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ADC UD-50 manual

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Table of contents for the manual

  • Page 1

    UD-50 Parts Manual 1989 thru 1991 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry.com ADC Part No. 450097 020191 071797WM/abe[...]

  • Page 2

    Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECA[...]

  • Page 3

    Table of Contents High Security Control Door Assembly ..................................................................................................... 3 Phase 3 OPL Microprocessor Control Panel Assembly ........................................................................... 4 Phase 3 OPL Microprocessor Control Box Assembly ................[...]

  • Page 4

    Sail Switch/Hi-Limit Assemblies for Globar ® and Direct Spark Ignition (DSI) Models ONLY ................................................. 38, 39 Replacement Coils for 3/8” Non-Hi/Lo Gas Valve for Globar ® and Direct Spark Ignition (DSI) Models ONLY ....................................................... 40 Replacement Coils for 3/8” Hi/Lo Ga[...]

  • Page 5

    3 Telephone: (508) 678-9000 Fax: (508) 678-9447 High Security Control Door Assembly Illus. No. Part No. Qty. Description 1 160017 1 Special Dummy Lock ONLY 2 160016 1 Lock Cam ONLY 3 112312 1 UniDryer ® Logo ONLY 112337 1 UniSport ® Logo ONLY 870011 1 Logo Double Tape Kit 4 800021* 1 High Security Control Door Assembly Less Lock (includes illus. [...]

  • Page 6

    4 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Phase 3 OPL Microprocessor Control Panel Assembly Illus. No. Part No. Qty. Description 1 112535 1 OPL English Keyboard Label Assembly 112276 1 OPL Stick-on Labels (English Only) ... Not Illustrated 112275 1 OPL Stick-on Labels (Spanish, Italian, and Hebrew) ... Not Illustrated[...]

  • Page 7

    5 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 137021 13 or 15 Microprocessor Socket ONLY 2 137020 1 15-Pin Microprocessor Connector ONLY 122800 1 Microprocessor (female) Pin Extraction Tool 3 150315 1 #6 x 3/8” Phillips Pan Head “B” Screw 4 137022 1 15-Pin Strain Relief ONLY 5 137013 8 Nylon Standoff 6[...]

  • Page 8

    6 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Illus. No. Part No. Qty. Description 1 112535 1 OPL English Keyboard Label Assembly 112276 1 OPL Stick-on Labels (English Only) ... Not Illustrated 112275 1 OPL Stick-on Labels (Spanish, Italian, and Hebrew) ... Not Illustrated 112277 1 3-Language OPL Stick-on Labels (English,[...]

  • Page 9

    7 Telephone: (508) 678-9000 Fax: (508) 678-9447 Phase 4 OPL Non-Reversing Microprocessor Control Box Assembly Illus. No. Part No. Qty. Description 1 137021 12 Microprocessor Socket ONLY 2 137020 1 15-Pin Microprocessor Connector ONLY 122800 1 Microprocessor (female) Pin Extraction Tool 3 150315 1 #6 x 3/8” Phillips Pan Head “B” Screw 4 137022[...]

  • Page 10

    8 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Phase 4 OPL Reversing Control Panel Assembly Illus. No. Part No. Qty. Description 1 112535 1 OPL English Keyboard Label Assembly 112276 1 OPL Stick-on Labels (English Only) ... Not Illustrated 112275 1 OPL Stick-on Labels (Spanish, Italian, and Hebrew) ... Not Illustrated 1122[...]

  • Page 11

    9 Telephone: (508) 678-9000 Fax: (508) 678-9447 Phase 4 OPL Reversing Microprocessor Control Box Assembly Illus. No. Part No. Qty. Description 1 137021 14 Microprocessor Socket ONLY 2 137020 1 15-Pin Microprocessor Connector ONLY 122800 1 Microprocessor (female) Pin Extraction Tool 3 150315 1 #6 x 3/8” Phillips Pan Head “B” Screw 4 137022 1 1[...]

  • Page 12

    10 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Phase 4 OPL UniSport ® Microprocessor Control Panel Assembly Illus. No. Part No. Qty. Description 1 800057 1 OPL Microprocessor Control Panel ONLY 865106 1 Phase 4 OPL UniSport ® Direct Spark Ignition (DSI) Non-Reversing Control Panel Assembly Complete (includes illus. nos.[...]

  • Page 13

    11 Telephone: (508) 678-9000 Fax: (508) 678-9447 Phase 4 OPL Microprocessor Control Box Assembly Illus. No. Part No. Qty. Description 1 137021 12 or 14 Microprocessor Socket ONLY 2 137020 1 15-Pin Microprocessor Connector ONLY 122800 1 Microprocessor (female) Pin Extraction Tool 3 150315 1 #6 x 3/8” Phillips Pan Head “B” Screw 4 137022 1 15-P[...]

  • Page 14

    12 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Dual Timer Control Panel Assembly[...]

  • Page 15

    13 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 123000 1 Red Indicator Light - 120 Volt 123001 1 Red Indicator Light - 230 Volt 2 122400 1 Rocker Heat Selector Switch 3 824015 1 Dual Timer Control Panel Assembly Complete - 120 Volt (includes illus. nos. 1 through 21) 824015 1 Dual Timer Control Panel Assembly[...]

  • Page 16

    14 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Dual Timer Control Box Assembly[...]

  • Page 17

    15 Telephone: (508) 678-9000 Fax: (508) 678-9447 Dual Timer Control Box Assembly Illus. No. Part No. Qty. Description 1 122603 1 9-Pin Socket Connector ONLY 2 122701 9 Socket Terminal ONLY 122801 1 Pin/Socket Extraction Tool 3 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 4 141403 1 Direct Spark Ignition (DSI) 24 VAC Transformer (for use on gas mod[...]

  • Page 18

    16 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Main Door Assembly Illus. No. Part No. Qty. Description 1* 800136 1 Main Door Assembly Complete (includes illus. nos. 1 through 12) 800133 1 Main Door Assembly Less Accessories (includes illus. nos. 1, 2, and 3) 800134 1 Main Door with Glass and Gasket ONLY (includes illus. n[...]

  • Page 19

    17 Telephone: (508) 678-9000 Fax: (508) 678-9447 Front Panel Assembly Illus. No. Part No. Qty. Description 1 800367* 1 Right Hand Front Panel Assembly Complete (includes illus. nos. 1 through 4) 800373* 1 Right Hand Insulated Front Panel Assembly Complete (includes illus. nos. 1 through 4) 800355 1 Stainless Steel Right Hand Front Panel Assembly Co[...]

  • Page 20

    18 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Basket (Tumbler)/Support Assemblies[...]

  • Page 21

    19 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 800706 1 Basket (tumbler) ONLY without Felt Collar 800856 1 Stainless Steel Basket (tumbler) ONLY without Felt Collar 800806* 1 1-3/8” Non-Reversing Basket (tumbler) and Support Assembly Complete (includes illus. nos. 1 through 10) 800866* 1 1-3/8” Stainless[...]

  • Page 22

    20 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Drop Lint Door Assembly Illus. No. Part No. Qty. Description 1 160003 1 Dummy Lock ONLY 160104 1 MK-100 Key ONLY 800150 1 Knob Latch Kit Assembly ... Not Illustrated 160200 1 Knob Latch with 2 Screws 2 160008 1 Lock Cam ONLY 160009 1 Knob Latch Adjustable Cam ONLY 150425 1 #1[...]

  • Page 23

    21 Telephone: (508) 678-9000 Fax: (508) 678-9447 Lint Trap Assembly Illus. No. Part No. Qty. Description 1 800402 1 Non-Reversing Lint Trap Assembly Complete (includes illus. nos. 1, 3, 4, and 5) 800404 1 Non-Reversing Lint Trap ONLY 800407 1 Reversing Lint Trap Assembly Complete (includes illus. nos. 1, 3, 4, and 5) 800406 1 Reversing Lint Trap ON[...]

  • Page 24

    22 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Basket (Tumbler) Bearing Assembly[...]

  • Page 25

    23 Telephone: (508) 678-9000 Fax: (508) 678-9447 Basket (Tumbler) Bearing Assembly Illus. No. Part No. Qty. Description 1 100203 1 1-3/8” Flange Bearing (for non-reversing models Only) 100220 1 1-3/4” Flange Bearing (for reversing models Only) 2 153005 4 3/8” Lock Washer (for non-reversing models Only) 153025 4 9/16” Lock Washer (for revers[...]

  • Page 26

    24 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Idler Bearing Assembly[...]

  • Page 27

    25 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 100106 1 5L-690 V-Belt (idler to basket [tumbler]) 2 101140 1 14” x 3” Compound Pulley 3 100114 1 4L-630 V-Belt (idler to motor) (for dryers mfd. as of August 1, 1990) 100117 1 4L-620 V-Belt (idler to motor) (for dryers mfd. prior to August 1, 1990) 4 154301[...]

  • Page 28

    26 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Non-Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly[...]

  • Page 29

    27 Telephone: (508) 678-9000 Fax: (508) 678-9447 Non-Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Illus. No. Part No. Qty. Description 1 100114 1 4L-630 V-Belt (motor to idler assembly) (for dryers mfd. as of August 1, 1990) 100117 1 4L-620 V-Belt (motor to idler assembly) (for dryers mfd. prior to August 1, 1990) 2 100701[...]

  • Page 30

    28 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly[...]

  • Page 31

    29 Telephone: (508) 678-9000 Fax: (508) 678-9447 Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Illus. No. Part No. Qty. Description 1 100114 1 4L-630 V-Belt (motor to idler assembly) (for dryers mfd. as of August 1, 1990) 100117 1 4L-620 V-Belt (motor to idler assembly) (for dryers mfd. prior to August 1, 1990) 2 100701 1 3[...]

  • Page 32

    30 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Sensor Bracket Assemblies Noncomputer Sensor Bracket Assembly Microprocessor Sensor Bracket Assembly[...]

  • Page 33

    31 Telephone: (508) 678-9000 Fax: (508) 678-9447 Sensor Bracket Assemblies Illus. No. Part No. Qty. Description 1 880251 1 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 1 and 5 through 8) 2 130103 1 225° Large Automatic Reset Thermostat 3 153010 2 #6 Star Washer 4 152000 2 #6-32 Hex Nut 5 121028 2 Insulated Terminal ONLY 6 122701 [...]

  • Page 34

    32 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Standard (Non-Hi/Lo) Burner Assembly for Globar ® Ignition Models ONLY[...]

  • Page 35

    33 Telephone: (508) 678-9000 Fax: (508) 678-9447 Standard (Non-Hi/Lo) Burner Assembly Illus. No. Part No. Qty. Description 1 --------* 1 Standard (non-hi/lo) Burner Assembly Complete (includes illus. nos. 1 through 20 and 22 through 29) Refer to Globar ® Burner Assembly Listing on page 56 804005 1 Non-Heat Reclaimer Burner Box ONLY 804008 1 Heat R[...]

  • Page 36

    34 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Hi/Lo Computerized Burner Assembly for Globar ® Ignition Models ONLY[...]

  • Page 37

    35 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 --------* 1 Standard (hi/lo) Burner Assembly Complete (includes illus. nos. 1 through 20 and 22 through 29) Refer to Globar ® Burner Assembly Listing on page 56 804005 1 Non-Heat Reclaimer Burner Box ONLY 804008 1 Heat Reclaimer Burner Box ONLY 2 150309 2 #10-1[...]

  • Page 38

    36 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Direct Spark Ignition (DSI) Burner Assembly[...]

  • Page 39

    37 Telephone: (508) 678-9000 Fax: (508) 678-9447 Direct Spark Ignition (DSI) Burner Assembly Illus. No. Part No. Qty. Description 1 318104 1 Direct Spark Ignition (DSI) Burner Shield (3-Tube) For Heat Reclaimer Models ONLY 318030 1 Direct Spark Ignition (DSI) Burner Shield (2-Tube) For Non-Heat Reclaimer Models ONLY 2 150300 2 #10 x 1/2” Hex Wash[...]

  • Page 40

    38 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Sail Switch/Hi-Limit Assemblies for Globar ® and Direct Spark Ignition (DSI) Models ONLY[...]

  • Page 41

    39 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 154004 1 Twin Speed Nut 2 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 3 802799 1 Sail Switch Box Cover and Bracket ONLY 4 150303 2 #4 x 3/4” Pan Head “A” Machine Screw 5 122200 1 Sail Switch ONLY 6 105500 1 Sail Switch Actuator Rod 7 319202 1 Sai[...]

  • Page 42

    40 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Illus. No. Part No. Qty. Description 1 140111 1 Holding Coil 2 140112 1 Booster Coil 3 140110 1 Secondary Coil Replacement Coils for 3/8” Non-Hi/Lo Gas Valve for Globar ® Ignition Models ONLY[...]

  • Page 43

    41 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 140116 1 Holding Coil 2 140115 1 Booster Coil 3 140117 1 Secondary Coil 4 140118 1 Hi/Lo Coil Replacement Coils for 3/8” Hi/Lo Gas Valve for Globar ® Ignition Models ONLY[...]

  • Page 44

    42 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Electric Oven Assembly[...]

  • Page 45

    43 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 803001 1 Large Electric Oven Box ONLY --------* 1 Electric Oven Assembly Complete 2 --------* - Electric Element 3 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 4 802800 1 Sail Switch Box with Bracket and Cover ONLY 802801 1 Sail Switch Box Assembly Complete (in[...]

  • Page 46

    44 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Electric Oven Component Application Chart * Oven assembly complete does not include oven relay or terminal block. These items must be ordered separately . When ordering oven assembly complete, specify 3-wire or 4-wire when applicable, as well as if dryer has computer or nonc[...]

  • Page 47

    45 Telephone: (508) 678-9000 Fax: (508) 678-9447 Steam Coil/Valve Assembly Illus. No. Part No. Qty. Description 1 803500 1 Large Steam Rack (for models mfd. with high pressure Only) 803501 1 Large Steam Rack (for models mfd. with low pressure Only) 2 150300 6 #10-16 x 1/2” Hex Washer TEK Screw 3 165002 1 Large Steam Coil (for models mfd. with hig[...]

  • Page 48

    46 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Illus. No. Part No. Qty. Description 1 150301 6 #8-18 x 7/16” Phillips Pan Head TEK Screw 2 322808 1 Relay Box Cover Plate ONLY 3 137060 1 Arc Suppressor (A.S.) Board (3) 4 137013 4 Nylon Standoff 5 153002 2 5/16” Lock Washer 6 152004 2 5/16-18 Hex Nut 7 150108 4 #8-32 x [...]

  • Page 49

    47 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 150301 6 #8-18 x 7/16” Phillips Pan Head TEK Screw 2 322808 1 Relay Box Cover Plate ONLY 3 150108 4 #8-32 x 1/2” Pan Head Machine Screw 4 132200 1 Reversing Timer - 60 Hz ONLY 132202 1 Reversing Timer - 50 Hz ONLY 5 151001 2 #8-32 Pal Nut 6 153002 2 5/16” [...]

  • Page 50

    48 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Illus. No. Part No. Qty. Description 1 150301 6 #8-18 x 7/16” Phillips Pan Head TEK Screw 2 322808 1 Relay Box Cover Plate ONLY 3 137060 1 Arc Suppressor (A.S.) Board (3) 4 137013 4 Nylon Standoff 5 153002 2 5/16” Lock Washer 6 152004 2 5/16-18 Hex Nut 7 150108 4 #8-32 x [...]

  • Page 51

    49 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 150301 6 #8-18 x 7/16” Phillips Pan Head TEK Screw 2 322808 1 Relay Box Cover Plate ONLY 3 150108 2 #8-32 x 1/2” Phillips Pan Head Machine Screw 4 132200 1 Reversing Timer - 60 Hz ONLY 132202 1 Reversing Timer - 50 Hz ONLY 5 151001 2 #8-32 Pal Nut 6 153002 2[...]

  • Page 52

    50 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Illus. No. Part No. Qty. Description 1 150309 6 #10-16 x 1/2” Hex Head TEK Crimptite Screw 2 311913 1 Service Box Cover Plate (9-7/8” x 4-3/8”) 311921 1 Service Box Cover Plate (9-7/8” x 5-3/4”) 3* 137015 1 Arc Suppressor (A.S.) - capacitor - ONLY 4 132425 1 Impello[...]

  • Page 53

    51 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 150309 6 #10-16 x 1/2” Hex Head TEK Crimptite Screw 2 311913 1 Service Box Cover Plate (9-7/8” x 4-3/8”) 311921 1 Service Box Cover Plate (9-7/8” x 5-3/4”) 3* 880662 1 Dual RC Suppressors ONLY 4 132400 1 Impellor Contactor ONLY 5 151001 2 8-32 Pal Nut [...]

  • Page 54

    52 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Control/Heat Step Down Transformer Illus. No. Part No. Qty. Description 1* 132002 1 200-Watt Transformer - 120 Volt (terminals are not included ) 2 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 3 121400 2 Universal Bushing - 880210 1 Terminal Package for Globar ® Tra[...]

  • Page 55

    53 Telephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty. Description 1 312513 1 Outer Top Assembly (for gas and electric models Only) 2 150300 7 #10-16 x 1/2” Hex Washer TEK Screw 3 121101 1 Junction Box Cover ONLY (for gas and steam models Only) 4 121100 1 Junction Box ONLY (for gas and steam models Only) 5 801521 1 Back Guard A[...]

  • Page 56

    54 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Illus. No. Part No. Qty. Description 1 121101 1 Junction Box Cover ONLY 2 121100 1 Junction Box ONLY 3 801521 1 Back Guard Assembly 4 152014 3 1/4-20 Free Spin Wash Nut 5 103500 4 Leveling Leg 6* 143501 1 8” x 6” x 6” Tee 7 880502 1 6” Replacement Damper Assembly 8 14[...]

  • Page 57

    55 Telephone: (508) 678-9000 Fax: (508) 678-9447 Arc Suppressor (A.S.) Relay Board Listing * ADC Part No. 137151 Solid State Relay (SSR) Board cannot be used with 3-phase (3ø) motors. IMPORTANT : Check label on Arc Suppressor (A.S.) Board to verify correct part number. NOTE : Solid State Relay (SSR) Boards ( ADC Part No. 137150 and ADC Part No. 13[...]

  • Page 58

    56 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Globar ® Burner Assembly Specifications G L O BA R ® B U R N E R O R I F I C E L I S T I N G * ADC M O D E L N U M B E R H E A T R E C L A I M E R Q T Y . N A T URA L G A S L I Q U I D P R O P A N E (L.P.) G A S D.M.S. P A R T N O . D.M.S. P A R T N O . UDG-50B UDG-50BH No [...]

  • Page 59

    57 Telephone: (508) 678-9000 Fax: (508) 678-9447 Direct Spark Ignition (DSI) Burner Assembly Specifications D I R E C T S P A R K I G N I T I O N (DSI) B U R N E R O R I F I C E L I S T I N G * ADC M O D E L N U M B E R H E A T R E C L A I M E R Q T Y . N A T URA L G A S L I Q U I D P R O P A N E (L.P.) G A S D.M.S. P A R T N O . D.M.S. P A R T N O[...]

  • Page 60

    58 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Additional Parts Available Part No. Description 112039 “Black/White/Green Ground” Label 112090 “Phase 4 OPL Program Location Summary” Label 112280 “Clean Lint Screen” Label 114001 “CAUTION - Exhausted/Lint Screen” Label 114006 “WARNING - Fire Hazards” Labe[...]

  • Page 61

    ADC 450097 1 - 02/01/91-250 2- 03/25/92-100 3* 11/19/93-100 4 - 10/20/94-100 5- 07/29/97-50 6 - 01/29/98-50 7* 06/30/00-25[...]