Woods PRD6000, PRD7200, PRD8400 manuale d’uso

OP E R A TO R ' S M A NU A L 2 - F R O N T PR EMIER REAR DISC HAR GE MO W ER S MAN0475 (Rev . 6/22/ 2007) T ested. Proven. Un beat able. PRD6000 PRD7200 PRD8400[...]

2 Introduction Gen’l (Rev . 2/5/2 007 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules. Make su re all items on the Dealer ’s Pr e-Delivery and Deliver y Check L ists in the Operator ’s Manual are com pleted before r eleasin g e[...]

Introduction 3 MAN047 5 (9/21/20 05) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction MAN0475 (9/21/2005) SPECIFICATIONS PRD6000 PRD720 0 PRD8400 3-Point Hitch Category 1 Category 1 Category 1 Cutting Width 60" 72" 84" Cutting Hei ght Rang e 1" - 5-1/2 " 1" - 5-1/2 " 1" - 4-1/4 " Operating Weight with Chain Shi eldin g 653 lb s 719 lb s 830 lb s Blade S peed (feet per minu [...]

Safety 5 PRD Mower (9/13/2005) TRAINING  Saf ety in struc tions are im port ant! Re ad all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety decals are a vailable from your dealer . T o locate yo ur nearest dealer , check the Dealer Locator at www. WoodsEquipment.co[...]

6 Safety PRD Mowe r (9/13/2005 ) (Safety R ules conti nued fr om previous page)  Keep byst a nders away from equipme nt.  Do not opera te or transport e quipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away from equipment while engine is r[...]

Safety 7 PRD Mower (9/13/2005)  Tighten all bolts, nuts, and screws to torque chart specification s. Check that all cotter pin s are inst alle d securely to ensu re equipment is in a sa fe condition before putting unit into service.  Make sur e all safe ty decal s are installed. Replace if d a maged . (S ee S afet y D ecal s se ct ion for loc[...]

8 Safety MAN0475 (9/21/2005) SHIELD MISSING DO NOT OPERA TE PUT SHIELD ON DANGER 18867- - B 1 - 15503 2 - 188 67 3 - Serial Numb er Plate MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A. BE CAREFUL! Use a cl ean, damp cl oth t o clean safety d ecals . A vo id spra ying too close to de cals when u sing a pr essure washe r; hi[...]

Safety 9 MAN047 5 (9/21/20 05) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 33347E F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or R OPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle[...]

10 Operation MAN0475 (9/21/2005) OPERATION The opera tor is r espons ible for the safe operatio n of the mower . The oper ator mus t be properl y trained . Operators should be fam iliar with the mowe r , th e trac- tor , and al l safety practic es be fore starting o perat ion. Read the s afety rul es and s afety dec als on 5 t o 9. This m ower is d[...]

Operation 11 MAN047 5 (9/21/20 05) 1. Attach the mowe r hitch pins to the lower tract or lift arms and s ecure. 2. Attach tractor top link (1), Fig ure 2, to mo wer to p link b racket attachmen t poin t A. C onne ct th e drivelin e to the tract or PTO shaft. Figure 2 . A tta ch m en t Poi n ts Figure 3 . Attaching Mowe r to Tractor 3. Attach tet he[...]

12 Operation MAN0475 (9/21/2005) Figure 5 . Height A djustmen t with Ca ster Arm Sp acers T RACTOR T OP LINK ADJ UST ME NT When the cuttin g he ight is set, ad just tract or top li nk until mowe r top l ink attachme nt point (A) is al igned v er- tica lly wit h mow er hit ch pin ( B), Fi gure 6. Adjust tr actor to p link so m ower is lev el betwe e[...]

Operation 13 MAN047 5 (9/21/20 05) Figure 8 . Front Cas ter Arm Config uration f or PRD6000 & PRD7 200 Only FRONT CASTER WHEEL INTERFERENCE CHECK IMPORT ANT ■ Do not operate tr actor and mower until t his interfer ence c heck h as be en pe rformed. If yo u change tr actors, you must perfor m the check for that mou nting. Figure 9 . Front Ca s[...]

14 Operation MAN0475 (9/21/2005) If mowe r bec om es plug ged c aus in g b elt to s lip fo r ov er two seconds f ollow these s tep s: 1. Maneuver equipme nt into a previo usly c ut area and allow mower to clear accumu lated m aterial . 2. Continue ru nning at leas t two minute s, allowin g pulleys to coo l. S toppin g the mow er in c ontact wit h a[...]

Operation 15 MAN047 5 (9/21/20 05) OWNER PRE-OPERA TION CHECK LIST (OWNER' S RESPONSI BILITY ) ___ Review and follow all safet y rules and sa fety decal in stru ctions o n pages 5 t o 9. ___ Check tha t all safety de cals are in stalled an d in good cond ition . Replace i f dama ged. ___ Check th at all s hiel ds and guards are pr operly insta[...]

16 Owner Service MAN0475 (9/21/2005) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mec hanical skills. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, r ead and foll ow the sa fety inform a- tion in th is ma nual.  Never allow children or [...]

Owner Service 17 MAN047 5 (9/21/20 05) Figure 12 . Lubricatio n Poin ts & Chart REF DESCRIPTION FREQUENCY 1 Front U-Joint 8 Hours 2 Cast er Wheel (Four wh eels) 8 Hours 3 Cast er Pivo t (Four wh eels) 8 Hours 4 Left S pindle (Ac cess t hrough ho le) 24 Hours 5 Shield Bear ings 8 Hours 6 Rear U-Joint 8 Hours 7 Gearb ox (Fill to ce nter of ho riz[...]

18 Owner Service MAN0475 (9/21/2005) Figure 13 . Belt Routing BEL T SER VICE Belt Re plac eme nt One of the major cau ses of belt fail ure is improp er installa tion. Be fore installi ng a new belt, ch eck the fol- lowing : 1. Check pu lley sh afts and bearing s fo r wear . 2. Check pu lley gr ooves fo r clean liness. 3. Make sure s pindles tur n f[...]

Owner Service 19 MAN047 5 (9/21/20 05) Blade Installation  Y our dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous. Figure 14 . Blade Asse mb ly 1. Place c ap scre ws (3) th rough outer ho les in bl ade and spin dle s haft. 2. Make sure blade cutt ing edge i s posi[...]

20 T roubleshooting MAN0475 (9/21/2005) TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Gras s cut hi gher i n center of swath t han at e dge Height of mower h igher at f ront than at re ar Adjust mowe r height and attitude so that mower rear a nd front ar e with in 1/2 in ch of sam e heig ht. See inst ructions on page 1 1 . Loos[...]

T roubleshooting 21 MAN047 5 (9/21/20 05) TROUBLE SHOOTING BEL T CO NDIT I ON S * Check be lt for damage by lay ing it flat on the flo or . A belt that do es not lie flat ( has humps or twi sts, indicati ng broke n or stretc hed co rds) m ust be replace d. PROBLEM POSSIBLE CAUSE SOLUTION Belt s lippage Mower o verloa ding; Mater ial too tall or he [...]

22 Dealer Service MAN0475 (9/21/2005) DEALER SER VICE The info rmation in this section i s written for de aler ser- vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed o r you r m ec han ic s a r e not prope rly t ra ine d i n this type of repair , you ma y be time and money ah[...]

Dealer Service 23 MAN047 5 (9/21/20 05) Spindle Assem bly Refer to Figure 17. Bearing cones and cups are de signed to wo rk toge ther . It is impor tant to pos ition them s o bearin g cone tape r mates wit h cup taper . 1. Lubricate new c ups with a light o il. Pla ce them in spin dle h ousing so th ey wi ll mate with bearin g cones. Cu p s and c o[...]

24 Dealer Service MAN0475 (9/21/2005) . Figure 18 . Gearbo x As sembl y GEARBOX REP AIR Read th is entir e secti on befo re startin g any repair . Many ste ps are de penden t on each o ther . Repair to this gearbox is limited to repla cing b earings , seals, a nd gas kets. Repl acing gea rs, sha fts, and a housing i s not co st effective. It is mor[...]

Dealer Service 25 MAN047 5 (9/21/20 05) with an OD that wil l sit on the outside edge of the seal but will cl ear the ho using . Tubing with an OD that is to o smal l will b ow seal c age and ruin s eal. 5. Carefull y pres s sea l into housing, avoid ing distort ion to the m etal seal c age. Figure 19 . Se al Ins tallation V ertical Shaf t Seal Rep[...]

26 Dealer Service MAN0475 (9/21/2005) Gearbox Disa ssembly Refe r to Figu re 18. 1. Remove top cove r (22 ) from ho using . Turn gearbox upside down and pour out remain ing gear oil from gearbox . 2. Remove oi l cap ( 20) (to b e replac ed). 3. Remove sn ap ring ( 10) and s him (1 3) from inpu t shaf t (3). 4. Suppo rt gear box in hand p ress and p[...]

Dealer Service 27 MAN047 5 (9/21/20 05) 19. Check gea rbox ho using for lea ks b y plugg ing al l holes exce pt one. Appl y 4 ps i compr essed air an d immer se the gea rbox in water to v erify t hat there are n o leak s. 20. Remove gearbo x fro m water an d dry off with compr essed air . Add SA E 80W or 90W EP oil until it runs out of side lev el [...]

28 Dealer Service MAN0475 (9/21/2005) 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S tep 3 f or opp osite cu p. Figure 25 Figure 26 4. Place u niver sal cr oss in vis e as s hown i n Figur e 26 and tap on yo ke to remove cup . Repeat S tep 3 for fina l remova l. Driv e r[...]

Assembly 29 MAN047 5 (9/21/20 05) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this mower is the responsi bility of th e Woods dealer . If should b e deliver ed to th e owner co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions. Comple te Dealer Check L ists on page 33 wh en yo u have com pleted th[...]

30 Assembly MAN0475 (9/21/2005) Inst all T op Link 9. Link, rear offset 10. Link, front offset 1 1. Link, U- bracke t 30. Sleeve, .62 x . 84 x 2.88 40. Screw , HHCS 1/2 NC x 4-3 /4 GR5 44. Nut, fla nged lock 1/2 NC Figure 30 . T op Link Assemb led 1. Insert cap screw (40) th rough r ear offset li nks (9) , pipe (30), U- bracke t (1 1) and fro nt of[...]

Assembly 31 MAN047 5 (9/21/20 05) Fill Gearbox IMPORT ANT ■ Gearbox is not fill ed at the fac tory . Pr ior to delivery , make sur e each g earbox is fill ed half-f ull with 80W or 90W API GL-4 or GL-5 gea r lube. 1. Make su re ve nt plu g hole is clea r . F ill gea rbox half- full with hi gh qual ity gear oil that has a visco sity index of 80W o[...]

32 Assembly MAN0475 (9/21/2005) Fig ur e 3 5 . Quick Hitch K it Installation (Option al) 3. Attach offset li nk (1 ) to lo wer hitch clev is usin g slee ves (3 & 8) , two fla t wash ers ( 9), cap screw (1 1), an d hex n ut (12) as sh own in Fi gure 35. D o not tighten hard ware. Repea t for oppo site side. 4. Attach u pper end of of fse t links[...]

Dealer Check List s 33 MAN047 5 (9/21/20 05) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER’S RESPONSI BILITY) Inspect the equipment th oroug hly after assemb ly to ensure it is set up pro perly before deli vering it to the cust omer . The follow ing check lis ts are a reminder of points to insp ect. Chec k off each item as it is found sa t[...]

34 Notes MAN047 5 (9/21/200 5) NOTES[...]

Part s 35 MAN047 5 (9/21/20 05) P ARTS INDEX MAIN FRAME AS SEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX A SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DRIVESHAF T ASSEMBLY (WALTE RSCHEID TWO-LOBE) . . . . . . . . 39 DRIVESHAF T ASSEMBLY (COMER P ROFILE) . . . . . . . . [...]

36 Part s MAN0475 (9/21/2005) PRD6 000, PRD 7200 & PR D8400 MAIN FRAME ASS EMBLY (Rev . 12/23/2005)[...]

Part s 37 MAN047 5 (9/21/20 05) PRD6 000, PRD 7200 & PR D8400 MAIN FRAME ASS EMBLY REF P ART QTY DESCRIPTION 1 – – – – 1 Main F r ame ( not s old s epar ate ly) 2 10165 01 2 Hit ch 3 20409 2 C le vi s Pin, 7/8 x 3 4 1001244 1 V -Belt W99 (PR D6000) -or- 4 18879 1 V -Belt W1 12 (PRD7200) -or- 4 53418 1 V -Belt W157 (PR D8400) 5 18989 4 W[...]

38 Part s MAN0475 (9/21/2005) PRD6000, PRD720 0 & PRD840 0 GEARBOX ASSEMBLY REF P ART QTY DESCRIPTION A 1002499 1 Gearbox As sembly , Complet e 1 57458 1 Gear , Crown 25T M 5.3 2 NSS 1 Gea rbox Housing 3 100532 0 1 Sh aft, Input 1 -3/8 -6 4 100532 1 1 Sh aft, Ou tput 1-1/4 5 57491 1 Pinion Gea r 13T M5.3 6 57476 1 Bearing Cu p & Cone 7 5746[...]

Part s 39 MAN047 5 (9/21/20 05) PRD 600 0, PR D72 00 & PRD8400 DR IV ESHAF T W AL TER SCHEID (T WO-L O BE SHAFT ) REF P ART QTY DESCRIPTION A 4055 1 1 Complete Drive Shaf t 1 40571 2 Y oke, 1-3/8 6 -S pline Q D 2 154 2 U-Joint Rep air Kit L14R 3 40775 1 Pin, S pring 10 mm x 65 mm (Pkg of 10 ) 4 405 72 1 Y oke , In ner P rofi le 5 40583 1 Drive [...]

40 Part s MAN0475 (9/21/2005) PRD600 0, PRD 72 00 & PR D 84 00 DR IV ESH AF T COMER REF P ART QTY DESCRIPTION A 100 9508 1 Complete dri veline a sy 1 100130 0 2 Complete collar y oke C12 1-3 /8 - 6 2 38478 2 Cross and bearing k it 3 101944 2 1 Outer c one fix ring 4 30922 6 Protectio n fixing sc rew 5 101944 4 1 Inner cone fix ring 6 30917 2 Ch[...]

Part s 41 MAN047 5 (9/21/20 05) PRD600 0, PRD7 200 & PRD8 400 BLAD E & SPINDLE ASSEMBLY REF P ART DESCRIPTION 1 37009 Nut, Jam 7/8 NF 2 10378 * Scre w , HHCS 1/4 NC x 1 GR5 3 52898 W asher , Lock .929 x 1 .66 4 1985 * W ash er , Lo c k 1/4 5 34440 Bushi ng, H 1 S traight bore w /key 6 66694 Sheave, H 1 BK 4.17 PD (PR D6000) -or- 6 12 622 Sh[...]

42 Part s MAN0475 (9/21/2005) PRD6000, PRD7 20 0 & PRD8400 REAR CHAIN SHIELDING A SSEMBLY (OPTIONAL) PRD6000, PRD720 0 & PRD840 0 FR ONT ROLLER ASSEMBLY (OPTIONAL) REF P ART QTY DESCRIPT ION A 55348 - C hain Shield As sembly (PRD6000) B 53566 - C hain Shield As sembly (PRD7200) C 52856 - Chain Shi eld Assemb ly (PRD840 0) 1 1 007854 1 Pin, [...]

Part s 43 MAN047 5 (9/21/20 05) MULCHING KIT (OPTIONAL) x x x x 2 1 REF P ART QTY DESCRIPTION A 10194 30 1 PRD6000 M ulching kit A 10194 31 1 PRD7200 M ulching kit A 10194 32 1 PRD8400 M ulching kit 1 610 0 * - 1/2 x 1-1 /4 Ca p scr ew GR 5 2 1 1900 * - 1/2 Flange d lock nut * Obtai n Loca lly INST ALLATION INSTRUCTIONS 1. Using the t ractor 3-poin[...]

44 Part s MAN0475 (9/21/2005) QUIC K H I T C H KI T (OPT IO N A L ) CHAIN CUT -TO -LENGTH CHART Model Dimension “A” PRD6000 4 0" PRD7200 4 5" PRD8400 5 0" NOTE: This kit is used on other m odels . Use only the h ardware liste d below . REF P ART QTY DESCRIPTION 1 1003 692 2 Link, Offset .38 x 2.0 x 15 2 1005 401 2 Chain, 3/8 P ro[...]

Part s 45 MAN047 5 (9/21/20 05) SKID SHOE KIT (OPTIONAL) REF P ART QTY DESCRIPTION A 10041 1 1 1 Skid Shoe Kit (cont ains 1 left an d 1 right skid sh oe) 1 1 004105 1 Skid Shoe, Left 2 10 04 106 1 Skid Shoe, Right 3 6100 * - Scre w , 1/2 NC x 1-1/4 HHCS GR5 4 1 1900 * - Nut, 1/2 NC Flange L ock * Obta in Local ly INST ALLATION INSTRUCTIONS 1. Locat[...]

46 Appendix Bolt T orque & Size Cha rts (Rev . 10/10/2005 ) BOLT T OR QUE CHAR T Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F a stene rs must al wa ys be re placed wi th the s ame grade as spec ified in t he manual par ts lis t. Always use the p[...]

Appendix 47 Bolt T orque & Size Chart s (Rev . 10/10/200 5) BOLT SIZE CHART NO TE: Char t s hows bolt thread s izes and co rrespo nding head (wr ench) s izes f or standard SA E and metr ic bol ts. ABBREVIATIONS A G ...... .................... ............ ............. .......... A gricultu re A TF ......................... ...... Automatic T r[...]

48 Index MAN0475 (9/21/2005) INDEX ASSEMBLY Dealer Set-Up Instr uc tion s 29 Initia l Oil F ill 31 Optional E quipme nt Chai n Shie ld ing 31 Front Roll er 31 Quick H itch Kit 31 Skid Sh oe Ki t 43, 45 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 33 Pre-De liver y (Dea ler’ s Resp onsib ility ) 33 DEAL ER SERVI CE Blade Sp in dle A[...]

F-3079 (Rev . 6/1/2007) W oods Equ ipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61 061 800-319-663 7 tel 800-3 99-6 63 7 fax www .W oodsEquipment.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Bou ndary TM Utility V ehicles) Ple as e Ent er In fo rm at io n Be low an d Save f[...]

F-8494 (Rev . 6/23/2005) W oods Eq uipment Company 260 6 South Illinois Ro ute 2 Po st Office Box 1000 Oregon, Illinois 61 061 800-319-663 7 tel 800 -399 - 663 7 fa x www .W oodsEquipment.com W ARRAN TY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehicles ) W oods Equipment Co mp[...]