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Weil-McLain SERIES 2 manuale d’uso - BKManuals
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Weil-McLain SERIES 2 manuale d’uso

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Un buon manuale d’uso

Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Weil-McLain SERIES 2. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Weil-McLain SERIES 2 o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.

Che cosa è il manuale d’uso?

La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Weil-McLain SERIES 2 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.

Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.

Quindi cosa dovrebbe contenere il manuale perfetto?

Innanzitutto, il manuale d’uso Weil-McLain SERIES 2 dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Weil-McLain SERIES 2
- nome del fabbricante e anno di fabbricazione Weil-McLain SERIES 2
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Weil-McLain SERIES 2
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti

Perché non leggiamo i manuali d’uso?

Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Weil-McLain SERIES 2 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Weil-McLain SERIES 2 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Weil-McLain in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Weil-McLain SERIES 2, come nel caso della versione cartacea.

Perché leggere il manuale d’uso?

Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Weil-McLain SERIES 2, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.

Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Weil-McLain SERIES 2. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.

Sommario del manuale d’uso

  • Pagina 1

    P ar t No . 550-110-710/0107 This manual must only be used by a qualified heating installer/ser vice technician. Before installing , read all instructions, including this manual, the burner manual and any related supplements. P erform steps in the order given. Failur e to comply c ould result in sever e personal injury , death or substantial prope[...]

  • Pagina 2

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 2 Part Number 550-110-710/0107 How it works . . . ① Control module The control module responds to signals from the room ther mostat, air pr essure sw itch and boiler limit circuit to operate the boiler circulat or , pilot burner , g as valve and inducer . Whe n room thermostat calls for heat, the[...]

  • Pagina 3

    Part Number 550-110-710/0107 3 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual GOLD CGi Gas-Fir ed Induced-Draft W ater Boiler[...]

  • Pagina 4

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 4 Part Number 550-110-710/0107 Contents How it works .................................................... 2–3 Hazar d definitions ............................................... 4 Please r ead before pr oceeding ............................ 5 1 Pr epare boiler location ..........................[...]

  • Pagina 5

    Part Number 550-110-710/0107 5 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Please r ead befor e pr oceeding Failur e to adhere to the guidelines on this page can r esult in severe personal injury , death or substantial property damage. • C ontinual fr esh make up water w ill r educe boiler life. Mineral buildup in sections re- duces heat t[...]

  • Pagina 6

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 6 Part Number 550-110-710/0107 Pr epar e boiler location — codes & checklist 1a Installations must follow these codes: • L ocal, state, pr ovincial, and national c odes, la ws, regulations and ordinanc es. • N ational F uel Gas Code, ANSI Z223.1–latest edition. • Standar d for Control[...]

  • Pagina 7

    Part Number 550-110-710/0107 7 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — clearances 1b Figure 1b Required MINIMUM clearances Figure 1a Recommended SER VICE clearances (see W ARNING below) Recommended SERVICE clearances (Fig. 1a) 1. Pr ovide clearances for cleaning and servicing the boiler and for access to c o[...]

  • Pagina 8

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 8 Part Number 550-110-710/0107 Pr epar e boiler location — vent system 1c Failur e to follow all inst ructions can result in flue gas spillage and carbon mono xide emissions, causing se v ere personal injury or death. W he n r em o vi n g b oi l e r f r o m a n e xi s ti n g c o mm o n v en t sy[...]

  • Pagina 9

    Part Number 550-110-710/0107 9 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — air contamination T able 1 Corrosive or destructive contaminants and likely locations 1d Please review the following information on potential combustion air c ontamination problems. R efer to T able 1 fo r pr oduct s a nd a reas whic h ma[...]

  • Pagina 10

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 10 Part Number 550-110-710/0107 Figure 5 Air fr om o utdoo rs — hori zont al du cts Figure 4 Air from outdoors — vertical ducts Figure 2 Air openings to interior spaces Figure 3 Air directly through outside wall Air opening options T wo openings — Ai r su pply fr om ins ide the buil din g ✷[...]

  • Pagina 11

    Part Number 550-110-710/0107 11 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Unusually tight construction U nusually tight construction means (per ANSI Z2 23.1) buildings in which: a. W all s an d ceili ngs expo sed to th e out side at mo- sphere have a continuous water vapor retarder w ith a rating of 1 perm or less with openings gasket ed, [...]

  • Pagina 12

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 12 Part Number 550-110-710/0107 Pr epar e boiler — placement & setup 2a T able 2 Manifold orifice sizing at sea level and altitudes to 4,500 feet Place boiler/crate near position 1. Lea ve boiler in crate and on palle t unt il instal lation sit e is ready . 2. M ove entir e crate and pallet [...]

  • Pagina 13

    Part Number 550-110-710/0107 13 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler — pr essure test Hydr ostatic pressur e test Pr essure tes t boil er bef or e attaching water or gas piping (ex cept as noted below) or electrical supply . Prepar e boiler for test 1. R emove the shipping nipple (from CGi suppl y tap - pin g) and r[...]

  • Pagina 14

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 14 Part Number 550-110-710/0107 V enting — general information 3a CGi venting methods — Chimney draft or Dir ect exhaust Chimney draft venting Chimney draft venting uses the natural draft provided by a v erti cal ve nt or ch imney . Cat ego ry I ap pli anc e (non- positive ve nt stat ic pressur[...]

  • Pagina 15

    Part Number 550-110-710/0107 15 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual V enting — Dir ect exhaust — components 3c Obtain vent system components 1. The following special g as vent systems c omply w ith UL-1738 and UL C- S636 standards and are c ertified by CSA as the only syst ems suitable fo r use with CGi boilers (all 3” diamete[...]

  • Pagina 16

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 16 Part Number 550-110-710/0107 V enting — dir ect exhaust — vent starter 3d 1. Select a vent pipe man ufacturer and obtain all vent components ne eded, based on boiler location and venting method. 2. Y ou must use the vent starter made b y the v ent pipe manufacturer . See separ ate CGi, CGs &[...]

  • Pagina 17

    Part Number 550-110-710/0107 17 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Fol lo w i ns tr u ct i on s o n t hi s p ag e when determining vent locat ion to av oid possibility of sever e personal inj ur y , de ath or substa ntial pr operty damage. 1. Locate the boiler and v ent penetration through the wall so all require ments on this page [...]

  • Pagina 18

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 18 Part Number 550-110-710/0107 V enting — dir ect exhaust — installation 3f 1. Do not mix t ypes or manufactur ers of vent materi- als. 2. Clean all j oints before sealing. See vent manufactur - er’ s instructions for c leaning and sealing joints. U se their specified sealant. Do not use sc[...]

  • Pagina 19

    Part Number 550-110-710/0107 19 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 15 Sidewall termination V enting — dir ect exhaust — installation (cont.) U sing an y te rmination other than one of those shown could cause nuisance outag es and loss of heat, resulting in substantial property damage. 3f[...]

  • Pagina 20

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 20 Part Number 550-110-710/0107 W ater piping — general information 4a General piping information If installation is to c omply with ASME or Canadian requir ements, an ad- ditional high t emperatur e limit is needed. Install c ontrol in suppl y piping between boiler and isolation valv e. Set seco[...]

  • Pagina 21

    Part Number 550-110-710/0107 21 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual W ater piping — single-zone system 4b Diaphragm-type or bladder - type expansion tank (Figure 16) 1. Ensure expansion tank size w ill handle boiler and system water vol ume and temperature. T ank must be located in boiler return piping as close to boiler as possibl[...]

  • Pagina 22

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 22 Part Number 550-110-710/0107 4c Piping multiple zones Follo w instruc tions on pages 20 and 21 to install near- boiler or single-zone piping. (Also refer to Piping for radiant heating systems or con ver ted gr avity sys- tems , below , if applicable.) See Figure 1 8 or Figur e 19 to c omplete in[...]

  • Pagina 23

    Part Number 550-110-710/0107 23 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 18 Zoning with circulators — return water 130°F or higher . Figure 19 Zoning with zone valves — return water 130°F or higher . 1 B oiler isolation (balancing) val ves 2 Flow/check valv e 3 System or zone cir culator 5 Zone valve 6 Dr ain valv e 9 Relief [...]

  • Pagina 24

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 24 Part Number 550-110-710/0107 4d Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or bur ners, res ulting in severe p ersonal injur y , death or substantial property damage. Radiant heating system piping should include a means of regulat[...]

  • Pagina 25

    Part Number 550-110-710/0107 25 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 1 B oiler isolation (balancing) val ves 2 Flow/check valv e 3 System or zone cir culator 4 System t emperature gauges 5 Zone valve 6 Dr ain valv e 7 System te mperature valv es (s ee instruc- tions to the left for adjusting val ves) 8 Blend temperature gauge 9 Relief[...]

  • Pagina 26

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 26 Part Number 550-110-710/0107 BOILER-bypass piping method This piping method ( Figure 22 or 23 ) is called a boiler - bypass because part of the circulator flow is b y passed arou nd th e b oile r ( thro ugh va lve 7 a ). Th is me tho d reduces the flow r ate throughout the boiler , in order to[...]

  • Pagina 27

    Part Number 550-110-710/0107 27 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 1 Boiler isolation (balancing) valv es 2 Flow/check val ve 3 Syst em or zone circulat or 4 Syst em temperature gauges 5 Zone valv e 6 Drain valve 7 Syste m te mpe rat ure va lves (s ee in - st r uc ti on s to t he l ef t fo r a dj us ti ng valves) 8 Blend temperature[...]

  • Pagina 28

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 28 Part Number 550-110-710/0107 Piping — low temperatur e systems 4d SYSTEM-bypass piping method This piping method is cal led a system-bypass be cause part of the circulat or flo w b ypasses the system (through val ve 7a ). This bypassed ho t wa ter fr om the b oiler outl et mix es with cooler [...]

  • Pagina 29

    Part Number 550-110-710/0107 29 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 3 System o r zone circulator 7 System temperature v alv es (see inst ructions to the left for adjusting valv es) 8 Blend temperature gauge 9 Relief valve 10 A utomatic air vent (with diaphrag m-ty pe expan- sion tank), or connect t o tank fitting (closed-t ype ex pa[...]

  • Pagina 30

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 30 Part Number 550-110-710/0107 Gas piping 5 T able 7 Pipe capacity for 0.60 specific gravity natural gas Natural Gas: 1. R efer to T able 7 for pipe length and diamet er . Base on ra ted b oile r inpu t (di vide b y 1,00 0 to obtai n cubi c feet per hour). T able 7 is o nly for gas with specific[...]

  • Pagina 31

    Part Number 550-110-710/0107 31 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Field wiring 6 Thermostat 1. Connect thermostat as sho w n on w iring diagr am on boiler . 2. Install on inside wall aw ay from influences of draf ts, hot or cold water pipes, lighting fixt ures, television, sunra ys, or fir eplaces. 3. If thermostat has a heat an[...]

  • Pagina 32

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 32 Part Number 550-110-710/0107 Start-up — pr eparation 7a Check for gas leaks Before starting the boiler , and dur - ing initial operation, smell near the floor and around the boiler for gas odor ant or any unusu al odor . D o not proc eed w ith start-up if ther e is any indication of a gas lea[...]

  • Pagina 33

    Part Number 550-110-710/0107 33 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Fill the system with water 1. Close manual and aut omatic air vents and boiler drain cock. 2. Fill to correct system pressure. Correct pressure wil l var y with eac h application. T y pical cold water fill pressure for a residential system is 12 psi. 3. Purge air fr[...]

  • Pagina 34

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 34 Part Number 550-110-710/0107 Start-up — operate boiler 7b DO NO T proceed with boiler op er at io n u nl es s b oil er a nd system h a ve be en fille d w ith w a t e r a n d a l l i n s t r u c t i o n s an d p roce du res o f p re vi ou s m an u a l s e ct i o n s h ave b e e n com pl ete d.[...]

  • Pagina 35

    Part Number 550-110-710/0107 35 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 29 T ypical main burner flame Check bur ner flames V iew pilot and ma in fla mes through the i nspection port in the base burner shield. Pilot burner flame ( Figure 28 ) PROPER pilot flame characteristics 1. Blue flame. 2. Inner c one engulfing pilot ?[...]

  • Pagina 36

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 36 Part Number 550-110-710/0107 Check-out pr ocedur e — checklist 8 ❏ Boiler and heat distribution units filled w ith water? ❏ A utomatic air v ent, if used, o pen one full turn? ❏ Air purged from sy stem? ❏ Air purged from gas piping? Piping c hecked for leaks? ❏ Correc[...]

  • Pagina 37

    Part Number 550-110-710/0107 37 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Operation — sequence 9a Figure 30 Control module sequence of operation — status light indications 1. Read Operating instr uctions o n p age 40 . T his information is also located on a label on the inside of the boiler jack et door panel. 2. Raise room the rmostat[...]

  • Pagina 38

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 38 Part Number 550-110-710/0107 Operation — wiring diagrams 9b Figure 31 Schematic wiring diagram[...]

  • Pagina 39

    Part Number 550-110-710/0107 39 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 32 Ladder wiring diagram[...]

  • Pagina 40

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 40 Part Number 550-110-710/0107 9c Operating instructions CGi-25 to CGi-6 • Spark pilot • Natural or propane gas • Gas valve: Hone ywell VR8204/VR8304[...]

  • Pagina 41

    Part Number 550-110-710/0107 41 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 9c Operating instructions CGi-25 to CGi-6 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36E[...]

  • Pagina 42

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 42 Part Number 550-110-710/0107 9c Operating instructions CGi-25 to CGi-8 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36C[...]

  • Pagina 43

    Part Number 550-110-710/0107 43 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T able 8 Service and maintenance schedules Service and maintenance — schedule 10a Follo w the Service and maintenance procedur es given throughout this manual and in com- ponent literature shipped with the b oiler . Failure to p erform the ser vice and maintenance [...]

  • Pagina 44

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 44 Part Number 550-110-710/0107 Air openings 1. V erify that comb ustion and v entilati on air open ings to the b oiler room and/or building are open and unobstr ucted . 2. V erify that boiler vent discharge is clean and free of obstr uctions . Flue gas vent system 1. Visually inspect entire flue [...]

  • Pagina 45

    Part Number 550-110-710/0107 45 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual ❏ Inspect . . . Burners and base Th e b oil er con tain s cer ami c fi ber and fib erg las s m ater ial s. U s e ca re when handling these materials per i ns t r uc t io n s o n p a g e 6 8 o f t hi s ma nua l. Fa ilu re t o c omp ly co ul d result in seve re per[...]

  • Pagina 46

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 46 Part Number 550-110-710/0107 10b ❏ Check/test . . . Gas piping 1. Sniff near floor and around boiler area for an y in- dication of a gas leak . 2. T est gas piping using bubble test, per Sect ion 5 of this manual, if there is any indication of a leak. Cold fill and operating pressur es 1. W [...]

  • Pagina 47

    Part Number 550-110-710/0107 47 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual ❏ Review with owner 1. R ev iew the User’ s Information Manual w ith the owner . 2. Emphasize the need to perform the maintenance s c h e du l e s p e c i f i e d i n t h e User’ s Information Manual (and in this manual as well). 3. R emind the owner of the nee[...]

  • Pagina 48

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 48 Part Number 550-110-710/0107 T r oubleshooting — components 11b T r oubleshooting — procedur e 11a Air pr essure switch Mak e sure boiler water t emperature is 100 °F or cooler before start ing procedur e to obtain appropriate read- ings. The boi ler w ill n ot op erate correctly unless pre[...]

  • Pagina 49

    Part Number 550-110-710/0107 49 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — components (continued) 11b Figure 36 Manometer connections Contr ol module Solder or wat er splat ter between plugs and circuit board ca n cau se imp r ope r ope rati on of con tr ol mod- ule. Pl ace a shi eld over th e boi ler internal controls[...]

  • Pagina 50

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 50 Part Number 550-110-710/0107 T r oubleshooting — components (continued) 11b Figure 38 Control module connections[...]

  • Pagina 51

    Part Number 550-110-710/0107 51 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights 11c CHART 1— Troubleshooting POWER light status Electrical shock hazard — Wherever you see ▲ TURN OFF PO WER ▲ , follow the instructions. Failure to follow instructions could result in severe personal injury, death [...]

  • Pagina 52

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 52 Part Number 550-110-710/0107 T r oubleshooting — control module lights (cont.) 11c Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage. CHART 2[...]

  • Pagina 53

    Part Number 550-110-710/0107 53 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 3 — PR ESS SWITCH & POWER lights flashing Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could result in severe personal[...]

  • Pagina 54

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 54 Part Number 550-110-710/0107 T r oubleshooting — control module lights (cont.) 11c • Turn off power to the boiler at service switch or breaker. • Wait at least 45 seconds. • Turn on power to boiler. • Restart boiler, following Operating instr uctions in this manual (Section 9c ). • L[...]

  • Pagina 55

    Part Number 550-110-710/0107 55 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 5 — P RESS SWITCH light flash ing and POWER light on steady Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could result in s[...]

  • Pagina 56

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 56 Part Number 550-110-710/0107 T r oubleshooting — control module lights (cont.) 11c • TURN OFF POWER to boiler at service switch or breaker. • Remove burner shield (see Figure 40, item 4 , page 60 for location). • Verify inlet gas pressure at gas valve: Natural gas — 5.0" w.c. min [...]

  • Pagina 57

    Part Number 550-110-710/0107 57 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 7 — Insufficient heat or no heat to system ( POWER light on steady) Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could res[...]

  • Pagina 58

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 58 Part Number 550-110-710/0107 Replacement parts 12a Section assembly .............................................. 59 Base ................................................................. 60 Jacket .............................................................. 62 T rim .........................[...]

  • Pagina 59

    Part Number 550-110-710/0107 59 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Replacement parts — section assembly 12b Figure 39 Section assembly[...]

  • Pagina 60

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 60 Part Number 550-110-710/0107 Replacement parts — base 12c Figure 40 Base assembly[...]

  • Pagina 61

    Part Number 550-110-710/0107 61 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Item Description W eil-McLain part number Base assembly kit (includes base panels items 1, 2, 3, 4, 5, 6 and 7) CGi-25 & CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8 381-354-337 381-354-338 381-354-339 381-354-340 381-354-341 381-354-342 1 Base side panel (in Base assem b[...]

  • Pagina 62

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 62 Part Number 550-110-710/0107 Replacement parts — jacket 12d Figure 41 Jacket assembly[...]

  • Pagina 63

    Part Number 550-110-710/0107 63 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Boiler Model 1 2 3 4 5 Boiler Model Junction box, 2 x 4 Panel, left side , with insulation Panel, right side , with insulatio n Panel, top front , with insulation Panel, top rea r , with insulation Natural Gas Pr opane Gas W eil-McLain part number CGi-25 CGi-3 CGi-4 [...]

  • Pagina 64

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 64 Part Number 550-110-710/0107 Replacement parts — trim 12e Figure 42 T rim assembly Item number Description Manu facturer Ma nufact urer’ s part number W eil-McLain part number 1 Pressure relief valv e, ASME, 30 PSIG, ¾" male inlet Pressure relief valv e, ASME, 30 PSIG, ¾" female [...]

  • Pagina 65

    Part Number 550-110-710/0107 65 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Replacement parts — contr ols 12f Figure 43 Gas control assembly Item number Description Boiler model Manufacturer Manufactu rer’ s part number Weil-McLain part number Natural gas components 1 Gas valve, ½" x ½" Gas valve, ¾" x ¾" CGi-25 ?[...]

  • Pagina 66

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 66 Part Number 550-110-710/0107 Dimensions 13a Figure 44 Dimensional drawing[...]

  • Pagina 67

    Part Number 550-110-710/0107 67 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Ratings T able 10 Boiler ratings DOE 13b CGi boilers fo r r esidential radiant panel systems, con verted gr a vit y heating sy stems or other low water tempera- ture applications should be installed w ith balancing valves and by pass piping equal to the supply and re[...]

  • Pagina 68

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 68 Part Number 550-110-710/0107 Handling ceramic fiber and fiber glass materials REMOV AL OF COMBUSTION CHAMBER LINING OR BASE P ANELS The combustion chamber li ning or base insulation pane ls in this prod- uct c ontain ce ramic fiber mat erials. C er a m i c f i b e rs c a n b e c onv e r te d [...]