette. Paper deck cass ette 3 is used to d escribe th e Cassette lift-up oper ation in this section. Figure 1-58 Cassette lift-up operation M92 SR92 SR93 Lif ter Li ft ing plate Paper deck cassette 3 lif ter motor Paper deck cassette 3 media st ack surface[...]

Jam detection The paper deck uses the following sensors to detect the presence of paper and to check whether pap er is being fed correctly or has jammed. ● Paper deck casse tte 1 media feed se nsor (SR1) ● Paper deck casse tte 2 media feed sens or (SR81) ● Paper deck casse tte 3 media feed sens or (SR91) Figure 1-59 Jam detection SR1 SR81 SR9[...]

Any one of the following sensor s detec ts a presence o f paper after the au tomatic delive ry is performed when the printer is turned on or when the door is closed. ◦ Paper deck cassette 1 media feed sensor ◦ Paper deck cassette 2 media feed sensor ◦ Paper deck cassette 3 media feed sensor ● Paper deck door open jam A paper deck door open [...]

2 Removal and replacement ● Introduction ● Removal and replacement strategy ● Electrostatic discharge ● Required tools ● Service appr oach ● Removal and re placement pr ocedures ENWW 83[...]

Introduction This chapter describes the remo val and replacement of field-repl aceable units (FRUs) only. Replacing FRUs is generally the reverse of remova l. Occasionally, note s and tips are incl uded to provide directions for difficult or critical replacement proc edures. HP does not support repairing individual subassemblies or troubleshooting [...]

Required tools ● #2 Phillips screwdriver with a magnetic tip and a 152-mm (6-inch) shaft length ● Small flat blad e screwdriver ● Needle-nose pliers ● ESD mat or ESD strap (if one is available) ● Portable USB stor age device (USB thumbdrive); for firmware upgrade ● Penlight (optional) CAUTION: Always use a Philli ps screwd river (callou[...]

Service approach Before performing service ● Remove all media from the product. ● Turn off the power using the power switch. ● Unplug the power cable a nd interface cable or cables. ● Place the product on an ESD workstatio n or mat, or use an ESD strap (if one is available). If an ESD workstation, mat, or strap is not availab le, ground you[...]

Removal and replacement procedures NOTE: The following assemblies are Custom er Self Repair (CSR) components. Go to Covers on page 111 or Main assemblies on page 130 for information about remo ving service assemblies. Print cartridges When a print cartridge approaches the e nd of its es timated useful life, the control panel displays a message reco[...]

2. Grasp the handle of the used prin t cartridge and pull out to remove. 3. Remove the new print cartridge from its protect ive bag. NOTE: Be careful not to damage the me mory tag on the print cartridge. 88 Chapter 2 Removal and replacement ENWW[...]

4. Grasp both sides of the print cartridge and dist ribute the toner by gently rocking the print cartridge. 5. Remove the orange protective cover from the prin t cartridge. Place the protective cover on the used print cartridge to protect it during shipping. CAUTION: Avoid prolonged exposure to light. Do not touch the green roller. D oing so can d [...]

7. Close the front door. 90 Chapter 2 Removal and replacement ENWW[...]

Toner-collection unit NOTE: The toner-collection unit (TCU) i s designed for a single use. Do not try to empty the toner- collection un it and reuse it. To recycle a di scarded to ner-coll ection unit, follow the instructions that come with a replacment toner-collection unit. 1. Open the TCU access door (callout 1) on the product back side. 2. Gras[...]

4. Install the plug onto the discarded TCU before putt ing it into the box and mailing it for recycling. Figure 2-4 Remove the toner-coll ection unit (3 o f 3) 92 Chapter 2 Removal and replacement ENWW[...]

Fuser CAUTION: The fuser might be hot. Allow enough time after turning off the product power for the fuser to cool. 1. Open the right-door assembly. 2. Grasp the handles and squeeze the bl ue release levers (callout 1). Figure 2-5 Remove the fus er 2 1 3. Pull the fus er (callout 2) straight out of the produc t to remove it. Reset the New Fuser Kit[...]

Pickup roller (Tray 1) CAUTION: Do not touch the spongy roll er surface unless you are replacing the roller. Skin oils on the roller can cause pape r pickup problems. 1. Open Tray 1 (callout 1), and then remove the pickup roller cover (callout 2). Figure 2-6 Remove the pickup roller (Tray 1) (1 of 2) 1 2 2. Spead out the pickup roller retainers (ca[...]

Separation pad (Tray 1) CAUTION: Do not touch the spongy roll er surface unless you are replacing the roller. Skin oils on the roller can cause pape r pickup problems. 1. Open Tray 1 (callout 1), and then remove the pickup roller cover (callout 2). Figure 2-8 Remove the separation pad (Tray 1) (1 of 4) 1 2 2. Take out the tool (callout 2) supplied [...]

3. Insert the tool under the separation pad . Figure 2-10 Remove the separation pad (Tra y 1) (3 of 4) 4. Rotate the top of the tool away from the produc t to release the separation pad, and then remove the tool and the separation pad together. Figure 2-11 Remove the separation pad (Tra y 1) (4 of 4) Reinstallation tip You do not need to use the to[...]

Separation roller assembly (Tray 2) CAUTION: Do not touch the spongy roll er surface unless you are replacing the roller. Skin oils on the roller can cause pape r pickup problems. 1. Remove Tray 2 fr om the product. 2. Open the right-door assembly. 3. On the separation rol ler asse mbly, slide the lever (callout 1 ) toward the unlocked icon until i[...]

Pickup roller (Tray 2) CAUTION: Do not touch the spongy roll er surface unless you are replacing the roller. Skin oils on the roller can cause pape r pickup problems. 1. Open Tray 2. 2. Open the right-door assembly. 3. Remove the separatio n roller assembly (see Separation roller assembly (Tray 2) on page 97 ) 4. Lift one of the tw o levers (callou[...]

Pickup roller, separation roller, an d feed roller (1 x 500-sheet and 3 x 500-sheet paper feeders) CAUTION: Do not touch the spongy roll er surface unless you are replacing the roller. Skin oils on the roller can cause pape r pickup problems. TIP: You do not have to separate the product fr om the feeder to re move these rollers. 1. Remove the Tra y[...]

2. Release three tabs, and then pull the ro llers in the direction of the arro w. Figure 2-16 Remove the 1 x 500 or 3 x 500 rollers (2 of 2) Reinstallation tip When you reinstall the rollers, make su re that the rollers snap into place. 100 Chapter 2 Removal and replacement ENWW[...]

Secondary transfer roller CAUTION: Do not touch the spongy roll er surface unless you are replacing the roller. Skin oils on the roller can cause image quality problems. NOTE: If the secondary transfer roller is replaced, HP recommends that the ITB be replaced also. If both components are replaced at the same time, you must use the control-panel me[...]

Intermediate transfer belt (ITB) CAUTION: Do not touch the black-plastic be lt. Skin oils and fingerprints on the belt can cause print- quality problems. Always place the ITB on a fl at surface in a safe and protected location. NOTE: If the ITB assembly is replaced, HP recommend s that the se condary transfer roller be replaced also. If both compon[...]

3. Pull the ITB out of the product un til two large handles expan d along the right and left side of the ITB. Figure 2-19 Remove the intermediate transfer belt (2 of 3) 4. Grasp the large handles on the ITB, pull it straight out of the product until it stops, and then pull up to remove it from the product. CAUTION: The ITB is a sensitive component.[...]

Reset the New Transfer Kit setting at the cont rol panel NOTE: Use this procedure to reset the internal pa ge count if a replacement ITB and secondary transfer roller are installed. 1. At the control panel, press the Home button . 2. Open the following menus: ● Administration ● Manage Supplies ● Reset Supplies ● New Transfer Kit 3. Use the [...]

Formatter PCA CAUTION: ESD sensitive component. Do not replac e the laser sc anner and the formatter PCA at the same time. The settings for the laser scanner are stored in the formatte r RAM. When you install a new lase r scanner, it reads the settings from the formatte r. Do not replace the DC controller PCA and the format ter PCA at the same time[...]

2. Loosen two thumb screws, and then pull the forma tter straight out and away from the product to remove it. Figure 2-22 Remove the formatter (2 of 2) 3. Firmly pull the formatter from the product. Place the fo rmatter on a clean, flat, grounded surface. Reinstallation tip If the formatter PCA wa s replaced, print a con figuration page and m ake s[...]

Hard Drive Before proceeding, remove the following c omponents: ● Formatter PCA. See Formatter PCA on page 105 . Identify the hard drive type ❑ Encrypted hard -disk drive (ca llout 1) 1 ❑ Solid-state hard drive (callout 1) 1 ENWW Removal and replacement proc edures 107[...]

Remove the encrypted HDD NOTE: If you are installing a replacement hard drive, yo u must reinsta ll the produ ct firmware . See Product updates on page 547 . 1. Disconnect two connectors (callout 1). Figure 2-23 Remove the encrypte d HDD (1 of 3) 1 2. Release one tab (cal lout 1), and then slightl y separate the HDD supp ort arm from the PCA. Figur[...]

3. Rotate the HDD up and away from the PCA, and then slide it as shown below to remove it. Figure 2-25 Remove t he encrypted HDD (3 of 3) 1 2 Remove the solid-state hard drive NOTE: If you are installing a replacement hard drive, yo u must reinsta ll the produ ct firmware . See Product updates on page 547 . 1. Release the hard drive lock . Figure 2[...]

2. Remove the lock from the PCA. Figure 2-27 Remove the solid-state hard drive (2 of 3) 3. Disconnect the solid-state PCA from th e formatter PCA, and then remove it. Figure 2-28 Remove the solid-state hard drive (3 of 3) 110 Chapter 2 Removal and replacement ENWW[...]

Covers Identification and location Figure 2-29 External panels, covers, and doors 1 2 3 4 5 6 7 9 8 Table 2-1 External pa nels, covers, an d doors Item Description Item Description 1 Rear-right cover (see Right-rear cover on page 119 ) 6 Top cover (see Top cover on page 121 ) ENWW Removal and replacement proc edures 111[...]

Table 2-1 External pa nels, covers, a nd doors (continued ) Item Description Item Description 2 Right-door assem bly (see Right-door as sembly on page 126 ) 7 Left cover (see Left cover on page 115 ) 3 Right-front cover and control-panel assembly ( see Right-front cover and control-panel assembly on page 113 ) 8 Rear cover (see Rear cover on page 1[...]

Right-front cover and control-panel assembly 1. Open the front door and the right door. 2. Remove two screws (call out 1). Figure 2-30 Remove the right -front cover an d control-panel assembly (1 of 3) 1 3. Release 3 tabs (call out 1) on the right side of the assembly. Figure 2-31 Remove the right -front cover an d control-panel assembly (2 of 3) 1[...]

4. Support the assembly, rele ase one cable retainer (callou t 1), and then disconnect two connectors (callout 2). Remove the assembly. Figure 2-32 Remove the right -front cover an d control-panel assembly (3 of 3) 1 2 114 Chapter 2 Removal and replacement ENWW[...]

Left cover 1. Remove Tray 2 fr om the product. 2. Open the front door. 3. Remove three screws (callout 1). Starting from the le ft side of the cover, rele ase six tabs (c allout 2), and then remove the cover from the product. Figure 2-33 Remove the left cover 2 1 2 TIP: Opening the toner-collection door might make it easier to release the tabs on t[...]

Rear cover Remove the rear cover ▲ Remove five screws (call out 1), and then re mo ve the cover (callout 2) from the product. Figure 2-34 Remove the rear cover 1 2 116 Chapter 2 Removal and replacement ENWW[...]

Toner collection unit access door 1. Open the toner collection unit ac cess do or (callout 1), remove th e toner collection unit, and then release the link arm (callout 2) on the left side of the door. Figure 2-35 Remove t he toner collection unit access door (1 of 3) 1 2 2. Partially close the door so that th e right link ar m (callout 1) can clea[...]

3. Rotate the access door down 90 degrees (callout 1), and then pu ll on the right side of the door (callout 2) to remove the access door. Figure 2-37 Remove the toner colle ction unit access d oor (3 of 3) 1 2 118 Chapter 2 Removal and replacement ENWW[...]

Right-rear cover 1. Remove the rear cover. See Rear cover on page 116 . 2. Open the right-door assembly. 3. Remove two screws (call out 1), release one tab (callout 2), and then remove the cover. CAUTION: The ground spring on the back of the cove r can easily be disl odged. Be carefu l not to lose it. See Reinstall the right-rear cover on page 120 [...]

Reinstall the right-rear cover ▲ Make sure that the ground spring (callout 1) is correctly installed befo re you reinstall the right-rear cover. Figure 2-39 Right-rear cover ground spring 1 120 Chapter 2 Removal and replacement ENWW[...]

Top cover Before proceeding, remove the following c omponents: ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Remove the rear cover. See Rear cover on page 116 . ● Right-rear cover. See Right-rear cover on page 119 . Remove the top[...]

3. Release two tabs (c allout 1), and th en remove the cover (callout 2). Figure 2-41 Remove the top cover (2 of 2) 1 2 122 Chapter 2 Removal and replacement ENWW[...]

Front-door assembly 1. Remove the control panel. See Right-fro nt cover and co ntrol-panel assembly on page 113 . 2. Open the front door. 3. Remove one screw (call out 1) and the inner cover rail mount (callout 2). CAUTION: As shown in Figure 2- 43 Re move the front-door assembly (2 of 4 ) on page 123 , when removing the inner cover r ail mount (ca[...]

4. Close the inner c over, and th en release two tabs on each stopper (callout 1) with a small flat-blade screwdriver (callout 2). Figure 2-44 Remove the front-door assembly (3 of 4) 1 NOTE: Each tab is at the end of the stop per that is closest to the product. 1 2 124 Chapter 2 Removal and replacement ENWW[...]

5. Position the door as shown below (callout 1), and then slide the front-door assembly in the direction that the arr ow indicates to remo ve it from the prod uct. Figure 2-45 Remove t he front-do or assembly (4 of 4) 1 ENWW Removal and replacement proc edures 125[...]

Right-door assembly Remove the following components: ● Rear cover (se e Rear cover on page 116 ) ● Right rear cover (see Right-rear cover on page 119 ) 1. Open the right-door assembly 2. Remove one screw (callout 1), release the link ar m (callout 2), and then disconnect two connectors (callout 3). NOTE: The link arm is spring loaded and retrac[...]

3. Carefully release one tab (callout 1), and then remove the cable cover (callout 2) . Figure 2-47 Remove the right -door assembly (2 of 6) 2 1 4. Release one tab (c allout 1), and then rem ove the guide (callout 2). TIP: Release the wi re harnesses from the guide a s you remove it. Figure 2-48 Remove the right -door assembly (3 of 6) 2 1 ENWW Rem[...]

5. Disconnect two connectors (callout 1). Figure 2-49 Remove the right -door assembly (4 of 6) 1 6. Remove one screw (c allout 1), and then rel ease the link arm (callout 2). Figure 2-50 Remove the right-door ass embly (5 of 6) 2 1 128 Chapter 2 Removal and replacement ENWW[...]

7. Remove two screws (call out 1), remove the hi nge (callout 2), and then slide the right-door assembly (callout 3) to the left to remove it. Figure 2-51 Remove the right-door ass embly (6 of 6) 1 2 3 ENWW Removal and replacement proc edures 129[...]

Main assemblies TIP: For clarity, some photo s in this chapter show components removed that would not be removed to service the product. If necessary, re move the components l isted at the be ginning of a proc edure before proceeding to service the product. Formatter case Before proceeding, remove the following c omponents: ● Formatter PCA. See F[...]

2. Remove nine scre ws (callout 1), and th en slide the formatter case unit (callout 2) aw ay from the DC controller to remove it. Figure 2-53 Remove the formatter ca se assembly (2 of 2) 1 ENWW Removal and replacement proc edures 131[...]

Laser/scanner assembly CAUTION: Do not replace the laser scan ner and the format ter PCA at the same time. The settings for the laser scanner are sto red in the formatter RAM. Wh en you install a new lase r scanner, it reads the settings from the formatter. Before proceeding, remove the following c omponents: ● Tray 2 ● Left cover. See Left cov[...]

3. Release one tab (c allout 1), remo ve the stopper (callout 2), and then disconnect one c onnector (callout 3). Figure 2-55 Remove the laser/scanner assembly (2 of 4) 1 2 3 4. Release one tab (cal lout 1), and then slide the ca ble guide (callout 2) in the direction that the arrow indicate s. 5. Remove the cable guide (callout 2) and the flat ca [...]

6. While holding up the handle (callout 1), pull the la ser/scanner (callout 2) up slightly and then out of the product. CAUTION: Do not touch the protective gla ss strip on top of the asse mbly. Figure 2-57 Remove the laser/s canner assembly (4 of 4) 1 2 Reinstallation tip Align the assembly with the guides on t he left side of the opening w hen r[...]

Paper pickup assembly Before proceeding, remove the following c omponents: ● Tray 2 cassette. ● Tray 2 separation roller assembly. See Separation roller as sembly (Tray 2) on page 97 . ● ITB. See Intermediate transfer belt (ITB) on page 102 . Remove the paper pickup assembly 1. Open the right door, pull out one tab (callout 1), pull the botto[...]

2. Disconnect four conne ctors (callout 1). NOTE: The connectors might be hi dden behind the assembly. Figure 2-59 Remove the pap er pickup assembly (2 of 3) 1 3. Pull out one tab (callou t 1), and then slide the guide (callout 2 ) to the right to remove it. Figure 2-60 Remove the paper picku p assembly (3 of 3) 1 2 136 Chapter 2 Removal and replac[...]

4. Remove two screws (call out 1), move the registration sensor fl ag (ca llout 2) to the up position, and then pull the paper pickup assembly (c allout 3) toward you to remove it. Figure 2-61 Remove the paper picku p assembly (4 of 4) 1 2 3 ENWW Removal and replacement proc edures 137[...]

Reinstall the paper pickup assembly Use the steps below to reinstall the p aper pickup assembly. If yo u are inst alling a replacement assembly, also see Installing a replacement paper pickup assembly on page 140 after completing these steps. 1. When reassembling the paper pick up assembly (callout 1), the sensor flag (callout 2) is in the way. Be [...]

2. Make sure that t he sensor flag is correctly in sta lled, and that the flag moves properly after reassembling the pape r pi ckup assembly . Figure 2-63 Paper pickup assembly s ensor flag correc tly installed Figure 2-64 Paper pickup assembly s ensor flag inco rrectly installed ENWW Removal and replacement proc edures 139[...]

Installing a replacement paper pickup assembly ▲ Use the Service menu to reset the New Registration Roller menu item and enter the Media Sensor Value from the replacement paper pickup assembly. Reset the New Registration Roller menu item a. Press the Home button . b. Open the following menus: ● Device Maintenance ● Service ● Service Access [...]

d. Press the Down arrow button to highlight the Media Sensor Value menu, and then press the OK button. Figure 2-65 Media sensor value lab el e. Use the arrow buttons to enter the media sens or value f ound on the replacement assembly. f. Press the OK button to save to save the value. ENWW Removal and replacement proc edures 141[...]

Registration sensor assembly Before proceeding, remove the following c omponents: ● Tray 2 cassette. ● Cassette separation ro ller assembly. See Separation roller assembly (Tray 2) on page 97 . ● Intermediate transfer belt (ITB). See Intermediate transfer belt (ITB) on page 102 . ● Cassette pickup drive assembly. See Paper pick up assembly [...]

2. Disconnect one connector (c allout 1), and then detach the bottom part of the spring (callout 2) at the right end. If necessary, use a pi ck or needle-nose pliers to detach the spring. Figure 2-67 Remove the registration sensor assembly (2 of 4) 2 1 3. Detach the bottom of one spring (callout 1) at the left end. Figure 2-68 Remove the registrati[...]

4. Release one of the regis tration sensor unit piv ot hinges from the shaf ts (callout 1), pull out that end of the assembly (callou t 2), and then repeat the procedure o n the other p ivot hinge. Figure 2-69 Remove the registration sensor assembly (4 of 4) 1 2 144 Chapter 2 Removal and replacement ENWW[...]

Lifter-drive assembly Before proceeding, remove the following c omponents: ● Tray 2 cassette. ● Fuser. See Fuser on page 93 . ● ITB. See Intermediate transfer belt (ITB) on page 102 . ● 1 x 500-paper feeder. See 1 x 500-sheet paper feeder assembly on page 222 . ● 3 x 500-paper feeder (optional accessor y). See 3 x 500-sheet paper feed er [...]

2. Release the tab (callout 1), and then pull up to remove the cover (callout 2). Figure 2-71 Remove the lifter-dri ve assembly (2 of 3) 2 1 146 Chapter 2 Removal and replacement ENWW[...]

3. Disconnect two connectors (callout 1), remove one screw (callout 2), and then remove the lifter drive unit (callout 3). Figure 2-72 Remove the lifter-dri ve assembly (3 of 3) 1 3 2 Reinstallation tip Make sure that the tabs align correct ly when re installing the lifter-dri ve assembly. ENWW Removal and replacement proc edures 147[...]

ITB front guide assembly Before proceeding, remove the following components: ● ITB. See Intermediate transfer belt (ITB) on page 102 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116 . ● Ri[...]

2. Remove three screws (callout 1), rele ase four tabs (call out 2), an d then remove the cartridge upper guide unit (callout 3). Figure 2-74 Remove the ITB front guide assembly (2 of 4) 3 2 1 3. Disconnect one connector (callout 1), and then rele ase the cables (callout 3) from the cable clamp (callout 2). Figure 2-75 Remove t he ITB front guide a[...]

4. Release one tab (cal lout 1), and then slide the IT B front guide ass embly (callout 2) in the direction that the arrow i ndicates to remove it. Figure 2-76 Remove the ITB front guide assembly (4 of 4) 2 1 150 Chapter 2 Removal and replacement ENWW[...]

ITB rear gu ide assembly Before proceeding, remove the following components: ● ITB. See Intermediate transfer belt (ITB) on page 102 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116 . ● Ri[...]

Residual toner full sensor Before proceeding, remove the following c omponents: ● Toner-collection unit. See Toner-collection unit on page 91 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116[...]

2. Remove two M4-s crews (callout 1) an d one M3-scr ew (callout 2). Then remove the toner cover (callout 3). Figure 2-79 Remove the residual toner full s ensor (2 of 4) 1 3 2 ENWW Removal and replacement proc edures 153[...]

3. Disconnect one connector (callout 1), remove three screws (callout 2), and then remove the residual toner full sensor assembly (callout 3). CAUTION: During the removal proce ss, make sure tha t the white gear (callout 4) does not fall out of the assembly. The white gear might stay on the product, and not come off with the assembly. Figure 2-80 R[...]

Reinstall the residual toner full senso r 1. If the white gear (callout 1) was remo ved with the residual toner full se nsor assembly, carefully remove it from the assembly. Figure 2-82 Reinstall the residual toner full sensor (1 of 3) 1 2. Alight the flat portion of the gear with the corresponding flat portion of the drive shaft. Figure 2-83 Reins[...]

3. Install the gear on the shaft before you inst all the residual toner full sensor assembly. Figure 2-84 Reinstall the residual toner full sensor (3 of 3) 156 Chapter 2 Removal and replacement ENWW[...]

Main drive assembly Before proceeding, remove the following c omponents: ● Toner-collection unit. See Toner-collection unit on page 91 . ● Formatter PCA. See Formatter PCA on page 105 . ● Formatter case. See Formatter c ase on page 130 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on pa[...]

2. Remove one screw (callout 1), and the n remove the sheet-metal plate (callout 2 ). Figure 2-86 Remove the main drive assembly (2 of 17) 1 2 3. Disconnect twenty-two connectors and six FFC s on the DC controller PCA (callout 1) . TIP: Three connectors (callout 2) should be empt y when the DC controller is reinstalled. Figure 2-87 Remove the main [...]

4. Disconnect three intermediate connectors (ca llout 1), and then rele ase the wire harnesses (callout 3) from the guides (callout 2). Figure 2-88 Remove the main drive assembly (4 of 17) 1 3 2 5. Release one tab (c allout 1), and then rem ove the guide (callout 2). TIP: Release the wi re harnesses from the guide a s you remove it. Figure 2-89 Rem[...]

6. Remove five screws (callout 1), and t hen remove the DC controller and the two sheet-metal supp ort plates. CAUTION: Carefully unthread the FFCs from the pl ate to avoid damaging them when you remove the DC controller and the two sheet-metal support plates. Figure 2-90 Remove the main drive assembly (6 of 17) 1 160 Chapter 2 Removal and replacem[...]

7. Disconnect three connectors (callo ut 1), remove two screws (callo ut 2), release one wire retainer (callout 3), and then remo ve the driver PCA (ca llout 4). Figure 2-91 Remove the main drive assembly (7 of 17) 4 2 1 3 8. Remove one scre w (callout 1), and the n remove the seco nd transfer high-v oltage power supp ly (callout 2) and the PCA ho [...]

9. Release one tab (c allout 1), and th en remove the cover (callout 2). Figure 2-93 Remove the main drive assembly (9 of 17) 2 1 10. Remove one screw (c allout 1), release four tabs (c allout 2), and then remove the developing high- voltage power supply (callout 3). Reinstallation tip When you reinstall the power supply PCA, look through the holes[...]

11. Remove one screw (c allout 1), release four tabs (callout 2), and then separate the first transfer high-voltage power supply (callout 3) fr om the product. CAUTION: The PCA is still connected to the product. Disconnect one connector (callout 4) on the back side of the PCA to remove it. Reinstallation tip When you reinstall the power supply PCA,[...]

13. Disconnect one connector (callout 1), release one tab (callout 2), s lide the cable guide (callout 3) to the left to release the it, and then move the guide to the side, out of the way. TIP: It might be easier to disconnect the connecto r if you release it from the ho lder. Figure 2-97 Remove the main drive assembly (13 of 17) 1 2 3 14. Use a s[...]

15. Disconnect one connector (c allout 1), and then remove the sensor assembly. Figure 2-99 Remove the main drive assembly (15 of 17) 1 16. Disconnect six connecto rs (callout 1), and then re lease the wire harnesses fr om the guides (callout 2). Figure 2-100 Remove the ma in driv e assembly (16 of 17) 1 2 ENWW Removal and replacement proc edures 1[...]

17. Remove six screws (callout 1), and then re move the main drive assembly (callout 2). NOTE: Make sure that the r ight door is closed. Figure 2-101 Remove the ma in driv e assembly (17 of 17) 2 1 166 Chapter 2 Removal and replacement ENWW[...]

Install the main drive assembly NOTE: Installing a replacement assembly : follow the instructions in this section. Reinstalling the original assembly : some of these instructions in this section do not apply (for example, removing the shipping spac ers). Do not rotate the gears when handling the assembly. If the gears are rotated—and become out o[...]

2. With the right door closed, position the drive assemb ly near the product, and then rotate it up and onto the chassis. NOTE: Make sure that the right-door link arm shaft (callout 1) aligns with and is positioned in the hole (callout 2) on the arm on the drive assemb ly, a nd that the pins on the as sembly (callout 3) are positioned in the holes [...]

4. From the top of the product, look at each shutter arm. Make sure that they are in the clos ed position (callout 1). If they are in the open posi tion (callout 2), carefull y push on the shutters to close them. Figure 2-105 Install the main drive assembly (4 of 8) 2 1 5. Make sure that the six shee t-metal screw tabs (call o ut 1) on the drive as[...]

6. With the drive assembly correctly installed, verify the follow ing: ● Open and close the front door. The OPC drum dr ive gears (callout 1 ; two shown, four total) must move in and out when viewed from inside the product. ● Open and close the right door . The ITB drive ge ar (callout 2) must move in and out when viewed from inside the produc [...]

8. Reinstall the two small sheet-metal brackets. NOTE: The tab on the sheet-metal brackets must be inserted in the hole in the drive assembly chassis as shown below. Figure 2-109 Install the main drive assembly (8 of 8) ENWW Removal and replacement proc edures 171[...]

Fuser drive assembly Before proceeding, remove the following c omponents: ● Toner-collection unit. See Toner-collection unit on page 91 . ● Fuser. See Fuser on page 93 . ● Formatter PCA. See Formatter PCA on page 105 . ● Formatter case. See Formatter c ase on page 130 ● Right-front cover and control -panel assembly. See Right-front cover [...]

2. Disconnect two connectors (callout 1). Figure 2-111 Remove the fu ser drive assembly (2 of 3) 1 3. Remove four s crews (callout 1), and then remove the fuser drive assembly. Figure 2-112 Remove the fu ser drive assembly (3 of 3) 1 ENWW Removal and replacement proc edures 173[...]

Install a replacement fuser drive assembly Use the following procedure to insta ll a replacement fuser drive a ssembly or reinstall the original fuser drive assembly. 1. Replacement fuser drive assembly : Before beginning, take note of the spacer (callout 1) on the replac ement fuser dr ive assembly. Original fuser drive assembly : Proceed to the n[...]

2. Replacement fuser drive assembly : Fasten the re placement fuser gear a ssembly to the product with four sc rews. Inst all the screws in the order shown below (callo uts 1 to 4). Original fuser drive assembly : Install, but do not fully tighte n four screws (callouts 1 to 4). Carefully push the drive assembly to the left (toward the right-door s[...]

Fuser gear assembly Before proceeding, remove the following c omponents: ● Toner-collection unit. See Toner-collection unit on page 91 . ● Fuser. See Fuser on page 93 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Toner collect[...]

2. Remove one screw (c allout 1), release four tabs (callout 2), and then separate the first transfer high-voltage power supply (callout 3) fr om the product. CAUTION: The PCA is still connected to the product. Reinstallation tip When you reinstall the power supply PCA, look through the holes on the PCA (callout 5) and make sure that the contact sp[...]

4. Disconnect one connector (callout 1), remove four screws (callout 2), and then remo ve the fuser motor (callout 3). Figure 2-119 Remove the fu ser ge ar assembly (4 of 9) 1 3 2 5. Disconnect three connecto rs (callout 1), and then rel ease the wire harnesses from the guide (callout 2). Figure 2-120 Remove the fu ser ge ar assembly (5 of 9) 1 2 1[...]

6. Disconnect one connector (callout 1), and then rele ase the wire harness from the guide (callout 2). TIP: It might be easier to disconnect the connector, if you relea se it from the black- plastic ho lder. Figure 2-121 Remove the fu ser ge ar assembly (6 of 9) 1 2 1 7. Disconnect two connectors (callout 1), and then release the wire harness from[...]

8. Disconnect one connector (callout 1), and then rele ase the wire harness from the guide (callout 2). Figure 2-123 Remove the fu ser ge ar assembly (8 of 9) 1 2 180 Chapter 2 Removal and replacement ENWW[...]

9. Remove four s crews (callout 1), and then re move the fuser gear as sembly (callout 2). CAUTION: Do not remove the gear or solenoid loca ted behind the fuser gear assembly. The gear and solenoid are installed in specific al ignment with the other components beh ind the assembly. If the gear or solenoid are remove d, the product will not properly[...]

Install a replacement fuser gear asse mbly Use the following procedure to insta ll a replacement fuser drive a ssembly or reinstall the original fuser gear assembly. 1. Replacement fuser gear assembly : Before beginning, take note of the spac er (callout 1 ) on the replac ement fuser dr ive assembly. Original fuser gear assembly : Proceed to the ne[...]

2. Replacement fuser drive assembly : Fasten the re placement fuser gear a ssembly to the product with four sc rews. Inst all the screws in the order shown below (callo uts 1 to 4). Original fuser drive assembly : Install, but do not fully tighte n four screws (callouts 1 to 4). Carefully push the drive assembly to the left (toward the right-door s[...]

Paper delivery assembly Before proceeding, remove the following c omponents: ● Fuser. See Fuser on page 93 . ● Intermediate transfer belt (ITB). See Intermediate transfer belt (ITB) on page 102 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on p[...]

2. Pull the left side of the unit away from the engine, and then slide the delivery unit (callout 1) in th e direction that the arrow indicates to remo ve it. Figure 2-129 Remove the p aper deli very assembly (2 of 2) 1 Reinstall the paper delivery assembly 1. Make sure that th e delivery asse mbly (callout 1) two mounting holes (callout 2) align w[...]

2. During reassembly, the white gear (callout 1) can becom e dislodged. Ma ke sure that it is corre ctly installed on the assembly. Figure 2-131 Reinstall the paper delivery assembly (2 of 3) 1 3. After reinst alling the delivery as sembly, verify that the sensor fl ag (callout 1) moves smo othly. Figure 2-132 Reinstall the paper delivery assembly [...]

Duplex drive assembly (duplex models) Before proceeding, remove the following c omponents: ● Fuser. See Fuser on page 93 . ● Intermediate transfer belt (ITB). See Intermediate transfer belt (ITB) on page 102 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See L[...]

2. Remove three screws (callout 1). Figure 2-134 Remove the d uplex-drive assembly (2 of 3) 1 3. Release one tab (c allout 1), and then rem ove the assem bly (callout 2). Figure 2-135 Remove the duplex-drive a ssembly (3 of 3) 1 2 188 Chapter 2 Removal and replacement ENWW[...]

Delivery drive assembly ( simplex models) Before proceeding, remove the following c omponents: ● Fuser. See Fuser on page 93 . ● Intermediate transfer belt (ITB). See Intermediate transfer belt (ITB) on page 102 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. S[...]

Residual-toner-feed assembly Before proceeding, remove the following c omponents: ● Intermediate transfer belt (ITB). See Intermediate transfer belt (ITB) on page 102 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116 . ● Toner collection unit access door. See Toner collection unit access door on page 11[...]

2. Remove two screw s (callout 1), and then remo ve the residual -toner-feed asse mbly (callout 2). NOTE: When removing the residual-toner-fe ed assembly (callout 2), make sure that the assembly does not separate from the toner auger. This can spill toner in th e product. To reduce the risk of such an incident, pull the assembly in the direction in[...]

ITB motor (M1) Before proceeding, remove the following c omponents: ● Toner-collection unit. See Toner-collection unit on page 91 . ● Toner collection unit access door. See Toner collection unit access door on page 117 . ● Rear cover. S ee Rear cove r on page 116 . ● Right-rear cover. See Right-rear cover on page 119 . Remove the ITB motor [...]

2. Disconnect one connector (callout 1), remove four screws (callout 2), and then r emove the motor (callout 3). Figure 2-140 Remove the ITB motor (2 of 2) 1 3 2 ENWW Removal and replacement proc edures 193[...]

Drum motor (M2) Before proceeding, remove the following c omponents: ● Toner collection unit. See Toner-collection unit on page 91 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116 . ● Tone[...]

Developing motor (M3) Before proceeding, remove the following c omponents: ● Toner collection unit. See Toner-collection unit on page 91 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116 . ?[...]

Fuser motor (M4) Before proceeding, remove the following c omponents: ● Toner collection unit. See Toner-collection unit on page 91 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116 . ● Ton[...]

Developing-disengagement motor (M6) Before proceeding, remove the following c omponents: ● Rear cover. S ee Rear cove r on page 116 . ● Right-rear cover. See Right-rear cover on page 119 . ● Driver PCA. See Driver PCA on page 218 . Remove the developing -disengagement motor Disconnect one connector (callout 1), remove two scre ws (callout 2),[...]

Power-supply fan (FM1) Before proceeding, remove the following c omponents: ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Front-door assembly (steps 1 and 2 only). See Front-door assembly on page 123 . Remove the power-supply fan 1.[...]

2. Release two tabs (cal lout 1), and then rem ove th e fan (callout 2) and the fan holder (callout 3) together. Figure 2-146 Remove the p ower-supply fan (2 of 3) 3 1 2 3. Pull on the sides of the fan holder to remove the fan from the holder. Figure 2-147 Remove the p ower-supply fan (3 of 3) ENWW Removal and replacement proc edures 199[...]

Reinstallation tip When reinstalling the fan, verify that th e fan cables (callout 1) are positioned as shown and that the label (ca llout 2) on the fa n is facing toward the inside of the product. 1 2 200 Chapter 2 Removal and replacement ENWW[...]

Fuser fan (FM2) Before proceeding, remove the following c omponents: ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . Remove the fuser fan 1. Disconnect one connector (callo ut 1), release one tab (c allout 2), and the n slide the guide (callout 3) down to remove it. Figure 2-148 Rem[...]

2. Disconnect three connectors (callo ut 1), and then rele ase the cables (callout 3) from t he cable guides (callout 2). Figure 2-149 Remove the fu ser fan (2 of 4) 2 3 3 1 3. Release four tabs (callout 1), and then remove th e fan (callout 2) and the fan holder (callout 3) together. Figure 2-150 Remove the fuser fan (3 of 4) 1 2 3 1 202 Chapter 2[...]

4. Turn the fan holder over, and then pull the fan out of the holder. Figure 2-151 Remove the fuser fan (4 of 4) Reinstallation tip Note the wiring path and label orientation for reinstallation. ENWW Removal and replacement proc edures 203[...]

Formatter fan (FM3) and ICB PCA Before proceeding, remove the following c omponents: ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove r on page 116 . ● Formatter PCA. See Formatter PCA on page 105 . ● Formatter case. See Formatter c ase on page 130 . Remove the formatter fan and ICB PCA 1. Disconnect three connectors [...]

2. Remove one sc rew (callout 1) and then re move the sheet-metal plate (callout 2). Figure 2-153 Remove the formatte r fan (2 of 5 ) 2 1 3. Disconnect one connector (callout 1), remove two screw s (callout 2), and then remove the inter connect board (IBC) PCA (callout 3) from the assembly. Figure 2-154 Remove the formatte r fan (3 of 5 ) 2 1 3 ENW[...]

4. Release one tab (cal lout 1) and slide the fo rmatter fan away form the sheet-metal pl ate to remove it. Figure 2-155 Remove the formatter fan (4 of 5) 1 5. Release three tabs (callout 1) and remove the fan (callout 2) from the holder ( callout 3). Figure 2-156 Remove the formatte r fan (5 of 5 ) 2 3 1 206 Chapter 2 Removal and replacement ENWW[...]

DC controller PCA CAUTION: Do not replace the DC contro ller PCA and the formatter PCA at the same time. The settings for the DC C ontroller PCA are stored in the formatter RAM. When you install a new DC Controller PCA, it reads the settings from the formatter. Before proceeding, remove the following c omponents: ● Rear cover. S ee Rear cove r on[...]

2. Disconnect three intermediate conn ectors (callout 1), and then rele ase the cables (callout 3) from the cable guides (callout 2) on the top and right sides of the DC controller P CA. Figure 2-158 Remove the DC con troller PCA (2 of 3) 2 1 3 3. Remove four s crews (callout 1), and then r emove the DC controller PCA (callout 2) . Figure 2-159 Rem[...]

Low-voltage power supply Before proceeding, remove the following c omponents: ● Tray 2 cassette. ● Left cover. See Left cover on page 115 . Remove the low-voltage power supply WARNING! When removing the low-voltage power supply unit (callou t 1), do not touch the electric element (callout 2) as shown. Be sure to hold the bottom side of the low-[...]

CAUTION: ESD-sensitive part. Unplug the power cord from the product before proceeding. 1. Open the front door, disconnect two connectors (cal lout 1), and then remove three screws (callout 2) that have a triangular icon next to them. Figure 2-160 Remove the low-voltage power supply (1 of 3) 2 1 210 Chapter 2 Removal and replacement ENWW[...]

2. Slightly lift up on the low-voltage power supply (callout 1), slide it slightl y forward, disconnect eight connectors (call out 2), and then re lease the cables from the front cable c lamp. WARNING! Do not use the power supply electric elemen t (callout 3) as a handle to pull out the power suppl y. TIP: One of the connectors (callout 2 ) is loca[...]

Reinstallation tip When reinstallling the low-voltage power su pply unit (callout 1), be careful not to catch the AC cables (callout 2) in the low-voltage power supply unit. 1 2 212 Chapter 2 Removal and replacement ENWW[...]

Imaging (developing) high-voltage power supply Before proceeding, remove the following c omponents: ● Rear cover. S ee Rear cove r on page 116 . ● Right-rear cover. See Right-rear cover on page 119 . ● Formatter case. See Formatter c ase on page 130 . Remove the imaging (developing) high-voltage power supply CAUTION: ESD-sensitive part. Remov[...]

First transfer high-voltage power supply Before proceeding, remove the following c omponents: ● Toner collection unit. See Toner-collection unit on page 91 . ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . ● Left cover. See Left cover on page 115 . ● Rear cover. S ee Rear cove[...]

2. Disconnect one connector (callout 2), and then remove the firs t transfer high-voltage power supply PCA (callout 1). Figure 2-165 Remove the first tr ansfer high -voltage power supply (2 of 2) 1 2 Reinstallation tip When you reinstall the power supply PCA, look through the holes on the PCA (callout 1) and make sure that the contact springs are c[...]

Second transfer high-voltage power supply Before proceeding, remove the following c omponents: ● Rear cover. S ee Rear cove r on page 116 . ● Right-rear cover. See Right-rear cover on page 119 . Remove the second transfer high-voltage power supply CAUTION: ESD-sensitive part. 1. Disconnect all of the cables and FFCs from t he DC controller (rel[...]

2. Release four tabs (callout 1), and then unroute the cable (ca llout 2) as you remove the second transfer high-voltage power supp ly (callout 3). Figure 2-168 Remove the s econd transfer h igh-voltage power supply (2 of 2) 1 3 2 ENWW Removal and replacement proc edures 217[...]

Driver PCA Before proceeding, remove the following c omponents: ● Rear cover. S ee Rear cove r on page 116 . ● Right-rear cover. See Right-rear cover on page 119 . Remove the driver PCA CAUTION: ESD-sensitive part. 1. Disconnect all of the cables and FFCs from t he DC controller (release the cables from the guides), remove six screws (callout 1[...]

2. Disconnect three connectors (callout 1), remove two screws (callout 2), and then unroute the cable (callout 3) as you remove the drive r PCA (callout 4 ). Figure 2-170 Remove the d river PCA (2 of 2) 2 3 1 4 ENWW Removal and replacement proc edures 219[...]

Power switch PCA Before proceeding, remove the following c omponents: ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . Remove the power switch PCA CAUTION: ESD-sensitive part. 1. Open the front door and the right door. 2. Disconnect one connector (callout 1), release tw o tabs (cal l[...]

Environmental sensor Before proceeding, remove the following c omponents: ● Right-front cover and control -panel assembly. See Right-front cover and control-pan el assembly on page 113 . Remove the environmental sensor 1. Open the front door and the right door. 2. Disconnect one connector (callo ut 1), release one tab (cal lout 2), and then remo [...]

1 x 500-sheet paper feeder assembly 1 x 500 rear cover Remove two screws (callout 1), and then remove the rear cover (callout 2). Figure 2-173 Remove the 1 x 50 0 rear cover 2 1 222 Chapter 2 Removal and replacement ENWW[...]

1 x 500 left cover 1. Take the cassette out of the feeder, release on e tab (callout 1), and then remove the lever (callout 2). Figure 2-174 Re move the 1 x 500 left cover (1 of 2) 1 2 2. Remove one screw (c allout 1), release four tabs from the inside (see the tip that follows this step), and then remove the left cover (callout 2). Figure 2-175 Re[...]

TIP: The following figures show the tabs inside the co ver. 224 Chapter 2 Removal and replacement ENWW[...]

1 x 500 right-front cover 1. Take the cassette out of the feeder, and then open the right door. 2. Remove one screw (c allout 1), and then re move the righ t-front cover (callout 2). Figure 2-176 Remove the 1 x 500 right-front cover 2 1 ENWW Removal and replacement proc edures 225[...]

1 x 500 front-upper cover 1. Remove the cassette from the feeder, and then remove the righ t-front cover (see 1 x 500 right-front cover on page 225 ). 2. Remove two screws (call out 1), re lease two tabs (callout 2), and th en remove the front upper cover unit (callout 3). Figure 2-177 Remove the 1 x 500 front-upper cover 1 2 3 226 Chapter 2 Remova[...]

1 x 500 right door 1. Lift the product off the feeder, an d then open the tray right door. 2. Release the link arm (callout 1). Figure 2-178 Remove the 1 x 500 right door (1 of 3) 1 3. Release the stopper (callo ut 1), and then release the shaft (callout 2). Figure 2-179 Remove the 1 x 500 right door (2 of 3) 1 2 ENWW Removal and replacement proc e[...]

4. Slide the right door (callout 1) and the arm (callo ut 2) in the direction that the arrow indicates to remove them together, and then remove the arm from the right door unit. Figure 2-180 Remove the 1 x 500 right door (3 of 3) 2 1 228 Chapter 2 Removal and replacement ENWW[...]

1 x 500 right-lower cover 1. Remove the cassette from the feeder, an d then remove the r ight door (see 1 x 500 right door on page 227 ). 2. Remove one screw (c allout 1), and then slide th e cover (callout 2) to the right to clear an alignment pin at the left side of the cover. Figure 2-181 Remove the 1 x 500 right-lower cover 2 1 ENWW Removal and[...]

1 x 500 pickup assembly Before proceeding, remove the following c omponents: ● Rear cover. S ee 1 x 500 rear cover on page 222 . ● Right-front cover . See 1 x 500 right-front cover on page 225 . ● Right door. See 1 x 500 ri ght door on page 227 . ● Right-lower cover. See 1 x 500 right-lower cover on page 229 . 1. Disconnect three connectors[...]

2. Remove one s crew (callout 1), and then r emove the stop per of the right-door li nk (callout 2). Figure 2-183 Remove the 1 x 500 pickup assembly (2 of 4) 1 2 3. Remove one screw (c allout 1). Figure 2-184 Remove the 1 x 500 pickup assembly (3 of 4) 1 ENWW Removal and replacement proc edures 231[...]

4. Lift the 1 x 500 picku p assembly (callout 1) slight ly to clear a tab (callout 2), and then slide it in the direction that the arrow indicates to remove it. Figure 2-185 Remove the 1 x 500 pickup assembly (4 of 4) 1 2 Reinstallation tip When reassembl ing the 1 x 500 pickup asse mbly, be sure to fit the shaft (callout 1) on the assembly to the [...]

1 x 500 lifter-drive assembly 1. Remove the cassette from the feeder, an d then remove the rear cover (see 1 x 500 rear cover on page 222 ). 2. Disconnect two connectors (callout 1). Figure 2-186 Remove the 1 x 500 lifter -drive assembly (1 of 2) 1 3. From the front, inside the tray cavity, remove thre e screws (callout 1) , rele ase one tab (callo[...]

1 x 500 pickup motor 1. Remove the cassette from the feeder, an d then remove the rear cover (see 1 x 500 rear cover on page 222 ). 2. Disconnect one connector (callout 1), remove two screws (call out 2), and then remove the 1 x 500 pickup motor (callout 3). Figure 2-188 Remove the 1 x 500 pickup motor 2 1 3 234 Chapter 2 Removal and replacement EN[...]

1 x 500 driver PCA 1. Remove the cassette from the feeder, an d then remove the rear cover (see 1 x 500 rear cover on page 222 ). 2. Disconnect seven connectors (callo ut 1), remove two scr ews (callo ut 2), release two tabs (callout 3), and then remove the 1 x 500 driver PCA. NOTE: One connector (callout 4) o n the 1 x 500 driver PCA remains empty[...]

3 x 500-sheet paper feeder (optional accessory) 3 x 500 rear cover Remove two screws (callout 1 ), and then re move the 3 x 500 rear cover (callout 2). Figure 2-190 Remove the 3 x 50 0 rear cover 1 2 236 Chapter 2 Removal and replacement ENWW[...]

3 x 500 right and left cassette rails 1. Remove a cassette. 2. Remove two screws (call out 1), an d then remove the 3 x 500 right (callout 2) and left (callout 3) cassette rails. Repeat this p roced ure for the remaining cassette rails. Figure 2-191 Remove the 3 x 500 right and left cassette rails 1 2 3 ENWW Removal and replacement proc edures 237[...]

3 x 500 paper deck controller PCAs 1. Remove the 3 x 500 rear cover (see 3 x 500 rear cover on page 236 ). 2. Disconnect all of the conne ctors for the desired PCA . ● The top PCA has seven connectors. ● The middle PCA has six connec tors. ● The bottom PCA has five connectors. 3. Remove two screws (call out 1), re lease two tabs (callout 2), [...]

3 x 500 paper deck lifter-drive assembly This procedure describe s removing the paper deck cassette 1 lifter-d rive assembly. Use this procedure for any of the paper deck lifter assemblies. 1. Remove the 3 x 500 rear cover. See 3 x 500 rear cover on page 236 . 2. Disconnect two connectors (callout 1). Figure 2-193 Remove the 3 x 500 paper deck lift[...]

3 x 500 paper deck pickup motor This procedure describes removing the paper deck cassette 1 pickup motor. Us e this proced ure for any of the paper deck pickup motors. 1. Remove the 3 x 500 rear cover. See 3 x 500 rear cover on page 236 . 2. Disconnect one connector (callout 1), remove two screw s (callout 2), and then remove the cassette pickup mo[...]

3 x 500 front-lower cover 1. Remove the lowest cassette. 2. Remove one screw (callout 1) , and then slide the 3 x 500 front-lower cover (callout 2) toward the left side of the feeder to re move it. Figure 2-196 Remove the 3 x 500 front-lower cover 1 2 ENWW Removal and replacement proc edures 241[...]

3 x 500 left cover 1. Release one tab (c allout 1), and then remove the locking lever (callout 2). Figure 2-197 Re move the 3 x 500 left cover (1 of 2) 1 2 2. Remove one screw (c allout 1), and then remo ve the left cover (callout 2). Figure 2-198 Re move the 3 x 500 left cover (2 of 2) 1 2 242 Chapter 2 Removal and replacement ENWW[...]

3 x 500 right- corner cover Open the right door, remove two sc rews (call out 1), and then remove the 3 x 500 right-corner cover (callout 2). Figure 2-199 Remove the 3 x 50 0 right-corner cover 1 2 ENWW Removal and replacement proc edures 243[...]

3 x 500 front-upper cover 1. Remove the right-corner cover (see 3 x 500 r ight-corner cover on page 243 ). 2. Remove the upper cassette. 3. Remove two screws (call out 1), re lease two tabs (callout 2), and th en remove the front-upper cover (callout 3). Figure 2-200 Remove the 3 x 500 front-upper cover 1 2 3 244 Chapter 2 Removal and replacement E[...]

3 x 500 right-door assembly 1. Open the right door, and then release one upper-link arm (callout 1). Figure 2-201 Remove the 3 x 500 righ t-door assembly (1 of 3) 1 2. Release one tab (c allout 1), and then rem ove the stoppe r (callout 2). Figure 2-202 Remove the 3 x 500 righ t-door assembly (2 of 3) 1 2 ENWW Removal and replacement proc edures 24[...]

3. Lift up on t he door to release it, slide the lower-li nk arm (callout 1) along the slot in the chassis to the release point (callout 2), an d th en remove the 3 x 500 right door. CAUTION: The door remains attache d to the feeder until the link arm is released. Do not damage the link arm when t he door is removed. Figure 2-203 Remove the 3 x 500[...]

3 x 500 right-lower cover 1 1. Remove the lowest cassette, and then remo ve the 3 x 500 right door asse mbly (see 3 x 500 right- door assembly on page 245 ). 2. Remove three screws (callout 1), loosen the top po rtion of the cover, and then remove the 3 x 500 right-lower cover 1. Figure 2-204 Remove the 3 x 500 righ t-lower cover 1 1 ENWW Removal a[...]

3 x 500 right-lower cover 2 1. Remove the 3 x 500 rear cover (see 3 x 500 rear cover on page 236 ). 2. Release one tab (no t shown), and then slide the 3 x 500 right-lower cover 2 (callout 1) toward th e back of the feeder to remove it. NOTE: The figure in this step does not show th e rear cover removed. Re move the rear cover to access the tab. Fi[...]

3 x 500 left-lower cover 1. Remove the lowest cassette, and then remo ve the 3 x 500 right door asse mbly (see 3 x 500 left cover on page 242 ). 2. Remove three screws (callout 1), and th en remove the 3 x 500 left-lower cover. Figure 2-206 Remove the 3 x 500 left-lower cover 1 1 ENWW Removal and replacement proc edures 249[...]

3 x 500 rear-lower cover Before proceeding, remove the following c omponents: ● Lowest cassette. ● Rear cover. S ee 3 x 500 rear cover on page 236 . ● Right door a ssembly. See 3 x 500 right-door assemb ly on page 245 . ● Right-lower cover. See 3 x 500 right-lower cover 1 on page 247 . ● Left cover. See 3 x 500 left cover on page 242 . ?[...]

3 x 500 paper deck pickup assembly Before proceeding, remove the following c omponents: ● 3 x 500 rear cover. See 3 x 500 rear cover on page 236 . ● Right-corner co ver. See 3 x 500 right-co rner cover on page 243 ● Right door a ssembly. See 3 x 500 right-door assemb ly on page 245 . ● Right-lower cover. See 3 x 500 rear-lower cover on page[...]

2. Remove the cassette, remove one sc rew (callou t 1), and then remov e the right-door link stopper (callout 2). Figure 2-209 Remove the 3 x 500 paper de ck pickup assembly (2 of 3) 1 2 2 3. Remove one sc rew (callout 1) , and then remove the paper deck pi ckup assembl y (callout 2). Figure 2-210 Remove the 3 x 500 paper de ck pickup assembly (3 o[...]

3 Solve problems To use the information in this chapter, you shou ld have a basic understa nding of the HP LaserJet printing process. Explanat ions of each mechanical assembly, th e printer systems, and the basic theory of operation are contained in the English-langua ge service manual. Do not perform any of these troubleshooting processes unless y[...]

Solve problems checklist If the product is not responding correctl y, complete the steps in the follo wing checklist, in order. If the product does not pa ss a step, follow the c orrespond ing troubleshoo ting suggest ions. If a step reso lves the problem, you can stop without performing the other steps on the c hecklist. 1. Make sure that the cont[...]

8. Verify that you have installed the HP Color Laser Jet Enterpris e CP5520 Prin ter Series pri nter driver. Check the program to make sure that you are using the HP Co lor LaserJet Enterprise CP5520 Printer Series printer driver. 9. Print a short document from a different program t hat has worked in the past. If this solution works, the problem is[...]

Menu map Print the menu maps 1. At the control panel, press the Home button . 2. Open the following menus: ● Administration ● Reports ● Configuration/Status Pages 3. Use the Down arrow button to highlight the Administration Menu Map item, and then press the OK button to select it. 4. Use the Up arrow button to highlight the Print item, and th[...]

Control panel menus To use all of the capa bilities of this product, a firmware upgrad e might be required. HP recommends that you periodically go to www.hp.com/ go/ljcp5525series_softw are to see if a new version of firmware is available. NOTE: Print a configuration page to determine the ve rsion of firmware currently installed in this product. Na[...]

Table 3-3 Retrieve Job From Dev ice Memory m enu First level Second level Third level Values Retriev e Job Fr om Devic e Memory All Jobs (No PIN) NOTE: Individual job names also appear. Print Range: 1 – 9999 Default = 1 Delete Select from the provided list. Supplies menu In the following tabl e, asterisks (*) indicate the factory default setting.[...]

Table 3-4 Supplies menu (continued) First level Seco nd level Third level Fourth level Values Low Threshold Settings 1-100% Color/Black Mix Auto * Mostly Color Pages Mostly Black Pages Supply Messages Low Message On * Off Level Gauge On * Off Black Cartridge OK: - Status Cyan Cartridge OK: - Status Magen ta Cartri dge OK : - Status Yellow Cartridge[...]

Trays menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-5 Trays menu First level Second level Values Manage Trays Use Requested Tray Exclusively * First Manually Feed Prompt Always * Unless loaded Size/Type Prompt Display * Do not display Use another tra y Enabled * Disabled Alternative Letterhead Mode Disabl[...]

Administration menu Reports menu Table 3-6 Reports menu First level Secon d level Third level Values Configuration/Status Pa ges Print Administration Menu Map Configuration Pa ge Supplies Status Page Usage Page Paper Path Page File Directory Page Curre nt Setti ngs Pag e Color Usage Job Log Other Pages Print Demonstration Pag e RGB Samples CMYK Sam[...]

Table 3-7 General Settings menu (continued) First level Second level Third level Fourth level Values Adjust for Daylight Savings On Off * Energy Settings Sleep Delay 15 * Range: 1 – 120 minutes Optimum Speed/ Energy Usage Faster Firs t Page * Save Energy Save More Energy Save Most Energy Print Quality Adjust Color Highlights Cyan Density Magent a[...]

Table 3-7 General Settings menu (continued) First level Second level Third level Fourth level Values Adjust Paper Types Select from a list of paper types that the product supports. The available options are the same for each paper type. Print Mode S elect from a list of print modes. Default = Auto Sense Mode Resistance Mode Normal * Up Down Humidit[...]

Table 3-7 General Settings menu (continued) First level Second level Third level Fourth level Values Backgro und Normal * Alternate 1 Alternate 2 Alternate 3 Media Temp Normal * Alternate Uniformity Control Normal * Alternate 1 Alternate 2 Alternate 3 Pre-Rotation Normal * Alternate 1 Alternate 2 Alternate 3 Registration Normal * Alternate Transfer[...]

Table 3-7 General Settings menu (continued) First level Second level Third level Fourth level Values Manage Stored Jobs Quick Copy Job Storage Limit 1-300 Default = 32 Quick Copy Job Held Timeout Off * 1 hour 4 Hours 1 Day 1 Week Default Folder N ame for Stored Jobs Select from a list of fol der names. Public * Sort Stored Jobs By Job Name * Date R[...]

Retrieve From USB Settings menu Table 3-8 Retrieve From USB Settings menu First level Second level Values Retrieve From USB Sett ings Access Code En able * Disable Print Settings menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-9 Print Settings menu First level Second level Values Manual Feed Enabled Disable[...]

Table 3-9 Print Settings menu (continued) First level Second level Values Font Number Range: 0 – 999 Default = 0 Font Pitch Range: 0.44 – 99.99 Default = 10 Font Point Size Range: 4.00 – 999.75 Default = 12.00 Symbol Set Select from a list of symbol sets. Append CR to LF No * Yes Suppress Blank Pages No * Yes Media Source Mapping Standard * C[...]

Table 3-10 Print Options menu (continued) First level Secon d level Values Two-Sided Format Book-style * Flip-style Enable Edge to Edge Overrides Enabled Disabled * 268 Chapter 3 Solve problems ENWW[...]

Display Settings menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-11 Display Settings menu First level Second level Values Display Brightnes s Range: -10 t o 10 Default = 0 Language Select from a list of languages that th e product supports. Show IP address Display * Hide Sleep Mode Disabled Use sleep delay [...]

Manage Supplies menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-12 Manage Supplies menu First level Second level Third level Fourth level Values Supplies Status Supply Settings Black Cartridge Very Low Settings Stop Prompt t o conti nue * Continue Low Threshold Settings 1-100% Color Cartridges Very Low Sett[...]

Table 3-12 Manage Supplies menu (continued ) First level Second level Third level Fourth level Values Reset Supplies New Fuser Kit No Yes New Transfer Kit No Yes Manage Trays menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-13 Manage Trays menu First level Values Use Requested Tray Exclusively * First Manual[...]

Network Settings menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-14 Network Settings menu First level Values I/O Timeout Range: 5 – 300 sec Default = 15 Embedded Jetdirect See the table that follows for details. Th ese menus have the same structure. If an additional HP Jetdir ect network card is installed[...]

Table 3-15 Embedded Jetdirec t (continued) First level Seco nd level Third level Fourth level Fifth level Values IPv6 Settings Enab le On * Off Address Manual Settings Enable On Off * Address Select from a provided list. DHCPV6 Policy Router Specified Router Unavailable * Always Primary DNS S e l e c t f r o m a provided list. Secondary DNS S e l e[...]

Table 3-15 Embedded Jetdirec t (continued) First level Seco nd level Third level Fourth level Fifth level Values Data Path Test Yes No * Select All Tests Yes No * Execution Time Range: 1 – 60 hou rs Default = 1 Execute Yes No * Ping Test Dest Type IP v4 IPv6 Dest IPv4 Range: 0 – 25 5 Default = 127.0.0.1 Dest IPv6 S e l e c t f r o m a provided [...]

Table 3-15 Embedded Jetdirec t (continued) First level Seco nd level Third level Fourth level Fifth level Values Refresh Yes No * Link Speed Auto * 10T Half 10T Full 100TX Half 100TX Full 100TX Auto 1000TX Full Troubleshooting menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-16 Troubleshooting menu First lev[...]

Table 3-16 Troubleshooting menu (continued ) First level Second level Third level Fourth level Values Test Duplex Path Off * On Number of Copies Range: 1 – 500 Default = 1 Manual Sensor Test Select from a list of the product sensors. Tray/ Bin Ma nual Sensor Test Select from a list of th e product sensors. Component Test Select from a list of ava[...]

Table 3-17 Backup/Restore menu First level Secon d level Third level Values Backup Data Scheduled Back ups Enable Scheduling Disabled * Enabled Backup Time Defaul t = current time Days Between Bac kups Default = 1 Backup Now Export Last Backup Restore Dat a Insert a USB drive that contains the backup file. Calibration/Cleaning menu In the following[...]

Service menu The personal identification number (PIN; Service Access Code ) used to access the Service menu is 11552010. In the following tabl e, asterisks (*) indicate the factory default setting. First level Second level Third level Values User Access Code Administrator Access Code Service Access Code Print Event Log View Event Log Clear Event Lo[...]

Troubleshooting process When the produc t malfunctions or encounters an un expected situation, the pr oduct co ntrol pane l alerts you to the situation. This chapter contains info rma tion to help diagnose and solve problems. ● Use the pretroubleshoo ting checkl ist to evaluate the source of the problem and t o reduce the number of steps that are[...]

General topic Questions Media ● Does the customer use only supported media? ● Is the media in good condition (no curls, folds, or distortion)? ● Is the media stored correctly and within environmental limits? Input trays ● Is the amount of media in the tray within specifications? ● Is the media correctly placed in the tray? ● Are the pap[...]

Table 3-19 Troubleshooting flowchart 1 Power on Is the product on and does a readable message display? Follow the power-on troubleshooting checks. See Power subsystem on page 282 . After the control pan el display is functional, see step 2. Yes No 2 Control panel messages Does the message Ready display on the control panel? If an error message disp[...]

Power subsystem Power-on checks The basic product functions should st art up when the product is plugged into an electrical outlet and the power switch is pushed to the on position. If the product does not start, use the information in this section to isolate and solve the problem. Power-on troubl eshooting ove rview Turn on the product power. If t[...]

Power-on timing (approximate) Power-on timing from boot sequence to the Ready state might change as the firmware is upgraded. ● 00.00 seconds; power-butto n LED illumi nates and fans rotate at high speed ● 00.06 seconds; control panel backlight illuminates and engi ne noises begin ● 00:10 seconds; HP logo appears on the co ntrol- panel displa[...]

Tools for troubleshooting Component diagnostics LED diagnostics LED, engine, and individual diagnostics can identify an d troubleshoot produ ct problems. Understand lights on the formatter Three LEDs on the formatter indicate th at the product is function ing correctly. 1 3 2 1 Formatte r connecti vity LED (lit wh en formatter is correctly seated) [...]

4. Press the Down arrow to highlight the Embedded Jetdirect option, and then press the OK button. 5. Press the Down arrow to highlight the Link Speed menu, and then press the OK butt on. 6. Select the appropriate link speed, and then press the OK button. Heartbeat LED The heartbeat LED indicates that the formatter is fu nctioning correctly. While t[...]

Defeating interlocks Different tests can be used to is olate differe nt types of issues . For component or noise isolation, you ca n run the diagnostic test when the front and right d oors are open. To operate the product with the doors open, the door switch levers must be depr essed to simulate a closed-door position. WARNING! Be careful when perf[...]

3. Insert a folded piece of pap er into the front door switch (callout 2). Wait until the product enters the Ready state. NOTE: The paper must be thick enough to depress and hold in plac e the sensor actuator arm. Figure 3-2 Defeating door interlocks (2 of 2) 1 Disable car tridge chec k Use this diagnostic test to p rint in ternal pages or send an [...]

Engine test button 1. Turn the product on. 2. Use a fine-point tool, (fo r example a precision- slotted screwdriv er with a 1 mm (0.04 in) blade width) to press the engine test button. NOTE: Access the engine test button th rough a hole in the rear cover. 3. An engine test page (lines in each of the print cartridge colo rs) prints. Figure 3-3 Engin[...]

NOTE: Duplex models only. ● Number of Copies . Set the numbers of copi es to be prin ted; the choices are 1,10, 50, 100, or 500. 1. Press the Home button. 2. Open the following menus: ● Administration ● Troubleshooting ● Diagnostic Tests 3. Press the Down arrow to highlight PAPER PATH TEST , and then press the OK button. 4. Select the paper[...]

Table 3-20 Manual sensor diagnostic tests (continued) Sensor or sw itch name Sensor or switch number Developer alienation sensor PS11 ITB alienation sensor SW5 290 Chapter 3 Solve problems ENWW[...]

Front-door opening/closing switch (PS1 4) NOTE: This switch is also activa ted by the right door. See Right-door opening/closing sensor (PS15) on page 292 . During this test, the right door must remain c losed. 1. Open the fr ont-door assembly to disenga ge the front-doo r opening/clos ing switch. 2. Close the front-door assembly , and then chec k [...]

Right-door opening/clo sing sensor (PS15) NOTE: The front-door opening/closing switch (PS14) is also activated by the right door. During this test, the front door must remain closed. 1. Open the right-door assembly to disengage th e right-door openin g/closing photo-inter rupter sensor. 2. Insert a piece of paper (c allout 1) to overr ide the front[...]

3. Insert a thin piece of paper (callout 1) to acti vate the right-door opening/closing sensor (PS15). CAUTION: Using too thick of a piece of paper to acti vate this sensor might disl odge the photo- interrupter body from its mounting bracket. M ake sure you use a t hin piece of paper to activate the sensor. Figure 3-6 Test the right-door opening/c[...]

TOP (top-of -page) sensor (PS5) 1. Open the right door, and then locate the sensor flag (callout 1). Figure 3-7 Test the TOP sensor (1 of 2) 1 2. Activate the TOP sensor. Figure 3-8 Test the TOP sensor (2 of 2) 3. Check the control-pa nel disp lay for sensor response. 4. If there is no response, repl ace the registration assembly. 294 Chapter 3 Sol[...]

Fuser loop sensors 1 and 2 (PS7 and PS8) 1. Open the right door. 2. Slowly insert a piece of paper at the entrance of the fuser t o activate the fuser loop s ensors 1 and 2 underneath the fuser. Figure 3-9 Test the fuser loop sensor s 3. Check the control-pa nel disp lay for a sensor resp onse. 4. If there is no resp onse, replace fuse r. ENWW Tool[...]

Fuser pressure -release sensor ( PS9) 1. Open the right-door assembly. 2. Remove the fuser . 3. Insert a piece of paper as shown to acti vate the fuser pressu re-release sens or. Figure 3-10 Te st the fuser pressu re-release sens or 4. Check the control-pa nel disp lay for sensor response. 5. If there is no response, replace the fuser drive assembl[...]

Fuser output sensor (PS6) 1. Open the right-door assembly. 2. Open the fuser ja m-access flap. Figure 3-11 Test the fuser output sensor (1 of 2) 3. Locate the fuser output sensor flag (callout 1), a nd then activate the sensor flag. Figure 3-12 Test the fuser output sensor (2 of 2) 1 4. Check the control-pa nel disp lay for a sensor resp onse. 5. I[...]

Developer a lienation sen sor (PS11) This sensor is located inside the main-drive assemb ly and cannot be accessed for direct manual t esting. Use the paper path sensor te st to test this sensor. 1. Press the Home button . 2. Open the following menus: ● Administration ● Troubleshooting ● Diagnostic Tests 3. Press the Down arrow to highlight t[...]

ITB alienation switch (SW5) 1. Remove the toner cart ridges and th e ITB. Activate the senor by moving the flag located on the rear ITB guide rail. Figure 3-13 Test the ITB alienation switch 2. Check the control-pa nel disp lay for sensor response. 3. If there is no response, replace the main drive assembly. ENWW Tools for troublesho oting 299[...]

Tray/Bin manual sensor te st Use this test to test the tray and bin sensors and sw itches manually. The following illustrations and table show the locations of these sensor s. 1. Press the Home button . 2. Open the following menus: ● Administration ● Troubleshooting ● Diagnostic Tests 3. Press the Down arrow to highlight the Tray/Bin Manual S[...]

Table 3-21 Tray/Bin manual sensor test (continued) Sensor or sw itch name Sensor or switch number Tray 6 paper size switches SW92 and SW93 Tray 6 feed sensor SR91 Tray 6 opening/closing sensor 1 SW1 Output bin full sensor PS10 1 Tray 4, Tray 5, and Tray 6 use th e same opening/cl osing sensor (SW1) on the right door of the accessory. ENWW Tools for[...]

Tray 1 paper sensor (PS2) 1. Open Tray 1. 2. Locate the Tray 1 pape r-present sensor flag (callout 1), a nd then toggle th e sensor flag to activate the sensor . Figure 3-14 Test the Tray 1 paper present sensor 1 3. Check the control-pa nel disp lay for sensor response. 4. If there is no response, repl ace the paper pickup assembly. 302 Chapter 3 S[...]

Tray 2 paper present sensor (PS1) 1. Remove the tray. 2. In the tray cavity, release the sp ring loaded tray-present lever to lower the flag (callout 1), and then toggle the flag to activate the sensor. Figure 3-15 Test the tray 2 pa per sensor 1 3. Check the control-pa nel disp lay for sensor response. 4. If there is no response , replac e the las[...]

Tray 2 paper surface sensor (PS4) 1. Remove the tray. 2. In the tray cavity, insert a slip of paper in the photo sensor receptor and transmitter (callout 1). Figure 3-16 Tray 2 pa per surface sensor 1 3. Check the control-pa nel disp lay for sensor response. 4. If there is no response, replace the lifter drive assembly. 304 Chapter 3 Solve problems[...]

Tray 2 paper size switches ( SW7 and SW8) NOTE: These switches a lso detect cassett e presence. If thes e switches fail, the messa ge Tr ay <X> open could appear on the control-panel display. 1. Remove the tray. From inside the tray cavity, push any of the swit ch buttons (callout 1). TIP: You can test these sensors by opening, and then closi[...]

Tray 3 paper sensor (SR3) 1. Remove the tray. 2. In the tray cavity, release the sp ring loaded tray-present lever to lower the flag (callout 1), and then toggle the flag to activate the sensor. Figure 3-18 Test Tray 3 paper sensor 1 3. Check the control-pa nel disp lay for sensor response. 4. If there is no response, repl ace the paper pickup asse[...]

Tray 3 paper surface sensor (SR2) 1. Remove the tray. 2. In the tray cavity, release the sp ring loaded tray-present lever to lower the flag (callout 1), and then toggle the flag to activate the sensor. Figure 3-19 Test Tray 3 paper sensor 1 3. Check the control-pa nel disp lay for sensor response. 4. If there is no response, repl ace the paper pic[...]

Tray 3 paper size sensors (SW2 and SW3) NOTE: These switches a lso detect cassett e presence. If thes e switches fail, the messa ge Tr ay <X> open could appear on the control-panel display. 1. Remove the tray. From inside the tray cavity, push any of the swit ch buttons (callout 1). TIP: You can test these sensors by open ing, and then closin[...]

Tray 3 feed sensor (SR 1) 1. Open the paper-feeder door. 2. Insert a piece of pape r as shown to activate th e feed sensor. TIP: Use stiff paper when performing this test (f or example a business card or index card). Figure 3-21 Te st the Tray 3 feed s ensor 3. Check the control-pa nel disp lay for sensor response. 4. If no response, replace the pa[...]

Tray 3 door opening/closing sensor (SW1 ) 1. Open and then close the paper-feeder d oor to acti vate t he sensor. The tab on the door (callout 1) activates the senor (callout 2). Figure 3-22 Test the Tray 3 door opening/closin g sensor 1 2 2. Check the control-pa nel disp lay for sensor response. 3. If no response, replace the button switch. 310 Ch[...]

Tray 4 paper sensor (SR3) See Tray 3 paper se nsor (SR3) on page 306 . Tray 4 paper surface sensor (SR2) See Tray 3 paper su rface sensor (SR 2) on page 307 . Tray 4 paper size sensors (SW2 and SW3) See Tray 3 paper siz e sensors (SW2 and S W3) on page 308 . Tray 4 feed sensor (SR 1) See Tray 3 feed sensor (SR1) on page 309 . Tray 4 door opening/cl[...]

Tray 5 paper sensor (SR83) See Tray 3 paper se nsor (SR3) on page 306 . Tray 5 paper surface sensor (SR82) See Tray 3 paper su rface sensor (SR 2) on page 307 . Tray 5 paper size sensors ( SW82 and SW83) See Tray 3 paper siz e sensors (SW2 and S W3) on page 308 . Tray 5 fee d sensor (SR8 1) See Tray 3 feed sensor (SR1) on page 309 . Tray 5 door ope[...]

Output-bin-full sensor (PS10) 1. Locate the output-bin-f ull sensor flag (callout 1), and then activate the sensor flag. Figure 3-24 Te st the output-bin-full sensor 1 2. Check the control-pa nel disp lay for sensor response. 3. If there is no response, examine the flag at the left end of the output bin full sensor flag. If the fl ag is broken, rep[...]

NOTE: Exiting the Paper-path sensor test menu and then reente ring it wi ll clear the test values from the previous test. Viewing the sensor status before you activate the test should show that the sensors PS9, PS11 and SW5 have already been activated. After ru nning the Paper- path se nsor test, sensor PS9 does not show any activation status. Tabl[...]

Each component test can be performed on ce or repeatedly. If you select the Repeat option (at the end of the menu), the test cycles t he component on and off. This pro cess continues for two minutes, and then the test terminates. NOTE: The front or side do or interlocks must be defe ated to run the component tests. Some tests may require that the I[...]

Table 3-23 Component tests (1 of 2) (continued) Component test Compone nt tested Comments ITB Contact/Aliena tion Motor M4 (fuser motor) SL5 (disengagement solenoid) Drives the fuser motor M4 (drives the motor four times) and the T1 roller disengagement solenoid SL5 , and brings the T1 roller to either one of the following states: ● 4 rollers are[...]

Table 3-23 Component tests (1 of 2) (continued) Component test Compone nt tested Comments Tray<X> Pickup Sole noid SL2 (Tray 1 pickup solenoid) SL1 (Tray 2 pickup solenoid) SL1 (Tray 3 pickup solenoid) SL1 (Tray 4 pickup solenoid) SL82 (Tray 5 pickup solenoid) SL92 (Tray 6 pickup solenoid) Drives the Tray 1 pickup solenoi d SL2, the Tray 2 ca[...]

Table 3-24 Component tests (2 of 2) (continued) Component test Component tested Comments Fuser Fan FM2 Turn the product power off, and then on. Listen at the front-right-lower co rner of the print engine for fan noise whil e the product initializes. Full speed intake fan Cools the following areas: ● duplex feed ● ITB Formatter Fan FM3 Turn the [...]

Diagrams Block diagrams Figure 3-25 Product cross section 21 15 16 17 18 19 20 1 2 4 5 6 11 12 13 14 7 8 9 10 3 22 Item Description Item Description 1 ITB 12 MP tray pickup roller 2 Primary transfer roller 13 MP tray separation pad 3 Delivery roller 14 Cassette pickup roller 4 Duplex reverse roller (du plex models only) 15 Cassette s eparation roll[...]

Figure 3-26 Optional paper feeder (Tray 3) cross section 1 2 3 4 1 Pickup roller 2 Feed roller 3 Separation roller 4 Cassette 320 Chapter 3 Solve problems ENWW[...]

Plug/jack locations 1 2 4 3 1 Hi-Speed USB 2.0 printing port 2 Local area network (LAN) Ethernet (RJ-45) network port 3 USB port for a third-party device 4 EIO interface expansion slo t ENWW Tools for troublesho oting 321[...]

Location of connectors DC controller connections Figure 3-27 DC controller connections SW301 J21 J161 J121 J122 J151 J152 J73 J72 J192 J71 J 111 J26 J61 J62 J63 J25 J51 J91 J171 J172 J101 J102 J181 J131 J81 J93 J33 J1 12 J92 Table 3-25 DC controller connectio ns Item Description Item Description Item Des cription J21 DC controller power J73 Seconda[...]

Table 3-25 DC controller connections (continued) Item Description Item Description Item Des cription J33 Environment sensor J91 Du plex reverse soleno id Cassette pickup soleno id Pickup motor Developing disengagement motor J151 Cassette paper size Cassette paper presence Cassette lifter motor J51 Formatter J92 Duplex feed motor Duplex reverse moto[...]

Product connections Figure 3-28 Product connections (1 of 6) J831 J832 J1001 J502 J301 J106 J304 J305 J105 J303 J302 J203 J1 10 1 2 3 4 Item Desc ription 1 Laser scanner unit 2 Low-voltage power supply 3 Power switch PCA 4 Environment sensor 324 Chapter 3 Solve problems ENWW[...]

Figure 3-29 Product connections (2 of 6) J742 J739 J553 J522 J516 J517 J518 J515 J514 J523 1 3 4 5 8 6 2 7 Item Desc ription 1 Developing motor 2 Drum motor 3 Fuser motor 4 ITB motor 5P i c k u p m o t o r 6 Developing disengagement motor ENWW Tools for troublesho oting 325[...]

Item Desc ription 7D r i v e u n i t 8 Lifter drive unit Figure 3-30 Product connections (3 of 6) J1001 J557 J558 J559 J560 1 2 3 4 5 6 Item Desc ription 1 High-voltage power supply imaging (devel oping) PCA 2 High-voltage power su pply 1st transfer PCA 3 Driver PCA 326 Chapter 3 Solve problems ENWW[...]

Item Desc ription 4 DC controller PCA 5 High-voltage power su pply 2nd transfer PCA 6 Toner remaining detect PCA Figure 3-31 Product connections (4 of 6) J554 J535 J538 1 2 Item Desc ription 1 Registratio n sensor assembly 2 Paper pickup drive unit ENWW Tools for troublesho oting 327[...]

Figure 3-32 Product connections (5 of 6) J524 J106 J109 J525 J552 J522 J708 J704 J51 J142 1 2 3 4 5 6 Item Desc ription 1 Fuser 2 24V interlock switch 3 Fuser fan 4 Power supply fan 5 ICB PCA 6 Formatter fan 328 Chapter 3 Solve problems ENWW[...]

Figure 3-33 Product connections (6 of 6) J706 J705 J152 J736 1 2 3 Item Desc ription 1 Right door assembly 2I T B r e a r g u i d e 3 ITB front guide ENWW Tools for troublesho oting 329[...]

Figure 3-34 Paper feeder connections J707 J706 J2006 J704 J733 J734 J705 J703 J752 J751 J701 J702 J703 Paper feeder controller PCA 3 2 1 Item Desc ription 1 Paper feeder lifter-drive assembly 2 Paper feeder PCA 3 Paper feeder paper-pickup assembly 330 Chapter 3 Solve problems ENWW[...]

Locations of major components Figure 3-35 External compo nent loc ations 1 2 3 4 5 6 7 9 8 Item Description Item Descri ption 1R i g h t - r e a r c o v e r 6T o p c o v e r 2 Right-door assembly 7 Left cover 3 Right-front cover 8 Rear co ver 4 Front-door assembly 9 Toner collection unit access-door 5 Cassette (Tray 2) ENWW Tools for troublesho oti[...]

Figure 3-36 Major component locations (1 of 3) 1 2 3 4 5 Item Description 1 Laser scanner u nit 2 Toner collection unit 3 Fuser 332 Chapter 3 Solve problems ENWW[...]

Item Description 4 Main drive unit 5 Lifter drive unit ENWW Tools for troublesho oting 333[...]

Figure 3-37 Major component locations (2 of 3) 1 2 3 4 5 6 7 8 9 Item Description Item Description 1 ITB front guide unit 6 Duplex drive unit (duplex models only) 2 ITB rear guide unit 7 Delivery dr ive unit (simplex models only) 3 Delivery unit 8 Cas sette (Tray 2) 334 Chapter 3 Solve problems ENWW[...]

Item Description Item Description 4 Toner collec tion unit full sensor 9 ITB unit 5 Cassette pickup drive unit Figure 3-38 Major component locations (3 of 3) 1 2 3 Item Description 1 Waste toner carrier unit 2 Formatter 3 F user drive unit ENWW Tools for troublesho oting 335[...]

Figure 3-39 Motors, fans, and rollers component locations 1 2 3 4 5 6 7 8 9 10 11 12 Item Description Item Description 1 Secondary transfer rol ler unit 7 Drum motor 2 MP tray (Tray 1) pickup roller 8 Fuser motor 3 MP tray (Tray 1) separation pad 9 ITB motor 4 Cassette (Tray 2) separation roller unit 10 Developing disengagement motor 336 Chapter 3 [...]

Item Description Item Description 5 Cassette (Tray 2) picku p roller unit 11 Fuser fan 6 Developing motor 12 Power supply fan Figure 3-40 PCA component locations 1 2 3 4 5 6 7 8 Item Description Item Description 1 Low-voltage power-supply PCA 5 High-vol tage power supply 2n d transfer PCA 2 High-voltage power supply 1st transfer PCA 6 High-vol tage[...]

General timing charts Figure 3-41 General timing chart (1 of 2) Two consecutive prints on letter paper 1 Print command 2 Cassette pickup solenoid 3 Top of paper sensor 4 Fuser output sensor 5 Top of paper signal 6 Y video signal 7 M video signal 8 C video signal 9 K video signal 10 Scanner motor 11 Pickup motor 12 ITB motor 13 Fuser motor 14 Drum m[...]

Figure 3-42 General timing chart (2 of 2) LSTR STBY PRINT WAIT STBY INTR Power ON 26 C T1 bias 24 Y T1 bias 25 M T1 bias K T1 bias T2 bias Power fan Fuser fan 27 28 29 30 ENWW Tools for troublesho oting 339[...]

General circuit diagram Figure 3-43 General circuit diagram (1 of 2) A 65 4 3 B C D V 4 2 + V 4 2 + D N G D N G X R T S C X T T S C K L C S T S C V 3 . 3 + J733D H 12345 J733D A 87654321 J192 1234 J733D B 1234567 8 4321 54321 D N G 3 M R E H T D N G 2 M R E H T D N G S V 3 . 3 + L H U F 2 P O O L 1 P O O L I H S I A H D N G M R E H T N E P O R E S [...]

Figure 3-44 General circuit diagram (2 of 2) A 65 4 3 B C D M M NPCLK GND NPSD_RD NPSD OUT +5V /NPRST NPST AR T NPSL DA TA NPSL EN NPLED 7 16 5 4 3 28 9 1 0 J541 71 65432 8 9 10 10 9 8 23456 17 J542D J542L J542D H J531D J531D H J531L 21 12 +3.3V NPTRLED MPFEEDSL +24V MPLASTSN S GND +3.3U MPPEMPTYSN S GND +3.3V M M7 1234 1 2 3 4 5 6 6 5 4 3 2 1 4 3 [...]

Figure 3-45 Paper feeder general circuit diagram (1 X 500) A 65 4 3 B C D 21 J2001 J733LH J733LB J733LA J2002 J734DH J734DB J734DA J2007 L_SIZE1 GND L_SIZE2 L_SIZE3 W_SIZE1 GND W_SIZE2 W_SIZE3 J707 J706 SW 3 SW 2 J2006 M2 LIFT +24V J2008 J2003 J2004 J2005 J704 M1 J705 SW 1 SL1 J752 SR2 SR3 SR1 J751 PF media st ack surface sensor PF pickup motor PF [...]

Figure 3-46 Paper deck general circuit diagram (3 X 500) A 65 4 3 B C D SL M M M M SL SL M M W_SIZE3 W_SIZE2 GND W_SIZE1 L_SIZE3 L_SIZE2 L_SIZE1 GND +24V LIFT LIFT +24V GND L_SIZE2 L_SIZE3 W_SIZE1 GND W_SIZE2 W_SIZE3 CL K CMD STS +3.3V GND +24U +24U W_SIZE3 W_SIZE2 W_SIZE1 L_SIZE3 L_SIZE2 L_SIZE1 GND PA TH S +3.3U PSN S GND PL VL +3.3U +24V PICK BO[...]

Internal print-quality test pages Print-quality-troubleshooting pages Use the built-in print-quality-trou bleshooting pages to help diagnose and solv e print-quality pr oblems. 1. Press the Home button. 2. Open the following menus: ● Administration ● Troubleshooting ● Print Quality Pages 3. Press the Down arrow to highlight the Print PQ Troub[...]

Figure 3-48 Yellow print-quality troubleshooting page Y ello w Gr een Figure 3-49 Yellow comparison page Gr een Y ello w Yellow cannot be easily seen unless combined with cy an, so half of each page is yellow and the other half is an amplified version of yellow problems (g reen half). Compare the yellow on page one with the corresponding green on p[...]

Figure 3-50 Black print-quality troubleshooting page 1 3 2 1. Grids The grids are in inches and millimeters. They are label with letters and numbers so that defects can be described by position and by distance between repeats. 2. Color plane registration (CPR) bars After printi ng, the box with no extra color in each area on each page shows how far[...]

Diagnostics page Use the diagnostics page to evaluate p roblems with color plane registration, EP parameters, and print quality. 1. Press the Home button. 2. Open the following menus: ● Administration ● Troubleshooting ● Print Quality Pages 3. Press the Down arrow to highlight the Diagnostics Page item, and then press the OK button to print t[...]

4 Color plane registration 5 Primary colors 6 Secondary colors 7 Temperature values (21A) 8 Humidity values (21B) 348 Chapter 3 Solve problems ENWW[...]

Clean the paper path Process a cleaning page 1. Press the Home button . 2. Open the following menus: ● Device Maintenance ● Calibration/Cleaning 3. Press the Down arrow to highlight the Print Cleaning Page item, and then press the OK button. 4. The product prints a cleaning pa ge, and then re turns to the main menu. Discard the printed page. Se[...]

Configuration page Depending on the model, up to th ree pages print when you print a configuration page. In addition to the main configuration page, the embedde d Jetdirect configuration pages print. Configuration page Use the configuration page to view current product settings , to help troubles hoot product problems, or to verify installation of [...]

Figure 3-51 Configuration page 5 6 1 2 3 4 8 7 1 Printer information 2 Installed personalities and options 3 Color density 4 Calibration information 5 Memory 6 Event log 7 Security 8 Paper trays and options ENWW Tools for troublesho oting 351[...]

HP embedded Jetdirect page The second configuration page is the HP embedd ed Jetdirect page, which contains the followin g information: Figure 3-52 HP embedded Jetdirect page 5 6 1 2 3 4 1 HP Jetdirect Configurat ion indicates the product status, model number, hardware firmware version , port select, port configuration, auto negotiation, manufact u[...]

Finding important information on the configuration pages Certain information, such as the firmware date co des, the IP addre ss, and the e- mail gateways, is especially helpful while servicing th e product. This information is on the vario us configuration pages. Table 3-26 Important information on the config uration pages Type of information Speci[...]

Color-band test The color-band test page shows bands of colors that can indicate whether or no t the product is producing c olors correctl y. 1. Press the Home button . 2. Open the following menus: ● Administration ● Troubleshooting ● Print Quality Pages 3. Press the Down arrow to highlight the Color Band Test item, and then press the OK butt[...]

Print quality troubleshooting tools Repetitive image-defect ruler Use a ruler to measure occurrences of repet itive image defects to he lp solve image quality problems. Place the ruler next to the first occurrence of the defe ct on the page. Find the dist ance between identical defects and use the figure below to identify the component that is caus[...]

Calibrate the product Calibration is a product function that optimizes pr int quality. If yo u experience an y image-quality problems, calibrate the product. 1. Press the Home button . 2. Press the Down arrow to highlight the Device Maintenance menu, and then press t he OK button. 3. Press the Down arrow to highlight the Calibration/Cleaning menu, [...]

Sign In menu Table 3-27 Sign In menu First level Second level Values Description User Access Code Access Code Access the product with a user–level personal identification number (PIN). NOTE: Some menus or functions might not be available. Administrator Access Code Access Code Access the product with a administrator–level PIN. Service Access Cod[...]

Retrieve Job From USB menu Use the Retrieve Job From USB menu to view listings of jobs stored on an external USB memory device. NOTE: You must enable this feature by using the control-panel menus or the HP Embedded Web Server before it can be used. To enable this feature by using th e control-panel me nus, access the Administration menu, Retriev e [...]

Retrieve Job From Device Memory menu Use the Retrieve Job From Device Memory menu to view listings of jobs stored on the internal product memory. Table 3-29 Retrie ve Job From De vice Memory m enu First level Second level Thir d level Values Descr iption Retrieve Job From Device Memory All Job s (No PI N) NOTE: Individual job names also appear. Pri[...]

Supplies menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-30 Supplies menu First level Second level Third level Fourth level Values Descr iption Manag e Supplies Supplies Status Supply Settings Black Cartridge Very Low Settings Stop Prompt to continue * Continue Select what the product should do when the pri[...]

Table 3-30 Supplies menu (continued) First level Second level Third level Fourth level Values Descr iption Color Cartridges Very Low Settings Stop Prompt to continue * Continue Select what the product should do when the print cartridg e is very near the end of its estimated life. Stop : The product stops until you replace the cartrid ge. Prompt t o[...]

Table 3-30 Supplies menu (continued) First level Second level Third level Fourth level Values Descr iption Low Threshold Settings 1-100% Use the arrow buttons to enter the percentage of estimated supplies life at which you want the product to alert you that the cartridge is low. Transfer Kit Very Low Settings Stop Prompt to continue * Continue Stop[...]

Table 3-30 Supplies menu (continued) First level Second level Third level Fourth level Values Descr iption Supply Message s Low Message On * Off Select how the product displays the supply information. Low Message : Determin es whether or not a low supply message is displayed on the control panel. Level Gauge On * Off LEVEL GAUGE : Determin es wheth[...]

Table 3-31 Trays menu First level Secon d level Values Description Manag e Trays Use R equest ed Tray Exclusive ly * First Use this feature to control how the product handles jobs that have specified a specific input tray. Manually Feed Prompt Always * Unless loaded Use this feature to indicate whether a prompt should appear when the type or size f[...]

Table 3-31 Trays menu (continued) First level Secon d level Values Description Tray 1 Size Select from a provided list. Allows you to configure the paper size for Tray 1. The default is Any Siz e . See the product user guide for a complete list of available sizes. Tray 1 Type Select from a provided list. Allows you to configure the paper type for T[...]

Table 3-32 Reports menu (continued) First level Second level Values Descr iption Administration Menu Map Prints the control-panel menu map, which shows the layout of the control-panel menu items. Configuration Page Shows the printer settings and installed accessories. Supplies Status Page Shows the approximate remain ing life for the supplies; repo[...]

General Settings menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-33 General Settings menu First level Seco nd level Third level Fourth level Values Description Date/Time Settings Date/Time Format Date Format DD/ MMM/YYYY MMM/DD/YYYY * YYYY/MMM/DD Allows you to choose the order in which the year, month, and [...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Optimum Speed/ Energy Usage Faster First Pag e * Save Energy Save More Energy Save Most Energy Controls the fuser cool down behavior. Faster First Pa ge : The fuser maintains power and the first page processes faster for any new job th[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Shadows Cyan D ensity Magent a Densi ty Yellow Density Black Density -5 to 5 Default = 0 Shadows Restore Col or Values Restore the color setti ngs by reset ting the density values of each color. Image Registrat ion Adjust Tray <X>[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Auto Sense Mode Tray 1 Sensing Full s ensing Expanded sensing * Transparency Only Sets the sensing option for Tray 1 for paper types using AUTO SENSE mode. When Full sen sing is selected, the product senses every page and switches mode[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Tray X Sensing Expanded sensing * Transparency Only Sets the sensing option for Trays 2-5 for paper types using AUTO SENSE mode. When Expanded sensing is selec ted, the product senses only the first few pages and assumes the rest of th[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Resistance Mode Normal * Up Down Use this setting to correct print quality problems in low- humidity environments and highly resistive paper. The default setting is Normal. Use the Up setting to increase the T2 bias in order to solve p[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Fuser Temp Mode Normal * Up Down If you are s eeing a faint image of the page repeated at the bottom of the page or on the following page, you should first make sure the Paper Type and Print Mode settings are correct for the type of pa[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Heavy Paper St anda rd * Smooth Set to SMOOTH when printing on smooth, heavy media types. Envelope Control No rmal * Alternate 1 Alternate 2 Set to REDUCE D TEMP if envelopes are sticking due to moisture in the envelop adhesive. Enviro[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Background Normal * Alternate 1 Alternate 2 Alternate 3 Set to ALTERNATIVE 1 when a background occurs all over the page. Set to ALTERNATIVE 2 when thin vertical lines appear on the page. Set to ALTERNATIVE 3 when the other alternatives[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Transfer Control Normal * Alternate 1 Alternate 2 Alternate 3 Set to ALTERNATIVE 1 to reduce primary transfer bias and to resolve low density or blotchy images. Set to ALTERNATIVE 2 to resolve ghosting outlines that look like a finger [...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Edge Control Off Light Normal * Maximum The Edge Control setting determines how edges are rendered. Edge control has two components: adaptive halftoning and trapping. Adaptive halftoning increases edge sharpness. Trapping reduces the e[...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Manag e Stor ed Jobs Quick Copy Job Storage Limit 1-300 Default = 32 Allows you to specify the number of Quick Copy jobs that can be stored on the product. The default value is 32. The maximum allowed value is 300. Quick Copy Job Held [...]

Table 3-33 General Settings menu (continued) First level Seco nd level Third level Fourth level Values Description Restore Factory Settings Reset All Calibration General Print Security Allows you to clear the page buffer, remove all perishable personality data, reset the printing environment, and return most settings to factory defaults. Restrict C[...]

Retrieve From USB Settings menu Table 3-34 Retrieve From USB Settings menu First level Second level Values Descriptio n Retrieve From USB Settings Enable Disabl e * Configure this setting to allow Walk-up USB printing at the control panel. Print Settings menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-35 Pr[...]

Table 3-35 Print Settings menu (continued) First level Secon d level Values Description Orientation Portr ait * Landscape Allows you to set the default page orientation to portrait or landscape. Font Source Internal * Soft USB Selects the font sou rce. The default is Internal . Font Number Range: 0 – 999 Default = 0 The product assigns a number t[...]

Table 3-35 Print Settings menu (continued) First level Secon d level Values Description Suppress Blank Pages No * Yes When generati ng your own PCL, extra form feeds are included that would cause a blank page to be printed. Select Yes for form feeds to be ignored if the page is blank. Media Source Mapping Standard * Classic The Media Source Mapping[...]

Table 3-36 Print Options menu (continued) First level Second level Values Description MM X Dimension Range: 75 – 311 .90 Default = 311.90 Allows you to set the default size for any custom print job that does not specify the dimensions (in millimet ers). Y Dimension Range: 127 – 470 Default = 470 Allows you to set the default size for any custom[...]

Display Settings menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-37 Display Settings menu First level Secon d level Values Description Display Brightnes s Range: -10 to 10 Default = 0 Sets the brightness of the control panel display. The default is 0 . This item also controls the viewing angle at which the [...]

Manage Supplies menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-38 Manage Supplies menu First level Seco nd level Third level Fourth level Values Description Supplies Status Use the Supplie s Status menu to configure how the product reacts when supplies are reaching the end of their estimated life. Supply S[...]

Table 3-38 Manage Supplies menu (continued ) First level Seco nd level Third level Fourth level Values Description Color Cartridges Very Low Settings Stop Prompt to continue * Continue Select what the product should do when the print cartridge is very near the end of its estimated life. Stop : The product stops until you replace the cartridge. Prom[...]

Table 3-38 Manage Supplies menu (continued ) First level Seco nd level Third level Fourth level Values Description Transfer Kit Very Low Settings Stop Prompt to continue * Continue Stop : The product stops until you replace the transfer kit. Prompt to continue : The product stops until you clear the prom pt message. Continue : The product provides [...]

Table 3-38 Manage Supplies menu (continued ) First level Seco nd level Third level Fourth level Values Description Supply Messages Low Message On * Off Select how the product displays the supply information. Low Message : Determines whether or not a low supply message is displayed on the control panel. Level Gauge On * Off LEVEL GAUGE : Determines [...]

Table 3-39 Manage Trays menu (continued) First level Values Description Manually Feed Promp t Always * Unless loaded This option controls whet her a manual feed message should appear when the type or size for a job does not match the size or type configured for Tray 1. Two options are available: Always : A prompt always appears before printing a ma[...]

Table 3-39 Manage Trays menu (continued) First level Values Description Blank Pages Auto * Yes This option controls how the product handles two-sided jobs (duplexing). Two options are available: Auto : Enables Smart Du plexing, which instructs the product not t o process both sides if the second side is blank. Letterhead and prepunched paper types [...]

Network Settings menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-40 Network Settings menu First level Values Description I/O Timeout Range: 5 – 300 sec Default = 15 Allows you to set the product I/O Timeout in seconds. The default is 15 seconds. Use this setting to adjust timeout for the best performance.[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion IPv4 Settings Config Method Bootp * DHCP Auto IP Manual Specifies the method that TCP/ IPv4 parameters will be configured on the HP Jetdirect print server. Use Bootp (Bootstrap Protocol) for automatic configuration from a B[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion DHCP Renew Yes No * This menu appears if Config Method is set to DHCP and a DHCP lease for the print server exists. No : The print server does not request to renew the DHCP lease. Yes : The print server requests to renew th[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion DHCPV6 Policy Rou ter Specified Router Unavailable * Always Router Specified : The stateful auto-configuration method to be used by the print server is determined by a router. The router specifies whether the print server o[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion Proxy Port Default = 00080 Type the port number used by the proxy server for client support. The port number identifies the port reserved for proxy activity on your network, and can be a value from 0 to 65535. Idle Timeout [...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion Reset Secur ity Yes No * Specify whether the current security settings on the print server will be saved or reset to factory defaults. Yes : Security settings are reset to factory defaults. No : The current security setting[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion SNMP Test Yes No * This test checks operation of SNMP communications by accessing predefined SNMP objects on the product. Select Yes to cho ose this test, or No to not choose it. Data Path Test Yes No * This test helps to i[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion Dest IPv4 Range: 0 – 255 Default = 127.0.0.1 Type the IPv4 address. Dest IPv6 Select from a provided list. Default = : : 1 Type the IPv6 address. Packet Si ze Default = 64 Specify the si ze of each packet, in bytes, to be[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion Percent Lost Default = 000 Sh ows the percent (0 to 100) of ping test packets that were sent with no response from the remote host sinc e the most recent test was initiated or completed. The default is 0. RTT Min Defau lt =[...]

Table 3-41 Embedded Jetdirect (con tinued) First level Second level Thir d level Fourt h level Fifth level Values Descrip tion Refresh Yes No * When viewing the ping test results, this item updates the ping test data with current results. Select Yes to update the data, or No to maintain the existing data. However, a refresh automa tically occurs wh[...]

Troubleshooting menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-42 Troubleshooting menu First level Seco nd level Third level Fourth level Values Description Exit Troubleshooting NOTE: This item only displays if you are backing out of the Troubleshooting menu. U s e t h i s m e n u t o h e l p resolve probl[...]

Table 3-42 Troubleshooting menu (continued ) First level Seco nd level Third level Fourth level Values Description Paper Path Sensors Start Test Performs a test on each of the product’s sensors to determine if they are working correctly and displays the status of each sensor as the page prints. Paper Path Test Print Test Page Print Tests the pape[...]

Table 3-42 Troubleshooting menu (continued ) First level Seco nd level Third level Fourth level Values Description Manual Sensor Test Select from a list of the product sensors. Use this feature to exercise individual parts independently to isolate noise, leaking, or other issues. To start the test, select a component. The test runs the number of ti[...]

Table 3-42 Troubleshooting menu (continued ) First level Seco nd level Third level Fourth level Values Description Component Test Select fr om a list of available components. Use this feature to exercise individual parts independently to isolate noise, leaking, or other issues. To start the test, select a component. The test runs the number of time[...]

Table 3-42 Troubleshooting menu (continued ) First level Seco nd level Third level Fourth level Values Description Diagnostic Files Device Data File Debug Information File * Choose the diagnostic data type to be saved. This function is for the HP lab use to troubleshoot and diagnose system failures. Include Crash Dumps Off On * Enable or disable sa[...]

Device Maintenance menu Backup/Restore menu CAUTION: Data backup and restoration is the responsibility of the customer/administrator of the product. Service personnel should not back up or restore custom er data under any circumstances. In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-43 Backup/Restore menu First[...]

Calibration/Cleaning menu In the following tabl e, asterisks (*) indicate the factory default setting. Table 3-44 Calibration/Cleaning menu First level Secon d level Values Description Auto Cleaning Off * On When auto-clean ing is on, the product prints a cleaning page when the page count reaches t he Cleaning Interv al setting. Cleaning Interval S[...]

Table 3-44 Calibration/Cleaning menu (continued) First level Secon d level Values Description Full Calibration Performs all product calibrations. Delay Calibration at Wake/Power On Disabled Enabled * This menu controls the timing of the calibration when the product wakes up or is turned on. Select No to have the product calibrate immediately when i[...]

Service me nu The personal identification numb er (PIN) used to ac cess the Service menu is 11 552010. In the following tabl e, asterisks (*) indicate the factory default setting. First level Secon d level Th ird level Value s Des cription User Access Code Access the product with a user–level personal identification number (PIN). NOTE: Some menus[...]

First level Secon d level Th ird level Value s Des cription Serial Numbe r Use this item to enter the product serial number. Servic e ID Use this item to enter the product service ID. Cold Reset Paper Letter * A4 Use this item to select the page size used for a cold reset operation. New Registration Roller Yes No * Use this item to inform the produ[...]

Interpret control-panel messages, status-alert messages, and event code errors The control-panel messages indicate the current product status or situ ations that might require action. Control-panel messages appe ar temporarily a nd might require th at you acknow ledge the messa ge by pressing the OK button to resume printing or by pressing t he Sto[...]

Yellow print cartridge Recommended action 1. Remove, and then reinstall th e indicated print cartridge. 2. If the error reappears, turn the power off, and then on. 3. Check the cartridge e-label. If it is damaged, replace the cartridge. 4. If the error persists, replace the indicated print cartridge. 10.22.50 Description The transfer kit life was r[...]

Recommended action No action necessary. 10.23.51 Description The fuser kit life was reset above the replace threshold. A new ITB was installed. Recommended action No action necessary. 10.23.52 Description The fuser kit life was reset above the reset threshold. A new ITB was installed. Recommended action No action necessary. 10.23.70 Printing past v[...]

10.XX.34 Used supply in use Description The indicated cartridge is us ed. ◦ 10.00.34 (event code) Black print cartridge ◦ 10.01.34 (event code) Cyan print cartridge ◦ 10.02.34 (event code) Magenta print cartridge ◦ 10.03.34 (event code) Yellow print cartridge Recommended action If you believe this is a genuine HP supply , go to www.hp.com/ [...]

10.XX.41 Unsupported supply in use Description The indica ted print cartrid ge is for a differe nt product. ◦ 10.00.41 (event code) Black print cartridge ◦ 10.01.41 (event code) Cyan print cartridge ◦ 10.020.41 (event code) Magenta print cartridge ◦ 10.03.41 (event code) Yellow print cartridge Recommended action Remove the i ndicated prin t[...]

Recommended action If print quali ty is no longer acceptab le, replace th e indicated print cartrid ge. See the parts c hapter in the service manual for the co rrect cartridge part number. TIP: Advise the customer that HP re commends that they have replacem ent supplies available to install when the print quality is no longer acceptable. 10.YY.15 I[...]

◦ 10.02.25 (event co de) Magenta print cartridge ◦ 10.03.25 (event co de) Yellow print cartridge Recommended action Install the indicated cartridge in th e correct position. From left to right, the correct cartridge order follows: ◦ Yellow ◦ Magenta ◦ Cyan ◦ Black 10.YY.35 Incompatible <supply> Description The indicated supply is [...]

11.00.YY Internal clock error Description The product real time clock has experienced an error. ◦ 01=dead clock ◦ 02=dead real time clock Recommended action Whenever the product is turned off and then turned on again, set the time and date at the control panel. If the error persists, you might need to replace the formatter. 13.00.00 Description[...]

13.WX.EE Description This jam occurs when a door is opened during p rinting. ◦ 13.AA.EE (event code) Tray 3, 4, or 5 door open ◦ 13.AB.EE (event code) Tray 4, 5, or 6 door open ◦ 13.BA.EE (event code) Front door open ◦ 13.BB.EE (event code) Right door open Recommended action Make sure that the doors are fully closed. 13.WX.FF Description Po[...]

Tray 5 feed sens or - SR81 ◦ 13.A6.FF (event code) Tray 6 feed sens or - SR91 ◦ 13.FF.FF (event code) Multiple sensors Recommended action Clear the jam. See the clear jams section in the s ervice manual. 13.WX.YZ Fuser area jam Description ◦ 13.B9.AZ (event code) Stopped at fuser jam This jam occurs when the pa per stays at the fuse r output [...]

● E = Rough ● 0 = Photo 1 to 3 ◦ 13.B9.DZ (even t code) Z = the source tray number This jam occurs when the paper does not reach th e f user output sensor in the des ignated amount of time. ◦ 13.E1.DZ (event code) Z = fuser mode This jam occurs when the pa per stays at the fuse r output sensor for a designated amount of time after it has re[...]

● B = Transparency ● C = Label ● D = Envelope 1 to 3 ● E = Rough ● 0 = Photo 1 to 3 Recommended action Clear the jam. See the clear jams section in the s ervice manual. 13.WX.YZ Jam below control panel Description ◦ 13.B2.9Z (event code) Page at duplex switchback jam. Z = the source tray number Recommended action Check the product for a[...]

This jam occurs when the paper does not reach the Tray 3 feed sensor (SR1) in d esignated amount of time after the Tray 6 feed sens or (SR91) se nsed the leading edge. ◦ 13.A5.D6 (event code) Late to path jam from Tray 6 This jam occurs when the paper d oes not reach the Tr ay 5 feed sensor (SR81) in desi gnated amount of time after the Tray 6 fe[...]

◦ 13.B2.DZ (even t code) Late to registration jam, from tray <Z> This jam occurs when the paper does not reach th e TOP sensor in the designated amount of time after the Tr ay 3 feed sens or sensed the leading ed ge at printing f rom Tray 3, 4, 5, or 6. Z = source tr ay ◦ 13.B9.DD (event code) Late to fuser jam, from duplexer This jam occ[...]

This jam occurs when the paper does not reach the Tray 3 feed sensor (SR1) in d esignated amount of time after the Tray 4 feed sens or (SR1) se nsed the leading edge. ◦ 13.A5.D5 (event code) Misfeed from Tray 5 This jam occurs when the paper does not reach the Tray 3 feed sensor (SR1) in d esignated amount of time after the Tray 4 feed sens or (S[...]

NVRAM backup/restore admin istrator backup started ◦ 32.1C.04 (event co de) NVRAM backup/restore administrator restore started ◦ 32.1C.05 (event code) Backup/restore complete ◦ 32.1C.06 (event co de) Data model failed to clone job ticket ◦ 32.1C.07 (event co de) Backup restore permissions error ◦ 32.1C.08 (event co de) Not enough disk spa[...]

NVRAM restore timeout while co mmu nicating with the formatter ◦ 32.1C.17 (event co de) NVRAM restore timeout while co mmunicating with the engine ◦ 32.1C.1B (event code) Backup of print subsystem failed ◦ 32.1C.1C (event code) Backup of networki ng subsystem failed ◦ 32.1C.21 (event co de) Restore of print subsystem failed ◦ 32.1C.22 (ev[...]

◦ 32.1C.04 (event co de) No action necessary ◦ 32.1C.05 (event code) No action necessary ◦ 32.1C.06 (event co de) Retry ◦ 32.1C.07 (event co de) Retry ◦ 32.1C.08 (event co de) Remove stored jobs and retry Use larger capacity storage device Check network sha re ◦ 32.1C.09 (event co de) Use a valid b ackup file ◦ 32.1C.0A (event code) U[...]

◦ 32.1C.13 (event co de) Turn the pro duct off then o n and retry ◦ 32.1C.14 (event co de) Turn the pro duct off then o n and retry ◦ 32.1C.17 (event co de) Turn the pro duct off then o n and retry ◦ 32.1C.1B (event code) Turn the pro duct off then o n and retry ◦ 32.1C.1C (event code) Turn the pro duct off then o n and retry ◦ 32.1C.21[...]

32.21.00 Description Corrupt firmware in external accessory Recommended action Turn the product off, then on, and retry. If the error persists, clear the firmware im age from the active partition by using the Partial Clean item in the Preboot menu 40.00.01 USB I/O buffer over flow To continue, press OK Description The USB buffer has overflowed. Rec[...]

Recommended action Press the OK button to clear the error message and continue printing. Remove, and then reinstall the USB device. 40.00.05 Embedde d I/O bad transm ission To continu e, press OK Description The USB dev ice has been r emoved. Recommended action Press the OK button to clear the error messag e. (Data will be lost.) Install the USB de[...]

Source is Tray 3 ◦ Z = 4 Source is Tray 4 ◦ Z = 5 Source is Tray 5 ◦ Z = 6 Source is Tray 6 Recommended action Make sure that the tray is loaded with th e correct pap er size and that the sliding paper gu ides are correctly adjusted. Use the Manual/tray bin sensor test to verify that the casset te media switch is correctly functioning. If the[...]

Light media ◦ Y = 9 (expected type) Rough media ◦ Y = A (expected type) Extra heavy gloss y media (glossy medi a 3) ◦ Y = B (expected type) Heavy glossy media (glossy media 2) ◦ Y = C (expected type) Heavy media 3 ◦ Y = D (expected type) Heavy media 2 ◦ Z = 1 (detected type) Normal media ◦ Z = 3 (detected type) LBP OHT ◦ Z = 4 (dete[...]

Heavy glossy media (glossy media 2) ◦ Z = C (detect ed type) Heavy media 3 ◦ Z = D (detected type) Heavy media 2 Recommended action Load the tray with the size and ty pe of paper indicated, or use anot her tray if available. If this message appears and the tray is loaded with the correct p aper type, check the print driver settings to make su r[...]

Glossy media 1: typed or AutoSense ◦ Y = 8 Glossy media 2: typed or AutoSense ◦ Y = 9 Glossy media 3: typed or AutoSense ◦ Y = A Glossy film: typed or AutoSense ◦ Y = B OHT: typed or AutoSense ◦ Y = C Label ◦ Y = D Envelope 1, Envelope 2, or Envelo pe 3 ◦ Y = E Rough (desig nated media 1): typed or AutoSense ◦ Z = 1 Tray 1 ◦ Z = 2[...]

Recommended action Turn the product off, and then on. If the error persists, repl ace the DC controller PCA. 42.XX.YY Description Internal system failure Recommended action Turn the product of,f then on, and retry. If the error persists, clear the firmware im age from the active partition by using the Partial Clean item in the Preboot menu. 47.00.X[...]

47.03.XX Description Print job internal error Recommended action Turn the product off, and then on again. Resend the print job. If the error persists, execute the Partial Clean item in the Preboot menu. 47.04.XX Description Print spooler 9100 internal erro r Recommended action Turn the product off, and then on again. Resend the print job. If the er[...]

Y = calibration type, Z = event ◦ 47.FC.00 (event code) Color plane registration (CP R) Image not found at system initialization ◦ 47.FC.01 (event code) CPR Store Image failure ◦ 47.FC.02 (event code) CPR Image not found ◦ 47.FC.03 (event code) CPR Print engine execution failure ◦ 47.FC.10 (event code) Consecutive Dmax Dhalf Image not fou[...]

Drum Speed Adjustment Image not found ◦ 47.FC.33 (event code) Drum Speed Adjustment Print engine execution failure ◦ 47.FC.40 (event code) Pulse Width Modulation Image not found at system initializatione ◦ 47.FC.41 (event code) Pulse Width Modulation Store image failure ◦ 47.FC.42 (event code) Pulse Width Modulat ion Image not foun d ◦ 47[...]

5. If the error persists, replace the low-voltage power supply. 6. If this produc t has been pr evious ly serviced, check the conne ctor (J131) on the DC controller PCA and the connectors (J109 and J110) on the powe r line between the low-voltage power supply assembly and the fuser. W = 3 High fuser temperature 1. Remove and then reseat the fuser. [...]

Low fuser temperature 2 1. Remove and then reseat the fuser. Make sure there is no residual paper in the fuser. Make sure the device is not located in front of a vent or wind ow wher e cool air may inte rfere with the ability of the fuser to heat up. 2. Check the prod uct power source. Make sure the power source meets produc t requirements. Make su[...]

High fuser temperature 3 1. Remove and then reseat the fuser. 2. Check the pap er type setting using the product menus an d in the printer drive r. Making sure th at they match and are correct for the type of media being used. 3. Replace the fuser. 4. Check the connector (J704) between the fuser and th e printer. If it is damaged, replace the fuser[...]

Recommended action Use the scanner motor (M10) drive test in the component test to test the motor. If the motor does not run, replace the laser/scanner assembly. NOTE: Listen for a high pitched whine from the motor. If the laser/scanner assembly ha s been removed or repl aced, check the connectors (J831 and J832) on the laser-driver PCA and the con[...]

54.11.05 or 54.12.05 Media Sensor is not functioning properly 1. Clean the media sensor with a lint-free cloth and then turn the product off an d then on. 2. 54.11.05 : If the error persists replace the paper pi ckup assembly. The threshold level for the media sensor ( Media Sensor Value ) is located on a label on th e paper pick up assembly. Us e [...]

X = 0 black, X = 1 cyan, X = 2 magenta, X = 3 yellow 1. Check the sup plies status pa ge to make sure the toner cartridges are not past their us eful life. 2. Check the ITB fo r damage. 3. Make sure the CPR senso r is not contaminated with toner or paper dust . Clean the sensor with compressed air and soft brus h. 4. If error persists, replace the [...]

Recommended action Turn the product off, and then on. If the error persists, repl ace the DC controller PCA. 55.0X.YY DC controller error To continue, turn off then on Description DC controller PCA error ◦ 55.01.06 (event code) NVRAM memory data error warning ◦ 55.02.06 (event code) NVRAM memory access error warning Recommended action Turn the [...]

57.00.02 Fuser fan (FM2) faliure 1. Turn the pro duct off, and th en on. Listen f or fan n oise at the front lower-right co rner of the product. If no noise is heard, replace the fuser fan (FM2). 2. If this part has been removed or replace, chec k the connector (J121 ) on the DC controller PCA and the intermediate connector (J524). 57.00.03 Formatt[...]

Developer alienation motor (M6) error 1. Use the developer engagement and disengagement dr ive test in the component test to verify that the disengagement mechanism is properly functioning. If it is not, replace the ITB motor assembly. 2. Use the sensor test in the Manual sensor test to verify that the deve loper disengagement sensor (PS11) is prop[...]

59.0X.60 Error To continue, turn off then on Description Motor rotational error X= 5 black, X = 6 cyan, X = 7 magenta, X = 8 yellow Recommended action 50.06.60 or 50.07.6 0 or 50.08.60 CMY drum motor (M2) rotation error 1. Use the drum motor (M2) drive te st in the Component t est to verify that the motor is properly functioning. If it is not, repl[...]

Recommended action 50.05.80 Black developer motor failure error (ITB motor; M1) 1. Use the ITB drum motor (M1) drive test in the Component test to ve rify that the mo tor is properly functioning. If it is not, replace the ITB motor assembly. 2. If the product has been se rviced , check the connector (J517) on the IT B motor and the connector (J81) [...]

Media input Tray 3 lift-up motor (M2) failure or media input Tray 4 lift -up motor (M2) fai lure 1. Use the Tray 3 paper surface sensor (SR2) or Tray 4 pap er surface sensor (SR2) test in the Tray/ Bin manual sensor test to verify th at the sensor is properly functionin g. If it is not, replace the lifter drive assembly. NOTE: Both the Tray 3 and T[...]

62.00.00 No system To continue, turn off then on Description Internal system failure Recommended action Turn the product off, and then on. If the error persists, reload the firmware. If th e error still persists, pe rform a firmware upgrade. If the firmware upgrade does not resolv e the problem, replace the hard di sk. 70.00.00 Error To contin ue, [...]

Channel table full ◦ 80.03.03 (event code) Producer index not reset ◦ 80.03.04 (event code) Consumer index not reset ◦ 80.03.05 (event co de) Queue position s ize too small ◦ 80.03.06 (event code) Transport ove rflow ◦ 80.03.07 (event code) No overflow packets ◦ 80.03.08 (event code) Invalid identify response ◦ 80.03.09 (event code) I[...]

Duplicate I/O channel. Recommended action Turn the product off, and then on. If the error persists, replace the formatter. 98.00.01 Corrupt data in firmware volume Description Data corruption has occurred in the firmware volume Recommended action Turn the product off, and then on. Use the Clean Disk item in the Preboot menu. Reload the firmware. 98[...]

Recommended action Turn the product off, and then on. Rerun the file erase function. 99.00.01 Upgrade not perf ormed file is corrupt Description A remote firmware upgrade (RFU) was not performed. CRC error in the firmwa re image (bad image). Recommended action Download the RFU file and attempt the upgra de again. 99.00.02 Upgrade not performe d tim[...]

I/O timeout when reading rest of header. Recommended action The most common cause is an issue with the networ k environment. Make sure that there is a go od connection to the device and a ttempt the upgrade again, or upgrade using the USB walk-up port. 99.00.05 Upgrade not performed timeout during receive Description A remote firmware upgrade (RFU)[...]

Recommended action 1. Download the RFU file and attempt the upgrad e again. 2. If the error persists, replace the hard disk. 99.00.09 Upgrade ca nceled by user Description A remote firmware upgrade (RFU) was not performed. The RFU was canc eled by the user. Recommended action Resend the RFU. 99.00.10 Upgrade ca nceled by user Description A remote f[...]

99.00.13 Upgrade not performed the file is invalid Description A remote firmware upgrade (RFU) was not performed. Header number is 2 but hea der si ze doesn’t match version 2 size. Recommended action Download the RFU file again. Ma ke sure that yo u download the file for the correct product model. Resend the RFU. 99.00.14 Upgrade not performed th[...]

A CRC32 check did no t pass ◦ 99.00.27 (event log) An I/O error occurred while downloading the bundle Recommended action Download the correct firmware file from www.h p.com/ support/cljcp5525 or www.hp.com/ go/ cljcp5525_firmware , and then resend the firmware upgrade. 99.00.27 only : Turn the product off, and then on aga in. Resend the fir ware [...]

99.09.63 Incorrect disk Description A new or blank disk has been installed in a device which pre viously had an enc rypted disk. Recommended action Follow the proc edure to load firmware on a new hard disk and then lock it to this product. 99.09.64 Disk malfunction Description A fatal hard disk failure has occurred. Recommended action Replace the h[...]

NOTE: If there is a password assign ed to the Ad ministrator, a prompt to enter the password displays. 4. Select the Download item. 5. The user can now download a new firmware bundle to the product. 99.XX.YY Description Firmware installatio n error Recommended action Reload the firmware. <Binname> Full Remove all paper from bin Description Th[...]

When multiple supplies are low, more than one event code is record ed. ◦ 10.00.60 (event code) Black print cartridge ◦ 10.01.60 (event code) Cyan print cartridge ◦ 10.02.60 (event code) Magenta print cartridge ◦ 10.03.60 (event code) Yellow print cartridge ◦ 10.23.60 (event code) Fuser Kit ◦ 10.22.60 (event code) Transfer kit Recommende[...]

◦ 10.03.70 (event code) Yellow print cartridge ◦ 10.23.70 (event code) Fuser Kit ◦ 10.22.70 (event code) Transfer kit Recommended action If print quali ty is no longer acceptab le, replace th e supply. HP recommends that the customer ha ve a replacement supply available to inst all when print quality is no longer acceptable. NOTE: When an HP [...]

[File System] device fail ure To clear, press OK Description The specified device has failed. Recommended action Press the OK button to clear the error. [File System] file operation failed To clear, press OK Description A PJL file system command attempted to perform an illogical operation. Recommended action Press the OK button to clear the error. [...]

Recommended action Download the correct firmware upgrade file for th is product, and then reinstal l the upgrade. See the product user guide for more information. Bad optional tray connection Description The optional tray is not connected, not connected co rrectly, or a connection is no t working correctly. Recommended action 1. Turn the prod uct o[...]

Checking engine Description The product is conducting an internal test. Recommended action No action is necessary. Checking paper path Description The product is checking for possible paper jams. Recommended action No action is necessary. Chosen personality not avai lable To continue, press OK Description A print job requested a product langua ge ([...]

Clearing event log Description This message is displa yed while the event log is cleared. The prod uct exits the menus when the event log has been cleared. Recommended action No action is necessary. Clearing paper path Description The product is attempting to eject jammed paper. Recommended action Check progress at the bottom of the display. Close [...]

Close middle right door Description The 1 x 500-sheet optional pape r feeder r ight door is open. Recommended action Close the door . Use the right-door switch (SW1) test in the Tray/Bin manual sensor test to verify that the switch is properly func tioning. If the swi tch fails the test, replace the switch. Check the sensor flag on the right door a[...]

Recommended action No action is necessary. Creating cleaning page Description A cleaning page is being generated. Recommended action No action is necessary. Data received To prin t last page, press OK Description The product is waiting for the command to print the last page. Recommended action Press the OK button to print the la st page of the jo b[...]

EIO <X> disk spinning up Description EIO disk device in slot <X> is spinning up its pl atter. Jobs that require disk access must wait. ◦ X = 1 Slot 1 ◦ X = 2 Slot 2 Recommended action No action is necessary. Event log is empty Description No product events are in the log. Recommended action No action is necessary. Expected drive mis[...]

Incompatible <supply> Description The indicated supply <supply>is no t compatible w ith this p roduct. ◦ 10.00.35 (event co de) Black print cartridge ◦ 10.01.35 (event co de) Cyan print cartridge ◦ 10.02.35 (event co de) Magenta print cartridge ◦ 10.03.35 (event co de) Yellow print cartridge ◦ Fuser kite 10.23.35 (event co de)[...]

Install <supply> Description A supply item is either not installed or installed incorrectly. ◦ Black cartridge 10.00.15 (event co de) ◦ Cyan cart ridge 10.10.15 (event co de) ◦ Magenta ca rtridge 10.02.15 (event co de) ◦ Yellow cartridge 10.03.15 (event co de) ◦ Fuser kite 10.23.15 (event co de) Recommended action Install the supply[...]

Recommended action CAUTION: The fuser can be hot while the product is in use. Wait for the fuser to cool be fore handling it. 1. Open the right door. 2. Install or adjust the fuser. 3. Close the right door. Install supplies Description More than one supply is missing or is installed incorrectly. Recommended action Press the OK button to identify th[...]

Recommended action Turn the product off, and then reinst all the hard drive. If the error persists, replace the internal hard drive. Internal disk sp inning up Description Internal disk device is spinning up its platte r. Jobs that require di sk access mu st wait. Recommended action No action is necessary. Load Tray <X>: [Type], [Size] Descri[...]

Load Tray <X>: [Type], [Size] To use another tray, press OK Description This message appears when the indicated tray is se lected but is not loade d, and other pa per trays are available for use. It also appears when t he tray is configured for a different pa per type or size than the print job requires. Recommended action Load the correct pa[...]

Recommended action Load tray with requested pa per. If paper is already in tray, press the Help button to exit the message and then press the OK button to print. To use another tray, clear paper from Tray 1, p ress the Help button to exit the message and then press the OK button. Manually feed: [Type], [Size] To use another tray, press OK Descripti[...]

Paused Description The product is paused, and there a re no error mess ages pending at the display. The I/O continues receiving data until memory is full. Recommended action Press the Stop button . Performing Color Band Test... Description A color-band test is being performed. Recommended action No action necessary. Performing Paper Path Test... De[...]

Printing Color Usage Log... Description The product is printing the Color Usage log. Recommended action No action necessary. Printing Configuration... Description The product is printing the Configuration page. Recommended action No action necessary. Printing Demo Page... Description The product is printing the Demo page. Recommended action No acti[...]

Recommended action No action necessary. Printing File Directory... Description The product is printing the File Directory pages. Recommended action No action necessary. Printing Font List... Description The product is printing the Font List pages. Recommended action No action necessary. Printing Fuser Test Page... Description The product is printin[...]

Printing PQ Troubleshooting... Description The product is printing the PQ Troubleshooting pages. Recommended action No action necessary. Printing Regist ration Page... Description The product is printing the Registration pages. Recommended action No action necessary. Printing RGB Samples... Description The product is printing the RGB Sample pages. [...]

Recommended action No action necessary. Processing duplex job Do not grab paper until job completes Description Paper temporarily comes into the outp ut bi n while printing a duplex jo b. CAUTION: Do not grab paper as it temporarily comes into the output bin. The message disappears when the job is finished. Recommended action No action necessary. P[...]

Ready Description The product is online and ready for data. No status or product attendance me ssages are pending at the display. Recommended action No action necessary. Ready <IP Address> Description The product is online and ready for data. No status or product attendance me ssages are pending at the display. The product IP address displays[...]

Replace <supply> Description This alert appears only if the product is configur ed to stop when a supply reaches the very low threshold. The product indicates when a supply level is at its estimated end of life. The actual life remaining might be different than estimated. The supply does not need to be replaced now u n less the print quality [...]

Replace supplies Description This alert appears only if the product is configur ed to stop when a supplies reach the very low threshold. Two or more supplies have reached the es timated end of life. The product indicates when a supply le vel is at its e stimated en d of life. The actual life remainin g might be different than estimated. The supply [...]

Recommended action No action necessary. Restricted from printing in color Description This message displays when color pr inting is disabled for the product or when it is disabled for a particular user or print job. Recommended action To enable color printing for the product, c hange the Restrict Color Use setting in the Manage Supplies menu. Rotat[...]

Recommended action 1. Load the correct paper. 2. Verify the paper is posit ioned correctly. 3. Close the tray, and t hen verify that the control pan el lists the correct size and type fo r the specified tray. 4. If necessary, use the control-pane l menus to reconfigure the size an d type settings for the specified tray. Sleep mode on Description Th[...]

◦ X = 3 Tray 3 ◦ X = 4 Tray 4 ◦ X = 5 Tray 5 ◦ X = 6 Tray 6 Recommended action Refill the tray at a convenient time. NOTE: This could be a false message. If the tray is loaded without re moving the shipping lock, the product does no t sense that the paper is loaded. Remov e the shipping loc k and then load the tray. Tray <X> open Desc[...]

If the error persists, use the Medi a size switches (SW2,3 - SW82,83 - SW92,93) test in the Tray/Bin manual sensor test to test the sw itc hes. If they do not r espond, repl ace associated the lifte r drive assembly. Tray <X> overfilled Description The tray is filled above the stack-height mark. ◦ X = 2 Tray 2 ◦ X = 3 Tray 3 ◦ X = 4 Tra[...]

Recommended action The specified tray will not be used until this condit io n is addressed. Printing can continue from other trays. 1. Load the correct paper in the s pecified tray. 2. At the control panel, verify the type configuration. Unsupported drive installe d To continue, press OK Description A non-supported hard drive has been installe d. T[...]

Unsupported tray configuration Description The product has too many optional trays installed. Recommended action Turn the product off, remove the unsupp orted trays, and then turn the product on. Unsupported USB accessory dete cted Remove USB accessory Description A non-supported USB accessory has been installed. Recommended action Turn the product[...]

Used supply installed To c ontinue, press OK OR Used supply in use Description One of the print cartridges has been pre viously used. ◦ XX = 00 Black print cartridge ◦ XX = 01 Cyan print cartridge ◦ XX = 02 Magenta print cartridge ◦ XX = 03 Yellow print cartridge Recommended action If you believe you pur chased a genuine HP supply, go to ww[...]

Event-log messages This section describe s messages th at only appear in the event log. For additional numeric messages, see the control-panel me ssage section of this manual Figure 3-53 Sample event log 5 6 1 2 3 4 8 7 1 Product information 2E v e n t n u m b e r 3 Date and time 4 Engine cycles 5E v e n t l o g c o d e 6 Firmware version number 7 [...]

Print an event log NOTE: Printing an event log by using the Administration menu shows only a s ubset of events. To print a complete event log, use the Service menu. Print the event log from the Administration menu 1. Press the Home button . 2. Open the following menus: ● Administration ● Troubleshooting 3. Use the Down arrow button to select th[...]

Viewing the event log from the Service menu 1. Press the Home button . 2. Open the following menus: ● Device Maintenance ● Service The PIN required for the Service menu is 11552010 . 3. Use the Down arrow button to select the View Event Log item, and then press the OK button. Clear an event log 1. Press the Home button . 2. Open the following m[...]

Clear jams Common causes of jams The product is jammed. Cause Solution The paper does not meet specifications. Use only pape r that meets HP specifications. See the product user guide. A component is installed incorrectly. Verify that th e transfer belt and transfer roller are correctly installed. You are using paper that has already passed through[...]

Jam locations Use this illustration to identify locations of jams. In addition, instructions appear on the control panel to direct you to the location of jammed paper and how to clear it. Internal areas of the product that might need to be opened to clear jams, have green handles or green labels. WARNING! To avoid elec trical shock, remo ve any nec[...]

Figure 3-55 Paper path jam sensors Y B C M PS 1 0 PS 6 PS 7 PS 8 PS 5 SR1 SR1 SR8 1 SR9 1 Note: Both the 1 X 5 00 -sheet feeder and the 3 X 5 00 -sheet feeder use a SR1 tr ay f eed sensor . Table 3-46 Paper path ja m sensors Sensor Descripti on PS5 Registration sensor PS6 Fuser output sensor PS7 PS8 Loop sensor PS10 Bin full sensor SR1 Tray 3 feed [...]

Table 3-47 Event codes for jams Jam event code Jammed paper location 13.A3.D3 Leading edge of paper fed fr om Tray 3 is stopped before SR1 13.A3.D4 Leading edge of paper fed from Tray 4 is stopped before SR1 after passing Tray 4 SR1 13.A3.D5 Leading edge of paper fed from Tray 5 is stopped before SR1 after passing Tray 4 SR1 13.A3.D6 Leading edge o[...]

Table 3-47 Event codes for jams (continued) Jam event code Jammed paper location 13.B9.Az NOTE: z is the fuser mode, see Fuser modes for jam event codes (Z) on page 499 Paper stays at PS6 13.B9.Cz NOTE: z is the fuser mode, see Fuser modes for jam event codes (Z) on page 499 Paper is wrapping at fuser 13.B9.D1 Leading edge of paper is stopped betwe[...]

● 6 = Heavy 3 ● 7 = Glossy 1 ● 8 = Glossy 2 ● 9 = Glossy 3 ● A = Glossy film ● B = Transpar ancy ● C = Label ● D = Envelope 1 to 3 500 Chapter 3 Solve problems ENWW[...]

Clear jams in the upper-right door WARNING! The fuser can be hot while the product i s in use. Wait for the fuser to cool befor e handling it. 1. Open the uppe r-right door. 2. Gently pull the paper out of the pickup area. ENWW Clear jams 501[...]

3. If paper is visible ente ring the bottom of the fuser, gently pull downward to remove it. CAUTION: Do not touch the transfer roller. Contaminants on the roller can affect print quality. 4. Paper could be jammed in s ide the fuser w here it would not be visible. Open the fuser jam access door. If paper is jammed inside the fuser, gently pull it s[...]

Clear jams in the lower-right door 1. Open the lower-right door. 2. If paper is visible, gently pull the jammed paper up or down to remove it. 3. Close the lower-right door. ENWW Clear jams 503[...]

Clear jams in Tray 1 1. If jammed paper is visibl e in Tray 1, clear t he jam by gently pulling the paper straight out. Press the OK button to clear the message. 2. If you cannot remove the paper, or if no jammed paper is visible in Tray 1, close Tray 1 and open the upper right door. 504 Chapter 3 Solve problems ENWW[...]

3. Gently pull the paper out of the pick up area. 4. Close the upper right door. ENWW Clear jams 505[...]

Clear jams from Tray 2, Tr ay 3, or an optional tray CAUTION: Opening a tray when paper is jammed ca n ca use the paper to tear and leave piec es of paper in the tray, which might cause another jam. Be sure to clear jams from the upper and lower righ t door before opening a tra y. 1. Open the tr ay and make sure that the paper is stacked correctly.[...]

Clear jams in the output bin area 1. If paper is visible from the output bin, grasp the leading edge and remove it. ENWW Clear jams 507[...]

Jam causes and solutions Jams in the output bin Table 3-48 Causes and solution s for delivery delay jam Cause Solution The output-bin full sensor flag is damaged. Examine the output -bin full sensor flag for damag e. If the flag is damaged, replace the paper delivery assembly. See Paper delivery assembly on page 184 . See Output-bin-full s ensor (P[...]

Table 3-51 Causes and solutions for fuser delivery stationary jams Cause Solution The fuser roller or pressu re roller is worn or deformed. Replace the fuser. See Fuser on page 93 . The fuser-delivery roller is deformed. The gear of the fuser-delivery roller is damaged. Poor contact of th e fuser-output sensor connector. Reconnect the connector J13[...]

Table 3-53 Causes and solutions f or duplex repick jams (continued) Cause Solution The duplex flapper is damaged or malfunctioning . Replace the paper delivery assembly. See Paper delivery assembly on page 184 . The duplex repick roller is worn or damaged. Repl ace the registration sensor assembly. See Registration sensor assembly on page 142 . The[...]

Table 3-55 Causes and solutions for pickup delay jam 1: tray pickup (continued) Cause Solution The TOP sensor is defective. Ru n the manual sensor test to verify that the TOP sensor is functioning properly. If not, replace the registration ass embly. See Registration sensor assembly on page 142 . Poor contact of the MP-pickup-sol enoid drive connec[...]

Table 3-57 Causes and solutions for pickup stationary jams Cause Solution Multiple feed of media Replace any worn or deform ed parts (tray separation pad, tray feed roller, MP tray pickup roller or MP tray separation pad). Check the separation pad and MP tray se paration pad to see if they are firmly seated and coupled with the torque limiter. Repl[...]

Table 3-58 Causes and solutions f or residual media ja ms (continued) Cause Solution The sensor detecting a residual media jam is not working. Test each sensor usin g the manual sensor test. See Manual sensor test on page 289 for information. If the sensor does not respond, replace the component indicated: ● TOP sensor (PS5): Replace the registra[...]

Table 3-59 Causes and solutions f or pickup delay a nd pickup stationary jams (c ontinued) Cause Solution Multiple feed of media If the tray 3 pickup roller, se paration roller, or feed roller is worn or deformed, replace any defective parts. The paper-feeder media-feed sensor lever is set incorrectly or damaged. Check the sensor lever to make sure[...]

Change jam recovery This product provides a jam recovery feature that reprints ja mmed pages. The following options are available: ● Auto — The product attempts to reprint jammed page s when enough memory is available. This is the default setting. ● Off — The product does not try to reprint jammed pa ges. Because no memory is used to store [...]

Solve paper-handling problems Product feeds multiple sh eets Product feeds multiple sheets Cause Solution The input tray is overfilled. Open the tray and verify that the paper stack is below the maximum stack height mark. Remove excess paper fr om the input tray. Print paper is sticking together. R emove paper, flex it, rotate it 180 degrees or fli[...]

Product pulls from incorrect tray Product pulls from incorrect tray Cause Solution You are using a driver for a different product. Use a driver for this product. The specified tray is empty. Lo ad paper in the specified tray. The paper size is not configured correctly for the input tray. Print a configur ation page or us e the control panel to dete[...]

Paper does not feed from Tray 2, 3, 4, 5, or 6 Cause Solution The input tray is empty. Lo ad paper in the input tray. The correct paper type for the inpu t tray is not selected in the product control panel. From the product control panel , select the correct paper type for the input tray. Trays config ured for a paper type with a specific weight ra[...]

Envelopes jam or will no t feed in the product Envelopes jam or will not feed in the prod uct Cause Solution Envelopes are loaded in an un supported tray. Only Tray 1 can feed envelopes. Load envelopes into Tray 1. Envelopes are curled or damaged. T ry u sing different envelopes. Store envelopes in a cont rolled environment. Envelopes are sealing b[...]

Product will not duplex or duplexes incorrectly Product will not duplex (print 2-s ided jobs) or duplexes incorrectly Cause Solution You are trying to duplex on unsupported paper. Verify that the paper is support ed for duplex printing. The printer driver is not set up fo r duplex printing. Set up the printe r driver to enable duplex printing. The [...]

Use manual print modes Try the following multi-purpose (MP) modes to see if they so lve the image-quality problems. T o access the manual print modes, open the following menus: ● Administration ● General Settings ● Print Quality ● Adjust Paper Types Table 3-61 MP modes und er the Ad just Paper Types sub menu Print Mode ● AUTOSENSE MODE ?[...]

Table 3-61 MP modes under the Adjust Pa per Types sub menu (continued) HUMIDITY MODE With glossy film, set to High when the product is in a high- humidity environment and prin t-quality defects occur on HP Tough Paper or Opaque film. With transparencies, set to High when the produ ct is in a high-humidity enviro nment and print-quality defects occu[...]

Table 3-62 MP modes under the Optimize submenu (c ontinued) CLEANING CONTROL Changes the con trol of toner purge. Toner purge is executed with the CRG in contact with the ITB. Toner pu rge is executed right after this mode is selected at the control panel. ALTERNATIVE 1 : Use this option when ITB clean ing failure occurs during lower coverage print[...]

Solve image-quality problems Occasionally, you might encounter problems with print quality. The informatio n in the following sections helps you identify and resolve these issues. Print quality examples Some print quality problems arise fr om low or very low cartridges or other supplies. The solution is to replace the low or very low supplies. Some[...]

Problem Sample Cause Solution Print is light or faded on entire page. Poor contacts exist on the ITB unit and the product grounding unit. Clean the grounding contact s. If the problem remains after cleaning, check the contacts for damage. Replace any deformed or damaged parts. Poor secondary transfer conta cts exi st on the secondary transfer rolle[...]

Problem Sample Cause Solution White spots appear in an image Poor conductivity caused by dirt on the static eliminator. Clean the static eliminator. The primary transfer roller is deformed or has deteriorated. Replace the ITB. The secondary transfer roller is deformed or has deteriorated. Replace the secondary-transfer- roller. The back of the page[...]

Problem Sample Cause Solution Vertical white lines appear in all colors. Horizontal scratches on the fuser roller. Replace the fuser. Scratches are present on the circumference of the ITB. Replace the affected print cartridge. Replace the ITB. Horizontal lines appear on the page. Repetitive horizontal lines appear. Use the repetitive defects ruler [...]

Problem Sample Cause Solution Dropouts appear. The secondary transfer roller is deformed or has deteriorated. Replace the secondary-transfer- roller. The primary charging roller, developing roller, or photosensitive drum is deformed or has deteriorated. Replace the print cartridge of the color that match es the defect. The fuser roller is deformed [...]

Problem Sample Cause Solution Toner smears appear on the media. The pr oduct has re sidual media. Remove the residual media. Poor contact exists in the primary charging bias or developing bias contacts between the print cartridge and the product. Clean each contact of the color that produces the missing colo r. If the problem remains after cleaning[...]

Problem Sample Cause Solution Pages have flecks of toner Dirty paper path. Execute a cleaning page to clean the contaminate off the fuser. The cleaning page may need to be run several time to clean the fuser. Do not replace the fuser. NOTE: Cleaning the fuser with HP tough paper provides better results than with plain paper. You might need to execu[...]

Clean the product Over time, particles of toner and paper accumulate inside the product. This can cause p rint-quality problems during printing. Cl eaning the product eliminates or reduces these problems. Clean the paper path and print-cartridge areas ever y time that you change the print cartridge or whenever print-quality prob lems occur. As mu c[...]

Solve performance problems Problem Cause Solution Pages print but are totally blank. The document might contain blank pages. Check the document that you are printing to see if content appears on all of the pages. The product might be malfunctioning. To check the product, print a Configuration page. All of the print cartridges might be very low on t[...]

Solve connectivity problems Solve direct-connect problems If you have connected the product dire ctly to a computer, check the cable. ● Verify that the cable is connected to the computer and to t he product. ● Verify that the cable is not longer than 2 m (6.5 ft). Replace the cable if necessary. ● Verify that the cable is working correctly by[...]

Service mode functions Service menu The Service menu is PIN-protected for added security. On ly authorized service people have ac cess to the Service menu. When you select Service from the list of menus, the product prompts you to enter an eight-digit PIN number ( Service Access Code ). The PIN for the HP Color LaserJet Enterp rise CP5520 Pri nter [...]

First level Second level Third level Description View Event Log Use this item to view the service event log. Clear Event Log Use this item to clear (erase) the service event log. Cycle Counts Mono Cycle Counts Use this item to reset the mono print job page count. Color Cycle Count Use this item to reset the color print job page count. Refurbish Cyc[...]

Product resets Restore factory-set defaults 1. Press the Home button . 2. Open the following menus: ● Administration ● General Settings ● Restore Factory Settings 3. Press the Down arrow button to highlight the select type of reset from a list, and then press the OK button. 4. Press the Down arrow to highlight the Reset item, and then press t[...]

● Print ◦ Print default job, stored job and quick set settings ◦ Some print job usage data ◦ Print system configuration settings ● Security ◦ Default Authentication agent ◦ Authentication agents ◦ Policy agents ◦ Color access control Clean Disk and Part ial Clean functions Active and repository firmware locations The firmware bund[...]

Characteristics of a Partial Clean ● Customer-defined se ttings, third- party solutions, firmware files, and the operating system are deleted . ● Rebooting the product restores the firmware files fr om the Repository locat ion, but does not restore any customer-def ined settings. ● For previous HP products, a Ha rd Disk Init ialization is sim[...]

Characteristics of a Partial Clean ● Customer-defined se ttings, third- party solutions, firmware files, and the operating system are deleted . NOTE: Rebooting the product do es not restore the firmware files. ● Rebooting the product restores the firmware files fr om the Repository locat ion, but does not restore any customer-def ined settings.[...]

Preboot menu options If an error occurs while the produc t is booting, an error mess age a ppears on the control-panel display. The user can access the Preboot menus. The Err or menu item will not be seen if an error di d not occur. Access the Preboot menu 1. Turn the product on. 2. Press the Stop button when the Ready , Data , and Attention LEDs a[...]

Table 3-63 Preboot menu op tions (1 of 5) (continued) Menu option First level Second level Third leve l Des cription Administrator This item navigates to the Administrator sub menus. If authentication is required (and th e user is not already signed in) the Sign In displays. The user is required to sign in. Download This item initiates a preboo t f[...]

Table 3-64 Preboot menu options (2 of 5) Menu option First level Second level Third level Descriptio n Administrator continued Manag e Disk Clear Disk Select the Clear Disk item to enable an external device for job storage. Job storage is normally enabled only for the Boot device. This will be g rayed out unless the 99.09.68 error is displayed. Loc[...]

Table 3-65 Preboot menu options (3 of 5) Menu option First leve l Second level Third level Descri ption Administrator continued Manage Disk continued Internal Device Select the Intern al Devi ce item to erase the internal device or get status about the internal device. Secur e Erase Select the Secure Eras e item to erase all of the data on the disk[...]

Table 3-66 Preboot menu options (4 of 5) Menu option First level Second level Third level Description Administrator continued Configure LAN Select the Configure LAN item to setu p the network settings for the PreBoot menu firmware upgrade. The network can be co nfigured obtain the network settings from a DHCP server or as static. DHCP Use this item[...]

Table 3-67 Preboot menu options (5 of 5) Menu option First level Sec ond level Third l evel Des cripti on Administrator continued Startup Options Select the Startup Options item to specify options that can be set for the next time the product is turned on and initializes to the to Ready state. Cold Reset Check the Cold Reset item to clear the IP ad[...]

Table 3-68 Preboot menu options (5 of 5) Menu option First level Second level Third level Description Administrat or continued Startup Options continued Skip Disk Scan Check the Skip Disk Scan item to allow the product to initialize without scanning the disk. If the product is crashing on Step 4/8, checking this item may al low the problem to be is[...]

Product updates To download the most recent firmwa re upgrade for the product, go to www.hp.com/ suppor t/ cljcp5525 or www.hp.com/ go/cl jcp5525_firmware . Determine the installed revision of firmware Print a configuration page to determine th e installed revision of firmware. See Configuration page on page 350 . On the configuration page, lo ok i[...]

USB storage device (Preboot menu) 1. Copy the xxxxxxx. bdl file to a portable USB flash memo ry st orage device (thumb drive). 2. Turn the product on. 3. Press the Stop button when the Ready , Data and Attention LEDs illuminate solid. 4. Press the down arrow button to highlight Administrator , and then press the OK button. 5. Press the down arrow b[...]

USB storage device (control-panel menu) 1. Copy the xxxxxxx. bdl file to a portable USB flash me mory storage devic e (thumbdrive). 2. Turn the prod uct on, and then wait until it reaches the Rea dy state. 3. Press the Home button or OK button. 4. Press the down arrow button to highlight Device Main tenance , and then press the OK button. 5. Press [...]

550 Chapter 3 Solve problems ENWW[...]

4 Parts and diagrams ● Order parts by authorized service providers ● How to use the parts lists and diagrams ● Assembly locations ● External covers, panels, and doors ● Right door assembly ● Internal components (1 of 9) ● Internal components (2 of 9) ● Internal components (3 of 9) ● Internal components (4 of 9) ● Internal compon[...]

Order parts by authorized service providers Order parts, accessories, and supplies Table 4-1 Order parts, accessories, and supplies Order supplies and paper www.hp.com/ go/suresupply Order genuine HP parts or accessories www.partsurfer.hp.co m Order through service or support providers Contact an HP-authorized service or support provider. Order usi[...]

Supplies part numbers Table 4-3 Supplies part numbers Item Description Part number HP LaserJet print cartridges with HP ColorSphere toner Black print cartridge CE270A (new) CE270-67901 (service) Cyan print cartridge CE271A (new) CE271-67901 (service) Yellow print cartridge CE272A (new) CE272-67901 (service) Magenta print cartridge CE273A (new) CE27[...]

Item Part number CSR lev el Encrypted hard disk drive kit ● Encrypted hard disk drive, 120 GB ● Right rail ● Left rail ● Disk drive cradle ● Power/data cable assembly ● Installation instructions CE709-67901 B Formatter kit ● Formatter tray assembly ● Formatter assembly ● Screws ● EIO card gu ide ● Installation instructions CE7[...]

Item Part number CSR lev el Solid state drive kit ● Solid state drive, 8 GB ● Driver retainer ● Installation instructions CE707-67901 B Toner collection unit kit ● Waste toner box assembly ● Toner clea ning cloth ● Installation instructions CE980-67901 A Tray 1 paper pick-up roller and separation pad kit ● Paper pick-up roller ● Sep[...]

Item Pa rt number Fuser drive unit ● Fuser drive assembly ● Installation instructions CE707-67904 Inner door assembly ● Inner door assembly ● Four color cartridge labels CE707-67909 Interconnect board (ICB) PCA ● ICB PCA ● Installation instructions CE707-67907 Main drive assembly ● Main drive assembly ● Installation instructions Sim[...]

Accessories part numbers Table 4-4 Accessories part numbers Item Description Part number Optional 1x500-sheet tray Optional tray t o increase paper capacity. CE860A Optional 3x500-sheet tray and feeder unit Optional tray to increase paper capacity. CE725A USB cable 2-meter A-to-B cable C6518A Power cord China 220V - 10A Taiwan 110V - 13A Korea 220V[...]

How to use the parts lists and diagrams The figures in this chapter show the major subass emblies in the product and their component parts. A parts list table follows each exp loded view assembly diagram. Each table lists the item numb er, the associated part number, and t h e description of each pa rt. If a part is not listed in the table, then it[...]

Assembly locations 1x250 cassette Paper delivery assembly Right door assembly Paper pick-up assembly ENWW Assembly locations 559[...]

External covers, panels, and doors Figure 4-1 External covers, panels, and doors Right door assembly (J2) (J1) 8 1 4 10 10 6 7 2 11 5 9 3 *A01 *A01 *A01 *A01 *A01 *A03 *A02 560 Chapter 4 Parts and diagrams ENWW[...]

Table 4-5 External covers, p anels, and doors Ref Desc ription Part number Qty 1 Cover, top RM 1-7148-000CN 1 2 Door, toner collection unit acces s RC2-7034-000CN 1 3 Cable, USB RK2-2901-000CN 1 4 Cover, rear RM1-7147-000CN 1 5 Cover, right rear RM1-7142-000CN 1 6 Cover, handle, lower-right, rear RC2-6626-000CN 1 7 Cover, handle, lower-right, front[...]

Right door assembly Figure 4-2 Right door assembly SIMPLEX MODEL (J1 14D) (J1 12) (J152) (J542D) (J736D) A A 4 6 1 2 3 5 *A1 1 *A27 *A42 *A32 *A33 *A33 *A34 *A35 *A12 *A09 *A44 *A46 *A23 *A26 *A04 *A22 *A30 *A30 *A28 *A01 *A03 *A21 *A24 *A43 *A19 *A31 *A31 *A14 *A14 *A15 *A15 *A02 *A02 *A08 *A16 *A45 *A13 *A10 *A10 *A40 *A40 *A40 *A40 *A40 *A40 *A4[...]

Table 4-6 Right door assembly Ref Desc ription Part number Qty Right door assembly, duplex model RM1-6007-000CN 1 Right door assembly, simplex model RM1-6138-000CN 1 1 Roller, secondary transfer, T2 (inc luded in the s ervice kit) CE710-67904 1 2 Door, right upper RC2-7091-000CN 1 3 Roller, paper pick-up, Tray 1 (included in the service kit) CE710-[...]

Internal components (1 of 9) Figure 4-3 Internal components (1 of 9) See PCA diagram (J524L) (FM2) (SW2) Front cover assembly 1 32 35 31 13 25 12 17 3 5 14 16 16 18 18 15 4 6 24 20 22 19 19 34 11 2 33 7 8 9 10 21 27 23 28 29 26 30 *A01 *A02 *A02 *A02 *A02 *A02 *A02 *A02 *A02 *A02 *A03 *A02 *A04 *A04 *A02 564 Chapter 4 Parts and diagrams ENWW[...]

Table 4-7 Internal compone nts (1 of 9) Ref Desc ription Part number Qty 1 Upper cartridge guide assembly RM1-5990-000CN 1 2 Duct, front RC2-7300-000CN 1 3 Stopper, inner door, 1 RC2-6719-000CN 1 4 Stopper, inner door, 2 RC2-6736-000CN 1 5 Door, inner, service kit includes all labels CE707–67904 1 6 Cover, lower front RC2-6737-000CN 1 11 Spring, [...]

Internal components (2 of 9) Figure 4-4 Internal components (2 of 9) See PCA diagram (J524L) (FM2) (SW2) Front cover assembly 1 32 35 31 13 25 12 17 3 5 14 16 16 18 18 15 4 6 24 20 22 19 19 34 11 2 33 7 8 9 10 21 27 23 28 29 26 30 *A01 *A02 *A02 *A02 *A02 *A02 *A02 *A02 *A02 *A02 *A03 *A02 *A04 *A04 *A02 566 Chapter 4 Parts and diagrams ENWW[...]

Table 4-8 Internal compone nts (2 of 9) Ref Desc ription Part number Qty 31 Holder, interlock switch RC2-6689-000CN 1 32 Fan, fus er RK2-2728-000CN 1 33 Holder, duplex ing fan RC2-8357-000CN 1 34 Spring, l eaf, grounding RC2-7092-000CN 1 35 Cover, handle guide RC2-6670-000CN 1 ENWW Internal components (2 of 9) 567[...]

Internal components (3 of 9) Figure 4-5 Internal components (3 of 9) 1x250 cassette Paper delivery assembly DUPLEX MODEL SIMPLEX MODEL Paper pick-up assembly (J131A) (J516) (J109F) (M4) (J522D) (J552D) (J525L) (J554L) 6 7 14 12 8 18 3 16 13 11 10 10 15 9 17 5 20 2 4 1 19 19 1 *A01 *A01 *A01 *A02 *A01 *A01 *A01 568 Chapter 4 Parts and diagrams ENWW[...]

Table 4-9 Internal compone nts (3 of 9) Ref Desc ription Part number Qty 1 Drive assembly, duplex revers e, duplex model RM 1-6005-000CN 1 1 Drive assembly, simplex reverse, sim plex model RM1-6120-000CN 1 2 Guide, fuser, front RC2-6546-000CN 1 3 Cover, cable, protective RC2-6832-000CN 1 4 Fuser assembly, 110V (in cluded in service kit) RM1-6180-00[...]

Internal components (4 of 9) Figure 4-6 Internal components (4 of 9) DUPLEX MODEL Right door assembly SIMPLEX MODEL See PCA diagram See PCA diagram See PCA diagram (J538D) (J1003) (M1) (J517) (M2) (J515) (M3) (J514) (M6) (J518) (M7) (J520) (PS15) (J544) (J535D) (J521) 5 5 4 3 39 26 24 13 25 17 15 33 31 36 31 32 37 28 34 20 35 29 16 18 19 14 30 30 3[...]

Table 4-10 Internal compone nts (4 of 9) Ref Desc ription Part number Qty 1 Cover, main drive cable, lower RC2-6574-000CN 1 2 Guide, main drive cable RC2-6659-000CN 1 3 Main drive assembly, duplex model RM1-7931-000CN 1 3 Main drive assembly, simplex mo del RM1-6173-000CN 1 4 DC motor assembly RM1-6088-000CN 3 5 Motor, stepping, DC, duplex model RK[...]

Internal components (5 of 9) Figure 4-7 Internal components (5 of 9) DUPLEX MODEL Right door assembly SIMPLEX MODEL See PCA diagram See PCA diagram See PCA diagram (J538D) (J1003) (M1) (J517) (M2) (J515) (M3) (J514) (M6) (J518) (M7) (J520) (PS15) (J544) (J535D) (J521) 5 5 4 3 39 26 24 13 25 17 15 33 31 36 31 32 37 28 34 20 35 29 16 18 19 14 30 30 3[...]

Table 4-11 Internal compone nts (5 of 9) Ref Desc ription Part number Qty 31 Lock, do or link, right RC2-7234-000CN 2 32 Link, right door, 2 rear RC2-7236-000CN 1 33 Link, right door, 2 front RC2-7233-000CN 1 34 Duct , joint RC2-8360-000CN 1 35 Plate, righ t door link, fixed, front RL1-2281-000CN 1 36 Hinge, right door, front RC2-7094-000CN 1 37 Pl[...]

Internal components (6 of 9) Figure 4-8 Internal components (6 of 9) (J832) (J831) (J62) (J106) (FM1) (J61) 28 17 1 2 32 9 3 34 29 27 35 31 37 36 26 24 25 23 41 40 18 19 20 21 22 16 10 5 14 15 7 33 8 6 4 11 12 38 38 38 39 30 13 *A02 *A02 *A04 *A01 *A03 *A01 *A01 *A01 574 Chapter 4 Parts and diagrams ENWW[...]

Table 4-12 Internal compone nts (6 of 9) Ref Desc ription Part number Qty 1 IT belt guide rail assembly RM1-6018-000CN 1 2 IT belt guide rail R1 assembly RM1-6037-000CN 1 3 Toner collection unit (inc luded in the service kit) CE9 80-67901 1 4 Arm, waste toner, left RC2-7035-000CN 1 5 Cover, waste toner, 3 RC2-6963-000CN 1 6 Plate, arm reinforcement[...]

Internal components (7 of 9) Figure 4-9 Internal components (7 of 9) (J832) (J831) (J62) (J106) (FM1) (J61) 28 17 1 2 32 9 3 34 29 27 35 31 37 36 26 24 25 23 41 40 18 19 20 21 22 16 10 5 14 15 7 33 8 6 4 11 12 38 38 38 39 30 13 *A02 *A02 *A04 *A01 *A03 *A01 *A01 *A01 576 Chapter 4 Parts and diagrams ENWW[...]

Table 4-13 Internal compone nts (7 of 9) Ref Desc ription Part number Qty 31 Duct , fan, 1 RC2-8388-000CN 1 32 Laser s canner assembly RM1-6122-0 70CN 1 33 Seal, to ner supporter guide 1 RC2-7018-000CN 1 34 Toner feed assem bly RM1-6040-000CN 1 35 Guide, las er RC2-6628-000CN 1 36 Hold er, flat flexible cable RC2 -6655-000CN 1 37 Cable assembl y, f[...]

Internal components (8 of 9) Figure 4-10 Internal components (8 of 9) See PCA diagram (J557D) (J558D) (J559D) (J560D) See PCA diagram (J105) (J304) (J303) (J301) (J741D) (J733DA) (J733DB) (J63) (J21) (J25) (J192) (J305) (J302) (SW3) (SW4) (J1001) (J710M) (J108) (J203) (J71 1F) (J1 108) (J109F) (J1 10F) (J707F) (J1304) 10 9 1 3 2 2 3 8 6 5 4 7 14 12[...]

Table 4-14 Internal compone nts (8 of 9) Ref Desc ription Part number Qty 1 Holder, first power dispatching RC2-6680-000CN 1 2 Spring, contact RU6-2767-000CN 2 3 Spring, contact RU6-2768-000CN 2 4 Guide, cross-member cable, rear RC2-6588-000CN 1 5 Stopper, laser RC2-6646-000CN 1 6 Guide, cross-member cable, front RC2-6587-000CN 1 7 Spring, rod RC2-[...]

Internal components (9 of 9) Figure 4-11 Internal components (9 of 9) A A See PCA diagram See PCA diagram (J716H) (J558H) (J557H) (J717H) (J559H) (J718H) (J101) (J1 16) (J560H) (J1001A) (J72) (J303ICB) (J770) (J142) (FM3) See PCA diagram 9 15 14 13 13 6 10 3 5 18 17 2 1 7 4 19 8 11 12 16 16 *A02 *A02 *A01 *A05 *A05 *A05 *A05 *A03 *A04 *A04 *A06 *A0[...]

Table 4-15 Internal components (9 of 9) Ref Desc ription Part number Qty 1 Clamp, edge, D RC2-6674-000CN 1 2 Guide, cable, right RC2 -6842-000CN 1 3 Guide, cable, upper RC2-6841-000CN 1 4 Cable, PNL-H-HI RM1-6849-000CN 1 5 Spacer, DC controller PCA VT2-5176-004CN 5 6 Guide, DC cont. support cable RC2-6665-000CN 1 7 Cable, primary transfer RM1-6822-[...]

1x250 cassette Figure 4-12 1x 250 cassette 582 Chapter 4 Parts and diagrams ENWW[...]

Table 4-16 1x250 cassette Ref Desc ription Part number Qty Cassette CE710-67906 1 ENWW 1x250 cassette 583[...]

Paper pick-up assembly Figure 4-13 Paper pick-up assembly 1 *A01 584 Chapter 4 Parts and diagrams ENWW[...]

Table 4-17 Paper pick-up assembl y Ref Desc ription Part number Qty Paper pick-up assembly RM1-7916-000CN 1 1 Paper pick-up roller assembly (included in service kit) CE707-67903 1 ENWW Paper pick-up assem bly 585 CE707-67903[...]

Paper delivery assembly Figure 4-14 Paper delivery assembly 586 Chapter 4 Parts and diagrams ENWW[...]

Table 4-18 Paper delivery assembly Ref Desc ription Part number Qty Paper delivery assembly RM1-6165-000CN 1 ENWW Paper delivery assembly 587[...]

Printed circuit assemblies Figure 4-15 PCAs 8 1 1 1 1 6 2 5 7 4 3 10 9 588 Chapter 4 Parts and diagrams ENWW[...]

Table 4-19 PCAs Ref Desc ription Part number Qty 1 Toner remaining detect PCA RM1-6779-000CN 4 2 Primary transfer high-voltage PCA RM1-7004-000CN 1 3 Driver PCA (duplex model) RM1-6742-000CN 1 3 Driver PCA (simplex model) RM1-6783-000CN 1 4 DC Controller PCA (duplex model) CE708-67902 1 4 DC Controller PCA (simplex mo del) CE7 07-67906 1 5 Secondar[...]

1x500 paper feeder The 1x500 pa per feeder is referre d to as the 1x50 0PF. 1x500PF external components Figure 4-16 1x500PF external components 2 8 9 3 7 4 5 1 6 6 10 *A06 *A03 *A05 *A03 *A01 *A02 *A04 *A04 *A04 *A07 *A04 *A04 590 Chapter 4 Parts and diagrams ENWW[...]

Table 4-20 1x500PF external components Ref Desc ription Part number Qty 1 Handle, lock, rear (1x500PF) RC2-9303-00 0CN 1 2 Cover, right front (1x5 00PF) RC2 -9320-000CN 1 3 Link, right door, lower (1x500PF) RC2-9327-000CN 1 4 Cover, rear (1x500PF) RC2-9330-000CN 1 5 Cover, left (1x500PF) RC2-9331-000CN 1 6 Cover, handle, lower (1x50 0PF) RC2-9332-0[...]

1x500PF internal components Figure 4-17 1x50 0PF internal components (SW1) (J705) (M1) (J704) (J704) (J2004) (J703D) (J702D) (J2003) (J701D) (J733LB) (J734DA) (J734DB) (J733LA) (J2001) (J2002) (J2005) (J705) 4 9 5 1 2 6 3 7 8 8 *A06 *A31 *A33 *A16 *A06 *A31 *A32 *A20 *A12 *A14 *A06 *A10 *A15 *A15 *A19 *A19 *A06 *A13 *A06 *A06 *A10 *A06 *A1 1 *A24 *[...]

Table 4-21 1x500PF inte rnal components Ref Desc ription Part number Qty 1 Switch, bottom (1x500PF) WC2-5512-000CN 1 2 Motor, pick-up (1x500PF) RK2-1331-000CN 1 3 Lifter drive assembly (1x500PF) RM1-3819-000CN 1 4 Cassette (1x500PF) RM1-6942-000CN 1 5 Paper pick-up assembly (1x500PF) RM1-6944-000CN 1 6 Paper feeder driver PCA (1x500PF) RM1-6987-000[...]

1x500PF PCA Figure 4-18 1x 500PF PCA 1 594 Chapter 4 Parts and diagrams ENWW[...]

Table 4-22 1x500PF PCA Ref Desc ription Part number Qty 1 Paper feeder driver PCA (1x500PF) RM1-6987-000CN 1 ENWW 1x500 paper feeder 595[...]

3x500 paper feeder The 3x500 pa per feeder is referre d to as the 3x50 0PF. 3x500PF external components Figure 4-19 3x500PF external components 7 10 1 8 9 11 13 4 3 12 6 2 5 14 14 *A01 *A01 *A01 *A01 *A01 *A01 *A02 596 Chapter 4 Parts and diagrams ENWW[...]

Table 4-23 3x500PF external components Ref Desc ription Part number Qty 4 Cover, right corner (3x500PF) RC2-9343-000CN 1 5 Cover, right lower, 1 (3x500PF) RC2-9346-00 0CN 1 6 Cover, right lower, 2 (3x500PF) RC2-9347-00 0CN 1 7 Cover, rear (3x500PF) RC2-9348-000CN 1 8 Cover, left (3x500PF) RC2-9349-000CN 1 9 Cover, left lower (3x500PF) RC2-9350-000C[...]

3x500PF internal components Figure 4-20 3x50 0PF internal components (M1) (SW1) (J704) (J33LH) (M81) (J804) (M91) (J904) (J2005) (J705) (J2004C) (J903D) (J904) (J2003) (J2002) (J2001B) (J2002B) (J2001C) (J701D) (J702D) (J2001) (J33LB) (J33LA) (J2003B) (J801D) (J802D) (J2003C) (J901D) (J902D) (J2004B) (J803D) (J804) (J2004) (J703D) (J704) 1 8 2 3 7 [...]

Table 4-24 3x500PF inte rnal components Ref Desc ription Part number Qty 1 Motor, stepping, DC (3x500PF) RK2-1331-000CN 3 2 Rail, cassette, right (3x500PF) RL1-1390-000CN 3 3 Rail, cassette, left (3x500 PF) RL1-1391-000CN 3 4 Cable, paper pick-up option (3x500PF) RM1-3575-000CN 3 5 Cable, multisensor (3x500PF) RM 1-3647-000CN 3 6 Cable, door open s[...]

3x500PF cassette Figure 4-21 3x 500PF cassett e 600 Chapter 4 Parts and diagrams ENWW[...]

Table 4-25 3x500PF cassette Ref Desc ription Part number Qty Cassette (3x500PF) RM1-6942-000CN 3 ENWW 3x500 paper feeder 601[...]

3x500PF PCAs Figure 4-22 3x 500PF PCA s 1 1 1 602 Chapter 4 Parts and diagrams ENWW[...]

Table 4-26 3x500PF PCAs Ref Desc ription Part number Qty 1 Feeder PCAs (3x500PF) RM1-6989-000CN 3 ENWW 3x500 paper feeder 603[...]

Alphabetical parts list Table 4-27 Alphabetical parts list Description Part number Table and page Arm, front cover, 1 RC2-6732-000CN Int ernal components (1 of 9) on page 565 Arm, front cover, 2 RC2-6733-000CN Int ernal components (1 of 9) on page 565 Arm, ITB coupling release RC2-6824-000CN Internal components (4 of 9) on page 571 Arm, waste toner[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Cable, rear RM1-6863-000CN Internal components (9 of 9) on page 581 Cable, SB joint, low-voltage power supply , duplex model RM1-6867 -000CN Internal components (3 of 9) on page 569 Cable, switch RM1-6830-000CN Internal components (8 of 9) on page 579 Cable, USB [...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Cover, connector, lower RC2-6642-000CN Int ernal components (3 of 9) on page 569 Cover, duplexing gear, duplex model RC2-6931-0 00CN Int ernal components (4 of 9) on page 571 Cover, front assembly RM1-7133-000CN E xternal covers, panels, and doors on page 561 Cov[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Cover, rear (3x500PF) RC2-9348-000CN 3 x500PF external components on page 597 Cover, rear lower (3x500PF) RC2-9357-000CN 3x500PF external components on page 597 Cover, right corner (3x500PF) RC2-9343-000CN 3x500PF external components on page 597 Cover, right fron[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Drive assembly, simplex reverse, sim plex model RM1-6120-000CN Internal components (3 of 9) on page 569 Driver PCA (duplex model) RM1-6742-000CN PCAs o n page 589 Driver PCA (simplex model) RM1-6783-000CN PCAs on page 589 Duct, fan, 1 RC2-8388-000CN Internal comp[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Gear, 25T, duplex model RU6-0772-000CN Internal components (4 of 9) on page 571 Gear, 74T, duplex model RU6-0773-000CN Internal components (4 of 9) on page 571 Gear, link worm RU6 -0795-000CN Internal components (6 of 9) on page 575 Guide, arm, front RC2-6632-000[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Guide, slide RC2-7203-000CN Internal components (6 of 9) on page 575 Handle, lock, rear (1x500PF) RC2-9303-000CN 1x500PF external components on page 591 Hinge, front cover, center RC2-6738-000CN Internal components (1 of 9) on page 565 Hinge, front cover, left RC[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Imaging high-voltage PCA RM1-6800-000CN PCAs on page 589 Inter connect board (ICB) PCA CE707-67907 PCA s on page 589 IT belt guide rail assembly RM1-6018-000CN Internal components (6 of 9) on page 575 IT belt guide rail R1 assembly RM1-6037-000CN In ternal compon[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Lifter plate assembly, Tray 1 RM1-6043-030CN R ight door assembly on page 563 Link, ITB coupling release RC2-6823-000CN Internal components (4 of 9) on page 571 Link, right door, 2 front RC2-7233-000CN Internal components (4 of 9) on page 571 Link, right door, 2 [...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Mount, stopper arm RC2-6745-000CN Internal components (1 of 9) on page 565 Paper delivery assembly RM1-6165-000CN Paper delivery assembly on page 587 Paper feed roller assembly (included in the s ervice kit; 3x500PF) CE710-67908 3x500PF internal components on pag[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Rail, cassette, right (3x500PF) RL1-1390-000CN 3x50 0PF internal components on page 599 Rail, door link, front lower RC2-6634-000CN Internal components (4 of 9) on page 571 Rail, door link, rear lower RC2-6635-000CN Internal components (4 of 9) on page 571 Rail, [...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Sensor, right door WG8-5696-000CN Internal components (4 of 9) on page 571 Separation pad, Tray 1 (included in the service kit) CE710-67909 Right door assembly on page 563 Separation roller assembly (in cluded in service kit) CE 710-67907 Internal components (3 o[...]

Table 4-27 Alphabetical parts list (continued ) Description Part number Table and page Spring, tension, front R U6-2727-000CN Internal components (4 of 9) on page 571 Spring, tension, rear RU6-2744-000CN Int ernal components (4 of 9) on page 571 Spring, tension, registration s ensor RU6-2710-00 0CN Internal components (3 of 9) on page 569 Stopper, [...]

Numerical parts list Table 4-28 Numerical parts list Part number Descri ption Table and page CE707-67903 Paper pick-up roller assembly (included in service kit) Paper pick-up assembly on page 585 CE707-67904 Fuser drive assembly Internal components (3 of 9) on page 569 CE707-67906 DC Controller PCA (simplex model) PCA s on page 589 CE707-67907 I nt[...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RC2-6547-000CN Guide, fuser, rear Internal components (3 of 9) on page 569 RC2-6573-000CN Cover, imaging HVT cable Internal components (9 of 9) on page 581 RC2-6574-000CN Cover, main drive cable, lower Internal co mponents (4 of 9) on page 571 RC2-6587-000CN Guide, [...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RC2-6650-000CN Cover, main cross-member cable Internal components (6 of 9) on page 575 RC2-6655-000CN Holder, flat flexible cable Internal components (7 of 9) on page 577 RC2-6659-000CN Guide, main drive cable Internal components (4 of 9) on page 571 RC2-6661-000CN [...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RC2-6715-000CN Hinge, front cover, right Internal co mponents (1 of 9) on page 565 RC2-6716-000CN Hinge, inner door, left Internal components (1 of 9) on page 565 RC2-6717-000CN Mount, inner door toggle Int ernal components (1 of 9) on page 565 RC2-6719-000CN Stoppe[...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RC2-6842-000CN Guide, cable, right Internal components (9 of 9) on page 581 RC2-6931-000CN Cover, duplexing gear, duplex model Internal components (4 of 9) on page 571 RC2-6932-000CN Hook, duplexing spring, duplex model Internal components (4 of 9) on page 571 RC2-6[...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RC2-7201-000CN Slider, push Internal components (6 of 9) on page 575 RC2-7203-000CN Guide, slide Internal components (6 of 9) on page 575 RC2-7204-000CN Cover, guide Internal components (1 of 9) on page 565 RC2-7209-000CN Spring, grounding Internal components (1 of [...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RC2-9331-000CN Cover, left (1x500PF) 1x500PF external components on page 591 RC2-9332-000CN Cover, handle, lower (1x500PF) 1x50 0PF external components on page 591 RC2-9335-000CN Link, right door, upper (1x500PF) 1x500PF external components on page 591 RC2-9343-000C[...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RK2-2276-000CN Fan, power supply Internal components (6 of 9) on page 575 RK2-2728-000CN Fan, fuser Internal components (2 of 9) on page 567 RK2-2884-000CN Environment sensor PCA PCAs on page 589 RK2-2901-000CN Cable, USB External covers, panels, and doors on page 5[...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RM1-6012-000CN Waste toner cover assembly Internal components (6 of 9) on page 575 RM1-6018-000CN IT belt guide rail assembly In ternal components (6 of 9) on page 575 RM1-6019-000CN ITB guide rail assembly Internal components (6 of 9) on page 575 RM1-6036-000CN Aut[...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RM1-6742-000CN Driver PCA (duplex model ) PCAs o n page 589 RM1-6753-000CN Low voltage power supply ass embly, 110V Internal co mponents (8 of 9) on page 579 RM1-6753-000CN Low-voltage power supply PCA (110V) PCAs on page 589 RM1-6754-000CN Low voltage power supply [...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RM1-6942-000CN Cassette (3x500 PF) 3x500PF cassette on page 601 RM1-6944-000CN Paper pick-up assem bly (1x500PF) 1 x500PF internal components on page 593 RM1-6944-000CN Paper pick-up assem bly (3x500PF) 3 x500PF internal components on page 599 RM1-6946-000CN Right d[...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RM1-7914-060CN Gear assembly, fus er Int ernal components (3 of 9) on page 569 RM1-7916-000CN Paper pick-up assem bly Pa per pick-up assembly on page 585 RM1-7922-000CN Registration sensor assem bly Internal components (3 of 9) on page 569 RM1-7931-000CN Main drive [...]

Table 4-28 Numerical parts list (continued) Part number Descri ption Table and page RU6-2744-000CN Spring, tension, rear Internal components (4 of 9) on page 571 RU6-2767-000CN Spring, contact Internal compon ents (8 of 9) on page 579 RU6-2768-000CN Spring, contact Internal compon ents (8 of 9) on page 579 RU6-2771-000CN Spring, contact, sec ond-tr[...]

630 Chapter 4 Parts and diagrams ENWW[...]

A Service and support ● Hewlett-Packard lim ited warranty s tatement ● HP's Premium Protection Warranty: LaserJet print cartridge limited warranty statement ● Color LaserJet Fuser Kit, Transfer Kit, and Toner Collection Unit Limited Warranty Statement ● Data stored on th e print cartridge ● End User License Agreement ● Customer sel[...]

Hewlett-Packard limited warranty sta tement HP PRODUCT DURATION OF LIMITED WAR RANTY HP Color LaserJet CP5525n, CP5525dn, CP5525xh One-year on-site warranty HP warrants to you, the end-user customer, that HP hardware and acce ssories will be free from defects in materials and work manship after the date of purc hase, for the period specif ied above[...]

HP's Premium Protection Warranty: LaserJet print cartridge limited warranty statement This HP product is warrante d to be free from defects in materials and workmanship. This warranty does not apply to pr oducts that (a) have been refill ed, refurbished, remanufactured or tampered with in any way, (b) experience proble ms resulting from misuse[...]

Color LaserJet Fuser Kit, Transfer Kit, and Toner Collection Unit Limited Warranty Statement This HP product is warranted to be free from de fects in materials and workmanship until the printer provides a low-life indicator on the control panel. This warranty does not apply to pr oducts that (a) have been refurb ished, remanufact ured or tampered w[...]

Data stored on the print cartridge The HP print cartridges used with th is product contain a memory chip th at assists in the operation of the product. In addition, this memory chip col lects a limited set of information about the usage of the product, which might include the following: the date when the print cartridge was first ins talled, the da[...]

End User License Agreement PLEASE READ CAREFULLY BEFORE USING THIS SOFTWARE PRODUCT: This End-User License Agreement (“EULA”) is a c ontract between (a) you (eit her an individual or the entity you represent) and (b) Hewlett-Packard Company (“HP”) that governs yo ur use of the so ftware produc t (“Software”). This EULA does not apply if[...]

4. TRANSFER. a. Third Party Transfer. The initial end user of th e HP Software may ma ke a one-time transfer of the HP Software t o another end us er. Any tr ansfer will include all c omponent parts, media, User Documentation, this EULA, and if applica b le, the Certificate of Authenticity. The transfer may not be an indirect transfer, such as a co[...]

Customer self-repair warranty service HP products are designed with ma ny Customer Self Repair (CSR) pa rts to minimize repair time and allow for greater flexibility in performing defective parts re placement. If du ring the diagnosis pe riod, HP identifies that the repair can be accom plished by the use of a CSR p art, HP will ship that part direc[...]

Customer support Get telephone support for your country /region Have the product name, serial number, date of purc hase, and problem description ready. Country/region phone nu mbers are on the flyer that was in the box with your product or at www.hp.com/ s upport/ . Get 24-hour Internet support www.hp.com/ support/ljcp5520series Get support for pro[...]

640 Appendix A Service and supp ort ENWW[...]

B P roduct specifications ● Physical specifications ● Power consumption, electrical spec ifications, and acoustic emissions ● Environmental specifications ENWW 641[...]

Physical specifications Table B-1 Product dimensions Product Heigh t Depth Width Weight HP Color LaserJet CP5525n 465 mm (18 in) 586 mm (23 in) 544 mm ( 21.4 in) 53.3 kg (117.3 lb) HP Color LaserJet CP5525dn 465 mm (18 in) 586 mm (23 in) 544 mm ( 21.4 in) 53.5 kg (117.8 lb) HP Color LaserJet CP5525xh 8 85 mm (34.8 in) 688 mm (27 in) 745 mm (29.3 in[...]

C Regulatory information ● FCC regulations ● Environmental product stewardship program ● Declaration of Conformi ty ● Certificate of Volatility ● Safety statements ENWW 643[...]

FCC regulations This equipment has been tested and found to comp ly with the limits for a Class A digita l device, pursuant t o Part 15 of the FCC rul es. These li mi ts are designed to provide rea sonable protection against harmful interference in a residential inst allation. This equipment gene rates, uses, and can radiate radio fre quency energy[...]

Environmental product stewardship program Protecting the environment Hewlett-Packard Company is committe d to providing quality products in an environmentally sound manner. This product has been designed with se veral attributes to minimize impacts on our environment. Ozone production This product generates no appreciable ozone gas (O 3 ). Power co[...]

Return and recycling instructions United States and Puerto Rico The enclosed label in the HP LaserJet toner cartridg e box is for the return and recycling of one or more HP LaserJet print cartridges after use. Pl ease follow the applicable instructions below. Multiple returns (more than one cartridge) 1. Package each HP LaserJet print cartridge in [...]

Paper This product is capable of using re cycled papers when the paper meets the guideline s outlined in the HP LaserJet Printer Fa mily Print Media Guide . This product is suitable fo r the use of recyc led paper according to EN12281 :2002. Material restrictions This HP product does no t contain added mercury. This HP produc t contains a battery t[...]

Chemical substances HP is committed to providing our customer s with information about the chem ical substances in our products as needed to comply wi th lega l requirements such as RE ACH (Regulation EC No 1907/2006 of the European Parliament and the Council). A ch emical information report for this product can be found at: www.hp.com/ go/reach . [...]

Declaration of Conformity Declaration of Conformity according to ISO/IEC 17050-1 and EN 17050-1 Manufa cturer's Name: Hewlett-Packard Company DoC #: BOISB-0905-00 rel.1.0 Manufacturer's Address: 11311 Chinden Boulevard Boise, Idaho 83714-1021, USA declares, that the prod uct Product Name: HP LaserJet Enterprise CP5525 Series Including: CE[...]

This Device complies with Part 15 of t he FCC Rules. Operation is subject to the following two Conditions: (1) this device may n ot cause harmful interference, and (2) this device mu st accept an y interference received, incl uding int erference that may cause undesi re d operation. 1. The product was tested in a typical config uration with Hewlett[...]

Certificate of Volatility This is a statement regarding the volatility of cust omer data stored in memory. This statement d escribes how to securely erase data from the product. Types of memory Volatile memory The product utilizes volatile memory (a total of 1024MB) to support the em bedded OS and to stor e customer data during the printing proc es[...]

Safety statements Laser safet y The Center for Devices and Radiological Health (CDR H) of the U.S. Food and Drug Administra tion has implemented regulations for lase r products manufactur ed since August 1, 1976. Compliance is mandatory for products marketed in the United Stat es. The device is certified as a “Class 1” laser product under the U[...]

EMC statement (China) EMC statement (Korea) EMI statement (Taiwan) Laser statement for Finlan d Luokan 1 laserlaite Klass 1 Laser Apparat HP Color LaserJet CP5525n, CP55 25dn, CP5525xh, laserk irjoitin on käyttäjän kannalta turvallin en luokan 1 laserlaite. Normaalissa kä ytössä kir joittimen su ojakotelointi estää lase rsäteen pääsyn la[...]

VARO ! Mikäli kirjoittimen suojakotelo av at aan, olet alttiina näkymättömälle lasersäteilylle laitteen ollessa toiminnassa. Älä katso säteeseen. VARNING ! Om laserprinterns skyddshölje öp pnas då apparaten ä r i funktion, utsättas anv ändaren för osynlig laserstrålning. Betr akta ej strålen. Tiedot laitteessa käytettävän lase [...]

Index Symbols/Numerics 1 x 500-sheet paper fee der assembly components, removing 222 3 x 500-paper feed er assembly components, removing 236 A accessories ordering 552 accessories installed, in formation 353 acoustic specifications 642 Administration menu, control panel 261, 365 after-service checklist 86 B Backup/R estore menu, control panel 276, [...]

covers control-panel assembly, removing 113 front-door assemb ly, removing 123 identification and location 111 left, removing 115 rear, removing 116 right-door assembly, removing 126 right-front, removing 113 right-rear, removing 119 top, removing 121 creases, troubleshooting 529 crooked pages troubleshootin g 529 customer supp ort online 639 D dar[...]

intermediate transfer belt (ITB) 102 IPv4 information 352 IPv6 information 352 ITB part number 554 ITB cleaning stage 34 ITB unit operation 38 J jams common causes of 495 detection theory 66 diagnostic test for 288 duplex are a 509 envelopes 519 fuser 501 fuser area 508 locations 496 lower right door 503 output bin 507, 508 recovery 515 Tray 1 504 [...]

P pages blank 532 not printing 532 printing slowly 532 skewed 529 pages count reset 534 See also counts paper pickup assembly, removing 135 stop in path for testing 314 wrinkled 529 paper delivery assembly removing 184 paper jams locations 496 paper movement operation 44 paper path diagnostic test 288 operation 55 stop movement for testing 314 pape[...]

imaging (developing) high- voltage po wer supply 213 intermediate transfer belt 102 ITB motor 192 laser/scanner assembly 132 left cover 115 lifter-drive assembly 145 low-voltage power supply 209 main drive assembly 157 paper delivery assembly 184 paper pickup assembly 135 pickup roller (tray 1) 94 pickup roller (tray 2) 98 power switch PCA 220 powe[...]

software software license agreement 636 solenoids paper path 47 solve problems 253 solving direct-connect problems 533 network problems 533 specifications electrical and acoustic 642 operating environment 642 static precautions 84 status page 284 stop printing for test 314 streaks, troubleshooting 526 supplies error messages 483 memory errors 411 o[...]

[...]

© 20 1 0 Hewlett-P ack ard De ve lopment Compan y , L .P . www .hp.com *CE707-90935* *CE707-90935* CE7 0 7 -909 35[...]