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3M 78-8126-0432-6-A manual

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Table of contents for the manual

  • Page 1

    Cold Shrink QS-III Three-Conductor Splice Kit for use on Armor and Non-Armor Cables Instructions IEEE Std. 404 35 kV Class 250 kV BIL * Splices (including size transitions) can be made to smaller or larger conductors , provided both cables are within the Insulation O .D . Range and the connector meets the dimensional requirements shown below . Conn[...]

  • Page 2

    2 78-8126-0432-6-A Contents 1.0 Kit Contents ............................................................................................................................................3 2.0 Prepare Cable ..........................................................................................................................................3 3.0 P[...]

  • Page 3

    3 78-8126-0432-6-A 1.0 Kit Contents: 1.1 Kit Contents are as follo ws: 3 ..............Cold Shrink 5467A QS-III Silicone Splice Bodies 6 ..............T ubes, P55/R Red Compound 3 ..............Metallic Shield Sleeves 6 ..............Constant Force Spring Shield Connectors (1.31" I.D.) 2 ..............Constant Force Spring Shield Connectors (1[...]

  • Page 4

    4 78-8126-0432-6-A 2.3 Cut the phase cores to the appropriate length. Cores of Cable X should be 33" (838 mm) when measured from the cable jacket end or 31 1/2" (800 mm) when measured from end of the armor . Cores of Cable Y should be 25" (635 mm) when measured from the cable jacket end or 23 1/2" (597 mm) when measured from end[...]

  • Page 5

    5 78-8126-0432-6-A 3.0 Place Components on Cable 3.1 Slide one large cold shrink jack et tube onto Cable X and one onto Cable Y with the loose core ribbon ends going on the cable last, extending to ward the cable ends. 3.2 Slide a 3M ™ cold shrink splice body onto each core of Cable X with the loose core ribbon end going on the cable first, a way[...]

  • Page 6

    6 78-8126-0432-6-A 4.0 Install Splice 4.1 Install connectors. See T able on front cov er of this instruction for proper connector dimensions. Crimp connectors per recommendations from connector manufacturer . For standard 3M ™ connectors, refer to the table at the end of this instruction for crimping information. 4.2 Apply a tape marker to core s[...]

  • Page 7

    7 78-8126-0432-6-A 4.5 Apply red compund on cable insulation, making certain to fill in edges of cable semi-cons. Note: DO NO T use silicone grease. 4.6 Position each splice body ov er the connector and align the leading end of the rubber part with the center of the marker tape. Slo wly begin to remo ve the inner support core by pulling, while unwi[...]

  • Page 8

    8 78-8126-0432-6-A 5.0 Install Armor Continuity (If Cable is Armored) 4.10 Unfold the cable f illers and reestablish their lay between the cable phase cores. Hold the fillers in place with a band of 33+ vinyl tape. 4.9 Connect the ground wire(s) from Cable X to the ground wire(s) from Cable Y . Make the connection aw ay from the splice bodies. 33+ [...]

  • Page 9

    9 78-8126-0432-6-A 6.0 Install Splice Jack et 6.1 Over wrap the e xposed conductors on each side of splice bodies with jacket pieces sa ved from step 2.1. Bind the cable jacket pieces in place with one half-lapped layer of Scotch ™ 88, 1 1/2" wide tape. 6.2 At both ends of splice, apply four wraps of 2228 rubber mastic, around the cable jack[...]

  • Page 10

    10 78-8126-0432-6-A 88 vinyl tape Armorcast ™ wrap 2229 mastic tape 6.5 Apply two half-lapped layers of 4" wide 2229 tape ov er applied vinyl tape in splice center . Overlap ends of Cold Shrink jacket tubes 2" (51 mm). 6.6 Cov er the applied 2229 mastic with two half lapped layers of 88 tape. 6.7 Overwrap the entire splice with a minimu[...]

  • Page 11

    11 78-8126-0432-6-A ™ M 3 r o t c e n n o C r e b m u N r o t c u d n o C e z i S r o G W A ( ) l i m c k y d n r u Bp r o C s t t e B & s a m o h T . o C D e r a u q S . v i D n o s r e d n A y e n r a e K 6 D M9 2 Y MA 4 3 Y 9 3 Y , 5 3 Y * 6 4 Y , * 5 4 Y * * 0 0 0 1 Y5 M B T8 M B T2 1 M B T5 1 M B T * * 3 - 6 C V * * T F - 6 C V O e p y T[...]

  • Page 12

    IMPORT ANT NOTICE Before using this product, y ou must e v aluate it and determine if it is suitable for y our intended application. Y ou assume all ri sks and liability associated with such use. W arranty; Limited Remedy; Limited Liability . This product will be free from defects in material and manuf acture as of the date of purchase. 3M MAKES NO[...]