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Un buon manuale d’uso
Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Miller Electric XMT 400. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Miller Electric XMT 400 o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.
Che cosa è il manuale d’uso?
La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Miller Electric XMT 400 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.
Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.
Quindi cosa dovrebbe contenere il manuale perfetto?
Innanzitutto, il manuale d’uso Miller Electric XMT 400 dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Miller Electric XMT 400
- nome del fabbricante e anno di fabbricazione Miller Electric XMT 400
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Miller Electric XMT 400
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti
Perché non leggiamo i manuali d’uso?
Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Miller Electric XMT 400 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Miller Electric XMT 400 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Miller Electric in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Miller Electric XMT 400, come nel caso della versione cartacea.
Perché leggere il manuale d’uso?
Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Miller Electric XMT 400, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.
Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Miller Electric XMT 400. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.
Sommario del manuale d’uso
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Pagina 1
Processes Multiprocess W elding OM-217 769L 2007 − 11 Description Arc W elding Power Source XMT 400 (400 V olt Model) R V isit our website at www.MillerWelds.com File: MUL TIPROCESS[...]
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Pagina 2
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .Mille[...]
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Pagina 3
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . [...]
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Pagina 4
[...]
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Pagina 5
OM-217 769 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2007 − 04 7 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury . The possible hazards are shown in the adjoining symbols[...]
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Pagina 6
OM-217 769 Page 2 W elding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. FUMES AND GASES can be hazardous. D Keep your head out of the fumes. Do not breathe the fumes. D If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding fumes and gases. D If ventilation is poo[...]
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Pagina 7
OM-217 769 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.[...]
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Pagina 8
OM-217 769 Page 4 1-4. California Proposition 65 W arnings W elding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer . (California Health & Safety Code Section 25249.5 et seq.) Battery posts, terminals and related accessories contain lead and [...]
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Pagina 9
OM-217 769 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION fre_som_2007 − 04 7 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. S ym bol es u t ilisés DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures gra[...]
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Pagina 10
OM-217 769 Page 6 Il reste une TENSION DC NON NÉGLIGEABLE dans les sources de soudage onduleur quand on a coupé l’alimentation. D Arrêter les convertisseurs, débrancher le courant électrique et décharger les condensateurs d’alimentation selon les instructions indiquées dans la partie Entretien avant de toucher les pièces. DES PIÈCES CH[...]
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Pagina 11
OM-217 769 Page 7 LES ACCUMULA TIONS DE GAZ risquent de provoquer des blessures ou même la mort. D Fermer l’alimentation du gaz protecteur en cas de non-utilisation. D V eiller toujours à bien aérer les espaces confi- nés ou se servir d’un respirateur d’adduction d’air homologué. LES CHAMPS MAGNETIQUES peuv- ent affecter des implants m[...]
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Pagina 12
OM-217 769 Page 8 LES FILS DE SOUDAGE peuvent provoquer des blessures. D Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. D Ne pas diriger le pistolet vers soi, d’autres per- sonnes ou toute pièce mécanique en enga- geant le fil de soudage. DES ORGANES MOBILES peuvent provoquer des blessures. D S’abstenir de toucher d[...]
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Pagina 13
OM-217 769 Page 9 2-5. P r i nc ip al e s no r m e s de sé c ur i té Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www .global.ihs.com). Recommended Safe Practices for the Preparation for W elding and Cut- ting of Containers and Piping , Amer[...]
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Pagina 14
OM-217 769 Page 10[...]
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Pagina 15
OM-217 769 Page 1 1 SECTION 3 − DEFINITIONS 3-1. Manufacturer ’ s W arning Label Definitions W arning! W atch Out! There are possible hazards as shown by the symbols. 1 Electric shock from welding electrode or wiring can kill. 1.1 W ear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves. 1.2 Protect [...]
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Pagina 16
OM-217 769 Page 12 > 60 s V S-179 190-A V V 1 Warning! W atch Out! There are possible hazards as shown by the symbols. 2 Electric shock from wiring can kill. 3 Disconnect input plug or power before working on machine. 4 Hazardous voltage remains on input capacitors after power is turned off. Do not touch fully charged capacitors. 5 Always wait 6[...]
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Pagina 17
OM-217 769 Page 13 3-2. Manufacturer ’ s Rating Label 223 643-B 3-3. Symbols And Definitions A Amperage Panel Alternating Current (AC) V V oltage Output Circuit Breaker Remote On Of f Gas Tungsten Arc W elding Negative V oltage Input Direct Current (DC) Positive Inductance Protective Earth (Ground) Constant Current Constant V oltage Foot Control [...]
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Pagina 18
OM-217 769 Page 14 SECTION 4 − INST ALLA TION 4-1. Specifications Rated W elding Output V oltage Range Amperage Range Maximum Open-Circuit V oltage DC IP Rating Amperes Input at Rated Load Output 50/60 Hz Output Range Range V o l tage DC 400 V KV A KW 300 A @ 32 V olts DC, 60% Duty Cycle 10 − 35 5 − 400 90 23 17.0 (0.15*) 12.4 (0.09*) 1 1.5 ([...]
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Pagina 19
OM-217 769 Page 15 4-3. V olt-Ampere Curves va_curve1 4/95 − SA-178 652 / SA-178 653 V olt-ampere curves show minimum and maximum voltage and amper- age output capabilities of unit. Curves of other settings fall be- tween curves shown. A. CC Mode B. CV Mode ARC CONTROL[...]
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Pagina 20
OM-217 769 Page 16 4-4. Dimensions And Weight Hole Layout Dimensions 24 i A E A 1 1-3/4 in (298 mm) 24 in (610 mm) G F B 1-1 1/16 i n (42 mm) 17 in (432 mm) C 15-3/4 in (400 mm) D C D 19-3/32 in (485 mm) 12-1 / 2 in C E 8-1 1/16 i n (221 mm) 12 - 1/2 in (318 mm) F 1-17/32 in (39 mm) 804 801-A B G 1/4-20 UNC -2B thread W eight 76 lb (34.6 kg) 4-5. S[...]
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Pagina 21
OM-217 769 Page 17 4-6. W eld Output T erminals And Selecting Cable Sizes ! ARC WELDING can cause Electromagnetic Interference. T o reduce possible interference, keep weld cables as short as possible, close together , and down low , such as on the floor . Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this weld[...]
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Pagina 22
OM-217 769 Page 18 4-7. Remote 14 Receptacle Information Socket* Socket Information 24 VOL TS AC A 24 volts ac. Protected by circuit breaker CB2. AJ B K I 24 VOL TS AC B Contact closure to A completes 24 volts ac con- tactor control circuit. B I C L NH 1 15 VOL TS AC I 1 15 volts ac. Protected by circuit breaker CB1. C D M G E F 1 15 VOL TS AC J Co[...]
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Pagina 23
OM-217 769 Page 19 4-9. Connecting 3-Phase Input Power ST-144 221 / ST -801 192 / 803 766-A ! Installation must meet all National an d Local Codes − have only quali- fied persons make this installation. ! Disconnect and lockout/tagout in- put power before connecting input conductors from unit. ! Always connect green or green/ yellow conductor to [...]
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Pagina 24
OM-217 769 Page 20 SECTION 5 − OPERA TION 5-1. Front Panel Controls 1 Power On/Of f Switch . The fan motor is thermostatically controlled and only runs when cooling is needed. 2 V oltmeter (see Section 5-2) 3 Ammeter (see Section 5-2) 4 V oltage/Amperage Adjustment Control 5 Mode Switch Th e Mode switch setting determines both the process and out[...]
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Pagina 25
OM-217 769 Page 21 5-2. Meter Functions . The meters display the actual weld output values for approximately three seconds after the arc is broken. Mode Meter Reading At Idle Scratch Start TIG (GT AW) Actual V olts (OCV) Preset Amps VA 80.0 85 Lift-Arc TIG (GT AW) VA Blank Preset Amps 7.5 85 TIG (GT AW) Blank Preset Amps VA 85 MIG (GMAW) Preset V o[...]
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Pagina 26
OM-217 769 Page 22 5-3. Mode Switch Settings . Th e SMA W modes provide the Adaptive Hot Start ™ feature, which automatically increases the output amperage at the start of a weld should the start require it. This eliminates electrode sticking at arc start. Mode Output Control Scratch Start TIG (GT AW) Select: or Amp W eld Lift-Arc TIG (GT AW) Sel[...]
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Pagina 27
OM-217 769 Page 23 5-4. Lift-Arc TIG Procedure With Process Switch in the Lift-Arc TI G position, start an arc as follows: 1 TIG Electrode 2 W orkpiece T ouch tungsten electrode to work- piece at weld start point, hold electrode to workpiece for 1-2 seconds , and slowly lift electrode. An arc will form when electrode is lifted. Normal open-circuit [...]
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Pagina 28
OM-217 769 Page 24 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance ! Disconnect power before maintaining. . Maintain more often during severe conditions. 3 Months Replace Damaged Or Unreadable Labels Replace Cracked T orch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten W e[...]
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Pagina 29
OM-217 769 Page 25 6-3. V oltmeter/Ammeter Help Displays . Al l directions are in reference to the front of the unit. All circuitry referred to is lo- cated inside the unit. 1 Help 0 Display Indicates a shorted thermistor R T2 on the left side of the unit. If this display is shown, con- tact a Factory Authorized Service Agent. 2 Help 1 Display Indi[...]
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Pagina 30
OM-217 769 Page 26 6-4. T roubleshooting T rouble Remedy No weld output; unit completely inop- erative Place line disconnect switch in On position (see Section 4-9). era ti ve. Check and replace line fuse(s), if necessary , or reset circuit breaker (see Section 4 -9). Check for proper input power connections (see Section 4-9). No weld output; meter[...]
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Pagina 31
OM-217 769 Page 27 SECTION 7 − ELECTRICAL DIAGRAM 217 766-B Figure 7-1. Circuit Diagram For W elding Power Source[...]
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Pagina 32
OM-217 769 Page 28 SECTION 8 − P ARTS LIST 803 687-C 58 62 61 60 59 20 57 55 53 52 3 2 1 51 50 10 9 8 19 14 44 43 42 41 11 40 39 37 32 31 30 23 22 21 20 18 17 16 15 13 7 11 12 6 49 48 47 46 45 38 36 35 34 9 12 29 28 27 26 25 56 54 24 4 5 Figure 8-1. Parts Assembly[...]
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Pagina 33
OM-217 769 Page 29 Description Part No. Dia. Mkgs. Item No. Figure 8-1. Parts Assembly Quantity 1 +175 148 Wrapper 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 256 Insulator , Side 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]
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Pagina 34
OM-217 769 Page 30 Description Part No. Dia. Mkgs. Item No. Figure 8-1. Parts Assembly (Continued) Quantity 47 175 132 Base 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 PC3 219 820 Circuit Card Assy , Front Panel & Display W/Program[...]
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Pagina 35
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007 − 01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expe[...]
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Pagina 36
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007 − 01 Miller Elect ric Mfg. Co. An Illinois T ool Wo rks Compan y 1635 West S pencer S treet Applet on, WI 5 4914 US A International He adquarter s − US A USA Phone: 920-735-4505 Aut o-At tended USA & Canada F AX : 920-735-4134 Int ernati onal F AX: 9 20-735-4125 European Headqua rters −[...]