TurboChef Residential Single and Double Wall Oven manuale d’uso
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Un buon manuale d’uso
Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso TurboChef Residential Single and Double Wall Oven. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica TurboChef Residential Single and Double Wall Oven o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.
Che cosa è il manuale d’uso?
La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso TurboChef Residential Single and Double Wall Oven descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.
Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.
Quindi cosa dovrebbe contenere il manuale perfetto?
Innanzitutto, il manuale d’uso TurboChef Residential Single and Double Wall Oven dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo TurboChef Residential Single and Double Wall Oven
- nome del fabbricante e anno di fabbricazione TurboChef Residential Single and Double Wall Oven
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature TurboChef Residential Single and Double Wall Oven
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti
Perché non leggiamo i manuali d’uso?
Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio TurboChef Residential Single and Double Wall Oven non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti TurboChef Residential Single and Double Wall Oven e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio TurboChef in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche TurboChef Residential Single and Double Wall Oven, come nel caso della versione cartacea.
Perché leggere il manuale d’uso?
Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo TurboChef Residential Single and Double Wall Oven, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.
Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso TurboChef Residential Single and Double Wall Oven. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.
Sommario del manuale d’uso
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Pagina 1
Acceler ating the W orld of Cooking TM Ser vice Manual ® ©2008 T urboChef T echnologies, Inc. TM[...]
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Pagina 2
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Pagina 3
F or further information, call 866.447.3783 or +1 214.379.6000[...]
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Pagina 4
e information contained in this manual is important for the proper installation, use, maintenance, and re- pair of this oven. F ollow these pr ocedures and instructions to help ensure satisfactor y baking results and years of trouble-free service. Errors – descriptive, typographic, or pictorial – ar e subject to correction. Specifi cations[...]
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Pagina 5
T able O f Cont ents Safety Instruc tions Safety P recautions i T o Reduce the Risk of F ire in the Cook Cavity ii P recautions to be Observed Before and During S er vicing to A void P ossible Exposure to Excessive Micro wave Energy ii G rounding Instructions ii Do N ot T ouch Heating Elements or I nterior Surfaces of Oven ii P ow er Connections ii[...]
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Pagina 6
M ode 3: Confi rm Settings 2.6 M ode 4: P reheat 2.6 M ode 5: Ready to Cook 2.6 M ode 6: Cooking 2.6 M ode 7: 80% Complete 2.6 M ode 8: 100% Complete 2.7 M ode 9: Remo ve Food from Oven 2.7 Adjusting a Recipe ’ s Cook T ime 2.8 Adjusting a Cook T emperature 2.8 e Advanced Cook Mode 2.8 Saving to F avorites 2.9 Renaming a Dish (in F avorites)[...]
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Pagina 7
Sec tion 5 - Oven Systems Convection System - Speedcook Oven 5.1 Blo wer Motor (Bottom) 5.1 Blo wer Motor ( T op) 5.1 Blo wer Motor Controller (BMSC) 5.1 Heater Assembly 5.1 J etplate (Bottom) 5.1 J etplate (T op) 5.1 S tirrer Motor and Assembly 5.1 Convection System - Lo wer Oven (Double W all Oven Only) 5.2 Broil Element 5.2 Bake Element 5.2 Conv[...]
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Pagina 8
M.O.V . Filter 5.9 Magnetron Cooling F an 5.10 Magnetron ermostats 5.10 P ow er Supply , 12 VDC 5.10 P ow er Supply , 24 VDC 5.10 Relay Board (Gen 2 Oven) 5.10 Relay - K2 M onitor (Gen 1 Oven) 5.10 Relay - K3 T1 HV T ransformer (Gen 1 Oven) 5.10 Relay - K4 T2 HV T ransformer (Gen 1 Oven) 5.10 Relay - K5 M ag Cooling F an (Gen 1 Oven) 5.10 Relay[...]
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Pagina 9
Oven Over T emperature 6.4 Component T esting and T roubleshooting 6.4 Control System 6.4 Clock Assembly 6.4 Control Board 6.4 CookWheel Control (Speedcook Oven) 6.4 EMI Filter 6.5 Oven Mode Switch (Lower Oven) 6.5 P ow er Supply , 12 VDC 6.5 P ow er Supply , 24 VDC 6.5 R T D 6 . 6 T ransformer , 12 V AC (Gen 1) 6.6 T ransformer , 12 V AC (Gen 2) 6[...]
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Pagina 10
Sec tion 7 - Schematics Gen 1 Speedcook Oven Schematic 7.1 Gen 1 Bottom Oven Schematic 7.2 Gen 2 Speedcook Oven Schematic 7.3 Gen 2 Bottom Oven Schematic 7.4 Single W all Oven Schematic 7.5 R WD/R WS Gen 2 Control Board 7.6 R WD/R WS Gen 2 Relay Board 7.7 Appendix - Replacing Oven Components Comprehensive T able of Oven Components A.1 Component and[...]
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Pagina 11
SAFET Y INSTRUC TIONS READ ALL INSTRUC TIONS BEFORE USING i W ARNING: F o r y our safety , the information in this manual must be followed to minimiz e the risk of fi re or explosion, electric shock, or to prev ent proper ty damage, personal injury , loss of life, or excessive exposure to micro wave energy . Safety P recautions When using electric[...]
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Pagina 12
SAFET Y INSTRUC TIONS ii T o Reduce the Risk of Fire in the C ook Cavity : • U se only oven-suitable containers in the o ven. DO NO T use paper products in either oven. • R emove wire twist-ties from paper or plastic bags being placed in the oven. F or o ven cooking bags – DO NO T use wire twist-ties to close the bag. • I f materials inside[...]
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Pagina 13
iii SAFET Y INSTRUC TIONS RF Inter ference C onsiderations e appliance has been tested and was determined to be in compliance with applicable portions of FCC part 18 requirements and with the pr otection requirements of Council Directiv e 89/336/EEC on the approxima- tion of the laws of the M ember S tates relating to electromagnetic compatibil[...]
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Pagina 14
iv SAFTEY INSTRUCTIONS This page intentionally left blank .[...]
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Pagina 15
Sec tion 1 Speci cations and I nstallation[...]
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Pagina 16
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Pagina 17
SPECIFICA TIONS AND INST ALLA TION 1.1 Theor y of Operation e T urboChef ® Residential S peedcook oven combines high-speed forced air impingement and microwav e energy to cook food up to 15 times faster than a conventional ov en. e re-circulating air transfers heat to the food and then passes through a catalytic converter where excess gr e[...]
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Pagina 18
1. 2 SPECIFICA TIONS AND INST ALLA TION Dimensions - Double W all Oven Oven Dimensions Height: 50.25” (1276 mm) Width: 30” (762 mm) Depth: 23.875” (606 mm) Depth from wall (D oors Closed): 4.25” (108 mm) With U pper Door Open: 17.5” (445 mm) With Low er Door Open: 19.5” (495 mm) W eight: 410 lbs (186 kg) U pper Cook Cavity Dimensions He[...]
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Pagina 19
SPECIFICA TIONS AND INST ALLA TION 1.3 Installation Safety Instruc tions Read all installation instructions thoroughly before installing. CA UTION: DO NO T lift the o ven by the door handle(s). Doing so will requir e a door-leakage test to be performed (see page 5.4), and could cause the door(s) to come off or misalign, requiring repair and/or rep[...]
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Pagina 20
1. 4 SPECIFICA TIONS AND INST ALLA TION 279 724 (186 kg). (105 kg). Figur e 1.2: Cabinet Dimensions and Speci cations, Double W all Oven Figur e 1.3: Cabinet Dimensions and Speci cations, Single W all Oven ( Wall Installation) Figur e 1.4: Cabinet Dimensions and Speci cations, Single Wall Oven (Under Counter)[...]
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Pagina 21
SPECIFICA TIONS AND INST ALLA TION 1.5 Installing the O ven CAUTION: Before installing the o ven, verify voltage at the wall receptacle matches the voltage specifi ed on the oven ’ s rating plate (located behind the S peedcook oven door). Each o ven is voltage specifi c and will not function properly if supply voltage is diff erent than intend[...]
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Pagina 22
1. 6 SPECIFICA TIONS AND INST ALLA TION 9. Reconnect power to the br eaker . 10. Secure the o ven to the cabinets: a. Open the oven door(s). b. M aking sure the o ven is fully installed against the front of the cabinet, install two of the supplied screws in the upper cavity , and two in the lower cavity (lo wer cavity screws only applicable to the [...]
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Pagina 23
Sec tion 2 O ven C ontr ols and C ook ing - The Speedc ook O v en[...]
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Pagina 24
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Pagina 25
OVEN C ONTROLS AND C OOKING THE SPEEDC OOK OVEN 2.1 Speedcook Oven Contr ols 1. Analog Clock and Timer e clock and timer run with advanced electronic control knobs. T o operate, see 2. Set Clock Knob and 3. Set T imer Knob . 2. Set Clock Knob T o set the time, 1. Pr ess knob to extend. 2. T urn knob to set time. 3. Pr ess knob back in to or[...]
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Pagina 26
2. 2 OVEN C ONTROLS AND C OOKING THE SPEEDCOOK OVEN In the T urboChef ® Speedcook Oven, the traditional explanation of baking remains the same. H owever , the hot air is moved thr ough the cook cavity at higher speeds than in a traditional oven. is rapid movement of air decr eases cook times while ensuring foods bake evenly and retain mor [...]
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Pagina 27
OVEN C ONTROLS AND C OOKING THE SPEEDC OOK OVEN 2.3 NO TE: Convection bake, defrost, and microwave cook cycles cannot be saved to F av orites and will not appear in “View Last Cooked (10). ” is section contains information about the following: - Cooking a Recently P repared D ish - Cooking a “F avorite ” Dish - U sing the Convection[...]
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Pagina 28
2. 4 OVEN C ONTROLS AND C OOKING THE SPEEDCOOK OVEN 3. Set the desired time. 4. Set the desired pow er level. NO TE: For defr ost applications, the power lev el automatically defaults to 10% (recommended for most foods). 5. Place food item in the oven and pr ess start. 6. When defrosting is complete (the oven will chime), remove the food from t[...]
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Pagina 29
OVEN C ONTROLS AND C OOKING THE SPEEDC OOK OVEN 2.5 Basic Cooking F igure 2.2 is section explains how to cook a food item by describing the “ standard operation ” modes through which the S peedcook oven pr ogresses. e oven is pr eprogrammed with recipe settings at the time of manufacture and is ready to operate after installation. N[...]
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Pagina 30
2. 6 OVEN C ONTROLS AND C OOKING THE SPEEDCOOK OVEN Mode 5: Ready to Cook M ode during which the oven is r eady to cook a food item. Place the food into the ov en at this time. Press start to begin the cook cycle. W ARNING: I nside of oven and o ven door are hot! U se extreme caution. Happens When... - e oven has reached the set temperatur [...]
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Pagina 31
OVEN C ONTROLS AND C OOKING THE SPEEDC OOK OVEN 2.7 - Br own Less: Select if the outside of the dish is browning faster than desired. - Cook and Br own Less: Select if dish is cooking and browning more than expected, but requir es additional cooking time. If after 30 seconds the ov en has not been addressed (door opened or inner CookWheel knob [...]
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Pagina 32
2. 8 OVEN C ONTROLS AND C OOKING THE SPEEDCOOK OVEN 4. Pr ess the inner CookWheel knob to confi rm the new temperatur e. 5. Scroll to and select “Begin P reheat. ” The A dvanced Cook Mode In the advanced cook mode (F igures 2.8 and 2.9), the user can adjust the airfl ow and micro wave power levels of a preprogrammed setting. I n addition [...]
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Pagina 33
OVEN C ONTROLS AND C OOKING THE SPEEDC OOK OVEN 2.9 - T urn the inner CookWheel knob to advance the cursor to the word you wish to edit or delete, or to select the space between words where you want to add text. - Pr ess the knob to select the word or space between wor ds. - T o add text: a. U se the inner CookWheel knob to scroll left and righ[...]
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Pagina 34
2.10 OVEN C ONTROLS AND C OOKING THE SPEEDC OOK OVEN Self- Clean Mode - Speedcook Ov en e S peedcook oven is self-cleaning. U sing heat up to 900°F (482°C), the oven will self-clean the inside of the cook cavity in approximately 4.5 hours. NO TE: For the D ouble W all Oven, while one oven is in self-clean mode the other will not be functi[...]
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Pagina 35
Sec tion 3 O ven C ontr ols and C ook ing - L ow er O ven (Double W all O v en Only)[...]
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Pagina 36
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Pagina 37
OVEN C ONTROLS AND C OOKING THE BO T T OM OVEN 3.1 Lo wer O ven C ontrols ese controls are only applicable to D ouble W all Oven models. 1. Display Screen Displays the o ven and meat probe temperature, as well as the timer information. 2. Oven Mode Dial T urn to choose the cook mode. F or a list of cook modes, see page 3.2. 3. T emperature [...]
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Pagina 38
3. 2 OVEN C ONTROLS AND C OOKING THE BOT TOM OVEN Con vec tion Bake Convection Bake uses the same heating elements as Bake with the addition of a convection fan and heater in the back of the cook cavity . is fan and heater help heat and circulate the air evenly throughout the chamber to produce superior browning and crisping. Any food cooke[...]
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Pagina 39
OVEN C ONTROLS AND C OOKING THE BO T T OM OVEN 3.3 The Sabbath Mode e Sabbath M ode, available for religious faiths with “ no work ” requir ements on the sabbath, cooks food over a 72 hour period. e Sabbath M ode is Star-K certifi ed. T o use the Sabbath M ode, 1. Pr ess the oven light switch to turn the oven light on. - By turning[...]
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Pagina 40
3. 4 OVEN C ONTROLS AND C OOKING THE BOT TOM OVEN Self- Clean Mode e bottom oven is self-cleaning. U sing heat up to 900°F (482°C), the oven will self-clean the inside of the cook cavity in approximately 4.5 hours. NO TE: For the D ouble W all Oven, while one oven is in self-clean mode the other will not be functional. Additionally , the [...]
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Pagina 41
Sec tion 4 I nf o M ode[...]
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Pagina 42
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Pagina 43
INFO MODE 4.1 Over view of the I nfo Mode F rom the Info M ode, the user can - Adjust oven sounds - Adjust display settings - Adjust oven units and measur ements - Access help topics and general cooking information - Update o ven software - Access version information - Access installer setup T o access the Info M ode, simply press the Info key when[...]
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Pagina 44
4. 2 INFO MODE Adjusting the Oven ’ s Units & Measurements e oven defaults to F ahrenheit. T o change between F ahrenheit and Celsius, 1. Ensure that the CookWheel is turned to off . 2. Pr ess the Info key . 3. Scroll to and select “Oven Setup . ” 4. Scroll to and select “U nits & Measurements. ” 5. Scroll to and select “ T[...]
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Pagina 45
INFO MODE 4.3 NO TE: If the USB fl ash drive is not detected by the oven, a message will appear (F igure 4.10). E nsure the USB fl ash drive is correctly inserted and press S tart or the inner CookWheel knob to continue. e oven will continue to display this screen until the user selects Cancel or a USB fl ash drive is detected. CAUTION: DO N[...]
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Pagina 46
4. 4 INFO MODE Oven Con guration F rom the Installer Setup scr een, scroll down and select “Oven Confi guration ” to confi gure the o ven for double wall or single wall (F igure 4.16). CAUTION: If the o ven is not set to the proper confi guration, it will not operate correctly . NO TE: If the SD card is replaced, the o ven must be recon?[...]
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Pagina 47
Sec tion 5 O ven S yst ems[...]
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Pagina 48
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Pagina 49
OVEN SY STEMS 5.1 Heater Assembly e S peedcook oven heater assembly consists of three elements. e elements are voltage specifi c and cannot operate properly without the correct voltage applied. Confi rm incoming voltage matches the oven ’ s specifi cations. During preheat, all three elements are energized. e K1 solid state relay (s[...]
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Pagina 50
5. 2 OVEN SYSTEMS F or Gen 2 ovens, operation is the same through the CookWheel, but power is r eceived from terminal RBJ20-2 of the relay boar d. Speedcook Oven Door is section contains information about the following: - Removing/reinstalling the S peedcook oven door - Door skin replacement - Left lock motor assembly - Right lock motor assembl[...]
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Pagina 51
OVEN SY STEMS 5.3 5. Follo w the Removing/R einstalling the Upper Oven Door steps 9-16 (adjacent). CAUTION: A microwav e leakage test MUST be performed! See page 5.4. Left Lock Motor A ssembly e left lock motor assembly consists of a motor , locking mechanism for the left side of the S peedcook oven door , and three switches (primary , light, a[...]
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Pagina 52
5. 4 OVEN SYSTEMS e. Select “ T op Oven. ” f. Select “M ags. ” F or Gen 1 ov ens, the Cook- Wheel must not be in the Off position. 2. Place a water load into the cook cavity (F igure 5.3). W ater load must conform to the following specifi cations: - V olume: 275 ml ± 15 ml - T emperature: 68°F ± 9°F (20°C ± 5°C) - V essel: Low form[...]
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Pagina 53
OVEN SY STEMS 5.5 NO TE: ere may be several places on the door where this procedur e needs to be done. If so, star t out with a fresh water load each time a new area is measured, or if measurement of an ar ea takes longer than 60 seconds. 8. After each test is complete, open the oven door and dispose of the hot water . Halogen Light Assembly ?[...]
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Pagina 54
5. 6 OVEN SYSTEMS 10. Close the door . 11. Ensure the door opens and closes fr eely . 12. P ush the oven back into its original position. Halogen Bulb Replacement CAUTION : DO NO T touch the bulb with bare fi ngers; rather , use gloves, cloth, or tissue when handling the bulb. If the bulb is accidentally touched, clean it with isopropyl alcohol be[...]
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Pagina 55
OVEN SY STEMS 5.7 Magnetrons e magnetron generates micro wave energy by means of 4000+ volts supplied by the micro wave circuit. Due to the v ery high voltage present during operation, the only safe way to test this component is by a resistance test of its fi lament with the power disconnected and the capacitors properly discharged. e magn[...]
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Pagina 56
5. 8 OVEN SYSTEMS Air Switch (Single W all Oven) e air switch monitors the amount of air coming from the exhaust blow er in the single wall oven. I t is a fail-safe device that communicates to the control board whether or not the exhaust blo wer is working. Clock F or Gen 1 ovens, pins 1 and 5 supply voltage to the clock for operation from the [...]
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Pagina 57
OVEN SY STEMS 5.9 sees an open door condition. e bottom fuse is rated 15 amps. I t is wired in the circuit to protect the low voltage components in the o ven. Gen 1 ov ens also contain a 5-amp fuse located on the right magnetron cov er . is fuse is powered by the K9 relay to pro vide power to the upper and lower cooling fans. F or Gen 2 ove[...]
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Pagina 58
5.10 OVEN SY STEMS Relay - K2 Monitor (Gen 1 Oven) e K2 relay is a 30 amp , double-pole, double- throw , class F , 24 VDC relay coil. I t is used in the magnetron circuit along with the K3 and K4 relays. If the door is opened during a cook cycle, and the K3 or K4 relays are still closed due to a door switch failure, this relay will cause L1 and[...]
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Pagina 59
OVEN SY STEMS 5.11 SD Card e SD card, which is inserted into the control board, stor es the control software for the o ven. CAUTION: When inserting an SD card, always ensure it is set to unlocked; otherwise the oven will not pr operly save settings. DO NOT remo ve the card when the oven is po wered up. Before r eplacing the SD card, back up F a[...]
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Pagina 60
5.12 OVEN SY STEMS Solid State Relay - K1 L1 Speedcook Heating Elements e K1 solid state relay is a 240 V AC, dual 40 amp relay . is relay supplies L1 voltage to the S peedcook oven ’ s heating elements. e control board sends 24 VDC to the K1 solid state r elay to “ open ” and “ close ” both sides of the solid state relay , wh[...]
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Pagina 61
OVEN SY STEMS 5.13 Plug the the other end of the molex cable into the USB board as sho wn in Figure 5.5. E nsure that, when facing the oven, the r ed stripe is on your left and the two empty sockets are on your right. NO TE: e picture below shows the molex cable not completely inserted, ensure you completely insert the molex cable. Wiring Harne[...]
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Pagina 62
5.14 OVEN SY STEMS This page intentionally left blank .[...]
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Pagina 63
Sec tion 6 T roubleshooting[...]
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Pagina 64
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Pagina 65
TROUBLESHOO TING 6.1 Over view of T r oubleshooting is section contains information pertinent to troubleshooting issues with the T urboChef ® Residential D ouble W all or Single W all ovens. I t is divided into two main sections: - Error Screens - Component T esting and T roubleshooting Within these sections, some procedur es are relevant only[...]
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Pagina 66
6. 2 TROUBLESHOO TING - With the door fully closed, loosen the door switch ’ s adjustment scr e w(s). - With a screwdriv er , adjust the switches at the triangle adjustment slot. - When the door open message disappears, mov e the slide an additional 1/32 in (.8 mm) and tighten the adjustment screw(s). - Open and close the door to ensure that the [...]
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Pagina 67
TROUBLESHOO TING 6.3 5. T urn the magnetrons off . Depending on the measurement, follow the belo w steps. If 15-19 amps are pr esent, verify the magnetron cooling fans are running whenever the magnetrons are running. e thermostats can cause the magnetrons to shut down and r eset when cool. If 8.5-10 amps are pr esent, 1. Check r elay operation[...]
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Pagina 68
6. 4 TROUBLESHOO TING Control S ystem is section contains testing and troubleshooting procedures for the follo wing components: - Clock assembly - Control board - CookWheel control (Speedcook o ven) - EMI fi lter - Oven mode switch (lower o ven) - P ower supply , 12 VDC - P ower supply , 24 VDC - R TD - T ransformer , clock, 12 V AC (located o[...]
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Pagina 69
TROUBLESHOO TING 6.5 6. T est the switch in the closed position by turning the oven mode dial to the B ake position. 7. A pply the probes of the voltmeter to the same CookWheel terminal and ground. e voltage reading should be 120 V AC. - If no voltage is present, the ov en mode switch is stuck open and must be replaced. - If 120 V AC is present[...]
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Pagina 70
6. 6 TROUBLESHOO TING T roubleshooting the R TD (Single W all Oven), 1. D isconnect power from the ov en. 2. D isconnect J15 from the control board. 3. T est the R TD on pins J15-20 and J15-21 for 109 ohms at 75°F (24°C). 4. I f 109 ohms (or appropriate value) are pr esent, replace the control board and r etest. If not, replace the R TD and retes[...]
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Pagina 71
TROUBLESHOO TING 6.7 1. R eplace the bulb (see page 5.5). 2. I f replacing the halogen bulb did not fi x the problem, access the rear of the halogen light assembly and disconnect the two green wires at the wire connectors. 3. A pply the probes of the voltmeter to the two green wires leading from the o ven. e voltage reading should be 12 VDC. -[...]
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Pagina 72
6. 8 TROUBLESHOO TING 3. T urn the CookWheel to favorites or the lower cook mode knob to bake. Y ou should hear the fans running and also feel a slight amount of air being discharged from the bottom of the oven. 4. I f the fans are not operating, remo ve the oven from the cabinet approximately 11” (279 mm) and remove the top fr ont panel. 5. Chec[...]
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Pagina 73
TROUBLESHOO TING 6.9 - F or the single wall oven, turn the CookWheel to favorites and test pins J16-2 and J16-3 for 0 VDC at the contr ol board. If 0 VDC is present, then the sail switch is activated, indicating the lo wer fan is turning. If appro ximately 4.5 VDC is present, either the fan is not turning or the switch is stuck. Remo ve the fan to [...]
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Pagina 74
6.10 TR OUBLESHOOTING T esting a C apacitor DANGER: Never attempt any measur ement of the capacitors while they are enabled. Lethal voltage will be present. M easure only in compliance with these procedures. T o test for an open or shorted capacitor: 1. Disconnect the oven fr om the power source. 2. Fully discharge the capacitor . 3. Isolate the ca[...]
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Pagina 75
TROUBLESHOO TING 6.11 1. Disconnect the power source and discharge the high-voltage capacitors. 2. Isolate the magnetron from the circuit b y removing the wires fr om terminals F and F A. 3. An ohmmeter connected between the fi lament terminals (F , F A) should indicate a reading of less than 1 ohm. 4. A continuity check between either fi lament [...]
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Pagina 76
6.12 TR OUBLESHOOTING Heater Element, Speedcook Oven Remo ve the wire connections and apply the probes of an ohmmeter to each element’ s respective termi- nals. e resistance should register 23 ohms for a 240 V AC unit and 17.0 ohms for a 208 V AC unit. If extreme resistance (a v ariance above 10%) is detected the element is faulty and needs t[...]
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Pagina 77
TROUBLESHOO TING 6.13 T esting f or Control Voltage to the K8 Rela y (Gen 1) DANGER: A high-voltage capacitor is located near this relay . Contact with the high-voltage capacitor could result in serious injury or death. 1. T urn the CookWheel to Bake to begin the preheat cycle. 2. A pply the probes of the voltmeter to P7 – 8 and P8 – 9 (on the [...]
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Pagina 78
6.14 TR OUBLESHOOTING NO TE: Line voltage is routed to the bottom oven from the terminal block in the upper electrical compartment. Brown, blue, and white wir es will be traveling together on the far left side of the ov en frame. 4. V erify that no amperage is being drawn to the elements. If any amperage is present, the K13 relay is functioning bec[...]
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Pagina 79
TROUBLESHOO TING 6.15 T esting f or a K11 SSR that is Stuck Open 1. E nsure the o ven mode dial is in the off position. 2. P ull the insulated wire terminals back, but not off , to expose the terminal on all four brown wires of the relay . 3. T urn the oven mode dial to B ake to activate the relay . 4. A pply the probes of the multi-meter across [...]
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Pagina 80
6.16 TR OUBLESHOOTING This page intentionally left blank .[...]
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Pagina 81
Sec tion 7 O ven Schematics[...]
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Pagina 82
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Pagina 83
OVEN SCHEMA TICS 7.1 1 uF 1 uF BA CLK B A UTB UCW CKXF 1 uF C SIL B A 3 1 7 4 9 6 6 4 B A 3 1 7 9 6 4 B A 3 1 7 9 2 6 4 5 1 3 3 1 7 4 9 6 6 4 B A 3 1 7 9 B A 3 1 7 4 9 6 6 4 B A 3 1 7 9 B A 280° F SW7 280° F SW1 CLOCK ASSEMBLY CT1 1 2 SAFETY INTERLOCK SIR 1 2 OT 3 LOWER OVEN N.C. HI-LIMIT 280° F L280-35F UPPER OVEN N.C. HI-LIMIT 270° F L250-35F[...]
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Pagina 84
7.2 OVEN SCHEMA TICS L2 L1 FAN3 K10 HX3 K13 FAN2 SW9 LCW HX4 COM NO OT2 N.O. THERMAL SW ITCH 160°F OPERA TION K11 DOOR LIGHT SW ITCH 1 TO 1 RIBBON CABLE USB1 TO CLO CK ASSEMBLY USB RECEPTACLE PRTD3 PRTD2 DOOR LATCH ASSEMBLY LOWE R COOK WHE EL HX5 K12 HX6 C LTB B A TO FUSE F3 2700W (Generation 1) TDO Bottom Oven[...]
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Pagina 85
OVEN SCHEMA TICS 7.3 1 uF 1 uF BA 280° F B A UTB 1 uF UCW 280° F 1 2 C SIL P30 1 2 FAN1 CT1 SW7 SW1 SAFETY INTERLOCK SIR 2 6 4 5 1 3 2 6 4 5 1 3 RIGHT SIDE DOOR SWITCH/LOCK ASSEMBLY STR LEFT SIDE DOOR SWITCH/LOCK ASSEMBLY RELAY BOARD - REV D SAFETY INTERLOCK LOWER BLOW ER (Ref P/N RM34-0100) (Ref P/N RM34-0102) LINE LOAD LINE FILTER LF1 VAC J4 J5[...]
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Pagina 86
7.4 OVEN SCHEMA TICS L1 C LTB FAN3 B LCW FAN2 L2 A K13 COM NO LOWE R COO K WHE EL DOOR LATCH ASSEMBLY HX3 HX5 HX4 K12 OT2 K11 HX6 SW9 PRTD3 PRTD2 DOOR LIGHT SWIT CH (Generation 2) SPEAKER TO CLOCK ASSEMBLY To Lower Oven Display USB RECEPTACLE To Upper Oven CookWheel To Lower Oven Mode Knob To Upper Oven Display I/O CONTROL BOARD RB RB RB RB RB N.O.[...]
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Pagina 87
OVEN SCHEMA TICS 7.5 1 uF 1 uF BA 280° F B A UTB 1 uF CW 280° F 1 2 C SIL P30 1 2 CT1 SW7 SW1 SAFETY INTERLOCK SIR 2 6 4 5 1 3 2 6 4 5 1 3 RIGHT SIDE DOOR SWITCH/LOCK ASSEMBLY LEFT SIDE DOOR SWITCH/LOCK ASSEMBLY SAFETY INTERLOCK LOWER BLOW ER (Ref P/N RM34-0100) (Ref P/N RM34-0102) LINE LOAD LINE FILTER LF1 VAC J4 J5 J2 J1 UPPER BLOWER 1 COM 3 4 [...]
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Pagina 88
7.6 OVEN SCHEMA TICS 1 2 3 4 S W 1 1 2 5 2 2 6 1 1 2 1 3 2 4 1 9 8 16 RWD/R WS GEN 2 CONTROL BO ARD Pin-out descriptions REV . A 9_08 J16-1 Low cooling ow sw . +24VDC J16-2 Low cooling ow sw. status J16-3 Low cooling ow sw. return (-) J16-4 Low door lock status (+) J16-5 Low door lock status return (-) J16-6 Low door unlock status (+) J16-[...]
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Pagina 89
OVEN SCHEMA TICS 7.7 1 1 5 4 1 2 5 1 3 1 8 2 2 6 1 11 Lower Door Light Conv ection Fan Lower C ooling Fan Lower Door L ock Upper Door Light Stirrer Motor Upper Cooling F an Mag F an Pre-Heater 1 Door Lock 15 AMP 20 AMP HV T ransformer HV T ransformer Monitor 12V AC T ransformer Upper Right Door Lock Upper Left RWD/R WS GEN 2 RELA Y BOARD Pin-out de[...]
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Pagina 90
7.8 OVEN SCHEMA TICS This page intentionally left blank.[...]
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Pagina 91
Appendix - Replacing O ven C omponents[...]
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Pagina 93
APPENDIX REPLA CING OVEN C OMPONENTS A.1 P ar t Details... Locate the P ar t Here... Item Part # Oven Page # Illustration # Access P anel, EC, Lower RWD-9127 DWO Gen 1 & 2 A.22 A.17 Air Switch 102009 SWO A.8 A.2 Blade, Con vec tion F an 104169 DWO Gen 1 & 2 A.28 A.25 Blower Motor Contr oller 100446 All A.24 A.23 Blower Motor , Low er RW[...]
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Pagina 94
A. 2 APPENDIX REPLA CING OVEN C OMPONENTS P ar t Details... Locate the P ar t Here... Item Part # Oven Page # Illustration # CookWheel Knob, Inner RWD-9378 All A.12 A.5 CookWheel Knob, Outer RWD-9377 All A.12 A.5 CookWheel Support Plate RWD -9455 All A.11, A.12 A.4, A.5 CookWheel Switch Assembly RWD-9256 All A.12 A.5 Cooling F an, EC, Lower 104[...]
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Pagina 95
APPENDIX REPLA CING OVEN C OMPONENTS A.3 P ar t Details... Locate the P ar t Here... Item Part # Oven Page # Illustration # Element, Broil (240V ) RWD-9351 DWO Gen 1 & 2 A.28 A.24 Element, Conv ection (208V ) RWD-9463 DWO Gen 1 & 2 A.28 A.24 Element, Conv ection (240V ) RWD-9353 DWO Gen 1 & 2 A.28 A.24 EMI Filt er 104211 All A.14, A[...]
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Pagina 96
A. 4 APPENDIX REPLA CING OVEN C OMPONENTS P ar t Details... Locate the P ar t Here... Item Part # Oven Page # Illustration # Mag Air Diverter Assembly , Gen 2 N/A DWO Gen 2 & SWO A.16 A.9 Magnetron 104154 All A.14, A.16 A.8, A.9 Microwave Stirr er Assembly RWD-9275 All A.24 A.21 Outer F rame, DWO RWD-3006 DWO Gen 1 & 2 A.11 A.4 Outer F [...]
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Pagina 97
APPENDIX REPLA CING OVEN C OMPONENTS A.5 P ar t Details... Locate the P ar t Here... Item Part # Oven Page # Illustration # Stirrer Motor , Gear 104174 All A.14, A.16 A.7, A.9 Stirrer Motor , Hub 104175 All A.14, A.16 A.7, A.9 Stirrer Shaft RWD -9070 All A.24 A.21 Stirrer , Coupling Hub 104133 All A.24 A.21 Stirrer , Coupling Spider Insert 1041[...]
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Pagina 98
A. 6 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Cable, Display , L.V ., DWO RWD -9427 None None Cable, Ribbon, 6” 104208 None None Cover , Back, DWO RWD-9184 S crew , SH MTL, #8 x 1/2 Serrated PHTRH 101688 (x19) Diverter , Vent Outlet RWD-9584 None None Door Sensing Switch 1[...]
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Pagina 99
APPENDIX REPLA CING OVEN C OMPONENTS A.7 Door , Lower Door , Speedcook oven Door Skin, Replacement Handle, Speedcook Oven Handle, Lo wer Oven Fr ont Trim, DWO T op Cover , F ront USB Port, Gen 1 / Gen 2 T op Cov er, Rear Cover , Back, DWO Electrical Compartment, Lower , Gen 1 / Gen 2 Oven, Speedcook, DWO, Gen 1 / Gen 2 Oven, Lower Diverter , Ve[...]
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Pagina 100
A. 8 APPENDIX REPLA CING OVEN C OMPONENTS Component and A ssembly Location, SWO DANGER: Before remo ving or replacing any o ven component, ensure the o ven is removed fr om any power sour ce (i.e., the breaker is turned off ). F ailure to do so can result in serious injury or death. W ARNING: Befor e remo ving or replacing any oven component, [...]
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Pagina 101
APPENDIX REPLA CING OVEN C OMPONENTS A.9 Door , Speedcook Oven Door , Speedcook Oven, Inner Door Skin, Replacement Fr ont Trim, SWO Handle, Speedcook Oven T op Cover , F ront USB Port, Gen 2 T op Cov er, Rear Cover , Back, SWO Oven, Speedcook, SWO Air Switch Blower , Exhaust Thermostat, 270F , Open on R ise Electrical Compartment, SWO Figur e A[...]
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Pagina 102
A.10 APPENDIX REPLA CING OVEN C OMPONENTS F ront T rim Assembly Detail DANGER: Before remo ving or replacing any o ven component, ensure the o ven is removed fr om any power sour ce (i.e., the breaker is turned off ). F ailure to do so can result in serious injury or death. W ARNING: Befor e remo ving or replacing any oven component, thoroughl[...]
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Pagina 103
APPENDIX REPLA CING OVEN C OMPONENTS A.11 Item Description Item Part # Hardware Description Hardwar e Part Number(s) Bracket, Display , Lower RWD -9142 Screw , #8 x 1/2, PHPH, PL T 101689 (x2 each) Control Housing Assembly (see pages A.12-A.13) N/A Screw , #8 x 3/4, PPHD, PL T-STL 104178 (x5) CookWheel Support Plate R WD-9455 None None Dial, Ov[...]
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Pagina 104
A.12 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Bracket, Control Assembly RWD -9367 Screw , #8-32 x 3/8, PPHD, INT SEMS, SS 102921 (x2 each) Clock Assembly RWD -9253 Screw , #8-32 x 3/8, PPHD, INT SEMS, SS 102921 (x4) Clock Ring Gasket RWD-9450 None None Control Housing , Uppe[...]
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Pagina 105
APPENDIX REPLA CING OVEN C OMPONENTS A.13 Figur e A.6: Control Housing Detail, DWO Gen 2 and SWO (di erences) Speaker Upper Electrical Compar tment, DWO Gen 1 DANGER: Before remo ving or replacing any o ven component, ensure the o ven is removed fr om any power sour ce (i.e., the breaker is turned off ). F ailure to do so can result in seri[...]
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Pagina 106
A.14 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Blower , Dual 104164 Screw, SH M TL, #8 x 1/2 S errated PHTRH 101688 (x2) Bracket, Capacitor 104198 Screw , SH MTL, #8 x 1/2 Serrated PHTRH 101688 Bracket, F use and T erminal Block R WD-9391 Screw, SH MTL, #8 x 1/2 Serrated PHTR[...]
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Pagina 107
APPENDIX REPLA CING OVEN C OMPONENTS A.15 Controls Assembly F use Holder F use, 5 Amp Relay Assembly Blower , Dual Thermostat, 280F , Open on Rise Duct, Mag Cooling, RHS Stirrer Motor , Gear Stirrer Motor , Hub Snubber , Electrical Cooling F an, EC, Upper Duct, Mag Cooling, LHS Thermostat, 280F , Open on Rise Diode, H.V . Capacitor , H.V . Brac[...]
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Pagina 108
A.16 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Blower , Dual 104164 Screw, SH M TL, #8 x 1/2 S errated PHTRH 101688 (x2) Cable, Display , Upper RWD-9438 None None Cable, Interc onnec t, Relay Board R WD-9542 None None Controls Assembly , Gen 2 (see pages A.18-A.19) N/A Screw [...]
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Pagina 109
APPENDIX REPLA CING OVEN C OMPONENTS A.17 Item Description Item Part # Hardware Description Hardwar e Part Number(s) Thermostat, 280F , Open on R ise 104167 Screw , #6 x 1/2, PPHD, DRL -PT , SS 101687 (x2) T ransformer , H.V . 104137 S crew , SH MTL, #8 x 1/2 Serrated PHTRH 101688 (x4) Wire , H.V., C apacitor/Diode RWD-9435 None None Wire , H.V[...]
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Pagina 110
A.18 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Clock Transf ormer 104139 Screw , SH MTL, #8 x 1/2 Serrated PHTRH 101688 (x2) Control Boar d, Gen 1 RWD-3003 Screw, #6-32 x 3/8, INT TOO TH, PPH, SS 102911 (x4) Control Boar d, Gen 2 RWD-3015 Screw, #6-32 x 3/8, INT TOO TH, PPH, [...]
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Pagina 111
APPENDIX REPLA CING OVEN C OMPONENTS A.19 Clock T ransformer Speaker SD Card, Gen 1 Control Boar d, Gen 1 Po wer Supply Assembly Figur e A.10: Controls Assembly Detail, DWO Gen 1 Control Boar d, Gen 2 SD Card, Gen 2 Relay Board F use, 15 Amp, Gen 2 F use, 20 Amp, Gen 2 Po wer Supply Assembly Figur e A.11: Controls Assembly Detail, DWO Gen 2 and[...]
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Pagina 112
A.20 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Capacitor , H.V . 100213 Bracket, Capacitor Screw , SH MTL, #8 x 1/2 Serrated PHTRH Screw , #6-32 x 1/2 LG, PPH, SS Nut, #6-32, Serr Hex FLNG, SS 104197 101688 (x2) 101570 100902 Diode, H.V . 100481 S crew , #8 x 1/2, PHPH, PL T [...]
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Pagina 113
APPENDIX REPLA CING OVEN C OMPONENTS A.21 Figur e A.16: Relay/Power Assembly Detail , DWO Gen 2 and SWO Relay , K1 Relay , K9 M.O .V . Filter T erminal Block Figur e A.15: Relay Assembly Detail, DWO Gen 1 Relay , K1 Rela y , K2 Relay , K3 Relay, K4 Relay , K5 Relay , K6 Relay , K7 Relay , K8 Item Description Item Part # Hardware Description Har[...]
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Pagina 114
A.22 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Access P anel, EC, Lower RWD-9127 Screw, SH M TL, #8 x 1/2 Serrated PHTRH 101688 (x3) Bracket, Relay Attachment, Gen 1 R WD-9126 Screw, SH M TL, #8 x 1/2 Serrated PHTRH 101688 (x2) Bracket, Relay Attachment, Gen 2 R WD-9126 Screw[...]
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Pagina 115
APPENDIX REPLA CING OVEN C OMPONENTS A.23 Cooling F an, EC, Lower Snubber , Electrical Thermostat, 280F , Open on Rise Access P anel, EC, Lower Bracket, Relay Attachment, Gen 1 Thermostat, 160F , Close on R ise High Limit Switch Latch Mechanism T erminal Block Figur e A.17: Lower Electrical Compartment Detail, DWO Gen 1 Bracket, Relay Attachmen[...]
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Pagina 116
A.24 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Blower Motor Contr oller 100446 S crew , SH MTL, #8 x 1/2 Serrated PHTRH 101688 (x4) Blower Motor , Lower RWD -9042 Nut, 1/4-20, Serrated Hex Flange, Plated Steel 100906 (x4) Blower Motor , Upper RWD-9040 Nut, 1/4-20, Serrated He[...]
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Pagina 117
APPENDIX REPLA CING OVEN C OMPONENTS A.25 Door Switch, LHS Door Switch, RHS Stirrer , Stud Plate Microwave Stirr er Assembly Cover , Hinge Pocket Cover , W aveguide RTD Stirrer Shaft Stirrer , Shaft Suppor t Stirrer , Coupling Hub Stirrer , Coupling Spider Insert Figur e A.21: Speedcook O ven Cavity Component Detail , Upper View Jetplate, Upper[...]
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Pagina 118
A.26 APPENDIX REPLA CING OVEN C OMPONENTS Thermostat, 270F , Open on R ise (DWO Only) Heater , Upper Oven Catalytic Con ver ter Blower Motor , Low er Blower Motor Contr oller Cover , Motor End Blower Motor , Upper Cover , Blow er Motors Figur e A.23: Speedcook O ven Cavity Component Detail , Rear View[...]
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Pagina 119
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Pagina 120
A.28 APPENDIX REPLA CING OVEN C OMPONENTS Item Description Item Part # Hardware Description Hardwar e Part Number(s) Blade, Con vec tion F an 104169 Nut, Conv ec tion F an Ring, Shim, Conv ec tion F an 104170 104171 Bracket, Conv ection Fan RWD-9238 None None Conv ection F an 104158 Screw, #8-32 x 1/2, PPHD , INT SEMS, SS Nut, #8-32, HEX, SS 10[...]
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Pagina 121
APPENDIX REPLA CING OVEN C OMPONENTS A.29 Rack, Lower Oven Rack Guide De ector , Broiler Cover , Hinge Pocket, L ower Hinge Pocket, Lo wer , LHS Element, Broil Panel , Convection, Porc elain Element, Conv ection Conv ection F an Assembly RTD Lamp, Halogen, L ower Oven Receptacle, Meat Pr obe Hinge Pocket, Lo wer , RHS Cover , Hinge Pocket, L[...]
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Pagina 122
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Pagina 124
F or ser vice or information: Within N orth America call 866.447.3783 Outside N orth America call +1 214.379.6000 or Y our Authoriz ed Distributor Corporate H eadquarters Six Concourse P arkway , S uite 1900 Atlanta, Georgia 30328 +1 678.987.1700 +1 678.987.1750 Global Oper ations 4240 International Pkwy , Suite [...]