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Un buon manuale d’uso
Le regole impongono al rivenditore l'obbligo di fornire all'acquirente, insieme alle merci, il manuale d’uso Weil-McLain ULTRA ULTRA-105. La mancanza del manuale d’uso o le informazioni errate fornite al consumatore sono la base di una denuncia in caso di inosservanza del dispositivo con il contratto. Secondo la legge, l’inclusione del manuale d’uso in una forma diversa da quella cartacea è permessa, che viene spesso utilizzato recentemente, includendo una forma grafica o elettronica Weil-McLain ULTRA ULTRA-105 o video didattici per gli utenti. La condizione è il suo carattere leggibile e comprensibile.
Che cosa è il manuale d’uso?
La parola deriva dal latino "instructio", cioè organizzare. Così, il manuale d’uso Weil-McLain ULTRA ULTRA-105 descrive le fasi del procedimento. Lo scopo del manuale d’uso è istruire, facilitare lo avviamento, l'uso di attrezzature o l’esecuzione di determinate azioni. Il manuale è una raccolta di informazioni sull'oggetto/servizio, un suggerimento.
Purtroppo, pochi utenti prendono il tempo di leggere il manuale d’uso, e un buono manuale non solo permette di conoscere una serie di funzionalità aggiuntive del dispositivo acquistato, ma anche evitare la maggioranza dei guasti.
Quindi cosa dovrebbe contenere il manuale perfetto?
Innanzitutto, il manuale d’uso Weil-McLain ULTRA ULTRA-105 dovrebbe contenere:
- informazioni sui dati tecnici del dispositivo Weil-McLain ULTRA ULTRA-105
- nome del fabbricante e anno di fabbricazione Weil-McLain ULTRA ULTRA-105
- istruzioni per l'uso, la regolazione e la manutenzione delle attrezzature Weil-McLain ULTRA ULTRA-105
- segnaletica di sicurezza e certificati che confermano la conformità con le norme pertinenti
Perché non leggiamo i manuali d’uso?
Generalmente questo è dovuto alla mancanza di tempo e certezza per quanto riguarda la funzionalità specifica delle attrezzature acquistate. Purtroppo, la connessione e l’avvio Weil-McLain ULTRA ULTRA-105 non sono sufficienti. Questo manuale contiene una serie di linee guida per funzionalità specifiche, la sicurezza, metodi di manutenzione (anche i mezzi che dovrebbero essere usati), eventuali difetti Weil-McLain ULTRA ULTRA-105 e modi per risolvere i problemi più comuni durante l'uso. Infine, il manuale contiene le coordinate del servizio Weil-McLain in assenza dell'efficacia delle soluzioni proposte. Attualmente, i manuali d’uso sotto forma di animazioni interessanti e video didattici che sono migliori che la brochure suscitano un interesse considerevole. Questo tipo di manuale permette all'utente di visualizzare tutto il video didattico senza saltare le specifiche e complicate descrizioni tecniche Weil-McLain ULTRA ULTRA-105, come nel caso della versione cartacea.
Perché leggere il manuale d’uso?
Prima di tutto, contiene la risposta sulla struttura, le possibilità del dispositivo Weil-McLain ULTRA ULTRA-105, l'uso di vari accessori ed una serie di informazioni per sfruttare totalmente tutte le caratteristiche e servizi.
Dopo l'acquisto di successo di attrezzature/dispositivo, prendere un momento per familiarizzare con tutte le parti del manuale d'uso Weil-McLain ULTRA ULTRA-105. Attualmente, sono preparati con cura e tradotti per essere comprensibili non solo per gli utenti, ma per svolgere la loro funzione di base di informazioni e di aiuto.
Sommario del manuale d’uso
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Pagina 1
Part number 550-100-029/0810 Series identification: Read the boiler rating plate to determine the series num- ber. The rating plate is lo- cated inside the boiler jacket, on the right rear interior panel. Parameters settings: Instructions in this supple- ment are based on factory default parameter settings. s 7IRING s/PERATION s 4 R OUBLE[...]
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Pagina 2
2 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Contents 0LEASEREADBEFOREPR OCEEDING 3 (AZARDDElNITIONS [...]
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Pagina 3
3 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Please r ead befor e pr oceeding When servicing boiler — To avoid electric shock, disconnect electrical supply s before performing maintenance. To avoid severe burns, allow boiler to cool before per- s forming maintenance. F[...]
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Pagina 4
4 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Field wiring ELECTRICAL SHOCK HAZARD — For your safety, turn off electrical power supply at service entrance panel before making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe[...]
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Pagina 5
5 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Field wiring (continued) &IGURE Line voltage field wiring connections (service switch provided b y installer) &IGURE Low v oltage field wiring connections[...]
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Pagina 6
6 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Star tup Press the “Step” button until the display first digit shows 2. “2.” The last digit must show “1.” If any other number displays, 3. press the “+” or “–” button until “1” shows in the right-hand dig[...]
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Pagina 7
7 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide [ 2XXX ] (ignition) After prepurge, the control module opens the gas valve and starts ignition spark. If burner flame proves within 4.5 seconds, burner con- a. tinues to fire. Burner will fire at startup rate — 50% of maximum i[...]
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Pagina 8
8 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Star tup (continued) FOR YOUR SAFETY READ BEFORE OPERA TING OPERA TING INSTRUCTIONS TO TURN OFF GAS TO THE APPLIANCE s $ONOTTRYTOLIGHTANYAPPLIANCE s $ONOT TOUCH ANYELECTRIC SWITCH DO?[...]
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Pagina 9
9 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation Ultra Control Module The Ultra boiler is controlled by a microprocessor electronic con- trol — the Ultra Control Module. The module senses outlet water temperature, return water temperature, flue temperatur[...]
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Pagina 10
10 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Outdoor reset operation, if used Setpoint temperature with outdoor r eset All Ultra boilers are shipped with an outdoor temperature sensor. When this sensor is installed (low voltage terminal stri[...]
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Pagina 11
11 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Schematic wiring diagram — Ultra-80 through Ultra-230 &IGURE Operating infor mation[...]
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Pagina 12
12 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ladder wiring diagram — Ultra-80 through Ultra-230 &IGURE Operating infor mation (continued)[...]
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Pagina 13
13 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Schematic wiring diagram — Ultra-310 &IGURE The wire colors shown for the transformer in this wiring diagram supersede those shown on the boiler wiring label.[...]
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Pagina 14
14 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ladder wiring diagram — Ultra-310 &IGURE Operating infor mation (continued)[...]
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Pagina 15
15 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Ultra display overview &IGURE The data port is for use only when connecting a PC to the control, using the optional Advance Parameter Kit. Do not connect to this port for any other purpo[...]
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Pagina 16
16 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Standby mode — key functions & display &IGURE 7HERE TWO KEYS ARE SHOWN[...]
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Pagina 17
17 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Standby mode — boiler sequence display &IGURE[...]
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Pagina 18
18 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Parameter mode (also see refer ence table, &IGURE Figure 13, page 19)[...]
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Pagina 19
19 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Parameter Name Range Boiler display Description Details Boiler display Display position 1st 2nd 3rd 4th 1 T3-Set St[...]
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Pagina 20
20 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Information mode &IGURE[...]
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Pagina 21
21 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Hard Lockout mode (see &IGURE Figure 18, page 28 for further information) #HECK).&[...]
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Pagina 22
22 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide VERIFY PROPER OPERA TION AFTER SERVICING (see Ultra Boiler Manual for procedur es) T r oubleshooting ,ABEL ALL WIRES prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous opera- tion. [...]
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Pagina 23
23 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide REVIEW OF LAST LOCKOUT CODE MESSAGE T o access parameters, view RPM speed and the last Error Code: The boiler must be in “STBY” mode. 1. Press and hold the STEP button. 2. While holding STEP, press and hold the MODE button. 3. [...]
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Pagina 24
24 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler not firing and: Check for: Corrective actions: Display first digit shows a number from 1 to 8. Last digits show 2 or 3-digit number (boiler outlet water temperature). This is normal operation. 1 Boiler is in normal operati[...]
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Pagina 25
25 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler not firing and: Check for: Corrective actions: Display first digit shows 0 and last digits show 2 or 3-digit number (boiler outlet water temperature). Are r oom thermostat and DHW aquastat satisfied? 1 If yes, then boiler[...]
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Pagina 26
26 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. SOFT LOCKOUT [Display flashes 9, then b in first position; last two digits on steady (code)] Code Reason for soft lock[...]
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Pagina 27
27 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. SOFT LOCKOUT [Display flashes 9, then b in first position; last two digits on steady (code)] 25 Outlet water temp r os[...]
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Pagina 28
28 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] Code Reason for soft lockout [...]
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Pagina 29
29 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 02 Ignition failed thr ough 5[...]
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Pagina 30
30 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings. HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 04 V oltage lost after lockou[...]
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Pagina 31
31 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 18 Thermal overrun condition – Outlet water temperature above 210 °F . 1 This should only happen when the heat demand is lower than the l[...]
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Pagina 32
32 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 30 T emperature rise across boiler over 58 °F , and occurred 20 times. 1 Flow problem through boiler — Temperature rise through boiler sh[...]
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Pagina 33
33 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e VERIFY PROPER OPERA TION AFTER SERVICING (see Ultra Boiler Manual for procedur es) Removing and reinstalling components can change boiler behavior. After any maintenance procedure, you must prove the [...]
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Pagina 34
34 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e (continued) Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed. See page 33 for details.) Order Pr ocedure Descri[...]
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Pagina 35
35 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed. See page 33 for details.) Order Pr ocedure Description 5 Clean the burner . See s Figure [...]
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Pagina 36
36 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e (continued) Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed. See page 33 for details.) Order Pr ocedure Descri[...]
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Pagina 37
37 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide &IGURE Burner access and assembly (you must use the Maintenance Kit listed on page 33) &IGURE Gradually tighten the nuts, repeating the sequence shown below until the tor que reaches 50 inch-pounds[...]
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Pagina 38
38 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment O Check flame & combustion with instruments Initiate a call for heat on one of the heat demand inputs. 1. Press and hold both the Ultra control panel “Mode” and “+” but- 2. tons simult[...]
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Pagina 39
39 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment (continued) Measure natural gas input: 7. Operate boiler 10 minutes. a. Turn off other appliances. b. At natural gas meter, measure time (in seconds) required to c. use one cubic foot of gas. Calcu[...]
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Pagina 40
40 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment (continued) &IGURE Acceptable CO 2 / O 2 and CO values: CO 2 / O 2 values must be within 1.0% of the values listed below — "OILER &UEL (IGHlRE ,OWlRE #/ 2 / 2 ?[...]
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Pagina 41
41 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ultra Control Module parameters See information beginning on page 44 for detailed informa- tion on all Ultra control module parameters. Parameter descriptions 1. This section includes explanations of the adjustable parameters (begi[...]
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Pagina 42
42 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide How to set parameters Using the boiler display With the six buttons on the front of the boiler and the proper code the boiler can be both monitored and modified using the digital display (Figure 25). Perform the following steps wi[...]
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Pagina 43
43 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Default parameter settings — &IGURE $/./ 4 change any parameter unless the application requir es special settings Par . No. Parameter description Ultra-80 thru -230 Ultra-310 ONL Y Standard (to 5500 feet) High alt[...]
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Pagina 44
44 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Fixed-temperature operation (outdoor tem- perature sensor not installed) — To operate with constant outlet temperature, set parameter 4 to the required supply water temperature for the system. Outdoor reset operation The closer t[...]
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Pagina 45
45 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Outdoor reset curve and contr ol module parameters &IGURE T ypical reset curves &IGURE Parameter explanations (continued) See Figure 25, page 42 for procedure to access Parameter settings.[...]
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Pagina 46
46 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide &IGURE Parameter 11 — Automatic supply temperature boost operation — In the example below , the boiler is operating in outdoor reset mode, with a calculated setpoint temperatur e of 130°F . The call for heat h[...]
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Pagina 47
47 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter explanations (continued) Maximum fan speed 1. Parameters 13 and 15 can be set to limit the maximum boiler firing rate. Boiler firing rate is proportional to the fan speed, so reducing the maximum fan speed reduces maxim[...]
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Pagina 48
48 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide 3. Acceptable range (altitude up to 5,500 feet only): Ultra-80 to 230: s TORPM (13 to 52 on boiler display). Ultra-310: s TO RPM (14 to 58 on boiler dis- pla[...]
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Pagina 49
49 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Space heating on and off dif ferentials (hyster esis) — Parameters 22 and 23 &IGURE Differ ential (hyster esis) settings DO NOT change the differentials (hyster- esis) for DHW operation (parameters 24 25, 26 and 27).[...]
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Pagina 50
50 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 1 T3 set 68 to 142 104 to 150 1 Setting s 4ISTHE$(7TEMPERATUREDETECTEDBYANIMMERSIONSENSOR ?[...]
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Pagina 51
51 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 7 T4 maximum (see page 44) 60 to 78 Initial reading: s 0ARAMETER4 MAXIMUM APPLIESON[...]
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Pagina 52
52 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 17 Minimum fan speed DHW (see page 47) 13 to 52 SOFRPM Initial reading: s 5SETHIS?[...]
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Pagina 53
53 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 23 CH modulation differential OFF (see page 49) 0 to 18 Initial reading: s $IFFERENTIALMAYALSOBERE[...]
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Pagina 54
54 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 29 Blocking time DHW 0 to 30 TIMES SECONDS Initial reading: s 0ARAMETERIS?[...]
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Pagina 55
55 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 34 ST DIGIT 2nd CH circuit 0 to 8 Initial reading: First digit (2nd CH circuit): s DO NOT CHANGE PARA[...]
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Pagina 56
56 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 35 ST DIGIT 3-Way valve 0 to 2 Initial reading: First digit (3-way valve): s 5LTRACONTROLMODULE[...]
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Pagina 57
57 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 37 ST DIGIT PWM-level CH-pump 1 to 4 Initial reading: s 4HISFUNCTIONISNOTCURRENTLYSUPPORT[...]
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Pagina 58
58 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para. Name Range Boiler display Description Display position: 1st 2nd 3rd 4th 42 ST DIGIT Special pump CH / DHW 0 to 3 Initial reading: First digit (Special pump CH/DHW): s 0 ?[...]
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Pagina 59
59 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide NOTES[...]
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Pagina 60
GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Installation information Boiler model Boiler CP number Boiler location Boiler location (continued) Altitude of location System type (brief description) Is an AM-4 installed? Installer/technician Installer/technician company name Company address Company address (c[...]