Warning: mysql_fetch_array() expects parameter 1 to be resource, boolean given in /home/newdedyk/domains/bkmanuals.com/public_html/includes/pages/manual_inc.php on line 26
Weil-McLain CGI-4E manuale d’uso - BKManuals
Italiano dropdown-ico

Weil-McLain CGI-4E manuale d’uso

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

Vai alla pagina of

Manuali d’uso simili

Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Weil-McLain CGI-4E. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Weil-McLain CGI-4E o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Weil-McLain CGI-4E descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Weil-McLain CGI-4E dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Weil-McLain CGI-4E
- nome del fabbricante e anno di fabbricazione Weil-McLain CGI-4E
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Weil-McLain CGI-4E
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Weil-McLain CGI-4E non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Weil-McLain CGI-4E e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Weil-McLain in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Weil-McLain CGI-4E, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Weil-McLain CGI-4E, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Weil-McLain CGI-4E. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    P ar t No . 550-110-711/1108 This manual must only be used by a qualified heating installer/ser vice technician. Before installing , read all instructions, including this manual, the burner manual and any related supplements. P erform steps in the order given. Failur e to comply c ould result in sever e personal injury , death or substantial prope[...]

  • Pagina 2

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 2 Part Number 550-110-711/1108 How it works . . . ① Control module The control module r esponds to signals from the room thermostat, air pressur e switch and boiler limit circuit to oper ate the boiler circulator , pilot burner , gas val ve and inducer . W hen room thermostat calls for heat, t[...]

  • Pagina 3

    Part Number 550-110-711/1108 3 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual GOLD CGi-4E Gas-Fir ed Induced-Draft W ater Boiler[...]

  • Pagina 4

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 4 Part Number 550-110-711/1108 Contents How it works .................................................... 2–3 Hazar d definitions ............................................... 4 Please r ead before pr oceeding ............................ 5 1 Pr epare boiler location .......................[...]

  • Pagina 5

    Part Number 550-110-711/1108 5 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Please r ead befor e pr oceeding Failur e to adhere to the guidelines on this page can r esult in severe personal injury , death or substantial property damage. • Continual fresh mak eup water wil l reduce boiler life. Mineral buildup in sect[...]

  • Pagina 6

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 6 Part Number 550-110-711/1108 Pr epar e boiler location — codes & checklist 1a Installations must follow these codes: • Local, state, provincial, andnationalcodes, la ws, regulations and or dinances. • N ationalFuelGasCode,  ANSIZ223.1–latest?[...]

  • Pagina 7

    Part Number 550-110-711/1108 7 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — clearances 1b Figure 1b Required MINIMUM clearances Figure 1a Recommended SER VICE clearances (see W ARNING below) Recommended SERVICE clearances (Fig. 1a) 1. Pr ovide clearances for cleaning and serv icing the boiler and for access[...]

  • Pagina 8

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 8 Part Number 550-110-711/1108 Pr epar e boiler location — vent system 1c Failur e to follow all inst ructions can result in flue gas spillage and carbon mono xide emissions, causing se v ere personal injury or death. When r emoving boiler from an existing common vent system: At the time of r[...]

  • Pagina 9

    Part Number 550-110-711/1108 9 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — air contamination T able 1 Corrosive or destructive contaminants and likely locations 1d Please review the following information on potential combustion air c ontamination problems. Refer to T able 1 for prod ucts and areas which ma y [...]

  • Pagina 10

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 10 Part Number 550-110-711/1108 Figure 5 Air from outdoors — horizontal ducts Figure 4 Air from outdoors — vertical ducts Figure 2 Air openings to interior spaces Figure 3 Air directly through outside wall Air opening options T wo openings — Air su pply fr om insi de the buil ding ✷ 1. I[...]

  • Pagina 11

    Part Number 550-110-711/1108 11 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Unusually tight construction U nusually tight construction means (per ANSI Z2 23.1) buildings in which: a. W all s and ceili ngs expos ed to the o utside atm o- sphere have a continuous water vapor retarder w ith a rating of 1 perm or less wit[...]

  • Pagina 12

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 12 Part Number 550-110-711/1108 Pr epar e boiler — placement & setup 2a T able 2 Manifold orifice sizing at sea level and altitudes to 4,500 feet Location Natural gas Propane gas U . S. 0-2,000 ft over 2,000 ft 0-2,000 ft o ver 2,000 ft 2.55 mm (Note 1) 1.60 mm (Note 1) Canada 0-2,000 ft [...]

  • Pagina 13

    Part Number 550-110-711/1108 13 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler — pr essure test Hydr ostatic pressur e test Pr essure t est boiler befor e attac hing water o r gas piping (ex cept as noted below) or electrical supply . Prepar e boiler for test 1.  Remo ve the shippingnipple (from CGi-4E[...]

  • Pagina 14

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 14 Part Number 550-110-711/1108 V enting — general information 3a CGi-4E venting methods — Chimney draft or Dir ect exhaust Chimney draft venting Chimneydr aftventinguses thenatural draftprovidedby aver - tical vent or chimney .  Categor y I ap[...]

  • Pagina 15

    Part Number 550-110-711/1108 15 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual V enting — Dir ect exhaust — components 3c Obtain vent system components 1.  The follo w ing special gas vent sy stems c omply w ith UL-1738 and UL C- S636 standards and are c ertied by CSA as the [...]

  • Pagina 16

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 16 Part Number 550-110-711/1108 V enting — dir ect exhaust — vent starter 3d 1.  Selectav ent pipemanufacturer and obtainall vent components ne eded, based on boiler location and venting method. 2.  Y ou must use the vent starter made by?[...]

  • Pagina 17

    Part Number 550-110-711/1108 17 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Fol lo w i ns tr u ct io n s on th i s p ag e when determining vent lo cation to av oid possibility of sever e personal inju r y , de ath or substa ntial pr operty damage. 1. Locate the boiler and v ent penetration through the wall so all requireme nts on this pag[...]

  • Pagina 18

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 18 Part Number 550-110-711/1108 V enting — dir ect exhaust — installation 3f 1.  Donot mix ty pes or manufacturers ofv ent materi - als. 2.  Clean all joints before sealing. See v ent manufac - turer’ s instruc tions for cleaning and seali[...]

  • Pagina 19

    Part Number 550-110-711/1108 19 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Figure 15 Sidewall termination V enting — dir ect exhaust — installation (cont.) U sing an y te rmination other than one of those shown could cause nuisance outag es and loss of heat, resulting in substantial property damage. 3f[...]

  • Pagina 20

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 20 Part Number 550-110-711/1108 W ater piping — general information 4a General piping information If installation isto c omply withASME orCanadian requir ements,  anad - ditional high t emperatur e limit is needed. Install c ontrol in suppl y piping between [...]

  • Pagina 21

    Part Number 550-110-711/1108 21 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual W ater piping — single-zone system 4b Diaphragm-type or bladder - type expansion tank (Figure 16) 1. Ensure expansion tank size w ill handle boiler and system water vol ume and temperature. T ank must be located in boiler return piping as close to boiler as p[...]

  • Pagina 22

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 22 Part Number 550-110-711/1108 4c Piping multiple zones Follo w instruc tions on pages 20 and 21 to install near- boiler or single-zone piping. (Also refer to Piping for radiant heating systems or con vert ed gra vity sys- tems , below , if applicable.) See Figure 1 8 or Figur e 19 to c ompl[...]

  • Pagina 23

    Part Number 550-110-711/1108 23 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Figure 18 Zoning with circulators — return water 130°F or higher . Figure 19 Zoning with zone valves — return water 130°F or higher . 1  B oilerisolation(balancing)val ves 2 Flow/check valv e 3  Systemorzonecir culator 5  Zoneva[...]

  • Pagina 24

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 24 Part Number 550-110-711/1108 4d Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or burners, r esulting in severe p ersonal injur y , death or substantial property damage. Radiant heating system piping should include a means of regul[...]

  • Pagina 25

    Part Number 550-110-711/1108 25 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 1  B oilerisolation(balancing)val ves 2 Flow/check valv e 3  Systemorzonecir culator 4 Systemt emperaturegauges 5  Zonevalve 6  Dr ainvalv e 7  Syst em temperatur e valv es (see inst ruc - tions to the left [...]

  • Pagina 26

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 26 Part Number 550-110-711/1108 BOILER-bypass piping method This piping method ( Figure 22 or 23 ) is called a boiler - bypass because part of the circulator flow is bypassed around the boiler (through valve 7a ) . T his me tho d reduces the flow rate throughout the boiler , in or der t o rais[...]

  • Pagina 27

    Part Number 550-110-711/1108 27 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 1  Boilerisolation(balancing)valv es 2 Flow/check val ve 3  Syst emorzonecirculat or 4 Syst emtemperaturegauges 5  Zonevalv e 6  Drainvalve 7  Syst em temperature valves (see in - st r uc ti on s to t he l e[...]

  • Pagina 28

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 28 Part Number 550-110-711/1108 Piping — low temperatur e systems 4d SYSTEM-bypass piping method This piping method is cal led a system-bypass be cause part of the circulat or flo w b ypasses the system (through valve 7a ). T his bypassed hot wa ter fro m the b oiler ou tlet mix es with coole[...]

  • Pagina 29

    Part Number 550-110-711/1108 29 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 3 Systemo rzonecirculator 7 Systemtemperaturev alv es (seeinst ructions tothe left for adjusting valv es) 8 Blendtemperaturegauge 9 Relief valve 10 A utomatic air vent (w ith diaphragm-t ype expan- sion tank), or connec[...]

  • Pagina 30

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 30 Part Number 550-110-711/1108 Gas piping 5 T able 7 Pipe capacity for 0.60 specific gravity natural gas Natural Gas: 1. R efer to T able 7  forpipelengthanddiamet er . Base on ra ted bo ile r inpu t (di vide by 1 ,00 0 to obta in cub ic feet per hour). T able 7 is only fo[...]

  • Pagina 31

    Part Number 550-110-711/1108 31 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Field wiring 6 Thermostat 1.  Connect thermostat as shown on wir ing diagram on boiler . 2. Install on inside wall aw ay from influences of draf ts, hot or cold water pipes, lighting fixt ures, television, sunra ys, or fir eplaces. 3. If[...]

  • Pagina 32

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 32 Part Number 550-110-711/1108 Start-up — pr eparation 7a Check for gas leaks  Beforestarting the boiler ,and dur - ing initial operation, smell near the floor and around the boiler for gas odor ant or any unusu al odor . Do not proc eed w ith start-up if [...]

  • Pagina 33

    Part Number 550-110-711/1108 33 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Fill the system with water 1.  Closemanualandautomatic air vents and boiler drain cock. 2. Fill to correct system pressure. Correct pressure wil l var ywitheac h application. T y pical cold water fill pressure for a residential[...]

  • Pagina 34

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 34 Part Number 550-110-711/1108 Start-up — operate boiler 7b DO NO T proceed with boiler op er at io n un le ss b oil er a nd system h av e be en fill ed w ith water and all instructions an d pr oce du res of pr ev io us m an u a l s e c t i on s h av e b e e n com pl ete d. F ail ure to d o [...]

  • Pagina 35

    Part Number 550-110-711/1108 35 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Figure 29 T ypical main burner flame Check bur ner flames V iew pilot and ma in a mes through the i nspection port in the base burner shield. Pilot burner flame ( Figure 28 ) PROPER pilot flame characteristics 1.  Blueame[...]

  • Pagina 36

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 36 Part Number 550-110-711/1108 Start-up — if boiler doesn’ t start . . . 7c 1. Loose conne ctio ns, bl own fuse or s er vice sw itch off? 2.  High limit switch set below boiler water tempera - ture? 3. Thermostat set below room t emperature? 4.  Gasnotturned[...]

  • Pagina 37

    Part Number 550-110-711/1108 37 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Check-out pr ocedur e — checklist 8 ❏ Boilerandheatdistributionunitslledw ithwater? ❏ A utomatic air v ent, if used, o pen one full turn? ❏ Air purged from sy stem? ❏ Air purged from gas piping? Piping c hecked for lea[...]

  • Pagina 38

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 38 Part Number 550-110-711/1108 Operation — sequence 9a 1. Read Operating instr uctions on pa ge 4 1. This inf ormation is also located on a label on the inside o f the boiler jacket d oor panel. 2. Raise room thermostat t o call for heat. 3. Cir culator energizes. If limit circuit is closed, [...]

  • Pagina 39

    Part Number 550-110-711/1108 39 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Figure 30 Control module sequence of operation — status light indications[...]

  • Pagina 40

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 40 Part Number 550-110-711/1108 Operation — wiring diagrams 9b Figure 31 Wiring diagram[...]

  • Pagina 41

    Part Number 550-110-711/1108 41 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 9c Operating instructions • Spark pilot • Natural or propane gas • Gas valve: Hone ywell VR8204/VR8304[...]

  • Pagina 42

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 42 Part Number 550-110-711/1108 Addendum Instruction for the Commonwealth of Massachusetts T hi s a d de n d um m u s t o n l y be u s ed b y a qualified heating installer/ser vice t echnician. Read th ese in str uct ion s com ple tely be fore beginning the installation. F ailure to comply coul[...]

  • Pagina 43

    Part Number 550-110-711/1108 43 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual T able 8 Service and maintenance schedules Service and maintenance — schedule 10a Follo w the Service and maint enance procedur es given throughout this manual and in component literature shipped with the boiler . Failur e to perform the service and maintenance [...]

  • Pagina 44

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 44 Part Number 550-110-711/1108 Air openings 1.  V erify th at c ombustio n and  v entilation air openings to the boiler room and/or building are open and unobstr ucted . 2.  V erify that boiler v ent discharge is clean and fr ee of obstr uctions . Fl[...]

  • Pagina 45

    Part Number 550-110-711/1108 45 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual ❏ Inspect . . . Burners and base Th e b oil er cont ain s c era mic fib er and fib erg las s m ater ial s. Use ca re when handling these materials per instructions on page 68 o f t h is ma nua l. Fa ilu re to c omp ly co ul d result in seve re personal injury [...]

  • Pagina 46

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 46 Part Number 550-110-711/1108 10b ❏ Check/test . . . Gas piping 1.  Sniff near oor andaround boilerarea foranyin - dication of a gas leak . 2. T est gas piping using bubble test,  perSect ion 5 of this manual, if there is any indication of a leak. Co[...]

  • Pagina 47

    Part Number 550-110-711/1108 47 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual ❏ Review with owner 1. R ev iew the User’ s Information Manual w ith the owner . 2. Emphasize the need to perform the maintenance schedule sp ecified in the User’ s Information Manual (and in this manual as well). 3. R emind the owner of the need to call in [...]

  • Pagina 48

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 48 Part Number 550-110-711/1108 T r oubleshooting — general 11a Air pr essure switch Mak e sure boiler water temperature is 100 °F or cooler before starting proce- dure t o obtain appropriate readings. The boiler w ill not operate correctly un - less pressur e sw itc h hoses are correctly loc[...]

  • Pagina 49

    Part Number 550-110-711/1108 49 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — components 11b Figure 36 Manometer connections Contr ol module Solder or water splatter b etween plugs and circuit board can c ause improper operation of control mod - ule. Pl ace a shi eld over th e boi ler internal controls and components d[...]

  • Pagina 50

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 50 Part Number 550-110-711/1108 T r oubleshooting — components (continued) 11b Figure 38 Control module connections[...]

  • Pagina 51

    Part Number 550-110-711/1108 51 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights 11c CHART 1 — Troubleshooting POWE R light status Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions. Fa ilure to follow instructions coul d result in severe personal i njury, death o[...]

  • Pagina 52

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 52 Part Number 550-110-711/1108 T r oubleshooting — control module lights (cont.) 11c Electrical shock ha za rd — Wherever you see TURN OFF PO WER , follow the instructions. Failu re to follow instructions could result in severe personal inju ry, death or substantia l property damage. CHART [...]

  • Pagina 53

    Part Number 550-110-711/1108 53 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 3 — PRESS SWITCH & POWER lights flashing Electrical shock ha za rd — Wherever you see TUR N OFF POWER , follow the instructions. Failure to follow instructions could result in severe personal in[...]

  • Pagina 54

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 54 Part Number 550-110-711/1108 T r oubleshooting — control module lights (cont.) 11c • Turn off power to the boiler at service switch or brea ker. • Wait at least 45 seco nds. • Turn on powe r to boiler. • Restart boiler, follo wing Operating instruc tions i n this manual (Section 9c [...]

  • Pagina 55

    Part Number 550-110-711/1108 55 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 5 — PR ESS SWITCH light flashing and POWER light on steady Electrical shock ha za rd — Wherever you see TUR N OFF POWER , follow the instructions. Failure to follow instructions could result in seve[...]

  • Pagina 56

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 56 Part Number 550-110-711/1108 T r oubleshooting — control module lights (cont.) 11c • TURN OFF POWER to boiler at service switch or breaker. • Remove burner shield (see Figure 40, item 4 , page 60 for location). • Verify inlet gas pressure at gas valve: Natural gas — 5.0" w.c. m[...]

  • Pagina 57

    Part Number 550-110-711/1108 57 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 7 — Insufficient heat or no heat to system ( POWER light on steady) Electrical shock ha za rd — Wherever you see TURN OFF PO WER , follow the instructions. Failu re to follow instructions could resu[...]

  • Pagina 58

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 58 Part Number 550-110-711/1108 Replacement parts 12a R eplacement parts must be purchased through a local W eil-McLain distributor . W hen ordering, specify boiler model and size and include description and part number of replaceme nt part. Results fr om using modified or other man ufactured p[...]

  • Pagina 59

    Part Number 550-110-711/1108 59 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — section assembly 12b Figure 39 Section assembly Item number Description Weil-McLain part number 1 End section, left hand, 51 124 31 1-1 03-850 2 End section, right hand 51 128 31 1-1 03-821 3 Intermediate section, 51 125 31 1-1 03-81 8 not sh[...]

  • Pagina 60

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 60 Part Number 550-110-711/1108 Replacement parts — base 12c Figure 40 Base assembly[...]

  • Pagina 61

    Part Number 550-110-711/1108 61 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — base (continued) 12c Item Description W eil-McLain part number Base assembly kit (includes base panels items 1, 2, 3, 4, 5, 6 and 7) CGi-4E 381 -354-338 1 Base side panel (in Base assembly) 2 Base front cross-tie assembly (in Base assembly) 3[...]

  • Pagina 62

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 62 Part Number 550-110-711/1108 Replacement parts — jacket 12d Figure 41 Jacket assembly[...]

  • Pagina 63

    Part Number 550-110-711/1108 63 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — jacket (continued) 12d Boiler Model 1 2 3 4 5 Boiler Model Junction bo x, 2 x 4 P anel, left side, with insulation Panel, right side, with insulation P anel, top front, with insulation Panel, top rear , with insulation Natural Gas Propane Gas[...]

  • Pagina 64

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 64 Part Number 550-110-711/1108 Replacement parts — trim 12e Figure 42 T rim assembly Item number Description Manufacturer Manufacturer’ s part number W eil-McLain part number 1 Pressure relief valv e, ASME, 30 PSIG, ¾” male inlet Pressure relief valv e, ASME, 30 PSIG, ¾” f emale inlet[...]

  • Pagina 65

    Part Number 550-110-711/1108 65 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Replacement parts — contr ols 12f Figure 43 Gas control assembly Item number Description Boiler model Manufacturer Manufacturer’ s part number Weil-McLain part number Natural gas components 1 Gas valve, ½” x ½” , two-state CGi-4E Honeywell VR8204Q2434 51[...]

  • Pagina 66

    GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual 66 Part Number 550-110-711/1108 Dimensions 13a Figure 44 Dimensional drawing Boiler model number Supply tapping (inc hes NPT) Return tapping (inc hes NPT) Gas connection size Note 3 (inc hes NPT) Gas manifold siz e Note 3 (inc hes NPT) “W” Jac ket width (inc hes) CGi-4E 1 ¼ 1 ¼ ½ ½ 13 No[...]

  • Pagina 67

    Part Number 550-110-711/1108 67 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Ratings T able 10 Boiler ratings 13b  CGi-4E boilers for residential r adiant panel systems,  conv erted gravit y heating systems or other low water temperature applications should be installed w ith balancing valves[...]

  • Pagina 68

    68 Part Number 550-110-711/1108 GOLD CGi-4E Gas-Fired W ater Boiler — Boiler Manual Handling ceramic fiber and fiber glass materials REMOV AL OF COMBUSTION CHAMBER LINING OR BASE P ANELS The co mbu sti on cha mbe r lini ng or bas e insulation panels in this pr oduct c on- tainceramicbermat erials.C eramic fibers c[...]