Yamaha FJR13AX(C) manuale d’uso

3P6-28199-12 FJR13AX(C) OWNER’S MANUAL LIT-11626-21-63[...]

EAU10041 U3P612E0.book Page 1 Tuesday, October 16, 2007 9:14 AM[...]

INTRODUCTION EAU10080 Cong ratul atio ns on you r purcha se of th e Yamaha F JR13 AX(C). This mo del is th e resu lt of Yamah a’s va st exper ienc e in the produ ctio n of fi ne sp ortin g, t ouri ng, and pace settin g r acing machin es. I t rep resen ts th e hi gh de gree of cra ftsm anshi p and reli abili ty that hav e made Yamaha a le ader in [...]

IMPORTANT MANUAL INFORMATION EAU1013 1 Parti cular ly impo rtant in for mation is disti nguis hed in th is manua l by the foll owi ng nota tions: NOTE: ● This ma nual should b e cons idere d a per manent part of this m otor cycle and sh ould r emain w ith i t even if the m otorc ycle is subs eque ntly sold. ● Yamaha cont inually s eeks a dvanc [...]

IMPORTANT MANU AL INFORMATION AND UNTIL YOU HAVE BEEN TRAIN ED IN S AFE AND PROP ER RIDIN G TECHNIQUE S. REGULAR I NSPECTIONS AND CAREFUL MAINTENAN CE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPAB ILITIES A ND THE RE LIABILITY OF THIS MOT ORCYCLE. *Pro duct a nd spe cif icati ons ar e sub ject to chan ge wi thout n oti[...]

IMPORTANT MANUAL INFORMATION EAU10192 FJR13AX(C) OW N E R ’ S MANU AL ©2007 by Y amaha Motor Corpora tion, U. S.A. 1st edit ion, Oct ober 2007 All rights reserved. Any reprinting or unauthorized use without th e written permission of Y amaha Motor Corporation, U. S.A. is expressl y pr ohibited. Printed in Japan. P/N LIT -11626-21- 63 AFFIX DEALE[...]

TABLE OF CONTENTS SAFETY INFORMATION ............. ..... 1-1 Location of important labels ...........1-5 DESCRIPTION ............ ...................... 2-1 Left view ............... ...................... ..... 2-1 Right view .................. ...................... 2-2 Controls a nd instrum ents ........... ..... 2-3 INSTRUMENT AND CONTROL FUNCT[...]

TABLE OF CONTENTS Lubricatin g the swingarm pivots ...6-30 Lubricatin g the rear suspe nsion . .. 6-30 Checking the fron t fork .... .............6-30 Checking the ste ering ............ .......6-31 Checking the whee l bearings .......6-32 Battery ....... ...................... .............6-32 Replacing the fuses .................... .. 6-33 Repl[...]

1-1 1 SAFETY INFORMATION EAU10281 MOT ORCYC LES A RE SIN GLE TRACK VEHICLES. THEIR SAFE USE AND OPER ATI ON AR E DEPE ND ENT UPON THE USE OF PROPER RIDING TECH NIQ UES AS WEL L AS TH E EX- PERTISE OF THE OPERATOR. EV- ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RID ING THIS MO TOR- CYCL E. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRU[...]

SAFETY INFORMATION 1-2 1 due to EXCESSIVE SPE ED or un- derc orneri ng (in suffic ient l ean an- gle fo r th e spee d). • Alway s obey the s peed lim it and never trav el f aster than w arr ant- ed by ro ad an d traffi c con dition s. • Alway s signa l befor e turnin g or chan ging lane s. M ake su re tha t othe r motorists can see you. ● The[...]

SAFETY INFORMATION 1-3 1 Loadin g The to tal weig ht of the ope rator, pas- senger, acce ssories an d cargo must not exce ed the maximum load li mit. When lo ading with in this weig ht limit, keep the f ollowing in mind: ● Cargo and a cces sory we igh t shoul d be kept as l o w and cl ose to the mo torcycle as possibl e. Make sure t o dist ribu t[...]

SAFETY INFORMATION 1-4 1 tor an d may limi t control abi lity, therefo re, such acce ssories are not re comm ende d. ● Use ca utio n whe n addi ng el ectr i- cal accesso ries. If el ectric al acces- sories e xceed the capacit y of the motor cycle ’ s elec trical syst em, an elec tric fa ilure could res ult, which could cause a dang erous loss o[...]

SAFETY INFORMATION 1-5 1 EAU10381 Location of important labels Plea se re ad the f oll owing i mport ant lab els c arefu lly b efor e oper ating this vehi cle. U3P612E0.book Page 5 Tuesday, October 16, 2007 9:14 AM[...]

SAFETY INFORMATION 1-6 1 1 California onl y 2 California onl y 5 1 kg (2 lbs) 4BR-24877-A0 LOAD LIMIT 4 3 kg (7 lbs) 3TB-24877-A0 LOAD LIMIT 3 California onl y PRESS. REGULA TOR U3P612E0.book Page 6 Tuesday, October 16, 2007 9:14 AM[...]

SAFETY INFORMATION 1-7 1 6 8 7 9 10 CA UTION Cleaning with alkaline or acid cleaner , gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 270 kPa, {2.70 kgf/cm 2 }, 39psi 290 kPa, {2.90 kgf/cm 2 }, 42psi 270 kPa, {2.70 kgf/cm 2 }, 39psi 290 kPa, {2.90 kgf/cm 2 }, 42psi 3P6-21668-00 U3P612E0.book Page 7 Tuesday, October 16, 200[...]

DESC RIPTION 2-1 2 EAU1041 0 Left view 1. Accessor y box (page 3-19) 2. F ront fork spring preload adjusting bolt (page 3-21) 3. F ront fork rebound damping force adjust ing knob (page 3-21) 4. Owner ’ s tool kit (page 6-1) 5. Rider seat ( page 3-15) 6. P assenger seat (page 3-15) 7. Final gear oil filler bolt (page 6-15) 8. Final gear oil drain [...]

DESCRIPTI ON 2-2 2 EAU10420 Right view 1. Storage compar tment (page 3-18) 2. Fuel tank cap (page 3-13) 3. Fuse box (page 6-33) 4. Windshield (page 3-8) 5. Battery (page 6-32) 6. Main fuse (page 6-33 ) 7. F ront f o rk compre ssion damping f or ce adjusting screw (page 3-21) 8. Brak e pedal (page 3-11) 9. Shock absorber assem bly rebound damping fo[...]

DESC RIPTION 2-3 2 EAU1043 0 Controls and instruments 1. Rear view mirror (page 3-21) 2. Clutch le ver (page 3-10) 3. Left handlebar s wit ches (page 3-8) 4. Clutch fluid reser voir (page 6-26) 5. T achometer (p age 3-3) 6. Speedometer (page 3-3) 7. Multi-function display (page 3-4) 8. F ront brake fluid reser voir (page 6-26) 9. Right handlebar sw[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-1 3 EAU10460 Main switch/steer ing lock The main switch/st eering lock cont rols the igniti on an d ligh ting syst ems, and is used t o lock t he steer ing. Th e various posi tions ar e descr ibed be low. EAU35921 ON All el ectric al cir cuits are sup plied with power , and th e meter lighti ng, ta illig hts, lice[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-2 3 EAU11003 Indicator and warning lights EAU11030 Turn signal indicator l ights “” and “” The co rrespo n ding in dicator ligh t flash - es whe n th e turn sign al swi tch i s push ed to the lef t or right. EAU11060 Neutral in dicator light “” This in dic ator l ight c omes o n w hen the transm issio[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 cy braking. If the warning light comes on or fl ashes while riding , have a Yamaha dealer chec k the brake sy stem as soon a s possible . The el ectrical cir cuit of th e warning light can be ch ecked by turnin g the ke y to “ ON ” . If the w arning ligh t does not com e on or remai ns on, hav e a Yam aha [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-4 3 EAU40292 Multi-function display W ARNING EWA14430 Be sure to stop the vehicle before making any setting changes to the multi-function display. The mu lti-f unctio n display is eq uipped with th e foll owing: ● an od ometer (wh ich sh ows t he to- tal dist ance traveled ) ● two tri pmeter s (whic h show th[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 dist ance tr aveled fr om that p oint . In th at case, pu shing the “ SEL ECT ” butto n switche s the display betwee n the vari- ous trip meter and odom eter modes in the follow ing ord er: F-TRIP → ODO → TR IP 1 → TRIP 2 → F-TRIP To reset a trip meter, select it by push- ing the “ SELECT ” but[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-6 3 will s tart fla shing . If this oc curs, h ave a Yamah a dea ler ch eck th e el ectric al cir- cuit. Coolant temper ature meter With the key in the “ ON ” posit ion, the cool ant tem p erat ure me ter indicates the temp erat ure of the cool ant. Whe n the ke y is t urne d to “ ON ” , all of the dis - [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 Ambient temperat ure mode This di splay shows the ambient t em- perature from 16 ° F to 12 2 ° F in 1 ° F in- crement s. The te mperature displaye d may v ary from the ambi ent t empera - ture . N O TE: ● If the am bie nt te mperat ure fa lls be - low 16 ° F, a lower te mpera ture than 16 ° F will no t [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-8 3 ● After resetting the avera ge fuel cons umpt ion d isp lay, “ _ _._ ” will be sh own for that display until the vehicl e has tr aveled 1 km (0 .6 mi). CAUTION: ECA15472 If there is a malfunc tion, “– – . –” will be displayed. Have a Yamaha de aler check the ve hic le. Self-diagnosis device Th[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-9 3 Right EAU12400 Dimmer switch “ / ” Set this s witch to “” for the hi gh beam a nd to “” for the l ow beam. EAU12460 Turn signal s witch “ / ” To sign al a righ t-hand t urn, push this switch to “” . To sign al a left- hand turn, push t his switch to “” . When re- leas ed, the s witch re[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-10 3 The h azard ligh ts are used in case o f an emer gency or to war n other driv ers when your vehic le is st opped w her e it might be a traffic ha zard. CAUTION: ECA10061 Do not use the hazard lights for an extended length of time with the en- gine not running, o therwise the ba t- tery may disc harge. EAU128[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-11 3 EAU12870 Shift pedal The s hift pe dal i s loca ted o n the l eft side of t he engi ne and is use d in com- binati on with t he c lutch le ver when shift ing t he gear s of th e 5-sp eed c on- stant-m esh transm ission eq uipped on this motor cycle. EAU26823 Brake l ever The brake leve r is l ocat ed at t he [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-12 3 EAU39531 ABS The Yamaha ABS (Anti-lo ck Brake Syste m) fea tures a du al el ectron ic con- trol syst em, which a cts on th e front and rear brakes in depe nden tly. The A BS is monito red by an E CU (El ectroni c C on- trol U nit), which will h ave reco urse to manual br aking if a m alfu nct ion oc curs . W[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-13 3 EAU13072 Fuel tank cap To open the fuel ta nk cap Open the f uel tank cap l ock co ver, in - sert t h e key into the lo ck, and then turn it 1/4 tur n cloc kwis e. The lo ck will be re- leas ed and the fuel tank ca p ca n be opened . To clo se the fuel t ank cap 1. Push th e fue l tan k cap i nto p ositi on w[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-14 3 CAUTION: ECA10070 Immediately wi pe off spilled fuel with a cle an, dry, soft cl oth, sinc e fuel ma y det eriorat e pai nted surfac- es or plastic pa rts. EAU13300 CAUTION: ECA11400 Use only unleaded gas oline. The use of lead ed gasoli ne will caus e severe damage to internal engine parts, such a s th e va[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-15 3 EAU39492 Seats Passen ger seat To rem ove the passe nger seat 1. I nsert the key into the passeng er seat lock, an d then tu rn it cou nter - clock wis e. 2. Lift the fr ont of th e pass enger seat and pul l it f orwa rd. To i nstall t he pa ssen ger s eat 1. I nsert the projec tions on th e rear of the p ass[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-16 3 2. I nstall the pass enger seat. NOTE: ● Make s ure th at the seat s are p rop- erly sec ured bef ore ri ding . ● The r ider seat height can be ad- justed to change th e riding po si- tion. (Se e page 3-16.) EAU39632 Adjusting the rider seat height The ride r seat heigh t can be ad jus ted to one of tw o[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-17 3 5. Insert th e proj ectio n on th e fron t of the r ider seat into sea t holder B as show n. 6. A lign the p rojection o n the bo ttom of th e rider seat with the “ H ” posi- ti on slot , and th en p ush th e rear o f the sea t down to loc k it in place a s show n. 7. I nstall the pa ssenger seat. To chan[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-18 3 6. Alig n the proje ction o n the botto m of the r ider sea t wit h the “ L ” posi- tion s lot, and th en push the rear of the se at do wn to loc k it in p lace a s shown. 7. I nstall the pass enger seat. N O TE: Make s ure th at th e seats are p roperl y secure d befor e riding . EAU40250 Storage compar[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-19 3 EAU39480 Accessory box The a cce ssor y bo x is lo cat ed bes ide the meter pane l. To open the accessory box 1. I nsert t he ke y into the mai n swit ch, and th en turn it to “ ON ” . 2. Push the accessory bo x button, and th en open the acc essory box lid. 3. Tu rn the key to “ OFF ” to prese rve th[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-20 3 EAU39641 Handlebar position The ha ndleba rs can be adju sted to one of thre e pos itions to suit the rid er ’ s pref- erenc e. Have a Yama ha de aler a djust the pos ition of th e ha ndleba rs. EAU39621 Opening and closing the cowl- ing s The co wling s can be tilted bac k 30 mm (1.18 in) for add ed venti[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-21 3 2. P ush the c owling to the c losed po- sit ion, and th en instal l the quic k fastener screw s. NOTE: Make sur e that the cowling is prop erly insta lle d before riding . EAU39671 Rear view m irrors The re ar vi ew mi rrors of th is ve hicle can be fold ed forwar d or b ackward fo r park- ing in narrow spac[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-22 3 load an d the reby s ofte n the suspen sion, turn the adj usting bolt on each fo rk leg in dire ction (b) . NOTE: Alig n the appr opriate groove on the ad- justi ng mec hanis m wit h the top of the front fork cap bolt. Rebound damping force To in crease the rebound d amping fo rce and t hereby hard en the re[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-23 3 CAUTION: ECA10100 Never attempt to turn an adjusting mechanism be yond the maximum or minimum settings . NOTE: Altho ugh the tota l nu mber o f cli cks o f a dampin g force adjus ting mecha nism may not e xactly match the ab ove spec- ific ations due t o smal l di fferen ces in produ ctio n, the actual nu mbe[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-24 3 W ARNING EWA10220 This shock absorber contains hig hly pressurized nitrogen gas. For prop- er handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held re- sponsible for property dama ge or personal injury that may result from improper handlin[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-25 3 below and h ave a Yamaha dealer re- pair it if it does not function proper- ly. EAU44900 Ignition circuit cut-off system The igni tion cir cuit cut-o ff syst em (com- prising th e sidesta nd switch, clut ch switch and neu tral swi t ch) has the fol- lowi ng fu nctions. ● It preven ts sta rting when the tra [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-26 3 With the engine turned off: 1. Mov e the sidestand down. 2. Make sure that the engine stop s witch is tur ned on. 3. T urn the key on. 4. Shift the transmission into the neutral position. 5. Push the star t switch. Does the engine start? With the engine still running: 6. Mov e the sidestand up. 7. K eep the [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-27 3 EAU39651 Auxiliary DC jac k This vehicl e is eq uipp ed wit h an au xilia- ry DC jack in the acc e ssory box. A 12-V ac cessory connect ed to th e auxilia ry jack can be used wh en the key is in the “ ON ” posi tion and shou ld only be us ed wh en the engi ne is r unning . CAUTION: ECA15430 The accessory [...]

PRE-OPERATION CH ECKS 4-1 4 EAU15593 The con diti o n of a vehicl e is the owner ’ s r espons ibility. V ital compon ents can start to de teriorate quickly and unexpecte dly, even if th e vehicle r emain s unused (f or example , as a resu lt of exposu re to the elem ents ). Any damage, fl uid lea kage or los s of tir e air p ressur e cou ld ha ve[...]

PRE-OPERATION CHE CKS 4-2 4 EAU15605 Pre-operation check list ITEM CHECKS P A GE Fuel • Check fuel le vel in fuel tank. • Refuel if necessar y . • Check fuel line for leakage. 3-13 Engine oil • Check oil le vel in engine. • If necessar y , add recommended oil to specified le vel. • Check vehicle f or oil leakage. 6-12 Fina l gea r oil ?[...]

PRE-OPERATION CH ECKS 4-3 4 Thr ottle grip • Make sure that oper at ion is smooth. • Check cable free pla y . • If necessar y , have Y amaha dealer adjust cable free play and lubricate cable and grip housing. 6-20, 6-28 Contr ol cables • Make sure that oper at ion is smooth. • Lubricate if nece ssar y . 6-27 Wheels and tires • Check f o[...]

OPERATION AND IMPORTANT RIDING P OINTS 5-1 5 EAU15950 W ARNING EWA10270 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engine or oper- ate it i n a closed area for an y length of tim[...]

OPERATION AND IM PORTANT RIDING POINTS 5-2 5 ● ABS warning light If a warning light does not go off, see page 3-2 for the corres ponding warning light circuit check. 2. Shift the tra nsm issi on into the n eu- tral position . NOTE: When th e tran smis sion is in the neutra l positi on, the neut ral indicat o r ligh t should be on, othe rwise hav [...]

OPERATION AND IMPORTANT RIDING P OINTS 5-3 5 CAUTION: ECA10260 ● Even wi th the tr ansmi ssion i n the neutral position, do not coast for long periods of time with the engine off, a nd do not tow the motorcycle for long dis - tances. The transmission is properly lubricated only when the engine is running. Inade - quate lubrication m ay damage the[...]

OPERATION AND IM PORTANT RIDING POINTS 5-4 5 EAU16841 Engine break-in There is never a more im portant p eriod in the l ife o f your engine than the pe riod betw een 0 and 16 00 km (100 0 mi). For this r eason, you s h ould r ead th e follow- ing mater ial care fully. Since the engi ne i s brand ne w, do n ot put an excessive lo ad on it for the fi[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-1 6 EAU17231 Safety is an obliga tion of th e owner. P e - riod ic ins pecti on, ad just ment an d lubr i- cation will keep your vehicle in t he safest and most eff icient condit ion pos- sible. The most im portan t points of motor cycle inspecti on, adj ustmen t , and lubri cation are e xplained o n the fo[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-2 6 W ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor- mance, excess ive e missi ons, and render the ve hicle u nsaf e for us e. Consult a Yamaha dealer before at- tem pting any ch ange s. U3P612E0.book Page 2 Tuesday, October 16, 2007 9:14 AM[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-3 6 EAU17600 Periodi c mainte nance c hart fo r the em ission c ontrol sy stem * S ince the se item s requir e special tools, data and technic al ski lls, have a Ya maha dealer perfor m the se rvice. No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 month s 8000 m[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-4 6 EAU32185 General maintenance and lubrication chart No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 mo nths 16000 mi (25000 km) or 24 months 20000 mi (31000 km) or 30 months 1 * Air filter eleme[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-5 6 9 * Swingar m pivot beari ngs • Check bearing assemblies f or looseness. • Moderately repack with lithium- soap-based grease. √ Repack. 10 * Steeri ng bearings • Check bearing assemblies f or looseness. • Moderately repack with lithium- soap-based grease ev er y 16000 mi (25000 km) or 24 month[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-6 6 18 * Fron t fork • Check operation and for oil leak- age. • Replace if necessar y . √√√√√ 19 * Shock absorber as- semb ly • Check operation and for oil leak- age. • Replace if necessar y . √√√√√ 20 * Rear suspension link pi vots • Apply lithium-soap-based grease lightly . ?[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-7 6 * S ince the se item s requir e special tools, data and technic al ski lls, have a Ya maha dealer perfor m the se rvice. N O TE: From 24 000 mi (3700 0 km) or 36 mon ths, re peat th e mainte nanc e inter vals st arting from 8000 mi ( 13000 km ) or 12 m onths . EAU17660 NOTE: ● The ai r filt er ne eds [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-8 6 EAU18771 Removing and installing pan- els The p a nel s show n need to be rem oved to pe rform some of the mai ntenance jobs de scri bed in th is ch apte r. Refer to this s ection ea ch time a panel ne eds to be rem oved and i nstal led. EAU39550 Panel A To r emove the panel Remov e the bolts and t he q[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-9 6 To instal l the panel 1. Place the pane l in the origin al pos i- tion, and then inst all the bolt, sc rew and the qui ck fas tener s. 2. Close the ac ces sory bo x lid . EAU39570 Panel C To rem ove th e pa nel 1. Remove panel A. (S ee p age 6- 8.) 2. Remove the bolt an d quick fas ten- er, an d the n r[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-10 6 CAUTION: ECA15420 Do not remove the headlight beam adjust ing ca ble. To ins tall the pan el 1. Pl ace the panel in t he orig inal posi - tion, an d then insta ll the bo lts an d quick f astener. 2. I nstall panels B and C. EAU39592 Panels E and F To remo ve one of t he p anel s 1. Remo ve the se ats. [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-11 6 To instal l the panel 1. Place the pane l in the origin al pos i- tion, and then insta ll the bolts and the q uick fast ener s crew s. 2. Instal l the seats . EAU19642 Checking the spark plugs The s park p lugs ar e impo rtan t engine compon ents, which sho uld be che cked perio d ical ly, preferab ly [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-12 6 N O TE: If a torque wrench is no t avai lable whe n insta lling a s park pl ug, a go od esti mate of the correct to rq ue is 1/4 – 1/2 turn past fi nger tight . Howev er, the spar k plug s hou ld be tigh tened to the sp eci- fied to rque a s soo n as p ossi ble. EAU19681 Canister (for California o nl[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-13 6 NOTE: The e ngi ne oil shou ld b e bet ween the mini mum a nd m aximu m le vel m arks . 4. I f the engi ne oil is belo w the mini- mum le vel mark, ad d sufficient oil of the re comm ended ty pe to raise it to the co rrec t le vel. To change the engine oil (with or without oil filter cartri dge replace[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-14 6 N O TE: Make su re that the O-ri ng is proper ly seate d . 7. I nstall the n ew oil filt er cartridge , and then tigh ten i t to the sp ecif ied torqu e with a torque wrench. 8. I nstall the en gine oil dra in bolt, and then ti ghte n it to the s pecif ied torqu e. N O TE: Check the washer for dama ge [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-15 6 10. Star t the en gine, an d then l et it idle for seve ral minutes w hile ch ecking it fo r oil leak age. I f oil is leak ing, i m- medi atel y t urn the engine o ff an d check for th e cause. NOTE: After the e ngi ne is star ted, th e en gine oil level warning ligh t should go of f if th e oil lev el[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-16 6 2. R emove the f inal ge ar oil fil ler bolt, and then check the oil le vel in th e final ge ar case. NOTE: The o il le vel should be at the br im of the fille r hole . 3. I f the oil is below the brim of t he fill- er ho le, ad d suffi cien t oil o f the rec- ommend ed type to raise it to the correct [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-17 6 EAU20070 Coolant The c oolan t level sho uld be chec ked befor e each rid e. In additi on, th e cool- ant mus t be change d at the intervals speci f ied in the periodic mainte nance and lubri catio n c hart. EAU39512 To che ck the cool ant lev el The c oolan t lev el sh ould be c hecke d as follo ws b [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-18 6 wise the cooli ng system will not be protected against frost and corrosion. ● If water has been added to the coolant, have a Yamaha dealer check the antifre eze conte nt of the coolant as s oon as possible, othe rwise the e ffec tivenes s of the coolant will be reduced. W ARNING EWA10380 Never attemp[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-19 6 4. P ull the a ir fi lter el ement out. 5. Lightl y tap th e air f ilte r elem ent to remov e mos t of t he du st an d dirt , and then blow t he rema ining dirt out wi th compresse d air as shown. If t he air f ilter elem ent is damaged , rep lace it . 6. Insert the air f ilter el emen t into the air f[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-20 6 EAU44730 Checking the engine idling speed The en gine i dling s pee d must b e checked as follows and , if n ecessary, adjus ted by a Yamaha deale r at the in- terv als spec ified in the periodi c mainte- nance an d lubri cation chart. Start the engine and war m it up for sev- eral minu tes at 1000 –[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-21 6 EAU21750 Tires To ma ximize the p erfor mance, durab il- ity, and sa fe op erati on of your m otor - cycle, no te the follow ing points rega rding the sp ecifi ed tires . Tire air press ure The ti re air pr essur e shoul d be ch ecked and, if necessary , ad justed be fore each ride. W ARNING EWA10500 ?[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-22 6 Tire inspection Alway s chec k the tire s befo re oper atin g the moto rcycle . If a t ire trea d show s cross wise line s (m inim um tread dept h), if th e tire has a na il or glass f ragments in it, or if the sidew all is cracke d, con- tact a Yamaha deal er immediat ely and have th e tire rep laced [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-23 6 W ARNING EWA10600 This motorcycle is fitted wi th super- high-speed tires. Note the following points in order to make the most ef- ficient use of these tires. ● Use only the sp ecified replace- ment tir es. Other tires ma y run the danger of bursting a t super high speeds. ● Brand-new tires can ha [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-24 6 EAU22011 Accessories and replacement parts W ARNING EWA10621 This vehicle i s not designed to pull a trailer or to be attached to a sidecar. The access ories or r eplaceme n t parts you choose for your vehicle should be designed specifically for this model, and they must be se- curely mounted to main t[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-25 6 EAU36501 Rear brak e light switch The re ar b rake li ght sw itch , which is ac - tivat ed b y th e br ake p edal , is pro perly adjust ed when the b rake light co mes on just before braking take s effect. If necessar y, have a Ya maha deal er ad- just the br ake li ght switch . EAU22390 Checking the f[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-26 6 EAU40270 Checking the brake and clutch fluid levels Front brake Rear br ake Clutch Insuffi cient br ake fl uid ma y all ow air to ente r the br ake or cl utch systems, pos- sibl y causi ng them to becom e ineff ec- tive. Befor e ridi ng, che ck that the bra ke flui d is abo ve the mi nimum level mar k [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-27 6 of the flui d and may result in vapor lock, and di rt may clog t he AB S hy - drauli c unit valves. ● Brak e fluid m ay dete riora te pain t- ed surf aces or plastic parts. Al- ways cle an up spil led flui d imme diatel y. ● As the brake pads wear, it is n or- mal f or the b rake f luid le vel to g[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-28 6 EAU23111 Checking and lubricating the throttle grip and cable The op eration of th e throttl e grip should be chec ked befor e each r ide. In addi- tion, the cable shoul d be lubricat ed at the i ntervals speci fied in t he pe riodic mainte nanc e chart . EAU44271 Checki ng and lubricating the brake an[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-29 6 EAU43600 Checking and lubricating the brake and clutch levers Brak e lev er Clut ch l ever The o perati on o f the b rake and cl utch leve rs sh ould be c hec ked b efor e ea ch ride, an d the lever pi vots shou ld be lu- bricat ed if necessary. EAU23212 Checking and lubricating the centerstand and sid[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-30 6 EAUM1650 Lubricating the swingarm piv- ots The swin garm pivots mu st be lubricat- ed at the interv als spe cifie d in th e peri- odic m ainte nance and lu bri catio n cha rt. EAU23250 Lubricating the rear suspen- sion The pivo ting poi nts of the r ear suspe n- sion m ust be lubri cated at the i nterv[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-31 6 CAUTION: ECA10590 If any damage is found or the front fork does not operate smoothly , have a Yamaha deale r chec k or re - pair it. EAU23280 Checking th e steer ing Worn or lo ose steer ing be ari ngs ma y caus e danger . Theref ore, the opera tion of the steering mu st be checked as fol- low s at the[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-32 6 EAU23290 Checking the wheel be arings The fron t and rear w heel be arings must be chec ked at the inte rvals specified in the pe riodic ma intena nce and lubri ca- tion ch art . If the re is pl ay in th e whee l hub or if the whee l does not turn smoot hly, have a Ya maha deal er check the wh eel bear[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-33 6 ● KEEP THIS AND A LL BATTER- IES OUT OF THE R EACH OF CHILDREN. To store the battery 1. I f the vehic le will not be used for more than one m onth, re move the batter y, full y charge it, an d then place it in a co ol, dr y pla ce. 2. I f the batt ery will be store d for more than two month s, check [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-34 6 If a fuse is blow n, repla ce it as follo ws. 1. Turn the key to “ OFF ” and turn o ff the el ectri cal ci rcuit i n qu estion . 2. Remov e the blow n fuse , and then install a new fu se of the speci fied amper age. CAUTION: ECA10640 Do not use a fuse of a higher amper- age r ating than re commende[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-35 6 EAU23900 Replacing a headlight bulb This model i s equi pped w ith quar tz bulb headli ghts. If a headlight bul b burn s out , repl ace it as follow s. 1. Remove panel D (if rep lacin g the left headlight bulb) or pan el C (if r e- placi ng the rig ht headli ght bulb ). (See page 6-8.) 2. Disco nnect t[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-36 6 5. I nstall the head light bulb cove r, and the n connect the couple r. 6. Insta ll t he pane l. 7. H ave a Yamaha deal er adjust the headli ght beam if nec essary. EAU39880 Front turn signal light If a front t urn si gnal ligh t does not come on, ha ve a Yamaha dealer check its elect rical circuit or [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-37 6 6. I nstall the pa ssenger seat . EAU24310 Replacing the license plate light bulb 1. R emove the lic ense plate light unit by remov ing the screws. 2. Remove the sock et (toge ther wi th the bu lb) by pullin g it out. 3. Rem ove the def ecti ve bulb by pu ll- ing it out . 4. Inse rt a ne w bulb into th[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-38 6 EAU25870 Troubleshooting Altho ugh Ya maha mo t orcycl es receive a thor ough inspe ction before ship ment fro m the fact ory, troubl e may occur dur- ing o peration. Any prob lem in the fuel, compre ssion, or ignit ion systems, for exam ple, can c a use poor start ing and loss of po wer. The foll owin[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-39 6 EAU42500 Troubleshooting charts Starting problems or poor engine performanc e W ARNING EWA10840 Keep away open flames and do not smok e while checking or wor k ing on the fuel s y stem. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-40 6 Engine overheating W ARNING EWAT1040 ● Do not remove the radiator cap when the engine a nd radiator are h ot. Scalding hot fluid and steam ma y be blown out under press ure, which coul d cause serious in jury. Be sure to wait until the engine has cooled. ● Place a thick rag, like a towel, ov er the[...]

MOTORCYC LE CARE AND STORAGE 7-1 7 EAU37833 Matte c olor caution CAUTION: ECA15192 Some models a re equipped with matte colored fini shed parts. Be sure to consult a Yamaha dealer for advice on what products to us e be- fore cl eaning the ve hicle. Us ing a brush, harsh chemical p roducts or cleaning compounds when cleaning these parts will scratch[...]

MOTORCY CLE CARE AND STORAGE 7-2 7 cleaning products, solvent or thinner, fuel (gas oline), rust re - movers or inhibitors, brake flu- id, a ntifre eze or elec trolyt e. ● Do not use high-pressure wash- ers or stea m-jet clean ers sinc e they cau se wat er seep age an d deterioration in the following ar- eas: seals (of wheel and s wing - arm bear[...]

MOTORCYC LE CARE AND STORAGE 7-3 7 5. T ouch up min or paint dam a ge caus ed by ston es, etc. 6. Wax al l pai nted surfa ces. 7. Let the moto rcycl e dry compl etel y before st oring or covering it. W ARNING EWA11130 ● Make su re that th ere is no oil or wax on the brakes or tires. ● If ne cessary, clean t he br ake discs and brake linings wit[...]

MOTORCY CLE CARE AND STORAGE 7-4 7 3. Perf orm the f ollo wing st eps to pro- tect the cyl inders, piston rin g s, etc. from co rrosion. a. Re move the spark pl ug caps and spark plugs. b. Pour a teasp oonf ul of en gine oil into each spark plug b ore . c. Ins tall the spark plug caps on to the spar k plug s, and the n place the s park p lugs on th[...]

SPECIFICATIONS 8-1 8 Dimensions: Overall le ngth: 2230 mm (87.8 in) Overall w idth: 750 mm ( 29.5 in) Overall h eight: 1450 mm (57.1 in) Seat height: 805 mm ( 31.7 in) Wheelb ase: 1545 mm (60.8 in) Groun d clearan ce: 130 mm (5.12 in) Minimu m turni ng radi us: 3100 mm (122.0 in ) Weight: With oil an d fuel: 291.0 kg (642 lb ) (U49 ) 292.0 kg (644 [...]

SPECI FI CAT IONS 8-2 8 3rd : 31/23 (1. 348) 4th: 28/26 (1. 077) 5th: 26/28 (0. 929) Chassis: Frame type : Diamon d Caster angle: 26.0 0 ° Tra il: 109.0 mm (4. 29 in) Front tire: Type : Tubele ss Size: 120/7 0 ZR17M /C (58W ) Manuf acturer /mode l: METZE LER/R oadtec Z6G Manuf acturer /mode l: BRIDGESTONE/BT021F F Rear tire: Type : Tubele ss Size:[...]

SPECIFICATIONS 8-3 8 Chargin g syst em: AC magn eto Battery: Model : GT14B-4 Voltag e, capacit y: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bu lb Bulb voltage, wattage × quantity: Headligh t: 12 V, 60 W /55.0 W × 2 Tail/bra ke light: 12 V, 5.0 W/ 21.0 W × 2 Front turn signal/position light: 12 V, 21 W /5.0 W × 2 Rear t urn s ignal light: 12 V[...]

CONSUMER INFORMA T ION 9-1 9 EAU26351 Identification numbers Record th e key id enti ficatio n numb er, vehicl e ide ntifica tion number and mod- el labe l info rmati on in the spa ces pro - vided be low for assist ance when order ing sp are pa rts fr om a Yam aha dealer or for refer ence in case the veh i- cle is sto len. KEY IDENTIFICATION NUM BE[...]

CONSUMER INFORMATI O N 9-2 9 EAU26520 Model label The mode l labe l is affix ed to the fr ame under the passe nger seat. (See pag e 3-15. ) Rec ord the inf ormation on this la- bel in the space provided. This info rma- tion will be need ed when o rdering spar e par ts fro m a Ya maha d eale r. 1. Mod el label U3P612E0.book Page 2 Tuesday, October 1[...]

CONSUMER INFORMA T ION 9-3 9 EAU26551 Reporting safety defects If you be lieve that you r vehicle has a defec t which could c ause a cra sh or could cause injury or death , you should imme diately infor m the Na tion al Hig hway Tr affic S afety Admi nistra tion ( NHTSA) i n ad dition to noti fying Yamaha Moto r Corpo ration , U.S.A. If NHTSA rec e[...]

CONSUMER INFORMATI O N 9-4 9 EAU26560 Motorcycle noise r egulation TAMPERING WITH NOISE CONTROL SYS TEM PROHIBITED: Fede ral law proh ibit s the foll owin g act s or the ca using ther eof: (1) The remo val or rende rin g inope rati ve by an y pers on othe r tha n for pur poses of ma intena nce, repair , or r eplace ment of any de vic e or el emen t[...]

CONSUMER INFORMA T ION 9-5 9 EAU26632 Maintenance record Copie s of work orde rs and/or receip ts fo r parts purc hased an d installe d on your vehicle wil l be required to document that mainte nanc e has be en co mple ted in accorda nce with th e emiss ions warran ty. The char t bel ow is pr inted o nly as a remind er that main tena nce work is re[...]

CONSUMER INFORMATI O N 9-6 9 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Maintena nce inter val Date of service Mileage Ser vicing dealer name and address Remarks U3P612E0.book Page 6 Tuesday, October 16, 2007 9:14 AM[...]

CONSUMER INFORMA T ION 9-7 9 EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY a) b) c) d) e) f) 1. 2. Y amaha Motor Corporation, U.S.A. hereby w arrants that new Y amaha motorcycles will be free from def ects in material and workmanship for the period of time stated herein, subject to cer tain stated limitatio[...]

CONSUMER INFORMATI O N 9-8 9 W ARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period? The customer ’ s responsibility includes all costs of nor mal maintenance ser vices, non-warranty repairs , accident and collision damages, and oil, oil filters, air filters , spark plugs, and brake shoes . What are some examp[...]

CONSUMER INFORMA T ION 9-9 9 EAU26750 YAMAHA EXTEND ED SERVICE (Y.E.S.) K eep your Y amaha protected e ven after y our warranty expires with gen uine Y amaha Extended Ser vice (Y .E.S.). Y .E.S. is designed and administered by Y amaha Motor Corporation to provide maximum owner satisf action. Y ou get uninterrupted factory-backed co verage f or extr[...]

CONSUMER INFORMATI O N 9-10 9 We urge y ou to act now . Y ou ’ ll get the excellent benefits of TRIP cov erage r ight aw ay , and you ’ ll rest easy knowing you ’ ll hav e strong factory-backed protection e ven after your Y amaha Limited W arranty e xpires. A special note: If visiting your dealer isn ’ t con venient, contact Y amaha with yo[...]

INDEX A ABS ......... .... .... ...... ......... ........ ...... ......... 3- 12 ABS warn ing li ght...... ......... ...... ......... ...... 3-2 Accessories and replacement par ts . ..... 6-24 Accessor y box..... .... ....... ........ ........ ....... 3-19 Air filter element, cleaning ..................... 6-18 Auxiliar y DC jack ... ........... ..[...]

INDEX Swingarm pivots, lubrica ting ................. 6-30 T Tachometer ... ........ ..... ...... ........ ......... .... . 3-3 Throttle cable free play, checking ......... 6-20 Throttle grip a nd cable, checking and lubricatin g ... .......... ........ 6-28 Tires......... ........ ...... ......... ........ ...... ........ 6-21 Tool kit ......... .[...]

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A5-yoko_Blank.fm P age 1 Tues day, April 8, 2003 11:43 A M[...]

PRINTED IN JAPAN 2007.10-1.4 × 1 CR (E) PRINTED ON RECYCLED PAPER Y AMAHA MOT OR CO . , L TD .[...]