Tiger Products Co., Ltd CNH T6010-80 manuale d’uso

P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS BENGAL BRUTE ASSEMBLIES CNH T6010-80 MAXXUM 1 10,1 15,120, 125,130,140,155 06022003 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 06/09/2010[...]

T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimiz[...]

FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

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T ABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBL Y / MOUNTING SECTION _______________________ 2-1 OPERA TION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P ARTS SECTION _________________________________[...]

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SAFETY SECTION Safety Section 1-1[...]

Safety Section 1-2 SAFETY A safe and careful operator is the best operator . Safety is of primary import ance to the manufacturer and should be to the owner / operator . Most accident s can be avoided by being aware of your equipment, your surroundings, and observing cert ain precautions. The first section of this manual includes a list of Safety M[...]

Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow inexperienced or untrain[...]

Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and[...]

Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and operate properly . Bef[...]

Safety Section 1-6 SAFETY WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured. Serious injury may occur from not maintaining this machine in good working order. (SG-21) WA[...]

Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescriptio[...]

Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and c[...]

Safety Section 1-9 SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) DANGER! Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWIN[...]

Safety Section 1-10 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenan[...]

Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Re[...]

Safety Section 1-12 SAFETY 002369 HYDRAULIC T ANK 00725746 INSIDE OF CAB 00769737 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC T ANK P AR T NO. LOCA TION 00758194 MOWER DECK[...]

Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971 123 HYDRAULIC T ANK 22645 INSIDE OF CAB 22839 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC T ANK 13.5” x 7” 31513 22840 INSIDE OF CAB 24028 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-16 SAFETY 32707 HYDRAULIC T ANK 27001 INSIDE OF CAB 31935 INSIDE OF CAB 42350 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

Safety Section 1-18 SAFETY 33743 INSIDE OF CAB 06550012 INSIDE OF CAB P AR T NO. LOCA TION[...]

Safety Section 1-19 SAFETY RED 42399 REFLECTIVE T APE MOWER DECK AMBER 4240006 REFLECTIVE T APE MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3217 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-20 SAFETY 6T3222 INSIDE OF CAB 6T3221 INSIDE OF CAB 6T3225 INSIDE OF CAB 6T3224 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-21 SAFETY 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3230 INSIDE OF CAB 6T3233 HYDRAULIC T ANK 6T3231 INSIDE OF CAB P AR T NO. LOCA TION[...]

Safety Section 1-22 SAFETY 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3261 MOWER DECK 6T3249A MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-23 SAFETY 34852 HYDRAULIC T ANK TB101 1 MOWER DECK[...]

Safety Section 1-24 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIP TIE 14” LONG N[...]

Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulations U.S. Public Law 91-[...]

Safety Section 1-26 SAFETY[...]

ASSEMBL Y SECTION Assembly Section 2-1[...]

Assembly Section 2-2 ASSEMBL Y Before attempting to mount or service your Tiger mower , it is import ant to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower re[...]

Assembly Section 2-3 ASSEMBL Y CRANKSHAFT ADAPTER If necessary remove the four cap-screws from the crankshaft pulley . Then install the crankshaft adapter and spacer to the pulley with cap-screws and lock-washers as shown in the parts section. FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap-screws and lock[...]

Assembly Section 2-4 ASSEMBL Y WEA THER-P ACK/METRI-P ACK ASSEMBL Y These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. INST ALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the O-ring, washer and nut (A) b[...]

Assembly Section 2-5 ASSEMBL Y POL Y -CARBONA TE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door . Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door . 3. Place small bead of adhesive seal in the bottom of the [...]

Assembly Section 2-6 ASSEMBL Y Align the valve mounting plate with the drilled holes. Mark the center of one of the holes above and in line with the slotted holes in the valve plate. Do not use any holes that will be used to mount the valve on the plate. Mount the lift valve with the supplied hardware. Refer the parts section for the details. LIFT [...]

Assembly Section 2-7 ASSEMBL Y HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure from the back edge of the wheel well 1[...]

Assembly Section 2-8 ASSEMBL Y CABLE CONTROL LEVER ST AND Place the front edge of the support bracket 2 ¾” back from the lower right front window . Rotate stand to be 2 ¼” from the right door frame as shown below . Be sure that the location of the stand will allow clearance between the cable control handles and all existing interior levers, e[...]

Assembly Section 2-9 ASSEMBL Y *NOTE ON HUSCO CONTROL V AL VES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flo[...]

Assembly Section 2-10 ASSEMBL Y SWITCH BOX WIRING Refer to the Parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires. Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrument panel near window . Connect the red wire to the white wi[...]

Assembly Section 2-11 ASSEMBL Y JOYSTICK MOUNT ST AND Mount the joystick stand mount in the same position as the cable control bracket. Place the front edge of the support bracket 2 ¾” back from the lower right front window . Rotate stand to be 2 ¼” from the right door frame as shown below . Be sure that the location of the stand will allow c[...]

Assembly Section 2-12 ASSEMBL Y NEW HOLLAND PRIORITY V AL VE USED ON DEL T A & V ALUE UNITS (HUSCO) The Delta and V alue units need a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow . T orque the body fo the plug first to 94Nm and then the small end to 15Nm. The ports used are directly under the valve mounting p[...]

Assembly Section 2-13 ASSEMBL Y DANFOSS PRIORITY V AL VE USED ON DEL T A & V ALUE UNITS The DanFoss lift valve needs a priority valve and a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow . T orque the body fo the plug first to 94Nm and then the small end to 15Nm. The ports used are directly under the valve moun[...]

Assembly Section 2-14 ASSEMBL Y BENGAL BRUTE HOSE ROUTING W ARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy part s. Anyone in the way of these p art s could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do[...]

Assembly Section 2-15 ASSEMBL Y Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clam[...]

Assembly Section 2-16 ASSEMBL Y TEMPERA TURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator . Att ach the green ( - ) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic r[...]

Assembly Section 2-17 ASSEMBL Y SELECT OR V AL VE INST ALLA TION The selector valve is attached to the boom rest as noted above. The 1/4” hoses from the swivel section of the lift valve are plumbed to the “A” and “B” ports on the selector valve. A run tee is added to the return section of the lif t valve. Attach the 1/2” hose from the ?[...]

Assembly Section 2-18 ASSEMBL Y GREASELESS BEARING INST ALLA TION It is recomended that grease is to be applied to the bore to aide in insertion of the greaseless bearing.[...]

Assembly Section 2-19 ASSEMBL Y AXLE BRACE MOUNTING The axle braces are to be mounted under the rear axle of the tractor . The other end of the axle brace mounts to the lower rear corners of the main frame. After attaching the boom rest, it should fit tightly and level under the tractor . Attach the right and left axle brace to the main frame with [...]

Assembly Section 2-20 ASSEMBL Y SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin. Secure the pin in place using the capscrews, etc. through the hole in the boss and pin. NOTE: The head of the cap screw must be toward the front of the tractor . Install all new swivels and fittings on the swin[...]

Assembly Section 2-21 ASSEMBL Y SWITCHING SIDE MOUNT T O BOOM ARM If you are changing over from a side mounted mower you must first close the ball valves and remove the motor hoses from the motor to the solenoid valve. Also remove and replace any fittings that do not match the ones shown in the parts section diagram. Next, disconnect all hoses from[...]

Assembly Section 2-22 ASSEMBL Y EXTENDING ZERK ON FLAIL HEAD Due to the belt shield covering the cutter shaft bearing on the flail head a hose, elbow , & grease zerk have been added to the bearing. Remove the existing grease zerk from the bearing and discard. Attach the elbow to the bearing. Next, the hose is attached to the elbow and routed th[...]

Assembly Section 2-23 ASSEMBL Y MIRROR MOUNT 1. Remove the existing mirror bracket and mirror from the cab. 2 Remove the mirror and knob from existing bracket. 3. Install the supplied bracket (using supplied hardware) on the cab as shown below . 4. Install the mirror with the knob on the supplied bracket as shown below . Refer to the Parts section [...]

Assembly Section 2-24 ASSEMBL Y EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4. Install the exhaust mounting bracket and supporting brace. [...]

Assembly Section 2-25 ASSEMBL Y Picture # 4 Picture # 5[...]

Assembly Section 2-26 ASSEMBL Y 6 CYLINDER EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown below to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4. Install the exhaust mounting bracket and supporting br[...]

Assembly Section 2-27 ASSEMBL Y BOOM JOYSTICK CONTROL CALIBRA TION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”. The joystic[...]

Assembly Section 2-28 ASSEMBL Y Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adapt ation Potentiometers: Disconnect the Deutsch connectors fro[...]

Assembly Section 2-29 ASSEMBL Y MAIN BOOM: “A” Port, Boom UP: 7-9 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely .) “B” Port, Boom Down: 6-8 Seconds (Note: E[...]

Assembly Section 2-30 ASSEMBL Y[...]

Assembly Section 2-31 ASSEMBL Y 2WD FRONT AXLE ADJUSTMENT In order to prevent interference with mounted equipment, the front axle on a 2WD T6000 tractor will have to be adjusted outwards by 2 holes on each side (see illustration below). Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for interfere[...]

Assembly Section 2-32 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to[...]

OPERA TION SECTION Operation Section 3-1[...]

Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owner / operat[...]

Operation Section 3-3 OPERA TION ST ARTING TRACT OR AND MOWER Check the operators manual received from the tractor manufacturer , for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders[...]

Operation Section 3-4 OPERA TION CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the T iger Rear S tow Boom has multiple sections with tapered spools, located near the right side of the steering wheel. The malfuncti[...]

Operation Section 3-5 OPERA TION LEVER #1 MAIN BOOM LEVER #2 SECONDAR Y BOOM LEVER #4 BOOM SWIVEL INDICA TOR LIGHT OFF LEVER #3 DECK ROLL LEVER # 5 BOOM SHIELD SWIVEL KNUCKLE LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICA T OR LIGHT ON[...]

Operation Section 3-6 OPERA TION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the[...]

Operation Section 3-7 OPERA TION MOWER OPERA TION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loose objects – such as gravel, rocks and debris. These conditio[...]

Operation Section 3-8 OPERA TION If bystanders approach within 300 feet while mower is in operation turn mower switch “OFF” immediately! Af ter shutdown, never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely . If cutter shaft jams and stops, turn mower switch to “OFF”, and swiv[...]

Operation Section 3-9 OPERA TION MAIN CONTROL SWITCH BOX DANFOSS JOYSTICK CONTROLLED MOWERS NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is “ON”. The boom functions are controlled by an electronic joystick. The Joystick Master Switch enables the joysti[...]

Operation Section 3-10 OPERA TION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller .[...]

Operation Section 3-11 OPERA TION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDAR Y BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERA TES SAFETY SHIELD SWIVEL KNUCKLE RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE[...]

Operation Section 3-12 OPERA TION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal s[...]

Operation Section 3-13 OPERA TION The 50” boom flail equipped with free swinging brush knives is intended for brush cutting only . Cutting grass is not recommended. Do not allow knives to cut down to the ground. Position ground roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will ca[...]

Operation Section 3-14 OPERA TION 63” BOOM FLAIL The 63” boom flail mower was designed for cutting grass. The cutter shaft speed must be maintained for proper cutting. T o insure that the cutter shaft is rot ating at maximun speed, run tractor at full throttle during mowing operations. If cutter shaft slows to the point that the knives are fold[...]

Operation Section 3-15 OPERA TION T ransporting unit by flatbed trailer: Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. Boom head must be stowed on Boom Rest. The FLAIL HEAD MUST be stowed in the UPPER position. The 50” ROT ARY HEAD MUST be stowe[...]

Operation Section 3-16 OPERA TION[...]

MAINTENANCE SECTION Maintenance Section 4-1[...]

Maintenance Section 4-2 MAINTENANCE T iger Mowers are designed for high performance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower . Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of t[...]

Maintenance Section 4-3 MAINTENANCE Never work under the Implement, the framework, or any lifted compo- nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Do not modify or alter this Implement. Do not permit anyone to modify or alter this Imp[...]

Maintenance Section 4-4 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below . Refer to the Detailed Mainten[...]

Maintenance Section 4-5 MAINTENANCE WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly MONTHL Y OR EVER Y 150 HO[...]

Maintenance Section 4-6 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all fittings and lines, re-tighten or replace 5. Electronic 5a . Without t[...]

Maintenance Section 4-7 MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the T echnical Service representative at the number shown on the front cover of this manual.[...]

Maintenance Section 4-8 MAINTENANCE T ORQUE SPECIFICA TIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit.[...]

Maintenance Section 4-9 MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold T emperatures 0 F St art-Up ISO 46 Anti-Wear - Low T emp Mobil DTE 15M Normal T emperatures[...]

Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather . Do not place face over opening when re[...]

Maintenance Section 4-11 MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 m[...]

Maintenance Section 4-12 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover . Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standa[...]

Maintenance Section 4-13 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hours . GREASING PUMP DRIVE SHAFT COUPLER With engine stopp[...]

Maintenance Section 4-14 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area.[...]

Maintenance Section 4-15 MAINTENANCE GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings. Check the guide on the last page for greasing points. NOTE: The new greaseless bearing is blackish/gray in color and should not be greased. GREASING BOOM CYLINDERS Locate the zerk on the butt end tang and on rod end tang of th[...]

Maintenance Section 4-16 MAINTENANCE ADJUSTING / CHECKING BEL T TENSION T o adjust belt tension or replace belts on flail cutter head, remove four bolt s that secure belt cover and remove cover . The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (NOTE: Location of adjustment nuts may vary on flail cutter he[...]

Maintenance Section 4-17 MAINTENANCE TIGHTENING SPINDLE BOL TS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. T orque the (6) bolts shown below to 331 ft. lbs. TIGHTENING KNIFE BOL TS AND DISK BOL TS: After every 8 hours of operation or daily , the Knife Bolts and Disk Bolt s should be tightened as fo[...]

Maintenance Section 4-18 MAINTENANCE BALL V AL VES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL V AL VES MUST BE OPEN (handle parallel with valve) WHEN TRACT OR IS RE-ST ARTED OR PUMP IS COUPLED TO MOTOR OR P .T .O. ! Failure to do so will result in component failure![...]

Maintenance Section 4-19 MAINTENANCE INSPECTION OF ROT AR Y KNIFE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced. 2 – Knives must be replaced in sets. Knives with unequal wear may cause [...]

Maintenance Section 4-20 MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower . The knife should not be welded on for any reason. 2 - Always replace the knife bolts when replacing the kni[...]

Maintenance Section 4-21 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower . 2 – Assemble knives, clevis, bolts and nuts as shown in p art section of manual. 3 – Install locking hex[...]

Maintenance Section 4-22 MAINTENANCE HEA VY DUTY SPINDLE ASSEMBL Y INST ALLA TION AND BEARING ADJUSTMENT W ARNING! A press MUST be used to install bearing cup s, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of t[...]

Maintenance Section 4-23 MAINTENANCE BEARING INST ALLA TION 1 – Press upper bearing cup into the spindle housing. 2 – T urn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing,[...]

Maintenance Section 4-24 MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely . 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will[...]

Maintenance Section 4-25 MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and lubricate at zerks. ______ Crankshaft adapter: [...]

Maintenance Section 4-26 MAINTENANCE[...]

P ARTS SECTION NEW HOLLAND T6000 BENGAL BRUTE Parts Section 5-1[...]

Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locat[...]

Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION ASSEMBL Y P AGE TRACTOR SPECIFIC P ARTS: TRACTOR MOUNT KIT – MAIN FRAME 06101461 5-4 4 CYL TRACTOR MOUNT KIT – HYDRAULICS 06101461 5-6 6 CYL TRACTOR MOUNT KIT – HYDRAULICS 06101467 5-8 AXLE BRACE & BA TTER Y BOX 0610121 1 5-10 TRACTOR MOUNT KIT - SWEEPER MOUNT 06200631 5-12 BOOM [...]

Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME[...]

Parts Section 5-5 TRACTOR MOUNT KIT - MAIN FRAME ITEM PART NO. QTY. DESCRIPTION 1 06300009 1 MNFRM,NHTSA1 15 (ON 6CYL TRACTORS) 06300014 1 MNFRM,NHTSA100 (ON 4CYL TRACTORS) 2 06300060 1 M N T ,HYDRO T ANK,JD6000 (ON 6CYL TRACT ORS) 06300080 1 MN T ,T ANK,NHT6010 (ON 4CYL TRACT ORS) 3 31731 1 2 CAPSCREW ,20MMX50MM(2.5 PITCH) 4 33880 2 6 F L AT W ASH[...]

Parts Section 5-6 4 CYL. TRACTOR MOUNT KIT - HYDRAULICS, BRAKE V AL VE[...]

Parts Section 5-7 4 CYL. TRACT OR MOUNT KIT - HYDRAULICS, BRAKE V AL VE ITEM PART NO. QTY. DESCRIPTION 1 06300014 1 MNFRM,NHTSA100 2 06300080 1 MNT ,T ANK,NHT6010 3 06700090 1 T ANK,RES,JD6000,ASSY 4 23152 1 PUMP ,P350-1 3/4 GEAR 5 064001 14 1 M N T ,BRAKE V AL VE,TSA 6 06510083 1 V A L VE,BRAKE,SOL,3000PSI,METRI 7 33555 3 ADAPTER,1MORBX1MJIC 8 34 [...]

Parts Section 5-8 6 CYL. TRACT OR MOUNT KIT - HYDRAULICS, BRAKE V AL VE[...]

Parts Section 5-9 6 CYL. TRACT OR MOUNT KIT - HYDRAULICS, BRAKE V AL VE ITEM PART NO. QTY. DESCRIPTION 1 06300009 1 MN FR M, NH TS A1 15 2 06300060 1 MN T ,HYDRO T ANK,JD6000 3 06700090 1 T ANK,RES,JD6000,ASSY 4 23152 1 PUMP ,P350-1 3/4 GEAR 5 064001 14 1 M N T ,BRAKE V AL VE,TSA 6 06510083 1 V A L VE,BRAKE,SOL,3000PSI,METRI 7 33555 3 ADAPTER,1MORB[...]

Parts Section 5-10 AXLE BRACE & BA TTER Y BOX[...]

Parts Section 5-11 AXLE BRACE & BA TTER Y BOX ITEM PART NO. QTY. DESCRIPTION 1 06300031 1 A X L BRC RH,TS1 15A,REAR STOW 2 06300032 1 A X L BRC,LH,TS1 15A,REAR STOW 3 21825 2 HEX NUT ,3/4,NC 4 33880 4 F L AT W ASHER,3/4",GR 8,SAE 5 21833 2 CAPSCREW , 3/4 x 2 1/4,NC 6 06370160 1 MN T ,B A TT BOX,T6000,RS 7 06410146 1 COVER,BOT ,BA TT ,TS100[...]

Parts Section 5-12 TRACTOR MOUNT KIT - SWEEPER MOUNT[...]

Parts Section 5-13 TRACTOR MOUNT KIT - SWEEPER MOUNT ITEM P / N QTY . DESCRIPTION 1 34857 1 MTG ,THS 2 06410443 1 MN T ,LH,SWPR,CNH,TSA 3 06410442 1 MN T ,RH,SWPR,CNH,TSA 4 06430049 4 SP ACER,2.00x1.00x3.34 5 41644 1 PLA TE,A T T ACHING 6 21735 4 CAPSCREW , 1/2 x 2 1/2,NC 7 24879 4 CAPSCREW ,20MMX65MM(2.5 PITCH) 8 21843 4 CAPSCREW ,3/4 x 6 NC 9 338[...]

Parts Section 5-14 BOOM MOUNT KIT[...]

Parts Section 5-15 BOOM MOUNT KIT ITEM PART NO. QTY. DESCRIPTION 1 06300014 1 MNFRM,NHTSA100 (ON 4CYL TRACTORS) 1 06300009 1 MNFRM,NHTSA1 15 (ON 6CYL TRACTORS) * 06700040 ASSY M NT BRKT ,BOOM,RS,JD,W/BEARING 2 06310005 1 M N T BRKT ,BOOM,REAR ST OW (4 CYL) * 06700039 ASSY MNT BRKT ,BOOM,RS,TSA,W/BEARING 2 06310004 1 MNT BRKT ,BOOM,REAR STOW (6CYL) [...]

Parts Section 5-16 4 SP CABLE CONTROLS & SELECTOR V AL VE[...]

Parts Section 5-17 ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK,9030-FD40-JD60 2 6T1251 3 CBL CTRL BOX,180 DEG 3 06505023 1 C B L CTRL BOX,180 DEG ,W/BUTTON 4 34496 1 BRKT ,SWITCHBOX,UNI 5 06510049 1 SWITCHBOX ASSY ,BOOM,RS 6 6T3951 2 SCREW ,MACHINE 8/32 X 1/2 7 6T3952 2 HEX NUT ,8/32 NYLOCK 8 34508 2 WASHER,FENDER,#10 9 21546 1 CAPSCR[...]

Parts Section 5-18 LIFT V AL VE - 4 SP HUSCO, LOAD SENSE, LRS[...]

Parts Section 5-19 LIFT V AL VE - 4 SP HUSCO, LOAD SENSE, LRS ITEM PART NO. QTY. DESCRIPTION 1 06340009 1 V ALVE MOUNTING ANGLE, RF 2 06340008 1 V ALVE MOUNTING ANGLE, LF 3 34622 1 V AL V E MOUNTING PLA TE 4 06502057 1 VLV ,4SPHSC2,TBF ,LS,RS (FLAIL) 06502093 1 VL V ,4SPHSC2,TRB,LS,RS (ROT ARY) 5 21632 4 CAPSCREW ,3/8 X 1-1/2 NC 6 22016 8 F L A T W[...]

Parts Section 5-20 LIFT V AL VE - 4 SP HUSCO, POWER BEYOND, LRS[...]

Parts Section 5-21 LIFT V AL VE - 4 SP HUSCO, POWER BEYOND, LRS ITEM PART NO. QTY. DESCRIPTION 1 06502079 1 VALVE,4SP,HSC,BLK,TBF,RS,PB (FLAIL) 06502094 1 VALVE,4SP,HSC,TRB,RS,PB (ROTARY) 2 34622 1 V AL V E MOUNTING PLA TE 3 06502036 2 CHECK V AL VE 4 31329 2 ADAPTER,1/2ORB X1/2 ORB ADJ 5 33383 1 ELBOW ,5/8MORB X 1/2MJ X 90 6 06500310 1 HOSE,1/2x19[...]

Parts Section 5-22 5 SP CABLE CONTROLS & SELECTOR V AL VE[...]

Parts Section 5-23 5 SP CABLE CONTROLS & SELECTOR V AL VE ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK,9030-FD40-JD60 2 06400179 1 MN T ,ADPTR,CNTRL BOX,2 ROW 3 06410239 1 SUPPOR T ,MNT ,CNTRL BOX,2 ROW 4 6T1251 4 CBL CTRL BOX,180 DEG 5 06505023 1 C B L CTRL BOX,180 DEG ,W/BUTTON 6 34623 5 CBL,CNTRL,122 7 34496 1 BRKT ,SWITCHBOX,UN[...]

Parts Section 5-24 LIFT V AL VE - 5 SP HUSCO, LOAD SENSE, LRS[...]

Parts Section 5-25 ITEM PART NO. QTY. DESCRIPTION 1 06502038 1 VL V ,5SPHSC2,TRB,LS,RS 2 34622 1 P L A TE,V AL VE,REAR MNT 3 06502036 2 V L V ,CHECK,W/.06 ORF ,1/2MORx3/8 4 31329 2 ADAPTER,1/2ORB X1/2 ORB ADJ 5 21632 4 CAPSCREW ,3/8 X 1-1/2 NC 6 21631 4 CAPSCREW ,3/8 X 1-1/4 NC 7 22016 8 F L A T W ASHER,3/8 8 06500151 1 HOSE,1/4”X1 12”(3/8FJX90[...]

Parts Section 5-26 LIFT V AL VE - 5 SP HUSCO, POWER BEYOND, LRS[...]

Parts Section 5-27 ITEM PART NO. QTY. DESCRIPTION 1 06502078 1 V A L VE,5SP ,HSC,BLK,TRB,RS,PB 2 34622 1 V A L VE MOUNTING PLA TE 3 06502036 2 CHECK V AL VE 4 31329 2 ADAPTER,1/2ORB X1/2 ORB ADJ 5 21632 4 CAPSCREW ,3/8 X 1-1/2 NC 7 22016 8 F L ATW ASHER 3/8” 8 06500151 1 HOSE,1/4”X1 12”(3/8FJX90 x 3/8FJX) 9 21988 8 LOCKWASHER 3/8” 1 0 21625[...]

Parts Section 5-28 JOYSTICK AND SWITCH BOX[...]

Parts Section 5-29 JOYSTICK AND SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06510046 1 JOYSTK,4AXIS&PUSHBUTTON,RH,DF 2 06510196 1 SWITCHBOX,BOOM,RS,DF ,GND 3 0634001 1 1 MNT ,STND,JYSTK,TS1 15A 4 06520041 2 MOUNT ,RAM,BALL,1 1/2",NPT ,2181 5 06520042 1 MOUNT ,RAM,ARM,1.5"x2.75",SHORT 6 06340010 1 ROD,1/2NPTx7,JYSTK 7 35256 3 BUSH[...]

Parts Section 5-30 LIFT V AL VE - 5 SP DANFOSS, LOAD SENSE, LRS[...]

Parts Section 5-31 ITEM PART NO. QTY. DESCRIPTION 1 06502097 1 V L V ,5SP ,RS 2 34622 1 P L A TE,V AL VE,REAR MNT 3 06340008 1 V L V M N T ,RH,TSA1 15 4 06340009 1 V L V M N T ,LH,TSA1 15 5 06505036 1 F I L TER,HP ,3/4SAE,10MIC,VIS IND 6 06505028 1 INDICA TOR,VIS,BYP ASS,HP FIL TER 7 06502055 1 VL V ,SELECT OR,RS 8 06503029 1 TEE,RUN,1/2ORBx3/8MJx3[...]

Parts Section 5-32 LIFT V AL VE - 5 SP DANFOSS, POWER BEYOND, LRS[...]

Parts Section 5-33 ITEM PART NO. QTY. DESCRIPTION 1 06502097 1 V L V ,5SP ,32PVG ,RS 2 34622 1 P L A TE,V AL VE,REAR MNT 3 06340008 1 V L V M N T ,RH,TSA1 15 4 06340009 1 V L V M N T ,LH,TSA1 15 5 06505036 1 F I L TER,HP ,3/4SAE,10MIC,VIS IND 6 06505028 1 INDICA TOR,VIS,BYP ASS,HP FIL TER 7 06502055 1 VL V ,SELECT OR,RS 8 06503029 1 TEE,RUN,1/2ORBx[...]

Parts Section 5-34 MIRROR BRACKET[...]

Parts Section 5-35 MIRROR BRACKET ITEM PART NO. QTY. DESCRIPTION 1 * 1 WORK LIGHT 2 * 1 KNOB T6010 3 * 1 MIRROR 4 * 1 EXHAUST 5 06370008 1 MNT ,MIRROR/LIGHT ,TS1 15A 6 06410633 1 MNT ,MIRROR,T6010 7 06410141 1 COLLAR,EXHAUST ,TS1 15A 8 06410142 1 COLLAR,CLAMP ,EXHAUST ,TS1 15A 9 21530 2 CAPSCREW ,1/4" X 1" NC 1 0 21525 4 HEX NUT , 1/4&quo[...]

Parts Section 5-36 BOOM POL YCARBONA TE CAB SAFETY WINDOW KIT R 00-00[...]

Parts Section 5-37 ITEM PART NO. QTY. DESCRIPTION 1 06490004 1 PO L YCARBONA TE, HNTSA 1 15, DOOR, RH 2 31965 17’ TRIM SEAL, 3/8 CLIP X 3/4 OD BULB 3 06530502 2 CAPSCREW 8 MM X 40 MM GR8 4 * * EXISTING HARDWARE 5 06530501 1 CAPSCREW 6 MM X 25 MM GR8 6 06537006 1 THREADED INSERT 1/4 X 1/2 NC 7 21532 1 CAPSCREW , 1/4X1-1/2 NC 8 06537001 1 WASHER RU[...]

Parts Section 5-38 EXHAUST MOUNT - 4 CYLINDER ITEM PART NO. QTY. DESCRIPTION 1 06410127 1 MNT ,EXHAUST ,TSA100-1 10 2 21630 4 CAPSCREW ,3/8 x 1,NC 3 21625 4 HEX NUT ,3/8,NC 4 21988 4 LOCKWASHER,3/8 5 * 2 EXISTING MAINFRAME HARDWARE 6 06410128 1 MNT ,EXHAUST ,SUPPORT 7 35188 2 CLAMP ,EXHAUST ,3” 8 06520024 1 TUBE,EXHAUST ,SUPPORT ,4CYL 9 06520035 [...]

Parts Section 5-39 EXHAUST MOUNT - 6 CYLINDER ITEM PART NO. QTY. DESCRIPTION 1 064101 13 1 MN T ,EXHAUST ,TSA1 15-135 2 06410121 1 MNT ,EXHAUST ,SUPPORT ,TSA1 15-135 3 06520023 1 TUBE,EXHAUST RELOCA TE,TSA,6CYL 4 32986 2 CLAMP ,EXHAUST ,3 1/2 5 21630 4 CAPSCREW ,3/8x1,NC 6 21988 4 LOCKWASHER,3/8 7 21625 4 HEX NUT ,3/8 NC 8 * 2 EXISTING MAINFRAME HA[...]

Parts Section 5-40 R 7-98 BOOM MOWER WHEEL WEIGHT KIT ITEM PART NO. QTY. DESCRIPTION 1 32615 1 W H L WT ,INBOARD,1700#,DRLL&T AP 14.75OC,OUTBOARD 2 06531000 3 HEX NUT , 7/8" NC,GR8 3 06530213 3 CAPSCREW ,7/8x16,NC,GR8,3"THRD 4 06533000 6 FL ATW ASHER,7/8",GR8 5 06100920 1 TRACTOR RIM 6 TB3278 3 S P ACER,WHL WHT ,2x1x3,CNH[...]

Parts Section 5-41 BRAKE V AL VE ASSEMBL Y W/ METRI P AK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER)[...]

Parts Section 5-42 SELECTOR V AL VE AND SWITCH BOX WIRING (HUSCO) ITEM P ART NO. QTY . DESCRIPTION 06510049 A V AI L S W I TCH BOX ASY BOOMKA T (COMPLETE) 1 34325 1 SWITCH BOX 2 6T3923 1 INDICA TOR LIGHT 3 06510069 1 SELECTOR INDICA TOR LIGHT 4 PT3905A 1 TOGGLE SWITCH, MOWER RUN 5 34532 1 T OGGLE SWITCH, TRA V EL LOCK 7 6T3931 O P T . TEMPERA TURE [...]

Parts Section 5-43 JOYSTICK AND SWITCH BOX WIRING / BENGAL BRUTE ITEM PART NO. QTY. DESCRIPTION 1 06510047 1 SWITCHBOX 2 RE F . * TRA VEL LOCK - REFER T O HYDRAULICS 3 REF . * SOLENOID - REFER TO MAIN FRAME 03-01-05[...]

Parts Section 5-44 SWITCH BOX SCHEMA TIC (DANFOSS)[...]

Parts Section 5-45 SELECT OR V AL VE SCHEMA TIC[...]

Parts Section 5-46 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. T urn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle. If fu[...]

Parts Section 5-47 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi, LS = 0, workport – pressure on cylinder or function. [...]

Parts Section 5-48 HYDRAULIC - TROUBLESHOOTING GUIDE[...]

Parts Section 5-49 ELECTRICAL - TROUBLESHOOTING GUIDE[...]

Parts Section 5-50[...]

BENGAL BRUTE COMMON SECTION COMMON P ARTS SECTION Common Section 6-1[...]

Bengal Brute Common Section 6 - 2 T ABLE OF CONTENTS SECTION SPECIFIC P ARTS P AGE BOOM SWIVEL HOSE ROUTING 6-4 BENGAL BRUTE BOOM ARM 6-6 BENGAL BRUTE BOOM ARM / PREFORMED TUBES 6-8 BENGAL BRUTE BOOMREST 6-10 BENGAL BRUTE ROT ARY PIVOT ASSY 6-12 BENGAL BRUTE FLAIL PIVOT ASSY 6-14 50” BOOM ROT ARY MOWER DECK ASSY 6-16 60” BOOM ROT ARY MOWER DECK[...]

Bengal Brute Common Section 6 - 3 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are giv[...]

Bengal Brute Common Section 6 - 4 BOOM HOSES ROUTING - LRS, 3OS & 3PS BOOMS ITEM P ART NO. QTY . DESCRIPTION 1 - 1 1” HOSE TO MAIN BOOM LOWER TUBE 2 - 1 1” HOSE TO MAIN BOOM UPPER TUBE 3 - 6 1/4” HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER’’[...]

Bengal Brute Common Section 6 - 5 NOTES P AGE INTENSIONALL Y LEFT BLANK[...]

Bengal Brute Common Section 6 - 6 BENGAL BRUTE ARM 05-25-05[...]

Bengal Brute Common Section 6 - 7 BENGAL BRUTE ARM 05-25-05 CONTINUED ITEM P ART NO. QTY . DESCRIPTION 1 06700017 1 SWIVEL ASSY *REFER T O TRACTOR MOUNT KIT 2 06700031 1 MAIN BOOM ARM ASSY 3 06310013 1 MAIN BOOM WLDMNT 4 06520075 2 BUSHING ,1-1/2ID x 2-1/2 5 TB3010 2 BUSHING ,1ID 6 06700036 1 KNUCKLE BOOM ARM ASSY 7 06310007 1 KNUCKLE BOOM WLDMNT 8[...]

Bengal Brute Common Section 6 - 8 BENGAL BRUTE ARM / PREFORMED TUBES 05-25-05[...]

Bengal Brute Common Section 6 - 9 ITEM P ART NO. QTY . DESCRIPTION 1 06506020 1 PREFORMED TUBE #8 2 06506019 1 PREFORMED TUBE #7 3 06506018 1 PREFORMED TUBE #6 4 06506022 1 PREFORMED TUBE #9 5 06506021 1 PREFORMED TUBE #10 6 06506015 1 PREFORMED TUBE #3 7 06506014 1 PREFORMED TUBE #2 8 06506013 1 PREFORMED TUBE #1 9 06506017 1 PREFORMED TUBE #5 1 0[...]

Bengal Brute Common Section 6 - 10 BOOMREST - BENGAL BRUTE[...]

Bengal Brute Common Section 6 - 11 ITEM P ART NO. Q TY DESCRIPTION 1 06310039 1 BOOMREST ,LRS 2 06520078 9 STRIP ,REST ,SEC,1 3 06520079 3 STRIP ,REST ,SEC,2 4 28734 30 CAPSCREW ,FL T/SKT HD,3/8X1NC 5 06310017 1 S TO P ,TRB60,RS 6 21833 8 CAPSCREW , 3/4 x 2 1/4,NC 7 21825 8 HEX NUT ,3/4,NC 8 22021 16 FL A T W ASHER,3/4" 9 TRACT OR SPECIFIC AXL[...]

Bengal Brute Common Section 6 - 12 BENGAL BRUTE ROT AR Y PIVOT ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 13 BENGAL BRUTE ROT AR Y PIVOT ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06700016 1 PIVOT ASSEMBL Y 2 06700015 1 PIVOT ARM 3 06420014 2 PIN, CLEVIS 4 TB1023 4 R OLL PIN 5 06420019 1 PI N 6 06420020 1 PI N 7 06420016 1 PI N 8 06420021 1 PI N 9 21688 1 CAPSCREW 7/16” X 2-3/4”, NC 1 0 21675 1 HEX NUT , 7/16”, NC 1 1[...]

Bengal Brute Common Section 6 - 14 BENGAL BRUTE FLAIL PIVOT ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 15 BENGAL BRUTE FLAIL PIVOT / HEAD ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06700029 1 PIVOT ASY 2 06700015 1 PIVOT ARM 3 06420014 2 PIN CLEVIS 4 TB1023 4 R OLL PIN 5 06420019 1 PI N 6 06420020 1 PI N 7 06420018 1 PI N 8 06420021 1 PI N 9 21688 1 CAPSCREW 7/16” X 3 1/4” 1 0 21989 1 LOCKWASHER 7/16” 1 1 21675 1 H[...]

Bengal Brute Common Section 6 - 16 50” BOOM ROT AR Y MOWER ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 17 50” BOOM ROT AR Y MOWER ASSY ITEM P/N Q T Y DESCRIPTION 1 33780 1 DECK,WLDMNT ,50" R TRY 2 33779 1 PL A TE,COVER,KNF HOLE 3 33778 1 HINGE PIN,50" RTRY 4 33777 2 SKID SHOE,50" RTRY 5 33776 1 M O TO R MOUNT ,PLA TE,50" RTRY 6 33775 2 FLAP ,50" R TRY 7 33774 1 FLAP RET AINER,50" R TRY [...]

Bengal Brute Common Section 6 - 18 60” ROT AR Y MOWER ASSEMBL Y[...]

Bengal Brute Common Section 6 - 19 60” ROT AR Y MOWER ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 1 06320159 1 DECK,WLDMNT ,RTR Y60 2 33777 2 SKID SHOE,RTRY 3 06320162 1 SHIELD,RTRY60 4 33879 6 CAPSCREW ,3/4 x 2-1/4,NF ,GR8 5 33880 6 F L A T W ASHER,3/4,GR8,SAE 6 21993 6 LO C K W A S HER,3/4,GR8 7 6T2413 6 HEX NUT ,3/4,NF ,GR8 8 6T1024H5 1 SPINDLE[...]

Bengal Brute Common Section 6 - 20 50” ROT AR Y KNIVES AND DISK ITEM P ART NO. QTY . DESCRIPTION 1 06770003 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 SP ACER 4 06538000 2 KNIFE MOUNTING BOL T 5 06521001 2 ST ANDARD KNIFE 6 33764 6 FL A T W ASHER 7 6T2259 6 CAPSCREW * 6T1825 1 LOCTITE - USED ON ALL DISK MOUNTING BOL TS * [...]

Bengal Brute Common Section 6 - 21 05-25-05 50” ROT AR Y BLADE BAR AND KNIVES ITEM P ART NO. QTY . DESCRIPTION 1 PT1018H5 1 SPINDLE,5/8HOLES,HD,WO/T ABS 2 06400388 1 BAR,BLADE,TRB 3 06521001 2 KNIFE,TRB50,5/8 4 06538000 2 KNIFE MTG BOL T ,5/8 SHOULDER 5 06533002 2 F L A T W ASHER,1 1/8,GR 8 6 6T1023R 2 KNIFE MTG NUT ,1 1/8,NF ,GR8 7 6T2259 6 CAPS[...]

Bengal Brute Common Section 6 - 22 60” ROT AR Y KNIVES AND DISK ITEM P ART NO. QTY . DESCRIPTION 1 34876 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 S P ACER 4 34684 2 S T ANDARD GRASS KNIFE 5 34685 2 HIGH SUCTION GRASS KNIFE 6 34497 2 KNIFE MOUNTING BOL T 7 25270 6 F L ATW ASHER,5/8,GR8,USS 8 6T2290 6 CAPSCREW ,5/8 x 2,NF[...]

Bengal Brute Common Section 6 - 23 60” ROT AR Y BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT ,1-1/8,NYLOCK,NF 4 06533002 2 F L A TW ASHER,1-1/8,GR8 5 06521001 2 KNIFE,TRB50,5/8 6 06538000 2 KNIFE MTG BOL T ,5/8 SHOULDER 7 33764 6 F L ATW ASHER ,5/8, GR 8,SAE 8 6T2[...]

Bengal Brute Common Section 6 - 24 50” BOOM FLAIL DRIVE ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 25 50” BOOM FLAIL DRIVE ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06504013 1 MOTOR(M350-1 3/4 GEAR) 2 TF3006 1 B E L T GUARD 3 TF3043 2 SHEA VE 4 TF3013 1 BUSHING 5 TF301 1 1 BUSHING 6 TF3034 1 IDLER PULLEY 7 TF3205 1 IDLER ARM 8 TF3206 2 IDLER PULLEY SP ACER 9 TF3605 1 IDLER ARM PIN WITH ZERK 10 6T3004 1 R - CLIP 1 [...]

Bengal Brute Common Section 6 - 26 50” BOOM FLAIL CUTTER ASSY . 05-25-05[...]

Bengal Brute Common Section 6 - 27 50” BOOM FLAIL CUTTER ASSY ITEM P ART NO. QTY . DESCRIPTION 34787 A V A I L FLAIL, BOOM,50, BRUSH,CPL T ASSY 34789 A V A I L FLAIL, BOOM,50, GRASS,CMPL T ASSY 1 TF3003F 1 CUTTER HEAD BONNET 2 TF3004 1 FRONT SHIELD 3 34783 A V AIL TBF50,BRUSH,KNIFE ASSY 3A 34784 A V AIL TBF50,GRASS,KNIFE ASSY 4 TF3405 1 GROUND RO[...]

Bengal Brute Common Section 6 - 28 63” BOOM FLAIL DRIVE ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 29 63” BOOM FLAIL DRIVE ASSY ITEM P ART NO. QTY . DESCRIPTION 1 06504013 1 MOTOR(M350-1 3/4 GEAR) 2 28703B 1 BEL T GUARD 3 TF3044 1 UPPER SHEA VE 4 TF3040 1 LOWER SHEA VE 5 TF3013 1 BUSHING 6 28723 1 BUSHING 7 28679B 1 MOTOR CHANNEL 8 PT361 1A 1 CLEVIS 9 40496 1 THREADED ROD 1 0 28702 2 BEL T 1 1 TF3620A 1 TENSIONE[...]

Bengal Brute Common Section 6 - 30 63” BOOM FLAIL CUTTER ASSY 05-25-05[...]

Bengal Brute Common Section 6 - 31 63” BOOM FLAIL CUTTER ASSY ITEM P ART NO. QTY . DESCRIPTION 1 28659H 1 CUTTER HEAD BONNET 2 28743 1 CUTTER SHAFT / KNIFE ASY ST ANDARD GRASS 2A 28744 1 CUTTER SHAFT / KNIFE ASY SMOOTH CUT 3 28650A 1 GROUND ROLLER 4 28701 2 DEFLECTOR FLAP 5 28700 1 FLAP RET AINING BAR 6 28735 2 ADJUST ABLE ROLLER BRACKET 7 27975A[...]

Bengal Brute Common Section 6 - 32 3” x 10” WELDED CYLINDER P ARTS (06501021) 07-1 1-06 PISTON NUT TORQUE 06501572 210 ± 5 FT . LB CLEVIS CLAMP BOL T TORQUE 3/8-16 UNC 26 - 30 FT . LB W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QT[...]

Bengal Brute Common Section 6 - 33 3” x 18” WELDED CYLINDER P ARTS (06501023 05-25-05 W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501023 A V AI L HYDRAULIC CYLINDER COMPLETE 1 06501561 1 R OD 2 06501562 1 TUBE[...]

Bengal Brute Common Section 6 - 34 3-1/2” x 20” WELDED CYLINDER P ARTS (06501024) 05-25-05 W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501024 A V AI L HYDRAULIC CYLINDER COMPLETE 1 06501565 1 R OD 2 06501566 1[...]

Bengal Brute Common Section 6 - 35 W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501019 A V AI L HYDRAULIC CYLINDER COMPLETE 1 06501538 1 R OD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEA[...]

Bengal Brute Common Section 6 - 36 05-25-05 4” x 20” WELDED CYLINDER P ARTS (06501022) W ARNING - MECHANICAL F ASTENERS MUST BE TORQUED T O RECOMMENDED SPECIFICA TIONS DURING REP AIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE. ITEM P ART NO. QTY . DESCRIPTION * 06501019 A V AI L HYDRAULIC CYLINDER COMPLETE 1 06501538 1 R OD 2 06501539 1 TUB[...]

Bengal Brute Common Section 6 - 37 P AGE INTENSIONALL Y LEFT BLANK NOTES[...]

Bengal Brute Common Section 6 - 38 ROT AR Y MOWER SPINDLE ASSY[...]

Bengal Brute Common Section 6 - 39 ROT AR Y MOWER SPINDLE ASSY ITEM P ART NO. QTY . DESCRIPTION 6T1024H5 A V AI L SPINDLE ASSEMBL Y COMPLETE 1 6T1031 1 SPROCKET 2 6T1016 1 BEARING LOCK NUT - THICK 3 22596 1 JAM WASHER 4 6T1015 1 BEARING ADJUSTMENT NUT - THIN 5 6T1014 1 BEARING ADJUSTMENT SLEEVE 6 6T101 1 1 UPPER SEAL - SET OF 2 7 6T1012 1 B E A R I[...]

Bengal Brute Common Section 6 - 40 MOWER SPINDLE ASSEMBL Y - 34980[...]

Bengal Brute Common Section 6 - 41 ITEM P A R T N O . QTY . DESCRIPTION 1 34978 1 SPINDLE MOUNT 2 34979 1 SPINDLE,TM60",NEW 3 6T1013 1 BEARING CUP 4 6T1012 1 BEARING ,CONE 5 6T101 1 2 SEAL,UPPER (SET OF 2) 6 6T1014 1 SLEEVE,ADJ BEARING 7 6T1013H 1 BEARING CUP ,HD 8 6T1012H 1 BEARING ,CONE,HD 9 6T101 1H 1 SEAL,LOWER (HD) 1 0 34985 1 NUT W/SETSC[...]

Bengal Brute Common Section 6 - 42 RESER VOIR T ANK FIL TER ASSEMBL Y[...]

Bengal Brute Common Section 6 - 43 RESER VOIR T ANK FIL TER ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 06505044 A V AI L F I L TER ASSY SAE 10 MICRON 1 28583 4 CA P SCREW ,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 S E A L K I T 4 06505047 1 SPRING 5 06505048 1 B Y PA S S 6 35259 1 FI L TER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY[...]

Bengal Brute Common Section 6 - 44 5 SPOOL DANFOSS V AL VE 06-29-06[...]

Bengal Brute Common Section 6 - 45 5 SPOOL DANFOSS V AL VE 06-29-06 ITEM PART NO. QTY. DESCRIPTION A V AIL. 06502097 RE F V L V ,5SP ,32PVG ,OPEN ST OW , 3OS 1 06502074 1 END PLA TE 1S 06505013 1 END PLA TE SEAL KIT 2 * 5 BONNET 2 S 06505042 1 BONNET SEAL KIT 2 A 42197 1 MAIN BOOM BONNET 2 B 42197 1 SECONDARY BOOM BONNET 2 B 42197 1 DECK ROLL BONNE[...]

Bengal Brute Common Section 6 - 46 06-29-06 5SP HUSCO V AL VE - LOAD SENSE (06502038)[...]

Bengal Brute Common Section 6 - 47 06-29-06 5SP HUSCO V AL VE - LOAD SENSE (06502038) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING)[...]

Bengal Brute Common Section 6 - 48 06-29-06 4SP HUSCO V AL VE - LOAD SENSE (06502057)[...]

Bengal Brute Common Section 6 - 49 06-29-06 ITEM P ART NO. QT Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 31600 1 V AL VE SECTION (DOUBLE ACTING , DETENT - FLOA T) 6 31598 1 V AL V E SECTION (DOUBLE ACTIN[...]

Bengal Brute Common Section 6 - 50 05-25-05 HYDRO PUMP & TSR MOTOR TSR MOTOR FRONT PUMP[...]

Bengal Brute Common Section 6 - 51 05-25-05 HYDRO PUMP & TSR MOTOR FRONT HYDRAULIC PUMP ITEM P ART NO. Q TY . DESCRIPTION 23152 A V AI L PUMP ASSEMBL Y 1 3/4” COMPLETE 1 22765 1 SEAL (INCLUDED IN SEAL KIT) 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL (INCLUDED IN SEAL KIT) 6 22770 2 THRUST P[...]

Bengal Brute Common Section 6 - 52 50” & 60” ROT AR Y MOWER MOT OR 05-25-05[...]

Bengal Brute Common Section 6 - 53 50” & 60” ROT AR Y MOWER MOT OR ITEM P ART NO. QTY . DESCRIPTION * 06504012 A V AI L M O TO R ASSEMBL Y TRB50 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 2404206 1 GEAR HOUSING 4 06504038 1 MA TCHED GEAR SET 5 06504037 4 CAP SCREW 6 06504027 2 SET SCREW 7 06504028 1 K E Y 8 02962201 4 DOWEL PIN[...]

Bengal Brute Common Section 6 - 54 ITEM P ART NO. QTY . DESCRIPTION * 06504013 A V AI L M O TO R ASSEMBL Y 350 - TBF50, TBF63 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 MA TCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 SET SCREW 8 06504028 1 K E Y 9 06504045 4 DOWEL PI[...]

Bengal Brute Common Section 6 - 55 05-25-05 MANUAL CONTROLS SWITCHBOX ITEM P / N QT Y . DESCRIPTION 1 06514010 1 SWBX,ASSY 2 35226 2 SWITCH,MOWER,COLEHERSEE 3 3381 1 1 SWITCH,MASTER/DECK FLOA T 4 34532 1 SWITCH,TRVL LCK 5 6T3923 1 INDICT A T OR LIGHT ,ON,RED 6 06510193 1 INDICT A TOR LIGHT ,ON,GREEN 7 06514006 1 BREAKER,15A,SWBX 8 34540 2 STRAIN RE[...]

Bengal Brute Common Section 6 - 56 BOOM TRA VEL LOCK ITEM P ART NO. QTY . DESCRIPTION 1 06510050 1 HYDRAULIC TRA VEL LOCK V AL VE 2 31329 1 ADAPTER 3 34532 1 SWITCH,TRA VEL LOCK 4 * REF . MAIN BOOM CYLINDER - REFER OT BOOM ASY 5 * REF . HOSE / FITTINGS - REFER TO BOOM ASY 6 06510092 1 COIL ,TRA VEL LOCK Refer to your switchbox before drilling hole [...]

Bengal Brute Common Section 6 - 57 05-25-05 JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. DESCRIPTION 1 06510195 1 SWITCHBOX 2 RE F . * TRA VEL LOCK - REFER T O HYDRAULICS 3 REF . * SOLENOID - REFER TO MAIN FRAME[...]

Bengal Brute Common Section 6 - 58 JOYSTICK SWITCHBOX SERVICE P ARTS ITEM P / N QT Y . DESCRIPTION 1 06510195 1 SWBX,ASSY 2 3381 1 2 SWITCH,MASTER/DECK FLOA T 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 STRAIN RELIEF ,3/4,BLACK,NYLON 6 6T3923 1 INDICT A T OR LIGHT ,ON,RED 7 06514006 1 BREAKER,15A,SWBX 8 06550044 1 DECAL,SWBX,06[...]

Bengal Brute Common Section 6 - 59 JOYSTICK SWITCHBOX SCHEMA TICS[...]

Bengal Brute Common Section 6 - 60 SELECT OR V AL VE SCHEMA TIC[...]

Bengal Brute Common Section 6 - 61 05-25-05 BRAKE V AL VE ASSEMBL Y W/ METRI P AK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI[...]

Bengal Brute Common Section 6 - 62 SOLENOID BRAKE V AL VE HYDRAULIC SCHEMA TIC BRAKE V AL VE TROUBLESHOOTING F AILURE MODE: CHECK STEPS - MOWER WILL NOT ST ART - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT ST ART - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MOWER WILL NOT ROT A TE A[...]

Bengal Brute Common Section 6 - 63 HYDRAULIC - TROUBLESHOOTING GUIDE[...]

Bengal Brute Common Section 6 - 64 ELECTRICAL - TROUBLESHOOTING GUIDE[...]

Bengal Brute Common Section 6 - 65 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. T urn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manu[...]

Bengal Brute Common Section 6 - 66 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi, LS = 0, workport – pressure on cylind[...]

Bengal Brute Common Section 6 - 67 CLEAN CUTTER SECTION CLEAN CUTTER - BOOM[...]

Bengal Brute Common Section 6 - 68 CLEAN CUTTER BLADE MOUNTING The CLEAN CUTTER blade was designed for installation onto a standard TRB50 spindle. It is equipped with replaceable carbide tipped teeth. Carbide is very hard, it will chip or break on inpact. Handle the saw blade with care. DO NOT roll saw on any hard surface or allow it to strike a ha[...]

Bengal Brute Common Section 6 - 69 OPERA TING INSTRUCTIONS OPERA TION - CLEAN CUTTER Inspect clean cutter saw before each use. Re-torque spindle bolts to 204 Ft- lbs. Inspect blade around collar and near the teeth for bends and cracks. Check for loose, broken, chipped, dull of missing teeth. T ighten all loose teeth by hammering and or replacing ri[...]

Bengal Brute Common Section 6 - 70 CAUTION: Never leave the key in the ignition switch. Also personal injury or death can occur from sudden dropping or inadvertent operation of the controls. Make certain the area is clear before lowering or raising the deck. Excessive wobble will generate heat in the blade, rapidly accelerating the loss of tension.[...]

Bengal Brute Common Section 6 - 71 MAINTENANCE INSTRUCTIONS Inspect clean cutter saw before each use. Re-torque spindle bolts in an alternating pattern to 204 ft-lbs. Check for loose, broken, chipped, dull or missing teeth. T ighten all loose tooth assemblies by hammer and or replacing rivets. If teeth tips are broken, chipped, or missing, replace [...]

Bengal Brute Common Section 6 - 72 CLEAN CUTTER BLADE AND TEETH P ARTS ITEM PART NO. QTY. DESCRIPTION 1 06420024 1 ADAPTER,SA W ,TRB50,RNFRCD 2 06520224 1 BLADE, 48” SAW WITH TEETH 3 06420037 1 COLLAR,SA W ,TRB50,RNFRCD 4 33764 6 F L ATW ASHER,5/8,GR 8,SAE 5 06530209 6 CAPSCREW ,5/8 x 3 3/4 NF , GR 8 6 06520225 3 0 T OOTH WITH RIVET , SA W BLADE [...]

Bengal Brute Common Section 6 - 73 TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT 1. Heat face of tip to dull orange , remove tip, then brush tooth body clean of all debris (carbon). 2. Apply acetone to socket rail on tooth body and allow it to evaporate. Dab on soldering paste (black flux) to socket rail of tooth body and slide pre-tinned tip i[...]

Bengal Brute Common Section 6 - 74[...]

Bengal Brute Common Section 6 - 75 FIRE SYSTEM SECTION FIRE SUPRESSION SYSTEM[...]

Bengal Brute Common Section 6 - 76 FIRE SUPRESSION SYSTEM P ARTS[...]

Bengal Brute Common Section 6 - 77 - FIRE SUPRESSION SYSTEM P ARTS ITEM P/N QTY . DESCRIPTION 1 06520357 1 T ANK,FIRE SUPRESS SYS,RAILKUT 2 06520358 1 MNT , T ANK,FIRE KIT ,RAILKUT 3 06520359 1 PUMP ,FIRE SUPRESS SYS,RAILKUT 4 6T2181 4 CAPSCREW ,SKT HD,10/24 X 3/4 5 24890 4 HEX NUT ,10-24 NYLOCK 6 06520360 1 HOSE REEL,FIRE KIT ,RAILKUT 7 21630 4 CA[...]

Bengal Brute Common Section 6 - 78 FIRE SUPRESSION SYSTEM WIRING[...]

W ARRANTY SECTION Warranty Section 7-1[...]

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W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the fa[...]

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

T O THE OWNER / OPERA TOR / DEALER T o keep your implement running efficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Ac[...]

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