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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of 3M 10500, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of 3M 10500 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of 3M 10500. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of 3M 10500 should contain:
- informations concerning technical data of 3M 10500
- name of the manufacturer and a year of construction of the 3M 10500 item
- rules of operation, control and maintenance of the 3M 10500 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of 3M 10500 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of 3M 10500, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the 3M service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of 3M 10500.
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After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
TM AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000 Litho in U.S.A © 3M 2005 44-0009-2050-2( B ) AccuGlide 2+ S tainless S teel 3 Inch Upper and Lower T aping Heads T ype 10500 Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Informa[...]
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Page 2
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Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If technical assist ance or replacement p art s are needed, call or fax the appropriate number listed below . Included with each machine is an Instruct[...]
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Page 4
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Page 5
Replacement Part s and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If any problems occur when operating this equipment and you desire a service call or phone consult ation, call, write or fax the appropriate number li[...]
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Page 7
Instruction Manual AccuGlide ™ 2+ Stainless Steel 3 Inch Upper and Lower Taping Heads Type 10500 Table of Contents Page Equipment Warranty and Limited Remedy .......................................................................................... ... ii Taping Head Contents .......................................................................[...]
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Page 8
ii AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 AccuGlide ™ 2+ Stainless Steel 3 Inch Upper and Lower Taping Heads consist of: Qty. Part Name 1 Taping Head Assembly 1 Tape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading Tool T aping Head Content s Equipment Warranty and Li[...]
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Page 9
1 Intended Use The intended use of the AccuGlide ™ 2+ Stainless Steel 3 Inch Upper and Lower Taping Heads is to apply a "C" clip of Scotch ® pressure-sensitive film box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Matic ™ case sealers. The c[...]
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Page 10
2 Import ant Safeguards This safety alert symbol identifies important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage. WARN[...]
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Page 11
3 Import ant Safeguards (Continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Figure 1-1 – Replacement Labels/3M Part Numbers 78-8133-9606-2 Tape Threading Label (Not show[...]
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Page 12
4 Specifications 1. Tape: For use with Scotch ® pressure-sensitive film box sealing tapes. 2. Tape Width: 48 mm [2 inches] minimum to 72 mm [3 inches] maximum. 3. Tape Roll Diameter: Up to 405 mm [16 inches] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® film tapes.) 4. Tape Application Leg Length -[...]
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Page 13
5 S pecifications (Continued) Figure 2-1 – Dimensional Drawing[...]
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Page 14
6 Inst allation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from co[...]
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Page 15
7 Operation Figure 3-1 – Taping Head Components/Threading Diagram, Upper Head (Left Side View) Figure 3-2 – Taping Head Components/Threading Diagram – Lower Head (Left Side View)[...]
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Page 16
8 It is recommended that the detailed instructions and sketches in this manual be referred to the first few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight. Operation (Continued) Figure 3-3 I[...]
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Page 17
9 Operation (Continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller. Figure 3-5 Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side f[...]
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Page 18
10 Figure 4-1 – Blade Replacement Maintenance • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive sy[...]
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Page 19
11 Maintenance (Continued) Applying/Buffing Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw. To ease removal of second screw, a 4 mm hex socket has been provided at the bottom of the threads in both ends of the shaf[...]
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Page 20
12 Tape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. Turn the nut clockwise to increase the braking force, and counterclockwise to d[...]
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Page 21
13 Adjustment s (Continued) Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when finished. The applying mechanism spring, shown in Figures 5-4A and 5-4B, controls applying and buffing roller pressure on the box and returns the mechanism to the reset position. The spring pr[...]
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Page 22
14 Tape Leg Length 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners. 3. Remove cut-off bracket extensions from position "B". 4. Remount cut-off bracket extensions in f[...]
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Page 23
15 (Continued) Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags Tape tracks to one side or drags on the support tabs of applying frame The one-way tension roller is not correctly positioned Taping head is not set up properly The blade is dull and/or has broken teeth Tape tension is insufficient Adhesive ha[...]
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Page 24
16 Problem Tape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller Tape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tape path do not rotate freely The blade is not cutti[...]
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Page 25
17 S p are Parts/Service Information Recommended Spare Parts A set of spare parts that will periodically require replacement due to normal wear is supplied with the taping heads. The set includes the following which should be reordered when used to keep the taping heads in production: AccuGlide™ 2+ Stainless Steel 3 Inch Upper Taping Head Qty. Re[...]
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Page 26
18 Replacement Part s Illustrations and Part s List s AccuGlide™ 2+ Stainless Steel 3 Inch Upper Taping Head, Type 10500 AccuGlide™ 2+ Stainless Steel 3 Inch Lower Taping Head, Type 10500 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the figure or figures to determine[...]
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Page 27
19 T aping Head Assemblies – AccuGlide ™ 2+ St ainless Steel 3 Inch[...]
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Page 28
20 Figure 10529 – Upper Head[...]
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Page 29
21 Figure 10529 – Upper Head Ref. No. 3M Part No. Description 10529-1 78-8134-2346-0 Frame - Tape Mount, Upper Assembly 10529-2 78-8134-2347-8 Frame - Front Upper Assembly 10529-3 78-8068-4143-9 Guide - # 1 10529-4 78-8068-4144-7 Guide - # 2 10529-5 78-8134-2348-6 Screw - Hex.Hd., M4 x 12 10529-6 78-8060-8414-7 Nut - Hex. M4 10529-7 78-8134-2391-[...]
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Page 30
22 Figure 10530 – Upper and Lower Heads[...]
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Page 31
23 Figure 10530 – Upper and Lower Heads Ref. No. 3M Part No. Description 10530-1 78-8137-0500-7 Applying Arm # 1 10530-2 78-8137-0501-5 Applying Arm # 2 10530-3 78-8134-2399-9 Plate - Back-Up 10530-4 78-8137-0502-3 Shaft - Roller 10530-5 78-8076-4737-1 Roller Assembly – Knurled 10530-6 78-8076-4738-9 Roller - Wrap 10530-7 78-8137-0504-9 Spacer [...]
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Page 32
24 Figure 10531 – Upper Head[...]
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Page 33
25 Figure 10531 – Upper Head Ref. No. 3M Part No. Description 10531-1 78-8134-2366-8 Buffing Arm – Sub Assembly, R/H 10531-2 78-8134-2367-6 Buffing Arm – Sub Assembly ,L/H 10531-3 78-8137-0507-2 Shaft - Roller 10531-4 78-8054-8807-5 Bushing - Buffing Roller 10531-5 78-8057-6180-2 R o l ler - Buffing 10531-7 78-8137-0508-0 Spacer - Spring 1053[...]
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Page 34
26 Figure 10532 – Upper and Lower Heads[...]
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Page 35
27 Ref. No. 3M Part No. Description 10532-1 78-8134-2372-6 Link - Arm Assembly, R/H 10532-2 78-8134-2373-4 Link - Arm Assembly, L/H 10532-3 78-8137-0510-6 Shaft - Pivot 10532-4 78-8134-2375-9 Bearing - Special 30 mm 10532-5 78-8060-8241-4 Screw - Bearing Shoulder 10532-6 78-8060-8204-2 Screw - Hex.Hd. M6x12 Figure 10532 – Upper and Lower Heads[...]
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Page 36
28 Figure 10533 – Upper and Lower Heads[...]
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Page 37
29 Figure 10533 – Upper and Lower Heads Ref. No. 3M Part No. Description 10533-1 78-8137-0511-4 Frame - Cut-off Weldment 10533-2 78-8137-0512-2 Blade - 89 mm/3.5 Inch 10533-3 78-8060-8342-0 Screw - Hex.Hd. M5x8 10533-4 78-8137-0513-0 Blade Guard Assembly – W/English Language Label 10533-5 78-8060-8265-3 Shaft - Blade Guard 10533-7 78-8060-8341-[...]
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Page 38
30 Figure 10534 – Upper and Lower Heads 4 14[...]
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Page 39
31 Figure 10534 – Upper and Lower Heads Ref. No. 3M Part No. Description 10534-1 78-8134-1936-9 Bracket - Tape Drum 10534-2 78-8134-1937-7 Shaft - Tape Drum, 50 mm 10534-3 78-8134-1938-5 Nut - M18 x 1 10534-4 78-8137-0515-5 Tape Drum Sub-Assembly 10534-5 78-8137-0516-3 Tape Drum 10534-6 78-8137-0517-1 Leaf Spring 10534-7 78-8060-8337-0 Screw - Se[...]
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Page 40
32 Figure 10535 – Lower Head[...]
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Page 41
33 Figure 10535 – Lower Head Ref. No. 3M Part No. Description 10535-1 78-8137-0519-7 Frame - Tape Mount Lower Assembly 10535-2 78-8137-0520-5 Frame - Front Lower Assembly 10535-3 78-8068-4144-7 Guide - # 2 10535-4 78-8068-4143-9 Guide - # 1 10535-5 78-8134-2348-6 Screw - Hex.Hd., M4 x 14 10535-6 78-8060-8414-7 Nut - Hex., M4 10535-7 78-8134-2391-[...]
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Page 42
34 Figure 10536 – Lower Head[...]
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Page 43
35 Figure 10536 – Lower Head Ref. No. 3M Part No. Description 10536-1 78-8134-2367-6 Buffing Arm Sub Assembly, L/H 10536-2 78-8134-2366-8 Buffing Arm Sub Assembly, R/H 10536-3 78-8137-0507-2 Shaft - 10 x 85, W/Hexagon 10536-4 78-8054-8807-5 Bushing - Buffing Roller 10536-5 78-8057-6180-2 R o l ler - Buffing 10536-7 78-8137-0508-0 Spacer - Spring [...]
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Page 44
THIS P AGE IS BLANK[...]