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3M Series 57 manual

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Table of contents for the manual

  • Page 1

    3M ™ Automatic HVLP Spray Gun Owner’ s Manual Read Warnings and Instructions This Manual Covers Spray Gun Models 52, 55, 55ZZ, 56, 56ZZ, 57, 57ZZ and 57UL Manual Available upon request in Spanish El manual está disponible en español cuando se lo solicite Series 52 Series 55 Series 56 Series 57 3[...]

  • Page 2

    1 T able of Contents T opic P age Number Safety Statements ..................................................................................................................................................2 Contents-Unpacking ............................................................................................................................[...]

  • Page 3

    2 3M™ Automatic HVLP Spray Gun Safety Statements Rea d, un ders tand and fo llow all sa fety inf orm atio n co ntai ned in thes e i nstr ucti ons pri or t o se t u p an d op era tion of any 3M™ Aut omat ic HVLP Spr ay Gun. R etai n th ese ins truc tion s f or f utur e r efer ence . R efer to the app lica ble Mat eria l Safety Data Sheet and mat[...]

  • Page 4

    3 W ARNING T o reduce the risks associated with all residual hazards: •Read, understand, followandretainforfuturereferenceallsafetysta tementsineachapplicableequipmento wner’ s manual and refer to the applicable Material Safety Da ta Sheet & material container label for each ma terial to be[...]

  • Page 5

    4 C AUTION T o reduce the risks associated with lifting and handling: •Alwaysfollo wproperliftingandhandlingpracticeswhenmovingsystemcomponents. T o reduce the risks associated with tripping, falling and tipping: •Routeairhosesawayfromtrafcareas. T o reduce the risks associated with hazar[...]

  • Page 6

    5 Spray Gun Over view 3M spray guns were designed from the inside out for the effective, efficient, economical application of paints, adhesives, coatings and finishes. These spray guns deliver large spray patterns with ver y lo w overspray . The soft, tight, adjustable pattern with complete atomiza tion results in a high finish quality and absol[...]

  • Page 7

    6 Series 52 Series 55 Series 56 Series 57 3M™ Series 55 HVLP Automatic Spray Gun 3M™ Series 55ZZ HVLP Automatic Spray Gun (Zinc) All Series 55 HVLP Automatic Spray Guns are bleeder spray guns with low pressure air inlets and a manual rear fan control. These spray guns are available with an aluminum gun body or a composite gun body with composit[...]

  • Page 8

    7 Series 52 Series 55 Series 56 Series 57 3M™ Series 57 HVLP Automatic Spray Gun All Series 57 HVLP Automatic Spray Guns are bleeder spray guns with dual air inlets for separate control of atomiza tion and fan air pressures. These spray guns are available with an aluminum gun body . The technical specifica tions include 10 cfm air consumption, 1[...]

  • Page 9

    8 Spray Gun Installation Guidelines 3M™ Series 52 HVLP Automatic Spray Gun 3M™ Series 55 HVLP Automatic Spray Gun 3[...]

  • Page 10

    9 Spray Gun Installation Guidelines cont. 3M™ Series 56 HVLP Automatic Spray Gun 3M™ Series 57 HVLP Automatic Spray Gun[...]

  • Page 11

    10 General Set Up and Spray Gun Use Foradditionalinstructionsrefertoyouruidsourcemanual. 3M™ Series 52 HVLP Automatic Spray Gun Connection Diagram Mounting Hole F an Control Fluid Control Atomizing Air Inlet T rigger Air Inlet Fluid Inlet Plug Fluid Inlet Fluid Inlet Series 52-901 Single Fluid Inlet Adjustable Fluid Con[...]

  • Page 12

    11 General Set Up and Spray Gun Use cont. 3M™ Series 55 HVLP Automatic Spray Gun Connection Diagram T rigger Air Inlet Fluid Inlet Plug Fluid Control F an Control Atomizing Air Inlet Mounting Hole Series 55-901 Series Single Fluid Inlet Adjustable Fluid Control[...]

  • Page 13

    12 General Set Up and Spray Gun Use cont. 3M™ Series 55ZZ HVLP Automatic Spray Gun Connection Diagram Mounting Hole Fan Control Fluid Control Atomizing Air Inlet T rigger Air Inlet Fluid Inlet Plug Fluid Inlet Fluid Inlet Series 55ZZ-2 Dual Fluid Inlet Adjustable Fluid Control Series 55ZZ-3 Single Fluid Inlet Non-Adjustable Fluid Control Series 5[...]

  • Page 14

    13 General Set Up and Spray Gun Use cont. 3M™ Series 56 HVLP Automatic Spray Gun Connection Diagram Mounting Hole Atomizing Air Inlet T rigger Air Inlet Fluid Control Plug Fluid Inlet Fluid Inlet Fluid Inlet Fan Control Air Po rt Fan Control Air Po rt Fan Control Air Po rt Series 56-901 Single Fluid Inlet Adjustable Fluid Control Series 56-902 Du[...]

  • Page 15

    14 General Set Up and Spray Gun Use cont. 3M™ Series 56ZZ HVLP Automatic Spray Gun Connection Diagram Mounting Hole Atomizing Air Inlet T rigger Air Inlet Fluid Control Fluid Inlet Fluid Inlet F an Control Air P ort Series 56ZZ-2 Dual Fluid Inlet Adjustable Fluid Control 3[...]

  • Page 16

    15 General Set Up and Spray Gun Use cont. 3M™ Series 57 HVLP Automatic Spray Gun Connection Diagram Mounting Hole Atomizing Air Inlet Atomizing Air Inlet T rigger Air Inlet Fluid Control Plug Fluid Inlet Fluid Inlet Fan Air Control Series 57-901 Single Fluid Inlet Adjustable Fluid Control Series 57-902 Dual Fluid Inlet Adjustable Fluid Control Se[...]

  • Page 17

    16 General Set Up and Spray Gun Use cont. 3M™ Series 57ZZ HVLP Automatic Spray Gun Connection Diagram Mounting Hole Fluid Inlet Plug Series 57ZZ-1 Single Fluid Inlet Adjustable Fluid Control Series 57ZZ-2 Dual Fluid Inlet Adjustable Fluid Control Series 57ZZ-3 Single Fluid Inlet Non-Adjustable Fluid Control Atomizing Air Inlet Atomizing Air Inlet[...]

  • Page 18

    17 General Set Up and Spray Gun Use cont. 3M™ Series 57UL HVLP Automatic Spray Gun Connection Diagram T rigger Air Inlet 57UL-1 Series Single Fluid Inlet Adjustable Fluid Control 57UL-2 Series Dual Fluid Inlet Adjustable Fluid Control 57UL-3 Series Single Fluid Inlet Non-Adjustable Fluid Control 57UL-4 Series Dual Fluid Inlet Non-Adjustable Fluid[...]

  • Page 19

    18 Adjusting the Fluid Flow Theadjustableuidcontrolislocatedattherearofthe spraygun(ifequipped).  Asastartingpoint, gentlyturn the knob clockwise until you have very little needle travel. Do not over -tighten. After the needle travel has stopped, further tightening will only serve to[...]

  • Page 20

    19 Lubrication: Regularlubricationisimportanttomaintainthehigh performance of your HVLP Automatic Spray Gun. Ever y time your spray gun is cleaned, the oil that lubrica tes the friction points is washed away . Y ou must lubrica te all working threads after every cleaning. We recommend using a lubricant such as petroleum jell[...]

  • Page 21

    20 Spray Gun Care and Cleaning cont. A TTENTION Solvent left in the spray gun air passages could result in a poor quality paint finish. Do not use any cleaning method which may allow solvent into the spray gun air passages. Donotexposeairregulatorsandgaugesto solvent as damage may occur . Cleaning Process 1.  Relieve?[...]

  • Page 22

    21 3M™ Series 52 HVLP Automatic Spray Gun P arts Identification 2, 2*[...]

  • Page 23

    22 3M™ Series 52 HVLP Automatic Spray Gun P arts Identification Item Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 2* AirCap(Aluminum)   91-071-XXX 3 Fluid Nozzle 4 Fluid Fitting 95-025 5 O-Ring     6 Flat Head Screw 7 Air Manifold 95-002 8[...]

  • Page 24

    23 3M™ Series 55 HVLP Automatic Spray Gun P arts Identification[...]

  • Page 25

    24 3M™ Series 55 HVLP Automatic Spray Gun P arts Identification IItem Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 2* AirCap(Aluminum)   91-071-XXX 3 Fluid Nozzle 4 Fluid Fitting 95-025 5 Autogun Body Assembly 95-028 6 CylinderSeal(U-Cup)  95-01[...]

  • Page 26

    25 3M™ Series 55ZZ HVLP Automatic Spray Gun P arts Identification[...]

  • Page 27

    26 3M™ Series 55ZZ HVLP Automatic Spray Gun P arts Identification Item Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 3 Fluid Fitting 95-025 4 Delrin®FluidNozzle  91-148-XXX 5 Autogun Body Assembly 95-028 6 CylinderSeal(U-Cup)  95-018 7 Piston 95-03[...]

  • Page 28

    27 3M™ Series 56 HVLP Automatic Spray Gun P arts Identification[...]

  • Page 29

    28 3M™ Series 56 HVLP Automatic Spray Gun P arts Identification Item Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 2* AirCap(Aluminum)   91-071-XXX 3 Fluid Nozzle 4 Fluid Fitting 95-025 5 Autogun Body Assembly 95-029 6 Fitting 80-932 7 Quick Disconnect Fitting [...]

  • Page 30

    29 3M™ Series 56ZZ HVLP Automatic Spray Gun P arts Identification[...]

  • Page 31

    30 3M™ Series 56ZZ HVLP Automatic Spray Gun P arts Identification Item Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 3 Delrin®FluidNozzle  91-148-XXX 4 Fluid Fitting 95-025-D 5 Autogun Body Assembly 95-029-D 6 Fitting 80-932 7 Quick Disconnect Fitting 95-038 8[...]

  • Page 32

    31 3M™ Series 57 HVLP Automatic Spray Gun P arts Identification[...]

  • Page 33

    32 3M™ Series 57 HVLP Automatic Spray Gun P arts Identification Item Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 2* AirCap(Aluminum)   91-071-XXX 3 Fluid Nozzle 4 Fluid Fitting-Elbow 95-SP2-10 5 Threaded Insert 6 Mounting Bracket 95-037 7 Screw 8 Set Screw UH[...]

  • Page 34

    33 3M™ Series 57ZZ HVLP Automatic Spray Gun P arts Identification[...]

  • Page 35

    34 3M™ Series 57ZZ HVLP Automatic Spray Gun P arts Identification Item Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 3 Delrin®FluidNozzle  91-148-XXX 4 Fluid Fitting-Elbow 5 Threaded Insert 6 Mounting Bracket 95-037 7 Screw 8 SetScrew   UH-612/5[...]

  • Page 36

    35 3M™ Series 57UL HVLP Automatic Spray Gun P arts Identification[...]

  • Page 37

    36 3M™ Series 57UL HVLP Automatic Spray Gun P arts Identification Item Description Replacement PN 1 RetainingRing   91-043 2 AirCap(Composite)  91-009-XXX 3 Delrin®FluidNozzle  91-148-XXX 4 Fluid Fitting-Elbow 5 Threaded Insert 6 Mounting Bracket 95-037 7 Screw 8 SetScrew   UH-612/5[...]

  • Page 38

    37 3M™ T ip/Nozzle/Air Cap Selection Guide Standard T ip/Nozzle Size Description Replacement PN .021(0.5mm) ReplacementT ips  91-107-021/4 (Packof4) Standard Tip/Nozzle Set 91-143-021DT .028(0.7mm) ReplacementT ips  91-107-028/4 (Packof4) Standard Tip/Nozzle Set 91-143-028DT .036(0.9mm) Rep[...]

  • Page 39

    38 3M™ T ip/Nozzle/Air Cap Selection Guide Size Description Replacement PN .021(0.5mm) FullDelrin®NeedleAssembly  95-048-021D   Delrin®FluidNozzle   91-148-021  .028(0.7mm) FullDelrin®NeedleAssembly  95-048-028D   Delrin®FluidNozzle   91-148-028  ?[...]

  • Page 40

    39 T roubleshooting Problem Cause Remedy Bad Spray Pattern Air cap or nozzle clogged Clean with appropriate solvent Bentuidneedle Replaceuidneedle Blistering Moisture on surface Clean surface Wrong solvent Check solvent Coats not compatible Check material compatibility Insufficient dry time Longer dr y time Surface too cold Warm [...]

  • Page 41

    40 Spray Equipment W arranty and Limited Remedy 3M™warrantstotheoriginalpurchaserthat, whenusedinaccordancewith3M’ swritteninstructions, 3Mspray equipment will be free of defects in materials and manufacture for one year from the date of purchase. This warranty does not apply to damage or malfu[...]

  • Page 42

    All Prints BLACK Contact: CorreenRosenberger Creator: deZinnia Spec # 34-8701-7283-9 Structure: SS-19907 Inks: Black Date: 9/05/08 DO NO T PRINT THIS P AGE This artwork has been created as requested by 3M. 3M is responsible for the artwork AS APPROVED and assumes full responsibility for its correctness.[...]