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3M 800ab 39600 manual

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Table of contents for the manual

  • Page 1

    3M Masking and Packaging Systems Division 3M Center Bldg. 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. It is recommended you immediately order the spare parts listed on page 27. These parts are expected to wear through normal use and should be kept on hand to minimize production delays. Spare Parts [...]

  • Page 2

    Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]

  • Page 3

    Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]

  • Page 4

    Instruction Manual 800ab Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Head. T able of Contents Page Secti[...]

  • Page 5

    Section II – AccuGlide™ II STD 2 Inch Taping Head T able of Contents (Continued) Page Adjustments ..................................................................................................................................... 22 Drive Belt Tension ............................................................................................[...]

  • Page 6

    1 Intended Use 3M-Matic TM 800ab Adjustable Case Sealer, Type 39600 The intended use of the 3M-Matic TM 800ab Adjustable Case Sealer with AccuGlide TM II Lower Taping Head is to automatically seal the bottom center seam of regular slotted containers. The case sealer is manually adjustable to a wide range of box sizes (see Box Weight and Size Capaci[...]

  • Page 7

    2 800ab Contents (1) 800ab Adjustable Case Sealer, Type 39600 (1) Tool Kit (1) Instruction Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIM[...]

  • Page 8

    3 Important Safeguards Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. For safety and information replacement labels, see Parts Illustrations/Lists, Section I , pages 50 and 51. The "Warning – Hazardous Voltage" label, shown in Figure 1-2 , is attached to [...]

  • Page 9

    4 Important Safeguards (Continued) Figure 1-5 – Safety Instructions Label Figure 1-6 – Operating Notice Label The "Stop" and "Off/On" labels, are attached next to the switches as shown in Figure 1-4 . These labels remind operators and casual personnel of the function of these switches. The "Operating Notice" label,[...]

  • Page 10

    5 The "Warning-Sharp Knife" label warns operators and service personnel of the extremely sharp knife used to cut the tape at the end of the box sealing operation. The label, shown in Figure 1-8, is located on the orange knife guard between the applying roller assembly and the buffing roller assembly. Never operate taping head with knife g[...]

  • Page 11

    6 THIS PAGE IS BLANK[...]

  • Page 12

    7 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD 5. Tape Width: Minimum – 36 mm [1-1/2 inches] Maximum – 48 mm [2 inches] 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A These machines are equipped with an 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Repres[...]

  • Page 13

    8 (Specifications continued on next page.) Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds] Minimum – contents must support top flaps and weight must be sufficient to hold bottom flaps fully closed. Note: The case sealer is designed to accommodate most boxes complying with the 1976 FBA and[...]

  • Page 14

    9 Specifications (Continued) * With drive belt assembly in normal position ** With drive belt assembly in upper position (See "Special Set-Up Procedure", page 23) Weight – approximate 132 kg [290 pounds] crated approximate 114 kg [250 pounds] uncrated 11. Set-Up Recommendations: > Machine must be level. > Customer supplied infeed [...]

  • Page 15

    10 THIS PAGE IS BLANK[...]

  • Page 16

    11 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also your 3M Representative. Machine Set-Up Important – Read "Warnings" on page 16, b[...]

  • Page 17

    12 Installation and Set-Up (Continued) Figure 2-2 – Cable Tie, Taping Head Figure 2-3 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position 6. Check for free action of lower taping head. WARNING – Keep hands/fingers away from tape cut-off knife under orange knife guard. Knife is extremely sharp and can cause severe injury. 7. E[...]

  • Page 18

    13 Installation and Set-Up (Continued) ELECTRICAL CONNECTION AND CONTROLS The electrical control box, shown in Figure 3-1, contains the pre-set circuit breaker and can be located on either side of the machine frame for customer operating convenience. A standard three conductor power cord with plug is provided at the back of the electrical control b[...]

  • Page 19

    14 THIS PAGE IS BLANK[...]

  • Page 20

    15 Operation IMPORTANT – Before operating the case sealer read all the "Important Safeguards", pages 3-5 and "Warnings", on page 16 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also see Section II , page 6, for taping head [...]

  • Page 21

    16 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping head or performing any adjustments or maintenance on the machine. 2. Turn electrical supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away fr[...]

  • Page 22

    17 Figure 3-2 – Side Drive Belts Operation (Continued) Box Size Set-Up 1. ADJUST DRIVE BELTS (Figure 3-2) Place a product filled box on infeed conveyor bed with top flaps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of b[...]

  • Page 23

    18 Box Sealing 1. Feed boxes to machine at minimum 455 mm [18 inch] intervals. 2. Turn electrical supply "Off" when machine is not in use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual. Operation (Continued) Notes 1. Machi[...]

  • Page 24

    19 Figure 4-1 – Frame Lubrication Points Maintenance The case sealer has been designed for long, trouble-free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to th[...]

  • Page 25

    20 Figure 4-2 – Box Drive Belt (Left Side View – Infeed End) Maintenance (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. 1. Remove and retain the three screws (A), three washers (B) and sid[...]

  • Page 26

    21 Maintenance (Continued) Figure 4-4 – Box Drive Belt Tension Adjustment, Top View Figure 4-3 – Box Drive Assembly, Infeed End 5. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 6. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.[...]

  • Page 27

    22 WARNING – Use care when working near tape cut-off knife on taping head as knife is extremely sharp. If care is not taken, severe injury to personnel could result. Adjustments Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the mac[...]

  • Page 28

    23 Special Set-Up Procedure WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning special set-up procedure. If power cord is not disconnected, severe injury to personnel could result. Changing Tape Leg Length (From 70 to 48 mm [2-3/4 to 2 Inches]) The following changes to the case sealer will allow [...]

  • Page 29

    24 Special Set-Up Procedure (Continued) REASSEMBLE – Figure 5-2 4. Reassemble the spacer (C) onto the front and rear arm assembly pivots first. 5. Install the belt drive assembly (D) onto the pivots and secure with the cap washers (B) and screws (A). Note – Both drive belt assemblies must be installed at the same operating height. Figure 5-2 ?[...]

  • Page 30

    25 Troubleshooting Guide Correction Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear. Replace drive belts Replace spring holder Reduce spring pressure Replace friction rings Adjust belt tension Check power and electrical plug Set to correct current value Evaluate problem and correct Replace[...]

  • Page 31

    26 WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result. Figure 7 – Electrical Diagram Electrical Diagram[...]

  • Page 32

    27 Spare Parts/T ools Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediately and kept on hand to keep the case sealer in production. 800ab Adjustable Case Sealer, Type 39600 Qty Section/Ref. No. Part Number Description 1 II /2880-15 78-8057-6179-4 Roller – Applying 1 II /2886-5 78-8[...]

  • Page 33

    28 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8079-5560-0 Tape Application Sensor Kit 78-8095-4855-1 2 Inch Tape Edge Fold Kit (Lower) 78-8114-0829-9 AccuGlide™ II STD 2 Inch Lower Taping H[...]

  • Page 34

    29 Replacement Parts Illustrations and Parts List 800ab Adjustable Case Sealer, Type 39600 With AccuGlide™ II STD (2 Inch) Taping Head 1. Refer to first illustration, 800ab Assembly , for the Figure Number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the part r[...]

  • Page 35

    30 THIS PAGE IS BLANK[...]

  • Page 36

    31 800ab Assembly 800ab Adjustable Case Sealer W/AccuGlide™ II STD (2 Inch) T aping Head[...]

  • Page 37

    32 800ab Adjustable Case Sealer Figure 3419[...]

  • Page 38

    33 Figure 3419 Ref. No. 3M Part No. Description 3419-1 78-8070-1565-2 Tape Drum Bracket Assembly 3419-2 78-8070-1395-4 Bracket – Bushing Assembly 3419-3 78-8017-9169-6 Nut – M18 x 1 3419-4 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head 3419-5 78-8076-4519-3 Shaft – Tape Drum 3419-6 78-8070-1569-4 Tape Drum Assembly – 2 Inch Wide 3419-7 7[...]

  • Page 39

    34 800ab Adjustable Case Sealer Figure 6163/1 of 2[...]

  • Page 40

    35 Figure 6163 (page 1 of 2) Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut – Block, L/H 6163-7 78-8076-5405-4 Bushin[...]

  • Page 41

    36 800ab Adjustable Case Sealer Figure 6163/2 of 2[...]

  • Page 42

    37 Figure 6163 (page 2 of 2) Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 Washer – Plain M5 6163-32 78-8010-7417-6 Nut – Hex M5 6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16 6163-3[...]

  • Page 43

    38 800ab Adjustable Case Sealer Figure 6174/1 of 2[...]

  • Page 44

    39 Figure 6174 ( Page 1 of 2 ) Ref. No. 3M Part No. Description 6174-1 78-8076-5380-9 Bed – Conveyor 6174-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 6174-3 78-8076-5382-5 Leg – Inner 6174-4 78-8060-8480-8 Pad – Foot 6174-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 6174-6 78-8017-9313-0 Nut –Self-Locking, M8 6174-7 78-8017-9318-9 Washer [...]

  • Page 45

    40 800ab Adjustable Case Sealer Figure 6174/2 of 2[...]

  • Page 46

    41 Figure 6174 ( Page 2 of 2 ) Ref. No. 3M Part No. Description 6174-27 78-8060-8485-7 Roller 6174-28 78-8032-0375-7 Screw – Hex Hd M6 x 16 6174-29 26-1000-0010-3 Washer – Flat M6 6174-30 26-1003-7957-2 Screw – Soc Hd Hex Hd M6 x 16 6174-31 78-8060-8487-3 Cover – Switch 6174-32 78-8060-8087-1 Screw – M5 x 10 6174-33 78-8010-7417-6 Nut –[...]

  • Page 47

    42 800ab Adjustable Case Sealer Figure 6175/1 of 2[...]

  • Page 48

    43 Figure 6175 (page 1 of 2) Ref. No. 3M Part No. Description 6175-1 78-8100-1223-3 Side Drive Assembly – R/H W/O Motor 6175-2 78-8100-1224-1 Side Drive Assembly – L/H W/O Motor 6175-3 78-8100-1207-6 Guide – Lower, R/H 6175-4 78-8100-1208-4 Guide – Lower, L/H 6175-5 78-8100-1209-2 Guide – Upper, R/H 6175-6 78-8113-6819-6 Guide – Upper, [...]

  • Page 49

    44 800ab Adjustable Case Sealer Figure 6175/2 of 2[...]

  • Page 50

    45 Figure 6175 (page 2 of 2) Ref. No. 3M Part No. Description 6175-35 78-8076-5443-5 Pulley Assembly – Idler 6175-36 78-8055-0660-3 Roller – Idler 6175-37 78-8076-5444-3 Shaft – Idler Pulley 6175-38 12-7997-0272-0 E-Ring – M-25 6175-39 78-8076-5445-0 Tensioning – Belt 6175-40 78-8076-5486-4 Screw – M6, Special 6175-41 26-1003-6916-9 Nut[...]

  • Page 51

    46 800ab Adjustable Case Sealer Figure 6176[...]

  • Page 52

    47 Figure 6176 Ref. No. 3M Part No. Description 6176-1 78-8100-1225-8 Slide Compression Roller – R/H 6176-2 78-8100-1226-6 Slide Compression Roller – L/H 6176-3 78-8113-6984-8 Bracket – Roller, R/H, W/English Language Label 6176-4 78-8113-6985-5 Bracket – Roller, L/H, W/English Language Label 6176-5 78-8076-5491-4 Shaft – Roller 6176-6 78[...]

  • Page 53

    48 800ab Adjustable Case Sealer Figure 6177[...]

  • Page 54

    49 Figure 6177 Ref. No. 3M Part No. Description 6177-1 78-8094-6379-3 Support Box 6177-2 78-8113-6759-4 Box – W/English Language Label 6177-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 6177-4 78-8005-5740-3 Washer – Plain, 4 mm 6177-5 26-1003-6914-4 Nut – Plastic Insert, M4 6177-6 78-8076-4715-7 Cord Grip 6177-7 78-8076-5211-6 Set Nut ?[...]

  • Page 55

    50 800ab Adjustable Case Sealer Safety and Information Labels[...]

  • Page 56

    51 800ab Safety and Information Labels A label kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 78-8113-6745-3 Label Kit (Includes items 1 - 13) 1 78-8070-1329-3 [...]