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ADC PowerWorx Power Distribution manual

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Table of contents for the manual

  • Page 1

    ADCP-80-575 Issue 2 Decemb er 2006 138884 4 Rev B PowerW orx ® Power Distribution Products Select Series™ Fuse Platform (With Enhanced KLM Fuses) User Manual 18858-A[...]

  • Page 2

    ADCP-80-575 • Issue 2 • Dece mber 2006 • Preface Page ii COPYRI GHT © 2006, AD C T elecommu nications, Inc . All Rights Reserv ed Pri nted in the U.S .A. REVISION HISTORY TRADEMARK INFORMA TION PowerW orx is a registered t rademark of A DC T elecomm unication s, Inc. ADC is a trad emark of ADC T elecommu nication s, Inc. DISCLAIMER OF LIABIL[...]

  • Page 3

    ADCP-80-575 • Is sue 2 • December 20 06 • Preface Page iii © 2006, ADC Telecommu nications, I nc. T ABLE OF CONTENTS Content Pag e About This Ma nual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Standards Certification . . . . . . . . .[...]

  • Page 4

    ADCP-80-575 • Issue 2 • Dece mber 2006 • Preface Page iv © 2006, ADC Telecommu nications, I nc. T ABLE OF CONTE NTS Content Pag e 4.6 Connecti ng Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 4.7 Installing Prot ective Covers . . . . . . . . . . . . . . [...]

  • Page 5

    ADCP-80-575 • Is sue 2 • December 20 06 • Preface Page v © 2006, ADC Telecommu nications, I nc. ABOUT THIS MANUAL This manual des cribes the Po werW orx® Select Series™ Fuse Pl atform and pro vides instal lation, opera tion, maintena nce, and test ing procedure s. The Select Seri es™ Fuse Platf orm is a va ilable with vari ous types of [...]

  • Page 6

    ADCP-80-575 • Issue 2 • Dece mber 2006 • Preface Page vi © 2006, ADC Telecommu nications, I nc. Wa r n i n g : W et conditio ns incr ease t he potential f or r eceivi ng an electric al shoc k when instal ling or using elect rically-p ower ed equipment . T o pr eve nt electrica l shoc k, never inst all or use ele ctrical equi pment in a we t [...]

  • Page 7

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 1 © 2006, ADC Telecommu nications, I nc. 1 PRODUCT DESCRIPTION This sec tion descri bes the Po werW orx Select Ser ies Fuse Plat form. 1.1 Product Functions and Features The Select Series Fuse Pla tform, sho wn on the front cov er of this manu al, supplies p rotected dc po wer to the –2 4 Vdc or ?[...]

  • Page 8

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 2 © 2006, ADC Telecommu nications, I nc. Figu re 1. Du al Bus KL M-GM T Fuse Platf orm 1 88 77-B PRO TECTIVE CO VER REAR VIEW MOUNTING BRA CKETS (2), INST ALLED FOR 19-IN. (48.26 CM) RA CK MOUNTING UL/CSA/CE LABEL BUS A GMT FUSE HOLDER (4 POSITION) BUS B KLM/KTK FUSE HOLDER BUS B PO WER INPUT TERMINA[...]

  • Page 9

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 3 © 2006, ADC Telecommu nications, I nc. Depending on customer or der , the fu se platform ma y hav e one fus e type alone, or GMT fuses in combinati on with one other fuse type (KL M or TP A). The number of fuse positio ns on each b us is dep ende nt on th e maxim um cu rrent l imit, as well as on [...]

  • Page 10

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 4 © 2006, ADC Telecommu nications, I nc. 1.4 Packaged Hardware The fuse pl atform is ship ped with hardw are components (sho wn in Figure 2 ) that are packag ed separat ely and enc losed i n the same c arton. The p ackaged ha rdware co mponents i nclude the follo w ing it ems: • T wo sets of mounti[...]

  • Page 11

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 5 © 2006, ADC Telecommu nications, I nc. Figure 2. Packaged H ardware Comp onents REAR CO VER FOR OUTPUT PO WER TERMINAL BLOCK S , ALARM TERMINAL S , AND CHA SS I S GROUND TERMINAL S #10 RING TERMINAL S FOR 12-10 A WG WIRE (GR OUNDING) REAR CO VER S FOR INPUT PO WER TERMINAL BLOCK S DE S IGNA TION C[...]

  • Page 12

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 6 © 2006, ADC Telecommu nications, I nc. 1.5 Accessories The f ollowing ac cess ories are av ai labl e for the fuse p latfo rm: • Standar d size GMT , KLM, and TP A type fu ses • GMT colored f use-v alue designa tion pins (r i vets) • Cable management bar ki ts • GMT fu se pullers • T wo-ho[...]

  • Page 13

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 7 © 2006, ADC Telecommu nications, I nc. Figure 3. Block Diagram of GMT -KLM B us – Initi ally , if there is no input po wer to the A or B b us, or if there is no f use place d in the KLM fuse hold er , the LED wil l be unlit (no g reen or red l ight). – The f irst time a KLM fus e is installed [...]

  • Page 14

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 8 © 2006, ADC Telecommu nications, I nc. – An alarm can be cle ared in any KLM fus e position b y installing a ne w fuse and remov ing it when t he green LED flas hes. When the al arm is cleare d, the LED changes from red to unlit ( no red ligh t or green l ight). The LED remains unli t until a g o[...]

  • Page 15

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 9 © 2006, ADC Telecommu nications, I nc. Each input terminal block in cludes tw o pairs of 0.25-inch st uds that are used for connecting th e B A TT (ba ttery –) and R TN (retur n +) input po wer cabl es. Each pai r of studs is mount ed on 0.625 i nch centers a nd accepts v arious size 2-hole c om[...]

  • Page 16

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 10 © 2006, ADC Telecommu nications, I nc. 1.12 Ground Connectors T wo #10 studs (with nuts) are pr ovided f or grounding the fuse platform cha ssis. The studs are mounted on 0 .625 inch ( 15.875 mm) centers . T wo cri mp ri ng lug te rmin als fo r two #1 0 A W G wire s are p rovided with ea ch fus e [...]

  • Page 17

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 11 © 2006, ADC Telecommu nications, I nc. alar m indic ator is off when all fu ses in the fus e hold er mod ule are opera tiona l. Loss of power to a b us will not cause the fuse alarm i ndicators c orresponding to that bus to be li ghted. For GMT fuses , ther e are fou r or ten fuses per fuse h old[...]

  • Page 18

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 12 © 2006, ADC Telecommu nications, I nc. 1.18 Vol tage Designation Label A vol tage designa tion label, s ho wn in Fi gure 5 , is p rovided w ith th e fuse p latfo rm. T he label may be f ill ed out with the actual vo ltage pres ent on the b uses and placed on the fu se platfo rm. The v oltage d esi[...]

  • Page 19

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 13 © 2006, ADC Telecommu nications, I nc. inches ( 4.45 cm) of air space (one rack space) must be pro vided abo ve and bel ow th e fuse platfo rm to allo w air to c irculate f reely . 1.22 Protective Cover A smoked plas tic protecti v e cov er is mounted ov er the input po wer conn ectors, the outpu[...]

  • Page 20

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 14 © 2006, ADC Telecommu nications, I nc. 2 UNPACKING AND INSPECTION Befo re sta rting the i nst allati on, alwa ys op en th e shi ppin g boxes and verify t hat a ll par ts have been rece iv ed and that no shi pping damage ha s occurred. Use the follo wing procedu re to unpack and inspect the fuse p [...]

  • Page 21

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 15 © 2006, ADC Telecommu nications, I nc. 3.3 Materials Required The f ollowing m ateri als are re quir ed to in stall the fuse platf orm: • #2 A WG insulated copper wire for input po wer wi res • 2-hole compre ssion lugs for #2 A WG wire (0.6 25 inches between cen ters) • #10 A WG copper wir [...]

  • Page 22

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 16 © 2006, ADC Telecommu nications, I nc. 3. R e-ins tall th e fuse h older (with worki ng fuse ). 4. Connect on e test probe to the B A TT (–) terminal o n the input po wer te rminal block. 5. Connect t he other tes t probe to th e B A TT termina l on the outpu t power terminal block. 6. V eri fy [...]

  • Page 23

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 17 © 2006, ADC Telecommu nications, I nc. 4. Repeat t he test proc edure for sec ond fuse type, if present. 5. Repeat t he test proc edure for the se cond po wer bu s, if present . Figure 10 . T est 3: Input Re turn to Fused Output Return (T ype 1 Fu se) Figure 11 . T est 3: Input Re turn to Fused O[...]

  • Page 24

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 18 © 2006, ADC Telecommu nications, I nc. 4.1 Installing Cable Management Bar (Optional Item) Before i nstalling t he fuse platfo rm in the rac k, mount the cable management bar (ac cessory item ) on th e rear of the fuse p latfo rm as shown in Figure 1 2 . Four 1 /4-inch (6.35 mm) long 4-40 scre ws [...]

  • Page 25

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 19 © 2006, ADC Telecommu nications, I nc. 4.2 Mounting Fuse Platform on Rack The fuse pl atform ca n be mounted in ei ther a 19- or 23 -inch (48.26 or 58.42 cm) wide rack . T wo sets of mount ing brack ets, one set for 19 -inch racks and one set f or 23-inch racks , are pro vided with the fuse platf[...]

  • Page 26

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 20 © 2006, ADC Telecommu nications, I nc. 4. P lace th e fuse p latfo rm in the spec ified mou nting space within the ra ck. 5. Secure the fuse platform to the equipme nt rack as sho wn in Figure 14 usi ng the four 3/8 - inch (9. 53 mm) long pan-hea d scre ws and flat w ashers p rovided. Figure 14 . [...]

  • Page 27

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 21 © 2006, ADC Telecommu nications, I nc. 6. Locate t he C GND (chassis g round) studs at the rear of the panel as sho wn in Figure 15 . Figure 1 5. Chassis Ground Connection s 4.4 Connecting Alarms Depending o n the model bei ng installed , the fuse pl atform will ha v e either of tw o types of ala[...]

  • Page 28

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 22 © 2006, ADC Telecommu nications, I nc. Figure 1 6. Alarm Con tact Connect ions 4.5 Connecting Output Power Output po wer is supplied to the equipment throu gh scre w-do wn barrier term inal strips loc ated on the r ear of the chassis . Each b us has sep arate st rips for each fuse t ype. The term [...]

  • Page 29

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 23 © 2006, ADC Telecommu nications, I nc. Figure 17. Outpu t Power Connect ions 4.6 Connecting Input Power Input po wer is supplie d to the fu se platfor m through t he single o r dual termi nal blocks l ocated on the rear of the platform. Each input termina l block consist s of two pairs of 0.25-i [...]

  • Page 30

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 24 © 2006, ADC Telecommu nications, I nc. Use the f ollo wing procedu re to connect the input po wer cables to the fuse platf orm: 1. Obtain ei ght lengths of #2 A WG wire f or use as the input po wer cables. 2. Strip ba ck 7/8 inches of insulati on from one end o f each wire as shown i n Figur e 18 [...]

  • Page 31

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 25 b. Retur n wires : Co nnect to R TN (+) termina ls on the A and B input powe r terminal blocks. 9. Use a tor que wrench ( with a 7/16-i nch sock et) to tigh ten the input po wer terminal b lock nuts to 32 pound-for ce inches (3 .6 Newton meters) of torque. 10. Route the free end of each in put pow[...]

  • Page 32

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 26 © 2006, ADC Telecommu nications, I nc. 4.8 Installing GMT Fuse Designation Pins Color -coded fu se designatio n pins (acces sory item) are a v ailable fo r GMT fuses. The pin color corres ponds to the color of the f use indica tor . Insert th e appropr iate colo r-code d pins (ac cessory item ) in[...]

  • Page 33

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 27 © 2006, ADC Telecommu nications, I nc. 6. Using a multimet er set to measure DC v oltage, measu re the volt age between eac h inpu t po wer (R TN) terminal a nd chassis gr ound. The v oltage le v el should be l ess than 2.0 Vdc . 7. If the vol tage is much higher , a nd reads out in the –21 to [...]

  • Page 34

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 28 © 2006, ADC Telecommu nications, I nc. T o test the KLM fuse a larm indicator , use the fo llowi ng procedure: 1. With the fu se platf orm p o we red and no KLM f uses ins talled , verify th at no f use alar m LEDs are li t (no red or gree n light). V erify that the fuse alar m relay indica tes an[...]

  • Page 35

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 29 © 2006, ADC Telecommu nications, I nc. 2. W ait abou t ten seconds u ntil the green LED starts t o blink of f and on, which it will d o fi ve time s. 3. While the LED is blinking , remov e the good f use just in stalled. If the fuse is remov ed during t his flas hing, the fuse p osition will go t[...]

  • Page 36

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 30 © 2006, ADC Telecommu nications, I nc. 8 CUSTOMER INFORMATION AND ASSISTANCE © 2006, AD C Telecomm unication s, Inc. All R ights Re served Print ed in U.S.A. 13944-RM WRITE: ADC TELECOMMUNICA TIONS, INC PO BO X 1101, MINNEAPOLIS, MN 55440-1101, USA ADC TELECOMMUNICA TIONS (S'PORE) PTE. L TD.[...]

  • Page 37

    ADCP-80-57 5 • Issue 2 • Decem ber 2006 Page 31 © 2006, ADC Telecommu nications, I nc. APPENDIX A : ALLOWABLE AM PACITIES OF INSUL ATED CONDUCTORS This appen dix pro vides guideli nes for se lecting A WG wire size base d on the temperat ure rating of the conductor and the a nticipated load. The informatio n contained is from T able 310-1 6 of [...]

  • Page 38

    ADCP-80-575 • Issue 2 • Dece mber 2006 Page 32 © 2006, ADC Telecommu nications, I nc. * Unles s othe rwise s pecifica lly pe rmitt ed in the code, a s defined in the N EC do cumen t cited (ANSI/NEC 70), th e ov ercurrent pr otection for conduc tor types mark ed with an aste risk (*) shall n ot ex ceed 15 amperes for No. 14, 20 a mperes for No.[...]

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