Windsor CBE20 manuale d’uso

MODELS: CB20 10020080 CBCD20 10020160 CBE20 10020100 iGLOSS Operating Instructions (ENG) Read these instructions bef ore using the machine. 86306300-R 02/03/09 FROM SERIAL #1002008 0000 118[...]

MACHINE DATA LOG/OVERVIEW 86306300 CHARIOT BURNISHE R 11/09/07 2 OVERVIEW The Chariot burnisher is a batte ry powered, ride-on, hard floor burnisher intended for commercial use. The appliance applies a high luster to hard floor surfaces. MODEL _____________________________________ __ DATE OF PURCHASE __________________________ SERIAL NUMBER _______[...]

TABLE OF CONTENTS 86306300 CHARIOT BURNISHE R 11/09/07 3 Machine Data Log/ Overview . ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. .................................... 1-1 SAFETY Important Safety Instructions ............................ 2-1 Haz[...]

HOW TO USE THIS MANUAL 86306300 CHARIOT BURNISHE R 11/09/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor d[...]

86306300 CHARIOT BURNISHE R 11/09/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric sho ck, or injury : Use only indoors. Do not use o utdoors or expose to rain. Use onl[...]

HAZARD INTENSITY LEVEL 86306300 CHARIOT BURNISHE R 11/09/07 2-2 The following symbols are use d throu ghout this guide as indicated in their de scriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING an d CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following [...]

SAFETY LABEL LOCATION 86306300 CHARIOT BURNISHE R 11/09/07 2-3 NOTE: These drawings indicate the location of safet y labels on the machine. If at any time the labels be come illegible, promptly replace them. CAUTION LABEL BATTERY CAUTION PINCH CAUTION 86244310 86252520 PRV NO. 500956 86243830 (2) PRV NO. 500663 PRV NO. 80885[...]

TECHNICAL SPECIFICATIONS 86306300 CHARIOT BURNISHE R 11/09/07 3-1 ITEM DIMENSION/CAPACITY Nominal power 3450 W Rated Voltage 36 Volts DC Rated Amperage 95 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Propelling Motor .75 HP (560 W) Mass (GVW) 1,001 lbs (455 k[...]

TECHNICAL SPECIFICATIONS 86306300 CHARIOT BURNISHE R 11/09/07 3-2 ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width 26.5 inches (670 mm) Width of Burnishing Path 20 inches (508mm) The weighted root mean square a cceleration at the operator’s arms was measured to be bel ow 2.5m/ s 2 . This was a tri-axial, third-octave-b[...]

HOW THIS MACHINE WORKS 86306300 CHARIOT BURNISHE R 11/09/07 3-3 The Chariot is a battery powered, self propelle d, hard floor burnisher intend ed for commercial use. The appliance spins a hig h-speed burnishing pad in contact with the floor surface to produce a high luster shine. The machines primary sy stems are the burnishing system, the dust con[...]

COMPONENTS 86306300 CHARIOT BURNISHE R 11/09/07 3-4 1. Control Panel-Drive 2. Control Panel-Burnish 3. Control Housing 4. Pedal Platform 5. Rear Cover 6. Cover 7. Filter Access Lid 8. Burnisher Deck 1 2 4 5 6 7 3 8[...]

DRIVE CONTROLS 86306300 CHARIOT BURNISHE R 11/09/07 3-5 11 10 9 8 7 6 5 4 3 2 1[...]

DRIVE CONTROLS 86306300 CHARIOT BURNISHE R 11/09/07 3-6 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control Switch 4. Throttle Pedal 5. Operator Presence Pedal 6. Speed Control Switch 7. Drive Reset Switch 8. Horn Button 9. Steering Wheel 10. Battery Discharge Indicator 11. Hour Meter 1. KEY SWITCH Controls the power for machine fun[...]

DRIVE CONTROLS 86306300 CHARIOT BURNISHE R 11/09/07 3-7 6. SPEED CONTROL SWITCH Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2. Speed 3 is recommended for tran sport only, not scrubbing. To increase speed, press the top of the switch. To decrease speed, press bottom of the swit ch. Spee ds ca[...]

DRIVE CONTROLS 86306300 CHARIOT BURNISHE R 11/09/07 3-8 10. BATTERY CHARGE LEVEL INDICATOR- BASIC Indicates the charge level of the batterie s. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of [...]

BURNISHER CONTROLS 86306300 CHARIOT BURNISHE R 11/09/07 3-9 1. Pad Adjustment Knob 2. Burnisher Head Switch 3. Pad Pressure Meter 1 3 2[...]

BURNISHER CONTROLS 86306300 CHARIOT BURNISHE R 11/09/07 3-10 1. PAD ADJUSTMENT KNOB Rotate knob to adjust pad pressure. 2. BURNISHER HEAD SWITCH Raises/lowers burnisher head. To lower head, press the bottom of the switch. To raise he ad, pre ss the top lf the switch. The motor will run only when the head is down and the machine is propelling. 3. PA[...]

MACHINE OPERATION 86306300 CHARIOT BURNISHE R 11/09/07 3-11 PRE-RUN MACH IN E INSPECTION Do a pre-run inspection to find possi ble problems that could cause poor perf ormance or lost time from breakdown. Follow the same pro cedure each time to avoid missing steps. NOTE: See maintenance section for pr e-run machine inspection che cklist items. START[...]

MACHINE OPERATION 86306300 CHARIOT BURNISHE R 11/09/07 3-12 TO BEGIN BURNISHING When operating the machine around people, pay close attention for unexpecte d movement. Use extra caution around children. 1. Place left foot on operator presence pedal. Throttle pedal must be in neutral positio n. 2. Turn machine powe r on. 3. Check positi o n of Direc[...]

MAINTENANCE 86306300 CHARIOT BURNISHE R 11/09/07 4-1 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS Check water level of batteries after charging; add distilled water if necessary. * Visually check for damaged or worn tire s. * Check pad for proper in stal lation. * Check dust v acuum hose con nec[...]

MAINTENANCE-BATTERIES 86306300 CHARIOT BURNISHE R 11/09/07 4-2 1. Rear Cover Retainer Knob 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 6. Battery Tray Latch 3 4 5 6 2 1[...]

MAINTENANCE-BATTERIES 86306300 CHARIOT BURNISHE R 11/09/07 4-3 BATTERIES The batteries provide the power to ope rate the machine. The batteries require regul ar maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get [...]

MAINTENANCE-BATTERIES 86306300 CHARIOT BURNISHE R 11/09/07 4-4 CHECKING BAT TERY SPECIFIC GRAVITY Use a hydrometer to chec k the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings im mediately after adding distilled water, if the water and acid are not thoroughly mixed, the readi ng m ay not be accurate. [...]

MAINTENANCE-BATTERIES 86306300 CHARIOT BURNISHE R 11/09/07 4-5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, conn ect the charger to the batteries before conne cting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet f[...]

MAINTENANCE 86306300 CHARIOT BURNISHE R 11/09/07 4-6 1. Dust Bag/Filter 2. Pads 3. Skirts 3 2 1[...]

MAINTENANCE 86306300 CHARIOT BURNISHE R 11/09/07 4-7 DUST BAG REPLACEMENT 1. Raise cover to expose filter cover. 2. Using lifting access hole, lift bag cover. 3. Carefully remove bag from hose. 4. Slide a new bag onto hose. Ensure bag i s pushed on so that top of bag rest on top lip of filter cover. DUST CONTROL SKIRTS Replace skirts when worn, tor[...]

MAINTENANCE-PAD DRIVER 86306300 CHARIOT BURNISHE R 11/09/07 4-8 PAD DRIVER REPLACEMENT Turn key switch on to lo wer deck down. Make sure pad adjustment knob is turned fully in the up position (-) counter clockwi se. Use needle n ose vise grips to clamp together spring retai ner ba rs between spring. Remove the four bolts holding de ck a ssembly ont[...]

MAINTENANCE-PAD DRIVER 86306300 CHARIOT BURNISHE R 11/09/07 4-9 Use Gear puller to remove pad driver from motor shaft. Take care not to misplace motor shaft key. Install new pad driver, motor shaft key, spacer, wash e r and bolt. Then install pad lock keeper, pad and p ad lo ck. Turn deck assembly over onto pad Reattach wires to motor an d connect [...]

MAINTENANCE-SHUNT ADJUSTMENT 86306300 CHARIOT BURNISHE R 11/09/07 4-10 SHUNT ADJUSTMENT This pad pressure meter adjustment is factory set. Over the course of time it may become necessary to adjust this setting using the slotted co nnection on the shunt. Check the amp range wh en nuisance tripping of the pad motor controller indi ca tes that the shu[...]

MAINTENANCE-DRIVE MOTOR & BRAKE 86306300 CHARIOT BURNISHE R 10/29/08 4-11 1. Drive motor 2. Parking brake 3. Drive chain[...]

MAINTENANCE-DRIVE MOTOR & BRAKE 86306300 CHARIOT BURNISHE R 10/29/08 4-12 ELECTRIC PARKING BRAKE ENGAGEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an ele ctric parking brake. The brake automatically engages and ke eps the [...]

MAINTENANCE-DRIVE MOTOR & BRAKE 86306300 CHARIOT BURNISHE R 11/09/07 4-13 DRIVE MOTOR CARBON B RUS H REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only . FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machi ne. 2. Dis[...]

MAINTENANCE-CIRCUIT PROTECTION 86306300 CHARIOT BURNISHE R 11/09/07 4-14 2 1 1. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing th e exposed button. If a circuit breaker cont inues to trip, the cause of the electrical overload sho uld be fo[...]

TROUBLESHOOTING 86306300 CHARIOT BURNISHE R 11/09/07 4-15 PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections No power to machine Faulty key switch Replace switch Low battery charge Charge batteries Machine turned on with pedal not in neutral po[...]

MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES 86306300 CHARIOT BURNISHE R 05/27/08 4-16 PROPEL CIRCUIT BOAR D TROUBLESHOOTING Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical During normal operation, with no faults present, the status LED is steadily on. If the controller detects a fault, the status LED provides two types of information. First,[...]

MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES 86306300 CHARIOT BURNISHE R 05/27/08 4-17 LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POS SIBLE CAUSE 3,1 PROC/W IRING FAUL T HPD fault present for >10 sec. 1. Misadjusted throttle. 2. Broken throttle pot or throttle mechanism. 3,2 BRAKE ON FAULT brake On fault 1. Electromagnetic brake driver short[...]

86306300 CHARIOT BURNISHE R 11/09/07 BURNISHER PARTS[...]

BUMPER 86306300 CHARIOT BURNISHE R 11/09/07 5-1 10 2 1 5 7 8 1 4 3 9 7 10 11 6 6[...]

BUMPER 86306300 CHARIOT BURNISHE R 11/09/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276890 70752 6 SCR, 5/16-18X3/4 PTHMS SS 2 86007070 70849 2 SCR, #12 X 1.25 PPHMS SS 3 86063230 140813 1 BUMPER, LEFT 4 86063240 140814 1 BUMPER, RIGHT 5 86071020 140783 1 BRKT, FRONT BUMPER 6 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS 7[...]

CONTROL PANEL 86306300 CHARIOT BURNISHE R 11/09/07 5-3 17 44 45 47 1 9 13 16 11 12 10 15 4 3 2 5 6 8 7 31 46 41 43 44 42 17 18 19 20 29 21 22 26 25 27 23 14 30 17 17 45 33 32 34B 35 37 36 38 34 40 39 16 34A 28 24[...]

CONTROL PANEL 86306300 CHARIOT BURNISHE R 11/12/08 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS 2 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS 3 86010780 87162 2 WASHER, 1/4 SPLIT LOCK 4 86274380 70192 2 SCR, M5 X 15 PPHMS PLTD 5 86277480 70850 3 SCR, 5/16-18 X 1/2 PTHMS SS 6 86070670 1407[...]

CONTROLS & HOUSING 86306300 CHARIOT BURNISHE R 12/22/08 5-5 10 16 17 11 12 23 22 12 15 14 DETAIL 'A' SEE D ETA IL ' A' 9 24 6 10 5 3 2 2 21 18 7 19 4 20 1 13[...]

CONTROLS & HOUSING 86306300 CHARIOT BURNISHE R 12/22/08 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86290540 - 6 SCR, 10-32 X 1/2 TORX SS BLK NP 2 86277480 70850 2 SCR, 5/16-18 X 1/2 PTHMS SS 3 86237900 35278 3 GASKET, .125 T X .25 W X 23.L 4 86010670 87029 4 WASHER, 5/16 FLAT SS 5 86070710 140726 1 BRKT, LEFT CONSOLE MOUN[...]

DECALS 5-7 86306300 CHARIOT BURNISHE R 01/06/09 4 5 2 3 1 6 7[...]

DECALS 86306300 CHARIOT BURNISHE R 01/06/09 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86004970 50990 1 LABEL, WINDSOR LOGO DOMED 2 86244760 501224 1 DECAL, CHARIOT SIDE IGLOSS RT 3 86244770 501225 1 DECAL, CHARIOT, SIDE IGLOSS LT 4 86244190 500882 1 LABEL, PANEL BASIC LEFT 5 86244290 500943 1 LABEL, PANEL DECAL , RH 6 862439[...]

FILTER 86306300 CHARIOT BURNISHE R 11/09/07 5-9 10 6 13 10 12 8 9 1 1 1 11 7 1 7 2 3 5 14 4[...]

FILTER 86306300 CHARIOT BURNISHE R 11/09/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS 2 86270320 39729 1 HOSE ASM, 1.5 BLK VAC X 36 3 86002840 27282 1 CUFF, 1.5 SLIP X 1.5 HOSE 4 86072500 14398 1 BRKT, FILTER COVER LATCH 5 86002380 20046 1 CLAMP, 2.25” WORM GEAR 6 86079280 620094[...]

FRAME-LOWER 5-11 86306300 CHARIOT BURNISHER 11/09/07 3 11 2 3 9 9 9 3 4 13 5 15 14 8 16 12 3 17 3 1 10 21 18 19 20 6 3 22 7 3 24 23 25 26 6 3 27[...]

FRAME-LOWER 86306300 CHARIOT BURNISHE R 11/09/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86300060 - 1 FRAME, MAIN ASM WAS 34440 2 86088760 75458 1 TRAY, SLIDE, LEFT 3 86270830 57023 21 NUT, 5/16-18 HEX NYLOCK SS 4 86071430 140863 1 BRKT, BRACE, RGT FRONT 5 86071120 140811 1 BRKT, TIP BRACE, RIGHT, REAR 6 86010670 87029 5 [...]

FRAME-UPPER 5-13 86306300 CHARIOT BU RNISHE R 11/09/07 3 2 5 6 7 1 2 3 4 2 4 2 3 4 8 2 3 4 2 4 3 9[...]

FRAME-UPPER 86306300 CHARIOT BURNISHE R 11/09/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86071360 140855 1 BRKT, HORIZ ELECT, BURNISHER 2 86270830 57023 10 NUT, 5/16-18 HEX NYLOCK SS 3 86010670 87029 9 WASHER, 5/16 FLAT SS 4 86276070 70593 9 SCR, 5/16-18 X 3/4 CARRI AGE SS 5 86292100 - 1 PLATE VERTICAL SUPPORT 6 86074160 [...]

HOOD 86306300 CHARIOT BURNISHE R 12/22/08 5-15 15 13 6 14 16 1 16 1 7 3 12 5 10 4 5 6 8 11 9[...]

HOOD 86306300 CHARIOT BURNISHE R 12/22/08 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274460 70205 6 SCR, 1/4-20 X 3/8 HHCS PLT 2 OPEN - - - 3 86032920 75482 1 TANK, VACUUM BODY COVER 4 86006840 70390 3 SCR, 1/4-20 X 1 FHCS PLTD 5 86005810 57245 5 NUT, 1/4-20 HEX NYLOCK SS 6 86010630 87013 5 WASHER, 1/4 ID X 5/8 OD SS 7 860[...]

PEDAL PLATFORM 86306300 CHARIOT BURNISHE R 11/09/07 5-17 32 31 12 11 10 20 17 17 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30[...]

PEDAL PLATFORM 86306300 CHARIOT BURNISHE R 11/09/07 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217650 34432 1 DIVIDER 2 86222700 34429 1 PLATFORM 3 86216380 140713 2 BUSHING, 8MM X 10LG CLY 4 86007110 72123 2 SWITCH, 25A SPST 125-250V SNAP 5 86279720 87248 4 WASHER, M4 INT STAR 6 86272040 57503 4 NUT, M3.5 X 2.8 HEX 7 8622[...]

PEDAL PLATFORM 86306300 CHARIOT BURNISHE R 11/09/07 5 6 8 2 14 4 6 8 7 5 12 9 3 11 10 1 13 15 5-19[...]

PEDAL PLATFORM 86306300 CHARIOT BURNISHE R 1 1/09/07 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277430 70843 1 SCR, 1/4-20 X 3.00 SHCS 2 86274690 70258 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT 3 86264920 27049 3 CABLE TIE, 7” UL/CSA 4 86231070 730328 2 BUMPER, 1 X 1.375 RUBBER 5 86010670 87029 5 WASHER, 5/16 FLAT SS 6 86259430 8[...]

REAR COVER 5-21 86306300 CHARIOT BU RNISHER 011/09/07 13 1 2 3 8 9 10 7 5 6 9 11 12 14 4B 4A 15 2 3 16[...]

REAR COVER 86306300 CHARIOT BURNISHE R 10/13/08 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 3 SCR, 5/16-18 X 3/4 HHCS SS 2 86279130 87083 5 WASHER, 5/16 SPLIT LOCK PLTD 3 86010670 87029 5 WASHER, 5/16 FLAT SS 4A 86031790 270701 1 COVER, REAR, BASIC 4B 86031780 270082 1 COVER, REAR, DELUXE 5 86005860 57273 2 NUT[...]

DECK LIFT MECHANISM 5-23 86306300 CHARIOT BURNISHE R 01/17/09 40 41 7 38 22 3 4 10 20 13 19 5 14 34 34 23 17 18 12 37 35 9 15 16 21 11 10 14 8 6 7 10 10 12 39 10 36 11 27 30 33 28 29 26 SEE DETAIL 'A' DETAIL 'A' 25 24 31 32 39 1 2 42 43[...]

DECK LIFT MECHANISM 86306300 CHARIOT BURNISHE R 01/17/09 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86271840 57285 3 NUT, 5/16-18 HEX NYLOCK THIN SS 2 86279130 87083 3 WASHER, 5/16 SPLIT LOCK PLTD 3 86135970 48045 1 KEY, 3/16 SQ X 5/8 LONG 4 86028170 53269 1 MOTOR, 36VDC 4HP 2000RPM 5 86277030 70780 4 SCR, 5/16-18 X 1.25 CAR[...]

DECK LIFT LINKAGE 86306300 CHARIOT BURNISHE R 12/13/08 5-25 35 33 35 34 21 4 6 8 13 7 14 5 27 20 15 19 10 29 32 23 22 25 3 2 1 DETAIL 'B' DETAIL 'B' DETAIL 'A' DETAIL 'A' 24 26 15 31 9 11 11 12 28 16 17 18 30[...]

DECK LIFT LINKAGE 86306300 CHARIOT BURNISHE R 12/13/08 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86004870 48077 1 KNOB, 3.50 OD X 3/8-16 THRU HOLE 2 86254590 81247 1 SPACER, .500 OD X .391 ID X .300 3 86005690 57085 1 NUT, 3/8-16 HEX JAM 4 86253260 730348 1 SHAFT, PAD ADJ, UPPER 5 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS 6[...]

STEERING 5-27 86306300 CHARIOT BURNISHE R 11/09/07 28 14 22 20 19 19 15 24 13 11 9 6 1 4 5 3 2 27 26 25 16 7 23 21 18 14 12 10 8 7 17 29 23 33 32 31 30[...]

STEERING 86306300 CHARIOT BURNISHE R 11/09/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86271610 57228 1 NUT, 5/8-16 HEX NYLOCK THN 2 86234810 27945 1 COVER, STEERING WHEEL 3 86259610 730117 1 WHEEL, STEERING 40 SPLINE HUB 4 86224050 730318 1 SHAFT, UPPER STEERING 5 86228790 09111 1 BEARING, FLAN GE .88ODX.75IDX.75 6 860917[...]

WHEEL-FRONT DRIVE-CHAIN 86306300 CHARIOT BURNISHE R 05/19/08 18 17 9 9 1 14 10 20 32 31 29 28 27 26 25 24 23 22 21 15 19 18 17 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1 30 33 17 18 35 5-29[...]

WHEEL-FRONT DRIVE-CHAIN 86306300 CHARIOT BURNISHE R 05/19/08 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86223980 09134 4 SEALED BALL BRNG, 25MM X 52MM 2 86223480 67450 2 RING, 52MM INTERNAL SNAP 3 86219420 41510 1 STEERING, HUB 4 86224040 730306 1 SHAFT, ASM, DRIVE PIVOT 5 86005510 53810 1 MOTOR, 36V 180RPM GEAR - 86216210 5[...]

WHEEL-FRONT BRAKE 5-31 86306300 CHARIOT BURNISHE R 10/29/08 16 15 17 20 19 18 5 3 14 13 7 4 10 11 12 8 9 2 1 6[...]

WHEEL-FRONT BRAKE 86306300 CHARIOT BURNISHE R 11/09/07 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86010790 87163 4 WASHER, 3/8 SPLIT LOCK PLTD 2 86275190 70377 4 SCR, 3/8-16 X 1.25 HHCS SS 3 86006170 66031 1 PIN, ROLL 1/8” X 3/4”L SS 4 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS 5 86277320 70828 1 SCR, M10 X 30 HHCS 6 862[...]

WHEEL-FRONT DRIVE, GEAR 86306300 CHARIOT BURNISHE R 10/29/08 5-33 34 6 5 35 36 37 17B 31 3 7 11 15 14 10 9 1 13 4 2 16 12 17A 8 18 19 20 21 22 23 24 25 26 27 28 29 30 32 19[...]

WHEEL-FRONT DRIVE, GEAR 86306300 CHARIOT BURNISHE R 11/09/07 5-34 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86275190 70377 4 SCR, 3/8-16 X 1.25 HHCS SS 2 86010790 87163 4 WASHER, 3/8 SPLIT LOCK PLTD 3 86002830 27196 1 CABLE TIE, .375 X 24.7 4 86006170 66031 1 PIN, ROLL 1/8” X 3/4”L 5 86264930 27050 1 CABLE TIE, 3.5” UL/CSA[...]

WHEEL-REAR 86306300 CHARIOT BURNISHE R 11/09/07 5-35 3 2 1[...]

WHEEL-REAR 86306300 CHARIOT BURNISHE R 11/09/07 5-36 REF PART NO. PRV NO. QTY D ESCRIPTION SERIAL NO. FROM NOTES: 1 86259950 89276 2 WHEEL, 10X2.5 W/BRNGS, GRY, NT 2 86008710 80623 2 RING, ¾” EXT SNAP H-D 3 86232130 17309 2 CAP, 2.75 ID X 1.0 L BLK VINYL[...]

WIRING-BATTERIES 86306300 CHARIOT BURNISHE R 11/09/07 5-37 17 18 19 5 7 1 4 3 2 6 8 10 9 11 1 22 13 14 16 15 20A 20B 24 26 23 25[...]

WIRING-BATTERIES 86306300 CHARIOT BURNISHE R 10/20/08 5-38 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86260200 80872 2 WIRE, 4X14.5BK 5/16RINGX5/16RING 1B 86002510 23125 2 WIRE, 4X 15 BCLAMPXBCLAMP 2 86008920 80889 6 BOOT, RUBBER TERM. ISOLATOR 3 86271910 57295 6 NUT, 5/16-18 FLEXLOCK 4 86010670 87029 6 WASHER, 5/16 FLAT SS 5 86[...]

WIRING-COMPONENTS 86306300 CHARIOT BURNISHE R 02/03/09 5-39 10 11 12 7 9 8 7 5 6 4 3 2 1 13[...]

WIRING-COMPONENTS 86306300 CHARIOT BURNISHE R 11/09/07 5-40 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS 2 86010780 87162 2 WASHER, 1/4 SPLIT LOCK PLTD 3 86255910 73659 2 STANDOFF, 1/4-20 X 1.0 HEX INS 4 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER 5 86006850 70393 2 SET SCR, 1/4-20 X 1.[...]

WIRING-CONTROL PANEL 86306300 CHARIOT BURNISHE R 05/27/08 29204 18 WHT/BLU 51 WHT/RED 15 RED 21 BLU 50 RED 54 ORG 4 3 6 1 DIAGRAM D DIAGRAM C 1 6 3 4 DIAGRAM A 10 GRN 9 BRN 6 ORG 4 RED 3 BLU 65 BL K 64 RED 63 BLK 62 RED 61 BLK 60 RED 21 LT BLU 5 ORG 7 BRN 34 RED 26 YLW 31 GRY 60 RED 18 WHT/ BLU 32 DK BLU 10 GRN DIAGRAM E 12 ORG 13 BLK 16 LT BLU 17 [...]

WIRING-CONTROL PANEL 86306300 CHARIOT BURNISHE R 05/27/08 5-42 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86239180 41537 1 HARNESS, CONTROL PANEL BRSHR 2 86261250 29273 1 DIODE ASM, FAST RECOVERY 3 86010860 880353 1 WIRE, 4X20 BK CTERM X 5/16 RING 4 86261210 29204 2 DIODE ASM, 76008 X 76008 5 86237000 80688 1 FUSE, 80 AMP 6 86260[...]

WIRING-DRIVE MOTOR 86306300 CHARIOT BURNISHE R 11/09/07 1 RED BLK 2 BLK 1 WHT BLK WHT 1 WHT 2 BLK 2 BLK CONTROL PANEL HARNESS 5-43[...]

WIRING-DRIVE MOTOR 86306300 CHARIOT BURNISHE R 11/09/07 5-44 120 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86239120 41522 1 HARNESS, CHARIOT PROPEL[...]

WIRING-MAIN HARNESS 86306300 CHARIOT BURNISHE R 12/22/08 5-45 2 5 7 8 6 4 3 1 9 DIAGRAM A SHOWS OPTIONAL EQUIPMENT BURINSHER MOTOR ACTUATOR DECK LIFT DRIVE MOTOR BRUSH MOTOR SWITC H (BASIC ONLY) BRAKE B A C HORN 12 ORG 13 BLK 20 WHT 19 BLK 7 BRN 8 BRN 21 DK BLU 22 DK BL U 16 LT BL U 17 WHT/YLW 13 BLK 17 WHT/YLW 19 BLK 8 BRN 12 ORG 16 BLU 20 WHT 7 B[...]

WIRING-MAIN HARNESS 86306300 CHARIOT BURNISHE R 11/09/07 5-46 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86239170 41528 1 HARNESS, BRAKE 2 86239190 41538 1 HARNESS, MAIN BRSHR 3 86239520 880446 1 HARNESS, HALL SENSOR 4 86260220 80875 3 WIRE4X30BK 5/16RINGX5/16RING 5 86009000 81131 1 WIRE4X9.5B K 5/16RINGX5/16RING 6 86260600 88044[...]

WIRING-PEDAL PLATFORM 86306300 CHARIOT BURNISHE R 11/09/07 5-47 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM A B A DIAGRAM B 6 ORG 10 BRN 5 GRN BRN BRN BLU RED 1[...]

WIRING-PEDAL PLATFORM 86306300 CHARIOT BURNISHE R 11/09/07 5-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218810 23717 1 HARNESS, TWISTER PEDAL[...]

WIRING DIAGRAM 86306300 CHARIOT BURNISHE R 12/22/08 5-49 33 SHUNT 51/WHT-RED 50/RED 8/GRN 23A/WHT-GRN 23/WHT-GRN 14/RED 7/WHT-GRN 50/RED 51/WHT-RED 21/BLU 18/WHT- BLU 8 PIN DEUTSCH 54/ORG 15/RED 22/BLU 10/RED 14/RED 15/RED 21/BLU 10/RED 54/ORG 44 RED 59/RED 24/BL K 25/BLK 23/RED 23/RED WHT 35/RED 37/RED 36/RED 42/RED 59/RED 57/BLK 24/BLK 58/BLK 56/[...]

SUGGESTED SPARE PARTS 86306300 CHARIOT BURNISHE R 11/09/07 5-50 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86284870 2003SM SM FILTER BAG PACKS 10/PKG 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86002000 14717 BREAKER, 3 AMP 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86004870 48077 KNOB, 3.50 OD X 3/8-16 86248280 64110 PAD DRIVER ASSEMBLY 20”[...]

BACK-UP ALARM - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 5-51 2 1 3 4[...]

BACK-UP ALARM - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86071140 140817 1 BRKT, BACK UP ALARM 2 86231500 80882 1 BUZZER, PIEZO 6-28VCD 3 86276780 70728 1 SCR, 5/16-18 X 3/4 HHCS SS 4 86271840 57285 1 NUT, 5/16-18 HEX NYLO CK THN SS[...]

BATTERY CART - OPTION 86306300 CHARIOT BURNISHE R 02/12/08 3 3 15 16 3 3 8 3 3 3 3 3 5 5 5 9 24 8 6 30 29 28 27 26 25 2 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5-53[...]

BATTERY CART - OPTION 86306300 CHARIOT BURNISHE R 02/12/08 5-54 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006930 70514 2 SCR, 5/16-18 X 1.00 BSHCS SS 2 86254290 730338 4 SPACER, 10D X .343ID, .5 LG 3 86270830 57023 33 NUT, 5/16-18 HEX NYLO CK SS 4 86077010 41517 1 HOUSING, BATTERY CART 5 86010670 87029 7 WASHER, 5/16 FLAT SS 6[...]

BATTERY CART - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 11 13 14 15 6 3 10 12 9 17 3 3 10 10 6 6 8 5 7 7 5 4 3 2 1 10 3 16 5-55[...]

BATTERY CART - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 5-56 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86078330 66478 1 PEDAL, BATTERY CART 2 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS 3 86270830 57023 12 NUT, 5/16-18 HEX NYLOCK SS 4 86087800 730307 2 STIFFENER, PEDAL, BATTERY CART 5 86228840 09124 4 BEARING, FLAN GED .3[...]

SEAT - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 5-57 2 14 13 12 11 10 9 7 8 6 5 4 3 1 15 17 16 18 19 22 21 20 23 24[...]

SEAT - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 5-58 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86248390 730324 1 PAD, REAR REST 2 86082640 629995 1 PLATE, SEAT COVER 3 86276890 70752 4 SCR, 5/16-18 X 3/4 PTHMS SS 4 86279460 87164 2 WASHER, 1/2 SPLIT LOCK 5 86270710 01-000277 1 NUT, WING 3/8-16 6 86271930 57297 1 NUT, 3/8-16 H[...]

WARNING LIGHTS - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 5-59 REAR FRONT 1 6 3 4 3 2 5 1 2 6 7 3[...]

WARNING LIGHTS - OPTION 86306300 CHARIOT BURNISHE R 11/09/07 5-60 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 2 86010650 87018 4 WASHER, #10 X 6/16 OD 3 86276820 70740 4 SCR, 10-32 X 1/2 PTHMS BLK 4 86071490 140871 1 BRKT, UPPER WARNING LIGHT 5 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS 6 8[...]

86306300 CHARIOT BURNISHE R 11/09/07 5-97 5-61[...]

SERIAL NUMBERS 86306300 CHARIOT BURNISHE R 12/16/08 5-62 REF. NO. MODEL: SERIAL # 1 CBE20:100201000010 , CB20: 100200800369 , CB20X: 100200900096[...]