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Thermo Products OHFA199DV5B manuale d’uso - BKManuals

Thermo Products OHFA199DV5B manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Thermo Products OHFA199DV5B. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Thermo Products OHFA199DV5B o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

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La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Thermo Products OHFA199DV5B descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

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Innanzitutto, il manuale d’uso Thermo Products OHFA199DV5B dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Thermo Products OHFA199DV5B
- nome del fabbricante e anno di fabbricazione Thermo Products OHFA199DV5B
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Thermo Products OHFA199DV5B
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

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Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Thermo Products OHFA199DV5B non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Thermo Products OHFA199DV5B e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Thermo Products in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Thermo Products OHFA199DV5B, come nel caso della versione cartacea.

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Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Thermo Products OHFA199DV5B, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Thermo Products OHFA199DV5B. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    MO - 437 ECN 5 320 - MA 130307 Made IN USA OIL FIRED FURNACE INST ALL A TION AND OPERATION M ANUAL WITH USERS INFO RM ATION SECTION MODEL: OH6FA 072D48B OH6FA 072DV4B OH8FA 119D60B OH8FA 119DV5B OH6FA 072D48R OH6FA 072DV4R OH8FA 119D60R OH8FA 119DV5R OH6FA 072D48N OH6FA 072DV4N OH6FX07 2DV4R  WARNING: IF THE INFORMAT ION IN THESE INST RUCTIONS I[...]

  • Pagina 2

    i CONTENT S SECTI ON PAG E I. SAFET Y SEC TION 1 A. CODES AND CLEARANCES 3 B. MA KE - UP AI R 4 II. GENERAL INSTRUCT IONS 5 A. CHIMNE Y 6 B. VENT ING 10 C. DRAFT REGULAT ORS 11 D. DUCT W ORK/AIR CO NDITIONING 11 E. AIR F ILTER( S ) 15 F. LIMIT POSITIO N AND LO CATION 17 G. BURNER INST ALLAT ION 18 H. BURNER SPECI FICAT IONS A ND AP PLICAT IONS 19 I[...]

  • Pagina 3

    ii Model Number D igit 1 2 3 4 5 6 7 8 9 10 11 12 Fuel Configura tion Heat Exchan ger Identifie r Flue Feature Capacity Capacity Capacity Blower Typ e Clg Airfl ow Cap. Clg Airfl ow Cap. Burner Oil Furna c e Model Nomenclatur e Example Model Numbe r s O H 6 F A 0 7 2 D 4 8 B O H 6 F A 0 7 2 D V 4 R O H 8 F A 1 1 9 D 6 0 B O H 8 F A 1 1 9 D V 5 R O [...]

  • Pagina 4

    1 I. SA FETY SECTION This page and the following c onta i ns v arious war ni ngs and cautions found throughout the Oil Furnac e Manual. Please read and compl y with the statements be low .  WARNING AND C AUTIONS:  WARNING: This furnace is not to be used as a construc ti on heat er. See P age 3  WARNING: The predeter mine d limit l ocati on[...]

  • Pagina 5

    2[...]

  • Pagina 6

    3 The entire text of these instructions must be read and unders tood, before installing the appliance. It is the in staller's respon sibility to do the following: 1. Inform and demons trate to the user, the c orrect operation a nd mainte nance of the applianc e, as explaine d in the Homeow ne r/User Infor mation and Routine Mainten a nce secti[...]

  • Pagina 7

    4 b. Non - combust ibl e mater i al: “...m aterial that is not capa ble of being ignited a nd burned; suc h as m aterial consistin g entirel y of, or a c ombinatio n of, stee l, iron, b rick, concrete, slate, asbestos, glass, an d plaster .” : Carefully read and thoroughly understand the fo l lowing guidelines a nd warnings before c ontinuing w[...]

  • Pagina 8

    5 II. GENERA L INSTRUCTIONS - READ BEFORE S T ART OF INSTALLATION 1. The he ating outp ut capa city of the f urnace pro posed f or installatio n should be based on a heat los s calculati on made ac cording to the m anuals pr ovided b y the Air Condi tioning Contractors of Amer ica (ACCA) or the Amer ican Society of Heati ng, Ref rigeration and A ir[...]

  • Pagina 9

    6 A. CHIMNEY : The f urnace mus t be conne cted to an ade quate chim ney or an approved vent in ac cordance with t hese instructio ns. An a dequate chim ney is one that is sea led and l ined with t he capab ility of produc ing a ( - ).04 " W C flue draft and ha ving th e capacit y to handle the amount of stack gases that ar e introduce d into [...]

  • Pagina 10

    7 2. PROPER CHI MNEY HEIGHT: The chim ney shall term inate at least 3 feet above the highes t point where it passes through th e roof of a building a nd at least 2 feet higher than an y portion of a buildi ng within a hori zontal distanc e of 10 feet. (See Fig. 2a). Fig. 2: Prope r chimney termination he ight for pitched roofs If the chim ney pene [...]

  • Pagina 11

    8 4. PRO P ER CHIMNEY BO TTOM LEVEL: In cases where the c himney exte nds to the basem ent floor, the draft c an usuall y be improve d by filling t he base of the chim ney with sand t o within 1 2 inches of the vent connect or pipe af ter relocat ing the clea n - out door. (See F ig. 5). Fig. 5: Sug gested method to improve chimney draft. 5. TIGHT [...]

  • Pagina 12

    9 Fig. 7: Alternate construction s that allow reduced clearances to combusti ble materi als. REDUCTION OF CLE A R A NCE S WITH SP ECIFIED FORMS OF PROTE CT I ON: T y pe of protection ap plied to and c overing all s urfaces of combustible m aterial within the d istance specif ied as the require d clearance with no protect ion unless other wise noted[...]

  • Pagina 13

    10 B. VENTING: NOT E: On the OH6 & OH8 it is possible t o rotate t he flue e lbow (wh ich is factor y instal led for vertic al discharge) 90° co unter c lock wise from the vert ical posi tion to ada pt to var ious ven ting system s. T he OH8 flue elbo w can also b e rotat ed 90° clockwise. Notice : Block ed Vent Switc h Installat ion The bloc[...]

  • Pagina 14

    11 C. DRAFT REGUL ATORS: Note: Do not use with Direct Vent a pplication. A draft regul ator is sup plied with the f urnace and should be ins talled acc ording to the regu lator manuf acturers rec ommendations . W ith the burner ope rating, us e a draft gauge t o adjust the reg ulator to the proper s etting. (ref er to the instruct ions enclos ed wi[...]

  • Pagina 15

    12 1. S up ply and ret urn air d ucts have to be furnis hed by the installer an d run bet ween the a ppliance, which m ust be instal led out doors, and th e inter ior of the s tructure th e applianc e serves. T hese ducts must be s ealed to t he casin g of the app liance. 2. To reduc e the transm iss ion of vibration a nd noise to the duct system a[...]

  • Pagina 16

    13 g. Using the s electe d air flo w rates for each com ponent of the duct s ystem and m anufactur er’s literature, or publis hed liter ature on d uct system pressur e drops, the pressur e drop for each component in the duc t system can be estim ated. The ASHR AE Handb ook – Fundam entals is a n excel lent source of duct s ystem des ign princi [...]

  • Pagina 17

    14 Table 3: Suggested Duct Sizes for Homes, Quiet Offi ces, Or Similar I nstallations (Based on a 0.1 in. W.G. static pressure drop per 100 ft. of duct.) 7. The s upply and ret urn air duc ts, or flex ible joints , should be c arefull y secured and seale d to the applianc e housing t o prevent a ir leak age from , or into, the duc t system . For be[...]

  • Pagina 18

    15 SIZING THE DUCT W ORK FOR A COM BINA T ION HE A T ING AND COOLING S YSTEM: Two form ulas m ust be used in det erm ining the CFM r equirem ents of a combustion h eating and cooling s ys t e m . 1. HEATING CFM : H E AT OUTPUT OF FURNACE (BTUH) 1.1 X T R (T EMPER ATURE RI SE, °F) = HE A T ING(CFM) EXA MP LES: A. 11 0,000 BT UH OUT PUT 1.1 X 8 5°F[...]

  • Pagina 19

    16 Co nnect th e ret urn air p lenum to t he filter rack and sl ide t he fil ter into plac e. Dim ens ions f or ada pting t he return air plenum to the filter rack are pr ovided (S ee Fig. 10 a & 10b). Fig. 10a: A typical filter rack and dimensions for the OH6 furnace. Fig. 10b: A ty pical fi l ter rack and dim en sion s for the OH8 furnace. : [...]

  • Pagina 20

    17 Filter Ty pe Maxim um Air Velocit y (ft/min) Model Number OH6 OH8 *Therm o Products Supplied Permanent 600 384 in² 480 in² Standard Perm anent 500 461 in² 576 in² Disposab le 300 768 in² 960 in² Table 4: Minimum Required Filter Area (in square inches) * The T hermo Produc ts suppli ed filter can be cut to s ize to f it other fil ter retent[...]

  • Pagina 21

    18 G. BURNER INS T ALLATION: NOTICE: Rem ove all card board pack ing from around c hamber bef ore installi ng burner . The oil bur ner will m ount on thr ee stud m ounting bo lts on the lower mounti ng plat e coverin g the open ing in the fr ont of the he at exch anger. The end of the b urner tube should be inserte d no further than 1/4 inch back f[...]

  • Pagina 22

    19 Fig. 1 3: Bur ner insertion i llustration (T op view) W hen mounting the b urner, the m ounting plate (Fi g. 12) m ust be rem oved to pro vide access to the ar ea in front of the com bustion c hamber. A f iber insul ating slee ve or am ulet is prov ided on th e burner tu be of specif i c Therm o Pride burn ers.(see Fig. 13). See T herm o Pride b[...]

  • Pagina 23

    20 Table 7: Oil nozzle capacit y All rates s hown ac hieved with 120 PSIG pum p pres sure for Bec kett and 140 PSIG pum p pressure f or Riello . * Based o n #2 dom estic heatin g fuel oil h aving he ating value of 140,000 BTU per gallon. ** Based on therm al effic iency of 84% - 8 5%. Riello 2 - stage burner s p ecificati ons and applicati ons (OH6[...]

  • Pagina 24

    21 For m ore specif ic burner infor mation, spec ifications or ser vice inform ation, ref erence the tra ining m anual enclosed with each R iello b urner or cont act: Riello Cor poration of Am erica, 5 Pond Par k Road H ingham , Massac husetts 02043 Phone: (6 17) 749 - 8292 2 ST AGE FIRING R A T ES C AP AC I T Y FIRING R AT E NOZZLE SI ZE Riello IN[...]

  • Pagina 25

    22 Verif y that the insta lled bur ner is lig htly leaned toward s the butto n. (See figur e 14 - 1) The burner is designed to allo w entr y of the flexible oi l - l ines on eith er side of the burn er. I. OIL TA N K AN D PIPING: : All loca l codes and or dinances take pre cedence with regard to se le ction and install ation of oil stor age tank an[...]

  • Pagina 26

    23 the pump. Pitching the line upward towar d the tank will hel p prevent the f ormation of air pockets in the line. NOTIC E: A n oil safet y valve or a d elayed - action, solenoid valve should be installed in t he oil su pply line of all grav it y - fed sy stems. W hen the oil tank is locate d below t he level of the bu rner, it is necessar y to ?[...]

  • Pagina 27

    24 T y pica lly, cont rol wiring between the applianc e and the indoor ther mostat , and if used, e lectronic air cleaner or humidifier , will b e required. Field wir ing of c ontrol c ircuits sho uld consis t of copper conductor s rated for at least 15 amp s ervice with an insulat ion tem perature rati ng conf orming to T ype T wire, 35 ° C tempe[...]

  • Pagina 28

    25 in conju nction with a humidi stat to contr ol a hum idifier. These term inals are en ergized whenever the blower is ac tive. Figure 15: The Fan Control Module NOTICE: It is i mportant to confir m that the operating voltag e of the humidifier or EAC bei n g install ed matches the output of thi s control. If not, a field s upplied relay or transf[...]

  • Pagina 29

    26 Figure 16: Heat Anticipator Adjustme n t S c ale In man y cases, this setting c an be found in the ther mostat inst allation ins tructions . If this inf orm ation is not availab le, or if the c orrect s etting is ques tioned, the foll owing proce dures sho uld be f ollowed: Preferre d method of adjustment: Usi ng an ana log amm eter on the l owe[...]

  • Pagina 30

    27 This f ormula can be us ed to c alculate the correct setting for the adjustab le heat a ntici pator: Amm eter reading = Anticipator Setting. No. of wire loops Or in this case, _ 2.5 A. = 0.25 A. ( Anticipator Setting ) 10 4. Adjus t the positi on of the ant icipator indicator t o match th e calculat ed amm eter setting. If a slight ly longer c y[...]

  • Pagina 31

    28 Heating Speed Set - ups OH6F A 0 72DV 4 Furnace Motor Current Draw ( Amps/ / Watt s) vs. External Static Pr essure ( in W.C.) Low Fire Med Fi re Hi gh F ir e Static Pressure (Amps/Watts) BTUH 60,000 72,000 90,000 Fan Control SW 1 Sw it ch Setting s Heatin g CFM Aprox. R ise (F 0 ) Aprox. R ise (F 0 ) Aprox. R ise (F 0 ) 0.2 0.5 3 - OFF 2 - OFF 1[...]

  • Pagina 32

    29 He ating Speed Set - ups OH8F A 1 19DV 5 Furnace Motor Curr ent Draw ( Amps / Watt s) vs. External Static Pr essure ( in W.C) Low Fire Med Fi re Hi gh F ir e BTUH 101, 000 119, 000 132, 000 Fan Control SW 1 Sw it ch Setting s Heati n g CFM Aprox. Rise (F 0 ) Aprox. Rise (F 0 ) Aprox. Rise (F 0 ) .02 .05 3- OFF 2- OFF 1- OFF 1202 78 o 1.6/ 146 2.[...]

  • Pagina 33

    30 Heating Sp eed Set - ups ( 2 – Stage ) OH6FX072D V4 Figure 18 - 2: E CM 2 - stage blower mot o r sp eed chart[...]

  • Pagina 34

    31 Cooling Sp e ed Set - ups OH6F*072D V4 Furnace Motor Curre nt Draw ( Amps / Watt s) vs. External Static Pr essure ( in W.C) Air F low Static Pressure (Amps/Watts) Fan Control SW 1 Sw it ch Setting s Clg. Ton a ge Cool Continuous 0.2 0.5 6- OFF 5- OFF 4- OFF 2 799 5 00 1.2/ 109 2.1/ 186 6- OFF 5- OFF 4- ON 2.5 1 017 508 1.8/ 160 2. 5/230 6- OFF 5[...]

  • Pagina 35

    32 Cooling Sp e ed Set - up s OH8F A 1 19DV 5 Furnace Motor Current Draw ( Amps/Watts) v s. External Static Pr essure ( in W.C.) Air F low Fan Control SW 1 Sw it ch Setting s Clg . Tonn age Cool Continuous Dehum .02 .05 6- OFF 5- OFF 4- OFF 2 800 500 557 1.0/ 89 1.8/ 161 6- OFF 5- OFF 4- ON 2.5 1 018 509 703 1.4/ 121 2.1/ 192 6- OFF 5- ON 4- OFF 3 [...]

  • Pagina 36

    33 For PSC s ystems , the ½ hp m otor is eq uipped with 4 spee ds. The un it is set f or m id - fire tem p rise @ 65ºF. Se e table f or proper blo wer m otor set up: OH6F A 0 72D48 ALTERATIONS RE Q’D FOR A/C @ DESIGN EXTERN A L S TATIC PRESS URE COOLING UNIT HTG Speed by Input Low Mi d High Fire Fire F i re Recommended CLG Speed 24,000 Low ML M[...]

  • Pagina 37

    34 OH8F A 1 19D60 ALTERATIONS RE Q’D FOR A/C @ DESIGN EXTERN A L S TATIC PRESS URE COOLING UNIT HTG Speed by Input Low Mi d High Fire Fire Fir e Recommended CLG Speed 36,000 L/ML ML/MH MH/H Low (L) 42,000 L/ML ML/MH MH/H Med Low (ML) 48,000 L/ML ML/MH MH/H Med High (MH) 60,000 L/ML ML/MH MH/H High (H) Figure 19B: Heating speed by input Speed vs .[...]

  • Pagina 38

    35 M. BLOWE R CO NTROLLER INFORMATION FOR P S C MOTOR (Note: for E CM blower controll er informati on see: ECM Operation Manual d ocument # Mo- 440) TERM INAL DEFINIT IONS & FIELD WIRING Burner Har ness Co nnector P1 Pin 1 - Limit s witch connec tor. Pin 2 - 120 VAC L ine conn ection. Pin 3 - Burner pi lot contact. Pin 4 &5 - 120 VAC Ne utr[...]

  • Pagina 39

    36 A . Inputs Power su pplies Line volt age is app lied bet ween the “ S1” and “N1” quick connect term inals. 2 4 VAC C lass II Transf ormer s econdary voltage s upplied to X and C Lim it switc h The 120 VAC optical ly isola ted limit s witch input is connec ted on pin P2 - 1 & 9. Refer to the Heat Mode sec tion for the c ontro l operat[...]

  • Pagina 40

    37 EAC (electr onic air cleaner) The control provides a 12 0 VAC output f or an elec tron i c air c leaner. T his output is energ i zed whene ver the fan m otor is energi zed ( eith er lo w, heat or cool s pe ed). C onn ec tion is m ade via male quic k c onnec t term inal labeled “ EAC”. Hum idifier The cont rol provi des a 12 0 VAC out put f o[...]

  • Pagina 41

    38 Heat Mode W hen a call for he at (“W ” ) is received f rom the therm ostat , if the “Co ol” m ode is n ot alr ead y active, t he “T - T” term inal is energi zed and the blower on d elay is started. T he on - off pattern of DIP switc h SW2 (positions 1 and 2) select o ne of four blower on de lay values (s ee Table 11). W hen the delay[...]

  • Pagina 42

    39 PSC TROUBLE S HOOTING DIAGNOSTIC FE A T URES The cont rol board is eq uipp ed with 4 green In put Stat us LEDs and 1 red Boar d Status LED. Thes e are intended to provide a quick view into fur nace perf orm ance without req uiring a v oltm eter. The green Input Status LE Ds are dr iven b y the “Y”, “ W ”, “G”, and “DEHU M” inp ut[...]

  • Pagina 43

    40 N. STARTUP PROCEDURE S: A. Heatin g System 1. Initial S ta rtup: : Turn off po w er to furnace . Before the oil pipi ng syste m is placed i nto service, i t must have been l eak te sted by a qua lified heati n g c ontractor. : For initial s t art - up of the appli ance after installation, i t may be necessary to purge the air out of the oil line[...]

  • Pagina 44

    41 To Turn Off Oil to Applianc e: i. Set the t herm ostat to the lo west setti ng and se t the operatin g mode switch to “OFF”. ii. If s ervice is to be perform ed, turn of f the electr ical power to the appl iance. iii. Tur n the manual o il shutoff valve to t he “OFF” pos ition. 2. A d j ustment of Burner Combus tion: : Maximu m gross sta[...]

  • Pagina 45

    42 Figure 19: Preliminary Adjustment of B urner A ir Band and A ir Shutter i. W hen ignition is establish ed, m ake a prelim inary bur ner air adj ustm ent to attain a clean combus tion flame. Generally, th e burner b ulk air b and should be about 3/1 6 inch open and th e opening of the burn er air shutter set in t he range of “2” to “7”, r[...]

  • Pagina 46

    43 The set ting of the f an outpu t according t o the inst allatio n should be done onl y through the air dam per. Shoul d you want to a djust the se tting of the com bustion head, with the burner ru nning, turn t he rod (1) with a 6mm wrench (2) as follo ws: TURN TO THE RIGHT : (SIGN + ) In order t o increase t he vol ume of air entering t he comb[...]

  • Pagina 47

    44 Figure 22 1 st STA GE ADJUST MENT: A djustment of air shutter: place the s mall plug ( 9) of t he econom izer (10) int o the posi tion I (It em A). In this way the bur ner will r emain perm anentl y in the 1 st s tage. Loosen the nut (2), tur n the s crew (3) unti l the air s hutter (1) r eaches the p osition desired. T hen lock the nut (2). Pre[...]

  • Pagina 48

    45 ii. C A R BON DIOXIDE (CO 2 ) OR OXYGEN ( O 2 ): Tak e a CO 2 sam ple from f lue passage way. It is possible to achieve r eading s of up to 1 4% CO 2 ( or 2% O 2 ) , but it is bet ter to ha ve a slight ly lower CO 2 (or higher O 2 ) re ading with zero sm oke meas ured. To ac hieve a lower C O 2 readi ng, open th e air band, or s hutter, on t he [...]

  • Pagina 49

    46 a. W ith the oil shut off, remove the 1/8 in . NPT thre aded pipe plug locate d on the l ower rear si de of the o il pump, r efer to Figure 22. Attac h a press ure gage, ca pable of measuring pressure i n pounds p er squar e inch gage , PSIG, in t his op ening, on t he discharge side, of the oil pum p. NOTIC E: It may be necessary to remov e the[...]

  • Pagina 50

    47 5. Checkout Procedure: Before an y system of oil pipin g is finall y put into s ervice, it s hall be car efully tes ted to as sure that it is “gas - tight”, as in dica ted in t he Heating System Initial Startup section of this m anual. NOTICE: A ll control s on the unit should be checked for prope r functioning prior to the qualified service[...]

  • Pagina 51

    48 III. USERS INF ORMATION SECT ION A . OIL SUPPLY : Do not allo w the fuel ta nk to run c om pletely empt y. During th e summ er, keep the tank f ull to prevent c ondensat ion of m oisture on t he inside sur face of the tank . If the fuel t ank runs complete ly dry, it m ay be nec essar y to purge the l ines of tr apped air. C ontact a qualifie d [...]

  • Pagina 52

    49 D. STARTING THE B URNER: 1. Turn the m ain serv ice switc h to "OFF" position. 2. Set ther mos tat substantiall y above room tem perature. 3. Open s hut - off val ves in o il suppl y line to burner . 4. Turn s ervice sw itch to fur nace "ON". If burner s tarts and ru ns, but s tops aga in on lock out, it m ay be necessar y to[...]

  • Pagina 53

    50 IV. INS T A LLE R'S INSTRUCTIO NS TO USER: Af te r c ompleting the installa tion, the ins taller shall inform and/or demonstrate to the homeowner the follo wing ite ms: 1. The locat ion of thes e inst ructions. T he instruct ions mus t be kept alon g with ins tructions for an y access ories in the plastic p ouch with t he appli ance. 2. T h[...]

  • Pagina 54

    51 V. DE A LE R MAINTENANCE: SAFETY DURING SER VICING AND INSPECTION : Personal injury or property d a mag e coul d re sult from repa ir or service of this applianc e by anyone other th a n a qualified heating contr a ctor. T he u ser may only perform the activitie s described i n th e Home ow ner/Us er Routine Maintenance section of this ma nual. [...]

  • Pagina 55

    52 B. HEAT EXCH ANGER:  WARNING: A qual ified heating contrac tor must clean the he at exchanger. At least o nce a y ear, i nspect the h eat exc hanger f or evidence of corros ion, pitting , warpage, deteriorat ion, and carb on (soot) bu ild - up. A la y er of soot o n the insid e of the heat exchan ger will act as an insu lator an d reduce h ea[...]

  • Pagina 56

    53 Figure 24: Heat Exchanger Clean - Outs Vacuum Hose Length OH6 8FT OH8 8FT Fig. 25: Recommended meth od and dev i ce for cleaning i nside of he at exchange r.[...]

  • Pagina 57

    54 4. Opera tional Chec k:  CAUTION: Before trouble shooting, familiarize y ours e lf with the start up and check out procedur es NOTIC E: A fter reasse mbling the app liance, check fo r fuel o il le akage f rom the supply piping. a. Check proper oper ation of t he ignition s ystem and for proper combus tion. b. Observe t he main b urner fl ame.[...]

  • Pagina 58

    55 Figure 26: Locatio n of Supply /Return A ir Filter Filter r eplace ment: To ensur e an adequat e replacem ent filter is s elected, s hould the filter require re placing, ref er to Table 4 , in Air Filters section of this manual, f or the minim um filter areas requir ed for diff erent types of available filter s. NOTICE: Remind the homeow ner of [...]

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    56 ON STARTUP: 1. Have s ystem inspec ted and st arted by a q ualified he ating c ontractor. 2. Check oil level in tank. If the tank has no t been fil led with f resh oil, ins pect the remaining oil for signs of contaminat ion with water, alg ae, dirt or other im purities. If excess ive, consult your oi l supplier f or recom mendatio ns. 3. Change [...]

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    57 : Do not use this appl iance if any part has been u nder water. Im mediately call a qualifi ed s ervice techn ician t o inspect t he furn ace and to replace any part of the control s y s te m a nd any oil control that has bee n under wa ter. : Should overheating occur, or the oil supply fail to shut off, shu t off the electri cal po w er to the [...]

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    58 If this ac tion does no t react ivate the un it, contac t a qualif ied service agenc y for assistanc e. In genera l, if the th ermos tat is set i n the heat ing mode, the heating system functions entirely automat ically. Ho wever, un der certai n circum stances, the a pplianc e ma y not be a ble to fire th e burner. For insta nce, if th e manual[...]

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    59 2. Make s ure therm ostat is cal ling for burner operati on. 3. Check oil suppl y and mak e sure all va lves are ope n. A. DIAGNOSTICS : To ass ist in troublesh ooting this app liance, it is equipp ed with an integrate d safet y and ignition control with diagn ostics. T hese dia gnostics i nclude an indicator light that re lays the op eration al[...]

  • Pagina 63

    60 3. Check the resis tance across the c ad cell p ins with the cell co vered (pr otected f rom ex posure to ambient l ight). T he resistan ce should b e greater th an 20,00 0 ohms . 4. If cell r esis tances are different f rom above, rep lace the plug - i n portion of cell, (Hone ywell Part N o. 130367). 5. Carefull y reinsert the p lug - in porti[...]

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    61 VIII. Seq uence of Op erations Flo w Ch art:[...]

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    62[...]

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    63 IX. Trouble Shooting Flow Cha rt:[...]

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    64[...]

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    65[...]

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    66[...]

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    67[...]

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    68 COM B US T I ON AN D EFF I C I ENCY T ES T I NG F OR T H ERM O P RI DE OI L FI R ED CENT RAL FUR NACES . Com pl e t e t hi s f or m f or e a ch T he r mo P r i de f ur na ce i ns t a l l e d . Re a d i ns t r uct i on CUS T OM ER NA M E A DDR E S S C I TY , S TA TE H EAT I NG SY ST E M BUR NE R M O DE L NO . A I R S HUTTE R O P E NI NG I N S. % [...]

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    69 A ppendi x – A Replace ment Part s: Replacem ent Parts f or OH6FA0 72D**[...]

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    70 Replacem ent Parts f or OH8FA1 19D**[...]

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    71 A ppendi x – B Wiring Diagram s OH6FA072D 48 PSC W iring Diagram[...]

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    72 OH6FA072D V4 ECM W iring Diagram[...]

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    73 OH6FX072D V4 ECM 2 - Stage W ir ing Diagram[...]

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    74 OH8FA1119D 60 PSC W iring Diagram[...]

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    75 OH8FA1119D V5 EC M W iring Diagram[...]