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Teledyne 102E manuale d’uso - BKManuals

Teledyne 102E manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Teledyne 102E. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Teledyne 102E o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Teledyne 102E descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Teledyne 102E dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Teledyne 102E
- nome del fabbricante e anno di fabbricazione Teledyne 102E
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Teledyne 102E
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Teledyne 102E non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Teledyne 102E e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Teledyne in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Teledyne 102E, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Teledyne 102E, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Teledyne 102E. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    ADDENDUM TO MODEL 101E OPERATORS MANUAL (P/N 04740 REV. A) FOR MODEL 102E TOTAL REDUCED SULFUR ANALYZER with MODEL 501 TRS THERMAL CONVERTER © TELEDYNE ADVANCED POLLUTION INSTRUMEN TATION 9480 CARROLL PARK DRI VE SAN DIEGO, CA 92121-52 01 USA Toll-free Phone: 800-324-519 0 Phone: 858-657-980 0 Fax: 858-657-981 6 Email: Api-sales@teledyne.com Websi[...]

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    M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) TABLE OF CONTENTS 1. PREFACE ..................................................................................................................... ................. 1 1.1. Reference Numb er ing convention .....................................................................................[...]

  • Pagina 4

    M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 8. INSTRUMENT MAINTENANCE ..................................................................................................... 3 9 8.1. Additional and Upd ate d Maintenance Proced ures ........................................................................ 40 8.1.1. Maintai ning the SO 2[...]

  • Pagina 5

    M102E/M501 TRS PREFACE (Addendum to M101E Manual - P/N 04740 Rev A) LIST OF FIGURES Figure 3-1: M 102E Internal Lay out ................................................................................... 7 Figure 3-2: M501 -TRS Internal L ayout............................................................................... 7 Figure 3-3: Internal Pne[...]

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    M102E/M501 TRS PREFACE (Addendum to M101E Manual - P/N 04740 Rev A) 1. PREFACE NOTE The information contained in t his addendum is pertinent to M102E anal yzers running software revisi on A.2. Some or all of the in formati on may not be applicable t o previous revision of that soft ware. The software revision your analyzer is ru nning is di splayed[...]

  • Pagina 8

    PREFACE M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 1.1. Reference Numbering convention Unless otherwise specified, chapter, section, figu re and table reference num bers referred to within this text are relative to thi s document. EXAMPLE: “Figure 2- 1” refers to the figure, within this document , labeled as 2-1. References to [...]

  • Pagina 9

    M102E/M501 TRS SPECIFICATIONS, APPROVALS AND WARRANTY (Addendum to M101E Manual - P/N 04740 Rev A) 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specifications There are no significant differenc es between the performance specif ications for the M102E and the M102E as listed in Section 2.1 of the M101 E Manual - P/N 04740 Rev A. 2.1.1. M501-TRS Sp[...]

  • Pagina 10

    SPECIFICATIONS, APPRO VAL S AND WARRANTY M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) • Sample filter: Equipped with PTFE filter element in the in ternal filter assembly. • Sample flow of 650 +/- 65 cc/min. • Vacuum pump (internal or external) capable of 14"Hg Absolute pressure @ 1 slpm or better. • Software settings: Dy[...]

  • Pagina 11

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3. GETTING STARTED 3.1. Unpacking the M102E Unpack the M102E as per the directions ins Se ction 3.1 of the M101E Manual - P/N 04740 Rev A. 1. There are no shipping screws to be removed in the M102 E. 3.2. Unpacking the M501-TRS 2. Inspect the shipping package for external d[...]

  • Pagina 12

    GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3.2.1. M501-TRS Ventilation Clearance: Whether the M501-TRS is set up on a be nch or installed into an inst rument rack, be sure to leave sufficient ven tilation clearance. AREA MINIMUM REQUIRED CLEARANCE Back of the instrument 10 cm / 4 inches Sides of the instrument 2.5 c[...]

  • Pagina 13

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.3. Internal Layouts Figures 3-1 & 3-3 supersede Figure 3-9 of the M101E Manual - P/N 04740 Rev A. Front Pane l UV Source La p Particu late F ilter React ion Ce ll Hydro carbo n Scrubb er Hidden from vi ew bene ath Reaction Cell PMT Housin g PMT Pream p PCA PMT Coolin [...]

  • Pagina 14

    GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3.4. Internal Pneumatic Flow of the M102E & the M501-TRS Figure 3-3 shows th e internal pneumatic flow of the M102E in its Stan dard configuration. For information on in struments in which one of t he various zero/span valve opt ions refer to Figures 5- 2 and 5-3. 2 3 1[...]

  • Pagina 15

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.5. Rear Panel Layout for the M102E & M501-TRS Figures 3-4 & 3-5 supersede Figure 3-2 of the M101E Manual - P/N 04740 Rev A. Figure 3-4: M102E Rear Panel Layout 5 A mp Slow -Blow Fuse Al a rm O u t p ut Connect ions Figure 3-5: M501-TRS Rear Panel L ayout 05514 Rev[...]

  • Pagina 16

    GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3.6. Initial Setup 3.6.1. Electrical Connections: The electrical connections for the M102E are the sa me as those described in Section 3.1.1 of the M101E Manual - P/N 04740 Rev A except for the test channel analog output: 3.6.1.1. M102E Analog Output Connections This sectio[...]

  • Pagina 17

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) • TO change these settings, see Sections 6. 9.4 and 6.7 of the M101E Manual - P/N 04740 Rev A respectively. 3.6.1.2. M501-TRS Alarm Output Connections The rear panel of the M501-TRS includes a termin al strip by which connect ions can be made to the converters internal te[...]

  • Pagina 18

    GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) FROM ANALYZER Sample gas enters the M501-TRS from the M102E via this port. TO ANALYZER Sample gas leaves the M501-TRS to return to the M102E via thi s port. MODEL 102E Sample Zero Air Exhau st Span MODEL 701 Zero Ai r Genera tor VENT Calibrat ed span GA S (At hig h concentr[...]

  • Pagina 19

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) CAUTION The exhaust from th e instrument needs to be vented outside the immediate area or shelter surrounding the instru ment and conform to all safety requirements using a maximum of 10 meters of 1/4” PT FE tubing. 9. Attach the sample line to the sampl e inlet port. Ide[...]

  • Pagina 20

    GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Table 3-4: NIST-SRM's Availa ble for Traceability o f H 2 S & S O 2 Calibration Gases NIST-SRM 4 TYPE NOMINAL CONCENTRATION 2730 2731 Hydrogen sulfide in N 2 Hydrogen sulfide in N 2 5000 ppb 20 ppm ZERO AIR • A gas that is similar in chemical composit ion to the [...]

  • Pagina 21

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) Source of SAMPLE G as V ENT if i nput is pressurize d Zero / S p an Valves – O p tion 50 MODEL 700 Gas Dilution Calibrator (with O 3 generato r option) VENT Calibra ted SO 2 or H 2 S gas (At high concentrat ion) MODEL 102E From Co n verter Sam p le Zero Air Exha ust S p a[...]

  • Pagina 22

    GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Source o f SAMPLE G as VENT if in put is p ressurized MODEL 700 Gas Dilution Calibrator (with O 3 generator option) VENT Calibrate d H 2 S gas (At high concentra tion) MODEL 102E From Con verter Sam p le Zero Air Exhaus t M501-TRS To Converte r From Analy ze r To Anal yze r[...]

  • Pagina 23

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.7. Initial Operation 3.7.1. Startup / Warm Up of the M102E Startup proc edures and warm up behavior of the M102E are identical to those described in Sections 3.2.1 and 3.2.2 of the M1 01E Manual - P/N 04740 Rev A . Possible Warning Messages at Start-Up Warning messages fo[...]

  • Pagina 24

    GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3.7.3. Startup / Warm Up of the M501-TRS After electrical and pneumatic conn ections are ma de, turn on the instr ument and pump powe r. The exhaust fan s hould start. The M501-TRS’ temperature controller is preprogrammed at the factory so no special setup operation is re[...]

  • Pagina 25

    M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.8. Initial Calibration Initial calibr ation of the M102E should be performed with : • Zero air supplied by a zero air generator such a s the Te ledyne In struments’ M701; • Calibrated H 2 S span gas of the appr opriate concentration: • With external pneumatic conn[...]

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  • Pagina 27

    M102E/M501 TRS OPTIONAL HARDWA RE AND SOFTW ARE (Addendum to M101E Manual - P/N 04740 Rev A) 4. OPTIONAL HARDWARE AND SOFTWARE This section includes descriptions of the hardwa re and software options available for the Model 102E analyzer and M501-TRS co nverte r that are different from or not included in Chapter 5 of the M101E Manual - P/N 04740 Re[...]

  • Pagina 28

    OPTIONAL HARDWA RE AND SOFTW ARE M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3 2 1 SAMPLE/CA L V ALVE ZERO/SPAN VALVE 3 2 1 2 3 1 SPAN G AS INLET ZERO A IR INLET VACUUM MANIFOLD FLOW CONTROL ASSY EXHAU ST TO OUTE R LAYER OF KICKE R SAMP L E FI LT ER M102E INS TR UMENT CHASSIS EXHAUST GAS OUTLE T KICKER EXHAUST TO P UMP HYDROCARB ON [...]

  • Pagina 29

    M102E/M501 TRS OPTIONAL HARDWA RE AND SOFTW ARE (Addendum to M101E Manual - P/N 04740 Rev A) ` FLOW SENSOR FLO W / PRESS URE SENSOR P C A SAMPLE PRESSURE SENSOR EXHAUST T O OUTER L AYE R OF KICKE R 3 2 1 SAMPLE/C AL V ALVE ZERO/SPAN VALVE 3 2 1 2 3 1 ZERO A IR IN LE T VACUUM MANIFOLD CRITI CAL FLOW ORIFICE SAMPLE FILTER M102E INS TR UMENT CHASSIS E[...]

  • Pagina 30

    OPTIONAL HARDWA RE AND SOFTW ARE M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 4.3. Additional Manuals 4.3.1. Printed Manuals (P/N 049880000) Additional printed copies of this addendum are avai lable from Teledyne Instrume nts 4.3.2. Addendum on CD (Part number 049880200) This addendum is also available on CD. The electr onic document[...]

  • Pagina 31

    M102E/M501 TRS M102E OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) 5. M102E OPERATING INSTRUCTIONS NOTE For th e most pa rt the op eratio n instru ction fo r the M102 Eare the s ame as tho se described in Chapt er 6 of the M101E Manual - P/N 04740 Rev A with the exception that the terms “TRS” & “total reduc ed sulfur[...]

  • Pagina 32

    M102E OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) The output, labeled A3 is special. It can be set by th e user (see Section 6.9.10 of the M101E Manual - P/N 04740 Rev A) to output many of the parameters accessible through the <TST TST> keys of the units Sampl e Display. Output A4 is not available on the[...]

  • Pagina 33

    M102E/M501 TRS M102E OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) 5.2.2. M102E Test Channel Output The following table supercedes Table 6- 14 of the M101E Manual - P/N 04740 Rev A Ta bl e 5-3: Test P arameters Available for Analog Output A4 TEST CHANNEL TEST PARAMETER RANG E 1 NONE Test channel is turned off PMT READING 0-500[...]

  • Pagina 34

    M102E OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 5.4. Remote Operation of the Analyzer 5.4.1. Control Inputs The description of the control inputs in Section 6.12.1.2 of the M101 E Manual - P/N 04740 Rev A in correctly shows an external lo w span cal input. This is not correct. Neither the M102E nor the M102E[...]

  • Pagina 35

    M102E/M501 TRS M102E OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) CONTRO L IN - + 5 VDC Power Supply LOW SPA N ZERO SPAN A B C D E F U + Figure 5-3: Control Inputs wi th external 5 V power supply 5.4.2. Using the M102E with a Hessen Protocol Network 5.4.2.1. M102E Hessen Protocol Gas ID List. The default Hessen Gas Id’s for[...]

  • Pagina 36

    M102E OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 5.4.2.2. Setting Hessen Protocol Status Flags The following table supercedes Table 6- 29 of the M101E Manual - P/N 04740 Rev A/ Table 5-6: Default He ssen St atus Bit Assignments STATUS FLAG NAME DEFAULT BIT ASSIGNMENT WARNING FLAGS SAMPLE FLOW WARNING 0001 PMT[...]

  • Pagina 37

    M102E/M501 TRS M501-TRS OPERATING INSTRUCTI ONS (Addendum to M101E Manual - P/N 04740 Rev A) 6. M501-TRS OPERATING INSTRUCTIONS CAUTION ! DO NOT OPERATE WITHO UT THE COVER OF THE M 501TS CONVERTER INSTALLED. OVEN TEMPERATURE WILL NOT REGUL ATE PROPERLY WITHOUT THE COVER IN PLACE. NOTE: Changing the Converter te mperature from the valu e preprogramm[...]

  • Pagina 38

    M501-TRS OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Table 6-1: M501-TRS Temperatur e Controls and Definiti ons NAME FUNCTION Main Display A 4-digit, 7 segment LED display on wh ich the current value of the PV and the SV as well as error codes and programming parameters and data are all displayed. Process valu[...]

  • Pagina 39

    M102E/M501 TRS M501-TRS OPERATING INSTRUCTI ONS (Addendum to M101E Manual - P/N 04740 Rev A) 6.3. To Manually Adjust the Converter Oven Temperature: CAUTION ! DO NOT SET THE TEM PERATURE HIGHER THAN 1050 OC 1. Set the main display to show the current value of t he set variable by pressing the PV/SV mode key. 2. To set each digit: a. Press the up-ar[...]

  • Pagina 40

    M501-TRS OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 6.4. Autotune the Temperature Controller: The M501-TRS controller includes an auto tune feat ure which allows the controller to find and set optimum values for various process control parame ters so that the controller can establish and maintain the converte[...]

  • Pagina 41

    M102E/M501 TRS M501-TRS OPERATING INSTRUCTI ONS (Addendum to M101E Manual - P/N 04740 Rev A) 6.4.2. Aborting the Autotune Process: 1. Press the DATA key once. The display will show (1). 2. Press the 1’s UP key once. The will begin blinkin g 3. Press the DOWN key on ce. The display will show (zero). 4. Press the ENTER key once. 5. Press the PV/SV [...]

  • Pagina 42

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  • Pagina 43

    M102E/M501 TRS CALIBRATION PROCEDURES (Addendum to M101E Manual - P/N 04740 Rev A) 05514 Rev A1 37 7. CALIBRATION PROCEDURES 7.1. M102E Calibration Calibration of the M102E should be performed according to the proce dures described in Chapters 7 & 8 of the M101E Manual - P/N 04740 Rev A. NOTE It is recommended that the M102E be cali brated in T[...]

  • Pagina 44

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  • Pagina 45

    M102E/M501 TRS INSTRUMENT MAINTENANCE (Addendum to M101E Manual - P/N 04740 Rev A) 05514 Rev A1 39 8. INSTRUMENT MAINTENANCE The following table superc edes Table 9-1 of the M101E Manual - P/N 04740 Rev A Ta bl e 8-1: M102E Prev entive Maintenance Schedule ITEM ACTION FREQUENCY CAL CHECK M101E MANUAL SECTION DATE PERFORMED M501 SO2 scrubber Replace[...]

  • Pagina 46

    INSTRUMENT MAINTENANCE M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 8.1. Additional and Updated Maintenance Procedures The following procedures need to be performed re gularly as part of the standard maintenance of the Model 102E. 8.1.1. Maintaining the SO 2 Scrubber This section REPLACES Section 9.3.3 of t he M101E Manual - P/N 0474[...]

  • Pagina 47

    M102E/M501 TRS INSTRUMENT MAINTENANCE (Addendum to M101E Manual - P/N 04740 Rev A) 8.1.1.2. Checking the Func tion of the SO 2 Scrubber To check to see if your SO 2 scrubber is operating properly perform th e following test: 1. Set the analyzer for TRS gas measurement mode (see 6.8.1 of the M101E Manual - P/N 047 40 Rev A). 2. Set the reporting ran[...]

  • Pagina 48

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  • Pagina 49

    M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) 9. THEORY OF OPERATION The M102E is a modified M101E which, when used in conjunction with a M501-TRS determines the concentration of total reduced s ulfur (TRS), in a sample gas drawn through the instrument In most ways the theory of operation of the M102 E & M501-T[...]

  • Pagina 50

    THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) nm. Th e SO 2 molecules absorbs some of energy from th e UV light causing one of the electrons of each of the affected molecules to move to a higher energy orbital state. * 2 SO hv SO Ia nm 214 2 ⎯ ⎯→ ⎯ + (Equation 9-2) The amount of SO 2 converted to excited S [...]

  • Pagina 51

    M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) The amount of det ectable UV g iven off by the decay of the SO 2 * is affected by the rate at wh ich this reaction occurs ( k ). ( ) * SO k F 2 = (Equation 9-5) Where: F = the amount of fluorescent li ght given off. k = The rate at which the SO 2 * decays into SO 2. SO [...]

  • Pagina 52

    THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9.2. The UV Light Path The following in formation is in addition t o that contained in Section 10.2 of the M101E Manual - P/N 04740 Rev A. 9.2.1. UV Lamp Shutter & PMT Offset Inherent in the operation of both the reference de tector an d the PMT are minor electroni [...]

  • Pagina 53

    M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) 9.4. Electronic Operation 9.4.1. Sensor Module This Section replaces Section 10.4.2 of t he M101E Manual - P/N 04740 Rev A. Electronically, the M102E sen sor module is a grou p of components that: create the UV l ight that initiates the fluorescence reaction between SO [...]

  • Pagina 54

    THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9.4.1.1. Sample Chamber The main electronic components of the sample chamber are the refe rence detector(see Section 10.2.2 of the M101E Manual - P/N 04740 Rev A ); th e UV Lamp (see Se ction 10.2.1 of the M101E Manual - P/N 04740 Rev A) and its electronically operated [...]

  • Pagina 55

    M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) 9.4.2. M501-TRS electronics Electronically the M501-TRS is a si mple device. The nucleus of t he instrument is a programmable, P-I-D temperature controller which manages the temperature of the instruments’ A C powered converter oven based on analog input from K-ty pe [...]

  • Pagina 56

    THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9.4.2.2. Temperature Alarms and Alarm Output The M501-TRS’ controller has two user settable alar m points: High Alarm and Low Alarm. A single SPST alarm output is tr iggered should the PV rise above th e set level of the high alarm poi nt or fall below the lev el of t[...]

  • Pagina 57

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 10. TROUBLESHOOTING & REPAIR This section includes v arious troubleshooting and repair in formation that is eith er in addition to that included in Chapter 11 of th e M101E Manual (P/N 04740 Rev A) CAUTION The operations outlined in t his chapter mu st be p[...]

  • Pagina 58

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 10.1.2. Fault Diagnosis with Test Functions The Following table supercedes Table 11. 2 of the M101E Manual - P/N 04740 Rev A. Table 10-2: Test Functions - Po ssible Causes for Out-Of- Rang e Values TEST FUNCTION NOMINAL VALUE(S) POSSIBLE CAUSE( S) STABIL ≤ 1 [...]

  • Pagina 59

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 10.2. M501-TRS Trouble shooting 10.2.1. TRS Converter Not Heating: Problems with heating the If the TRS co nverter oven can have several causes. • The “UUUU” error code will is displayed on the M501-TRS temperature controller display indicating a problem [...]

  • Pagina 60

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 10.4. Subsystem Checkout In addition to the informatio n contained in Section 11.5 of the M101E Manual - P/N 04740 Rev A, the following diagnosti c procedures are useful for troubleshooting and diagnosi ng problems with your M102E and M501-TRS. 10.4.1. Checking[...]

  • Pagina 61

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 10. If TRS Æ SO 2 converter efficiency i s below 90% check for one of the foll owing possible causes: • Pneumatic leak • Perform a leak check (with the M501-TRS connected) as described in Section 11.5.1 of the M101E Manual - P/N 04740 Rev A. • Plugged or[...]

  • Pagina 62

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Lamp Positioning – The UV output level of the lamp is not even across the entire length of the lamp. Some portions of th e lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light[...]

  • Pagina 63

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) UV Lamp B racket Mounting Screws Shutter Housi ng Shutter Assy UV Filter Retain er & Lens Housing UV Lamp Power Supp ly W ire s Thumb Screw DO NOT use Lamp Ca p to adjust Lamp position Reaction Cell Adjust Lamp Position by graspi ng l amp body ONLY Figure 1[...]

  • Pagina 64

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9. Finger tighten the th umbscrew. NOTE: DO NOT over-tighten the thumbscrew. 10. Perform a lamp calibration procedure (see Section 6.9.7 of the M101E Manual - P/N 04740 Rev A) and a zero point and span point calibra t ion (see Chapter 7 of the M101E Manual - P/[...]

  • Pagina 65

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 5. Carefully remove the UV filter. 6. Install the UV filter. Handle carefully and never t ouch the filter’s surface. The UV filter’s wider ( ring ) side should be facing out. Insta ll the UV fil ter retainer and tighten screws. 7. Install the shutter cove r[...]

  • Pagina 66

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3. Remove the reaction cell assembly. 4. Remove the two connectors on the PMT housin g end plate facing towa rds the front panel. 5. Remove the end plate itself (4 scre ws with plastic washers). R 6. Remove all of the desiccant ba gs inside the PMT housing. 7. [...]

  • Pagina 67

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 15. Re-insert the PMT/HVPS subassembly. • Don’t forget the gasket between HVPS and PMT . • Use new plastic screws to mount the PM T assembly on the PMT cold block. 16. Insert the new desiccant bags. 17. Carefully replace the end plate. • Make sure that [...]

  • Pagina 68

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 6. Locate the Preamp board (see Figure 3-1). 7. Locate the Following Components On the Preamp board (see Figure 10-4): • HVPS coarse adjustment switch (R ange 0-9, then A-F) • HVPS fine adjustment swi tch (Range 0-9, then A-F) • Gain adjustment potent iom[...]

  • Pagina 69

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) If a reporting range other than 50 0 ppb is u sed in this pro cedure : Use a span gas equal to 80% of the report ing range and adjust the PMT to a target NORM PMT value of twice the ppb value of the span gas. EXAMPLE If the reporting range is 800 ppb: Use 640 p[...]

  • Pagina 70

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 2. Allow it to cool to room temperatur e. This may take up to 30 minutes. 3. Remove the instruments top cover (s ee Section 3.2 of this addendum) 4. Remove the four screws holdi ng the converter cover in place. 5. Carefully lif t the converter cover away. 6. Lo[...]

  • Pagina 71

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) DO NOT manually alter the PID parameters of the M 501-TRS temperatur e Controller unless directed to do so by Teledyne Instruments customer service per sonnel. In the event that the temperat ure controller of the M501-TRS mu st be replaced some initial programm[...]

  • Pagina 72

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Table 10-3 – Temperature C ontrolle r – Primar y Parameter Settings DISPLAY PARAMETER NAME SET TO COMMENTS Proportional Band 11 Sets the bandwidth of the proportional control function to ± 11% of full scale Integral time 10 Sets the reaction time for the p[...]

  • Pagina 73

    M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) Table 10-4 – Temperature C ontrolle r – Primar y Parameter Settings DISPLAY PARAMETER NAME SET TO COMMENTS OFF 0 Sets the controller to reverse action (hotter temperatures = less heating; lower temperatures = more heating) and turns off the heater should th[...]

  • Pagina 74

    TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) User Notes: 68 05514 Rev A1[...]

  • Pagina 75

    M102E/M501 TRS APPENDIX A - Version Specific Software Document ation (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Model 102E Software Menu Trees NOTE The menu tree struct ure for the M102E is nearly identical to th at of the M101E. Included here are menu trees, including s ome minor[...]

  • Pagina 76

    APPENDIX A-1: M102E Software Menu Trees, Revisio n A.2 M102E/M501 TRS (Addendum to M101E Manual) APPENDIX A-1: M102 E Software Menu Tre es, Revision A.2 ZERO SPAN CONC SAMPLE <TST TST> RANGE STABIL PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. L GT DARK PMT DARK LAMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TE M P IZS TEMP 1 TEST 2 TIME [...]

  • Pagina 77

    APPENDIX A-1: M102E Software Menu Trees, Revisio n A.2 M102E/M501 TRS (Addendum to M101E Manual) LOW HIGH ZERO SPAN CONC SAMPLE <TST TST> SETUP COMM DIAG VARS (Secondary Setup Menu) CFG DAS RANG PASS CL K MORE ( Primary Se tup Menu) Only appear if reporting range is s et fo r AUTO range mode. LOW HIGH ZERO LOW HIGH SPAN CO NC MSG 1,2 CLR 1,3 [...]

  • Pagina 78

    APPENDIX A-1: M102E Software Menu Trees, Revisio n A.2 M102E/M501 TRS (Addendum to M101E Manual) . YES NO SAMPL E FLO W WAR NING BENCH T EMP WARNING SOURCE WAR N I NG BOX TEMP WARNING WHEEL TEM P WAR NING SAMPLE TE MP WARNING SAMPLE PRES SURE WAR NING INVALID CONC INSTRUME NT OFF IN MANUA L CALIBRA TION M ODE IN Z ERO C ALIB RA TIO N MO DE IN SPAN [...]

  • Pagina 79

    X A-1: M102E Software Menu Trees, Revision A.2 M102E/M501 TRS (Addendum to M101E Manual) 515 Rev A.2 A-5 32 INTERNAL ANALOG ↓ VOLTAGE SIGNALS 56 (see Ap pendix A) CFG ACAL 1 CLK PASS RNGE DAS MORE COMM VARS 2 Only relevant to a n aly z ers with IZS options in sta lle d ANALO G OUTPUT LAMP CALIBRATION 0) EXT ZERO CAL 1) EXT SPAN CAL 2) MAINT MODE [...]

  • Pagina 80

    APPENDIX A-2: Setup Variables For Se rial I/O, R evision A.2 M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX A-2: Setup V ariables For Se ria l I/O, Revision A.2 NOTE Setup Variabl es for the M102E are the sa me as those for the M 102E (see Appendix A-3 of the M101E Manual - P/N 04740110 Rev A) with the following excepti o ns: [...]

  • Pagina 81

    M102E/M501 TRS APPENDIX A-3: War n i ngs and Test Functions, Revi sion A.2 (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX A-3: Warnings and Test Functions, R evision A.2 NOTE Warning messages and test functions for the M102E are t he same as those for the M102E (see Appendix A-3 of the M101E Manual - P/N 0474 01 10 Rev A) with t he following[...]

  • Pagina 82

    APPENDIX A-4: M102E Signal I/ O Definitions, Revision A.2 M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX A-4: M102E Signal I/O Definiti ons, Revision A.2 NOTE Signal I/O Definition s for the M102E are the same as those for the M102E (see Appendix A-4 of the M101E Manual - P/N 0474 0110 Rev A) with the followi ng exceptions: Ta[...]

  • Pagina 83

    M102E/M501 TRS APPENDIX A-5: M102E iDAS Functions, Revision A.2 (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX A-5: M102E iDAS Func tions, Revision A.2 NOTE iDAS Trigger Events and functi ons for the M102E are the s a me as those for the M 102E (see Appendix A-5 and A-6 of the M1 01E Manual - P/N 0474 0110 Rev A) wit h the following exceptio[...]

  • Pagina 84

    APPENDIX A-5: M102E iDAS Functions, Revision A.2 M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) A-10 05515 Rev A.2[...]

  • Pagina 85

    M102E/M501 TRS APPENDIX B - M102E Spare Parts List (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX B - M102E Spare Parts List NOTE Spare parts for the M102E are t he same as those for the M101E (see App endix B of the M101E Manual - P/N 04740120 Rev A ) Spare parts availabl e for the M501-T RS are as follows: Table B-1: M102E Spare Parts List[...]

  • Pagina 86

    APPENDIX B - M102E Spare Parts List M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) B-2 05516 Rev A[...]

  • Pagina 87

    M102E/M501 TRS Warranty/Repair TELEDYN E Addendum to Appendix C M101E Manual (P/N 04740) Questionnaire Model 102E I NSTRUMENTS Advanced Poll uti on I nst r umentat i o n A Teledyne Techno logi es Com pany Company: _________________________ Contact Name: _____________________________ Phone Number: ___________ Fax Number: _____________ Email: _______[...]

  • Pagina 88

    M102E/M501 TRS Warranty/Repair TELEDYN E Addendum to Appendix C M101E Manual (P/N 04740) Questionnaire Model 102E I NSTRUMENTS Advanced Poll uti on I nst r umentat i o n A Teledyne Techno logi es Com pany Notes and further information: _____________________________________________________ ____________________________________________________________[...]

  • Pagina 89

    M102E/M501 TRS APPENDIX D - ELECTRONIC SCHEMATICS (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX D - ELECTRONIC SCHEMATICS The following drawing(s) are relevant to the M501-TRS. All drawings relevant t o the M102E are listed in Appendix D of the M101E Manual. Table D-1: List of I ncluded El ectronic Schematics DOCUMENT # DOCUMENT TITLE 03404[...]

  • Pagina 90

    APPENDIX D - ELECTRONIC SCHEMATICS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) User Notes D-2 05518 Rev A[...]