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ADC PowerWorx Circuit Breaker Panel With Reset Switch manual

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  • Page 1

    ADCP-80-570 Issue 2 March 200 6 136149 9 Rev A PowerW orx ® Power Distribution Products Circuit Breaker Panel With Reset Switch User Manual 20629-A[...]

  • Page 2

    ADCP-80-570 • Issue 2 • March 2 006 • Preface Page ii COPYRI GHT © 2006, AD C T elecommu nicati ons, Inc. All Rights Reserv ed Pri nted in the U.S.A . REVISION HISTORY TRADEMARK INFORMA TION ADC and PowerW orx are registere d tradem arks of ADC T e lecom municati ons, Inc. DISCLAIMER OF LIABILITY Content s herein a re cur rent as of the da t[...]

  • Page 3

    ADCP-80-570 • Is sue 2 • March 20 06 • Preface Page iii © 2006, ADC Telecommu nications, Inc. T ABLE OF CONTENTS Content Pag e About This Ma nual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Standard Cert ification . . . . . . . . . . .[...]

  • Page 4

    ADCP-80-570 • Issue 2 • March 2 006 • Preface Page iv © 2006, ADC Telecommu nications, Inc. T ABLE OF CONTE NTS Content Pag e 4.10 Connecting O utput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 4.11 Connecting I nput . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    ADCP-80-570 • Is sue 2 • March 20 06 • Preface Page v © 2006, ADC Telecommu nications, Inc. ABOUT THIS MANUAL This manual des cribes the Po werW orx Circui t Breaker P anel W ith Reset Swit ch, and prov ides all i nform atio n re quir ed to inst all, t est, a nd o pera te th is pro duc t. STANDARD CERTIFICATION The pane l confo rms to the ap[...]

  • Page 6

    ADCP-80-570 • Issue 2 • March 2 006 • Preface Page vi © 2006, ADC Telecommu nications, Inc. LIST OF ACRONYMS LED -- Ligh t-Emit ting Diod e Wa r n i n g : T o pr event the sy stem from overhe ating, d o not operate it in an ar e a that exceeds the max imum r eco mmended ambien t temperatu r e of 55 º C . Wa r n i n g : Stabil ity hazar d. T[...]

  • Page 7

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 1 © 2006, ADC Telecommu nications, Inc. 1 PRODUCT DESCRIPTION This sect ion d esc ribes the P owerW orx Ci rcuit Bre aker Pane l With Rese t Swi tch . T op ics in clu de product f unctions and fea tures, panel compo nents, packaged ha rdware, po wer bus es, input vo ltage, inp ut connecto rs, output v [...]

  • Page 8

    ADCP-80-570 • Iss ue 2 • March 2006 Page 2 © 2006, ADC Telecommu nications, Inc. Figure 1. Circuit Breaker Pan el Components BUS A PO WER-ON INDICA TOR (GREEN LED) RESET SWITCH BUS B PO WER-ON INDICA TOR (GREEN LED) BUS A ALARM INDICA TOR (RED LED) BUS B ALARM INDICA TOR (RED LED) BUS A 1 T O 7 CIRCUIT BREAKERS BUS B 1 T O 7 CIRCUIT BREAKERS F[...]

  • Page 9

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 3 © 2006, ADC Telecommu nications, Inc. 1.3 Packaged Hardware The shippe d product inc ludes hard ware component s that are pa ckaged separa tely and sh ipped in the ca rto n with the ba sic pane l. Figure 2 sho ws t he shipped it ems: • 5/16-in ch long, Phi llips dri v e, 8-32 fl at-head sc re ws (8[...]

  • Page 10

    ADCP-80-570 • Iss ue 2 • March 2006 Page 4 © 2006, ADC Telecommu nications, Inc. • Re ar pro tec tive input te rm inal c overs (2) a nd outp ut/a larm ter mina l cover (1) — Used to pre ve nt accidenta l contact wit h the alarm a nd power terminals. •# 6 - 3 2 S c r e w s ( 4 ) — U sed to faste n outp ut/a larm t erm inal c over to rea[...]

  • Page 11

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 5 © 2006, ADC Telecommu nications, Inc. Each of the po wer b uses support s se ven circui t breaker positi ons including tw o 10 Amp circuit break er positi ons and f i ve 5 Amp circuit breaker positions g i ving a tota l capacity per b us of 45 Amps. When a circ uit breake r trips, the input po wer b [...]

  • Page 12

    ADCP-80-570 • Iss ue 2 • March 2006 Page 6 © 2006, ADC Telecommu nications, Inc. The indi vid ual terminals are on 0.375 inch (9 .525 mm) centers wit h a distance bet ween barrier s of 0.32 inch (8 1.3 mm). The terminals ca n accept a v ariety of wire sizes up to #12 A WG with crimp-on spade lug conn ectors or wir es in sizes fr om #12 A WG to[...]

  • Page 13

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 7 © 2006, ADC Telecommu nications, Inc. 1.12 Breaker Alarm Indicators F or each bus , the circu it breaker panel has one visu al Break er Alarm indicat or (red LED) mounted on t he front of the panel. The br eaker alar m indicator li ghts if an y circuit b reaker on the co rres pond ing bus tr ips of f[...]

  • Page 14

    ADCP-80-570 • Iss ue 2 • March 2006 Page 8 © 2006, ADC Telecommu nications, Inc. The car d should b e fil led out with circu it info rmation for each of the circui t breake rs inst alled in the panel and inser ted in the car d holder . The card h older has a pressure sen siti ve adh esi ve backing f or attachmen t. Figure 4. Circuit Bre aker D[...]

  • Page 15

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 9 © 2006, ADC Telecommu nications, Inc. 1.20 Protective Covers The panel ha s three prot ecti ve co vers mounted on the re ar side of the pa nel. T wo of these ar e snap -on covers tha t mou nt over t he in put power co nne ctors . A th ird , larger cover mou nts over the outp ut po wer connect ors and[...]

  • Page 16

    ADCP-80-570 • Iss ue 2 • March 2006 Page 10 © 2006, ADC Telecommu nications, Inc. 1.22 Specifications Ta b l e 2 list s specif ications for the ci rcuit brea ker pan el. T able 2. Ci rcuit Breaker Pa nel Specificatio ns PARAME TER SPECIF ICATION REM ARK S Physical W eight 12 pounds ( 5.45 kilograms) Dimensions (HxWxD) 1.75 x 17.13 x 11.0 inche[...]

  • Page 17

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 11 © 2006, ADC Telecommu nications, Inc. 1.23 Dimensions Dimens ions Figure 6. Panel Dimensions To r q u e Mounting bracket ch assis scre ws 15 pound-fo rce inches 1.7 Ne wton meters Mounting bracket r ack scre ws 27 pound-fo rce inches 3.1 Ne wton meters Alarm contacts 9 pound- force-inches 1 Ne wton [...]

  • Page 18

    ADCP-80-570 • Iss ue 2 • March 2006 Page 12 © 2006, ADC Telecommu nications, Inc. 2 ACCESSORIES The foll owi ng accesso ries for th e Po werW orx circui t break er panel ar e av aila ble: • Cable management bar with mounting scre ws. Pro vides cabl e tie poi nts. Instal led at rea r of circ uit break er panel by fas tening ends of bar to bo [...]

  • Page 19

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 13 © 2006, ADC Telecommu nications, Inc. 4.1 Installation T ools Required The fo llowi ng tools are required to install the circ uit break er panel: • Scre wdri ver s (both Phill ips and fla tblade) • T orque scre wdri ver ca librated i n pound-force inches or Ne wton meter s • 3/8-inc h and 7/16[...]

  • Page 20

    ADCP-80-570 • Iss ue 2 • March 2006 Page 14 © 2006, ADC Telecommu nications, Inc. T est 1: Input Bat tery to Input Retur n —U se the followin g proc edur e: 1. Connect o ne test probe to th e A b us B A TT input power terminal a nd the ot her test p robe to the A bus R T N in put power term inal ( Figure 7 ). Figure 7. T est 1: Input B atter[...]

  • Page 21

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 15 © 2006, ADC Telecommu nications, Inc. T est 3: Input Ret urn to Output Return —Use the fo llo wing procedur e: 1. Starti ng at bus A, connect the ne gati ve t est probe to the R TN input po wer terminal and th e positi v e test pr obe to the R TN output po wer terminal fo r circuit 1 ( Figure 9 ).[...]

  • Page 22

    ADCP-80-570 • Iss ue 2 • March 2006 Page 16 © 2006, ADC Telecommu nications, Inc. 4.4 Cable Management Bar (Optional Accessory) Before installing the circuit brea ker panel in the rack, determine if the option al cable management bar was ordered for this panel. If so, install th e bar before mounting th e panel on the rack. Use the f ollo wing[...]

  • Page 23

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 17 © 2006, ADC Telecommu nications, Inc. Use the f ollo wing proc edure to ins tall the ci rcuit brea ker pane l in the rac k: 1. Select either the 1 9-inch or 23-inch brack ets. 2. Attach the mounting brack ets to the side s of the chassis usi ng the eight 5/16- inch (7.94 mm) 8-32 fla thead thread- f[...]

  • Page 24

    ADCP-80-570 • Iss ue 2 • March 2006 Page 18 © 2006, ADC Telecommu nications, Inc. Figure 13. Mounting Panel on Rack 4.6 Installing Designation Cards Attach t he designat ion card holder either to th e underside of the circui t breaker pane l, to one of the pane l mounting brackets , to part of the rac k, or at a l ocation clo se to the pa nel.[...]

  • Page 25

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 19 © 2006, ADC Telecommu nications, Inc. • Chassi s ground cond uctor: Use t wo #10 A WG wires if using bot h chassis g round connecto rs or one #6 A WG wire if using one chassis ground c onnector from conn ector(s) to equ ipm ent r ack . T orque the nuts to 20 pound -force inches (2.2 Ne wton meters[...]

  • Page 26

    ADCP-80-570 • Iss ue 2 • March 2006 Page 20 © 2006, ADC Telecommu nications, Inc. 5. If conne cting bare wi re, wrap the ba re wire aroun d the conta ct in a cloc kwise direct ion. 6. T ighten the scre ws to appro ximately 9 pound-force i nches (1 Ne wton meter) of torqu e. 7. T erminat e the other end s of the wire s at the appropr iate termi[...]

  • Page 27

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 21 © 2006, ADC Telecommu nications, Inc. 3. T ermin ate th e wire s at the sc rew-down bar rier s trip as fol lows ( Figure 16 ): – Negati ve wir es (Battery – ) : Connect to the B A TT output p ower terminals. – Positive wires ( Return +) : Co nnect to R TN output po wer term inals. Figu re 16. [...]

  • Page 28

    ADCP-80-570 • Iss ue 2 • March 2006 Page 22 © 2006, ADC Telecommu nications, Inc. Use the f ollo wing procedu re to connect input po wer wire s ( Figure 17 ): 1. Obtain f our lengths o f copper wire for use as th e input po wer cables . 2. Strip ba ck 7/8 inches of insulati on from one end o f each wire. 3. Slide a 2-inch le ngth of heat shri [...]

  • Page 29

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 23 © 2006, ADC Telecommu nications, Inc. 6. Use a heat gun to apply heat to the hea t shrink insulatio n until it tighten s around the wire and barr el end of the terminal . 7. Use the nu ts (with capt iv e washer s) provid ed to secure the input po wer wires to the specif ied terminals. 8. Connect th [...]

  • Page 30

    ADCP-80-570 • Iss ue 2 • March 2006 Page 24 © 2006, ADC Telecommu nications, Inc. 5 T ESTING This sect ion d escri bes h ow to test the ci rcu it brea ker p anel a fter inst allat ion . 5.1 T es ting Power Indicators and C onnection Polarity Use the fol lo wing procedu re to check that the po wer input wi res are connect ed for corr ect polari[...]

  • Page 31

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 25 © 2006, ADC Telecommu nications, Inc. 6 OPERATION This se ction d escribes h ow to operate the c ircuit br eaker pa nel. Operat ion incl udes connec ting ne w equipment and using the Re set Switch. 6.1 Connecting New Equipment Ne w equipment may be c onnected to unus ed output po wer circ uits follo[...]

  • Page 32

    ADCP-80-570 • Iss ue 2 • March 2006 Page 26 © 2006, ADC Telecommu nications, Inc. 6.2 Using the Reset Switch The purp ose of the Reset switch is to allow you to cl ear an alarm when you turn of f a circui t break er . When you pre ss the Reset switc h, any alarms cur rently e xisting are cl eared b ut any ne w alarm will be re porte d. Use the[...]

  • Page 33

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 27 © 2006, ADC Telecommu nications, Inc. 3. Insert a flat-bl aded scre wdri v er into the slot abo ve th e circui t breaker as sho wn in Figure 19 . 4. Push d own and forward on the upper circuit breaker lock tab unt il the top of the ci rcuit break er is re leased from t he panel. 5. H old th e to p e[...]

  • Page 34

    ADCP-80-570 • Iss ue 2 • March 2006 Page 28 © 2006, ADC Telecommu nications, Inc. 9. Disconnec t the po wer and load wires (#14 A WG white and bla ck wires) and the ala rm wires (# 24 A WG black wires) fro m the termina ls on the rear side of the ci rcuit br eaker as shown i n. 10. Connec t the powe r and load wire s to the specif ied termi na[...]

  • Page 35

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 29 © 2006, ADC Telecommu nications, Inc. 8 CUSTOMER INFORMATION AND ASSISTANCE © 2006, AD C Telecom munica tions, Inc. All R ights Reser ved Print ed in U.S.A. 1 3 944-M WRITE: ADC TELECOMMUNICA TION S , INC PO BO X 1101, MINNEAPOLI S , MN 55440-1101, U S A ADC TELECOMMUNICA TION S ( S 'PORE) PTE[...]

  • Page 36

    ADCP-80-570 • Iss ue 2 • March 2006 Page 30 © 2006, ADC Telecommu nications, Inc.[...]

  • Page 37

    ADCP-80-57 0 • Issue 2 • March 200 6 Page 31 © 2006, ADC Telecommu nications, Inc. APPENDIX A : ALLOWABLE AM PACITIES OF INSUL ATED CONDUCTORS This appen dix pro vides guid elines for se lecting A WG wire size based on the temper ature ra ting of the conductor and the a nticipated load. The informatio n contai ned is fro m T able 31 0-16 of th[...]

  • Page 38

    ADCP-80-570 • Iss ue 2 • March 2006 Page 32 © 2006, ADC Telecommu nications, Inc. * Unles s othe rw ise spe cifica lly pe rmi tted in the code, a s define d in th e NEC docu men t cite d (ANSI/NEC 70), th e ov ercurrent pr otection for conduc tor types mark ed with an asteri sk (*) shall n ot ex ceed 15 amperes for No. 14, 20 a mperes for No. [...]

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