AEG 1000 manual

Oper ating In struction s PROTECT D. 1 000 (BP) PROTECT D. 1500 (BP) PROTECT D. 2000 PROTECT D. 3000 PROTECT D. 2030 BP PRO TECT D. PERFECT IN FORM AND FUNCTION[...]

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3 EN Thank you for deciding to purchase the PROTECT D. UPS from AEG Po wer Solutions. The following safety precautions are an important part of these operating instructions. They are designed to help y ou avoid problems caused by operating errors an d to protect you against any possible hazards. Please make s ure to read through these instructions [...]

4 1 Notes on these Operating Instr uctions Duty to Provide Information These operating instru ctions are de signed to help y ou pr o p e r l y and safely i n s t a l l a n d operate the following U ninterruptible P ower S upply (UPS) sy stems: the PROTECT D.1000, the PROTECT D.1500, the PROTE CT D.2000 or the PROTECT D.3000 as well as the correspon[...]

5 EN warranty agreements, service contra cts, etc., without prior notice in the event that any spare parts other than original AEG spare parts or those purchased by AEG are used for maintenan ce and repair. Handling The PROTECT D. is d esigned so that all of the ste p s that need to be taken for its installation an d operation can be done without h[...]

6 Contents 1 No tes on these Ope rati ng Instr uctio ns ............................... 4 2 General info rmation .......................................................... 8 2.1 Technology ................................................................ 8 2.2 System description .................................................... 9 2.3 Technical Da[...]

7 EN 7.3 Display (Mai n Menu)................................................ 42 7.3.1 UPS status - display .......................................... 42 7.3.2 Event log............................................................ 46 7.3.3 Measurem ents ................................................... 47 7.3.4 Control ............................[...]

8 2 General information 2.1 Technology i The PROTECT D. is an U ninterruptible P owe r S upply (UPS) for such essential loads as PCs, workstations, servers, network components and similar load devices, cons isting of: • Network filter with overvoltage protection ( dev ic e p rot ec tio n / Class D) and mai ns energy backfeed prot ection • Recti[...]

9 EN 2.2 System description The UPS is connected betwe en the public network and the power load segments to be protected. The rectifier is powered from the mains and converts the AC voltage into a stabilized DC voltage to feed the inverter . The circuitry technology used (PFC) enables sinusoidal current consumption, thus allowing a low circuit feed[...]

10 The automatic bypass serves to provide increased power supply security for single installations in particular by switching the public network, e.g. in the event of an inver ter malfunction, through to the load segment directly and without in terruption. In oth er words, the automatic bypass provides the load segment with an additional passive re[...]

11 EN 2.3 Technical Data Type rating PROTECT D.1000 1000 VA (pf = 0.9 lag.) 900 W PROTECT D.1500 1500 VA (pf = 0.9 lag.) 1350 W PROTECT D.2000 2000 VA (pf = 0.9 lag.) 1800 W PROTECT D.3000 3000 VA (pf = 0.9 lag.) 2700 W UPS input 1ph~ / N / PE Nominal input voltage 230 Vac Rectifier voltage range 190 Vac – 276 Vac (PROTECT D.1000 & D.1500) 20[...]

12 UPS output Nominal output voltage 200/208/220/230/240 Vac ± 2% Power reduction: 10% at 208V, 20% at 200V Nominal frequency 50 Hz / 60 Hz ± 0.25 Hz (Tolerance in battery mode or free running in frequency changer mode) Synchronization range 50 Hz or 60 Hz ± 3 Hz Synchronization speed 1 Hz / s Power factor range 0.8 lag. to 0.9 cap. for full pow[...]

13 EN Battery Autonomy time (for a battery charged 100% a nd at 25°C) Autonomy time (nominal load, pf = 0.9 lag.) Linked battery modules D. 1000 D. 1500 D. 2000 D. 3000 With integrated battery 6 min. 5.5 min. 6 min. 3.5 min. 1 extra battery module 31 min. 25 min. 33 min. 18 min. 2 extra battery modules 51 min. 46 min. 59 min. 34 min. 3 extra batte[...]

14 Communication Interfaces RS232 (SUB-D (9-pin)), USB additional: communication slot for extensions (e.g. relay card / SNMP (PRO), ...) Remote shutdown contact Potential-free (programma ble as either open or closed cont acts) Relay contact input 250Vac 3A or 30Vdc 3A change-over contact (programmable) Shutdown software on CD “CompuWatch” for a[...]

15 EN Humidity < 95% (non-condensing) Installation height Up to 3000m at nominal power max. transport height: 10000m Connectio ns Power supply (lockabl e) IE C320 C14 (D.1000-D.2000) IEC320 C20 (D.3000) Load segment connection s with automatic locking PROTECT D.1000 / D.150 0 2 x IEC320 C13 (UPS direct) 2 x 2 x IEC320 C13 (manageable ) PROTECT D[...]

16 Approvals The PROTECT D. complies with the EN 62040 prod uct standard. The CE seal on the dev ice confirms that the device compli es with the followin g directives: EG Low Voltage Directive 2 00 6 / 9 5 / EG as well as the EMC Directive 2004 / 108 / EG for electromagnetic compatibility, if the installation instructions provided in this manual ar[...]

17 EN 3 Safety Regulations 3.1 General Safety Instructions Read these operating instruction s before you use the UPS PROTECT D. and its external battery modules (sp ecial accessories) for the first time and pay attention to the safety precautions! Use this device only when it is in technically perfect condition for its intended purpose and al ways [...]

18 The UPS is an electrical device th at can be dangerous. The dev ice should only ever be opened by specially trained te chnicians. Repairs are to be made by q ualified customer-service personnel only! The output can also be electrically charged, even i f the UPS is not connected to the mains powe r supply. The UPS has its own internal power suppl[...]

19 EN • If the UPS is bro ught from a cold environ ment into the installation area, condensation can o ccur. Before the UPS is used for the first time, it must be absolutely dry. This requires a waiting time of at least two hours. • Never connect the mains power input with the UPS output! • Make sure that no liquids or foreign objects pene tr[...]

20 Danger of explosion! Do not throw batteries into an open fire. Do not attempt to open or damage the batteries (the electrolytes released will harm skin and eyes and can be toxic!) Batteries can cause electrical shoc k and high short circuit current. Whenever you work with ba tteries, take the following precautions: • Remove all watches, rings [...]

21 EN 3.3 CE certificate[...]

22 4 Inst allation 4.1 Unpack and check The device has been exte nsively tested and checked. Although packaging and shippin g was done carefully, we cannot fully rule out any transport damage. i A ny claims based on transport dama ges must be made directly to the shipping com pany! On receipt, check the contents of the tra nsport containers for any[...]

23 EN The original carton provid es effective protection against damag e and should be kept in case t he device has to be transported again at a later date. Always keep plastic ba gs away from babies and children to prevent suffocation. Handle the components with care . Think of their weight and have a second person to assist with lifting. 4.2 Inst[...]

24 rear vent for ventilation purpos es. Do not block the vents on the front. Make sure that there is a free space of at least 50 mm in the front. • Place any external battery units directly underneath the UPS system. To ensure maximum mechanical stability, place each tray in its own rack mount. • Avoid extreme temperatures! An environmental tem[...]

25 EN Fig. 1: Pre-installation of the left and right rails 2. Now locate the corresponding installati on positions in the rack and place two cage nuts at ea ch post corre sponding to the position of the rails. Use 8 cage nuts for each rail pair. Fig. 2 : Fastening the rails in the rack 3. Now insert the rails. According to the illustration above, f[...]

26 5. Now lift the UPS and the battery trays carefully out of the packaging with 2 people and set the devi c e down on a stabl e flat surface. Fig. 3 : Removing the PROTECT D. from the packaging 6. Now fasten the two brackets t hat come with the device to the side of the UPS and, if using, an external battery unit according to Fig. 4. Make sure to [...]

27 EN 7. Now insert the trays i nto the side rack rails pr eviously installed in the cabinet. If using, sta r t first by inserting the external battery units. The UPS is inserted last. Make sure that the battery units are inst alled directly below the UPS. Fig. 5 : Inserting the UPS (use same method for the battery units) 8. Now faste n the top cag[...]

28 5 Overview of Connections, Operating / Display Elements 5.1 Front view A B C D E F __ ▲ ▼ ENTER ESC Fig. 6 : UPS in the PROTECT D. series Fig. 7 : External battery e xtension (B atteryP ack) in the PROTECT D. series[...]

29 EN Explanations : A UPS model series plate with power rating in VA B Status display (different colored LEDs) C Graphical LCD display for alphanume ric display D Operating keys for menu n a vigation i A detailed explanation of the operating panel can be found in Chapter 7. 2 on pg. 40 ff. E Locking screws to fasten the front panel F Vent (do not [...]

30 Fig. 9 : Rear view o f the PROTECT D.1500 Fig. 10 : Rear view of the PROTECT D.2000 12 11 10 9 8 7 6 1 2 3 4 5 Fig. 11 : Rear view of the PROTECT D.3000[...]

31 EN Explanations : 1 Power supply (UPS input) can be locked using the position lo ck that comes included 2 Option for fixed ground using extra screw 3 Automatically locking load segm ent connections (UPS outputs) for critical loads with highest prio rity, permanently directly supplied by the UPS (not manag eable) 4 Manageable, i.e. via the UPS op[...]

32 3 6 Electrical Connection 6.1 Contacting the battery modules i To make wiring easier, first remove the front panel(s) of the external battery units. Unscrew the two cente r ed screws in front pa nel (1) using a suitable cross-slot screwdriver (recommended: Phillips PH1). Now reach behind the front panel on the right and the left and slide it a f[...]

33 EN 2 6.1.1 Connecting the internal battery Fig. 13 : Opening the front panel of the UPS 1. Make sure that the UPS is not electrically charged and not connected to a power source. First unscrew the t wo centered screws in front panel (1) using a suitable cross-slot screwdriver (recom mended: Phillips PH1). 2. Now reach behind the fro n t panel on[...]

34 6 Fig. 14 : Connecting the internal battery Make sure to press the connectors quickly and firmly into one another (red in red , black in black). If you see a small electric arc while doing this, this is no cause for concern. If you use external battery extensions in combination with the UPS, proceed as describ ed in Ch apter 6.1.2. Otherwise, cl[...]

35 EN 7. You should have already remo ved the front panels of the battery units at the beginning of this Section 6.1. The corresponding access slo t covers should also have be en removed. Now start to lay the battery wi ring inside the UPS unit. L ay the insulated wire in the cent er downwards. Th en carefully close the front cover of the UPS, lay [...]

36 9. Insert the small transparent RJ11 plugs for the automatic recognition of the battery units in the side in the corresponding connection jacks. 10. As the last step, replace the front panels. T he wires are threaded carefully through the corresponding access slots and are protected behin d the front panels. Remember to tighten the screws in the[...]

37 EN 6.3 Connecting the load segments Before you connect the load segm ents to the UPS, please make sure that the actual power output on the type plate is larger than or equal to the sum of the load power co nsumption. Connect the desired load segments to the output jacks of your UPS. Use the load segment connection cords that come with the device[...]

38 Do not connect any household ap pliances or power t ools to the UPS. Never connect or swit ch on additional load segments during a powe r outage, i.e. when the UPS is operating in emergency powe r mode! As a rule, if there ha s never been an overload in normal operation, there won’t be an overload in battery mode. If the malfunction LED lights[...]

39 EN 7 Operation Mode and Operating 7.1 First start-up 7.1.1 Switching on the UPS Insert the plug of the power cord into the correctly fuse d power outlet of your sub-distribut ion system. The UPS will be immediately supplied with power from the pu blic power network. It will start up with an initializat ion phase, indicated by the AEG logo, which[...]

40 7.2 Operating panel 7.2.1 Overview The main feature of the operating p anel is its graphical, two-color LCD display. The standa rd setting is white lettering on a black background; for alarm me ssages, the background change s to amber. There are 4 keys at the bottom for menu navi gation and another 3 different-colored LEDs at the top. Fig.19 : S[...]

41 EN 7.2.3 Operating keys (Navigation) The 4 keys for navigation c ontrol the following function s: “ ▲ ” key: Press this ke y to scroll upwards in the menu levels or to alter a value you want to set. If you press this key in t he status display, you will access the “UPS On or Off” menu item. “ ▼ ” key: Press this key to scroll dow[...]

42 7.3 Display (Main Menu) Press “ESC” to ac cess the main menu. Main menu for the LCD display The following figures show the display in English (to change the language see Chapter 7.3.6 on pg. 49ff. “Settings”). 7.3.1 UPS status - display You can access the status screen by p ressing “ ▲ ” or “ ▼ ” i n the main menu to go to ?[...]

43 EN Display Status UPS is in normal / continuous double-conversion mode. Power supply is available and within the acceptable tolerance range (Mode: “High performance ”). UPS is in battery mode. UPS supplies the load via the integrated bypass. UPS is operating in frequency converter mode. UPS is in standby mode. 18min Input Output 6 18min 18mi[...]

44 UPS is operating in economical mode (ECO mode). UPS is operating in high efficiency mode (ECO+ mode). UPS is testing the battery. Display for 10 seconds after a successful battery test. UPS reports a defective or disconnected battery system. UPS is overloaded. 18min Input Output 0min Input Output 18min Input Output 18min Input Output 18min Input[...]

45 EN UPS indicates a critical error and has switched off the UPS output. General UPS alarm. Details can be found in the Alarm messages and entries in the event log. Messages and alarms Press “ ▼ ” to access part 2 of the UPS status display. It contains current messages and alarms, if any. Each message or ea ch alarm is displayed in its own w[...]

46 Battery discharge Batteries are currently discharging, e.g. due to a power outage. Battery disconnected Battery system not available because currently not connec ted. 7.3.2 Event log Up to 127 events a re stored in the internal non-volatile event memory in the UPS. The last event that occurred is the first on the list, followed by other prev iou[...]

47 EN 7.3.3 Measurements Select this menu item to find the following measurements in this order: Power Usage Efficiency [%] Output power (active and apparent power) [W] & [VA] Output power (current and power factor) [A] Output (voltage and frequency) [V] & [Hz] Input (voltage and frequency) [V] & [Hz] Battery (voltage and charge state) [...]

48 ”Control” / Command Description Go to Bypas s / Normal Possibility to change operati on mode. If the UPS is not in Normal Mode or Bypass Mode this option is not used and should not be displayed as a control opti on. Battery Test Schedule Battery Test: y es | Cancel Battery test: no Starts a manual battery test. Reset Error State Reset Alarms[...]

49 EN 7.3.5 Identification Activate this menu item to view the following sub-menu items: “Type / Model”, “Part num ber”, “Serial number” and finally the current “UPS firmware” version o ne after the other. 7.3.6 Settings The following table provides you with a detailed description of the possible user settings usin g the UPS operati[...]

50 De scr ip tio n Adjustable parameters Presetting Relay configuration [UPS ok], [on bypass], [on Economical mode (ECO)], [on High efficiency mode (ECO+)], [on battery], [battery low], [battery fault], [ battery missing], [Fan fault], [Summary Alarm] UPS ok Control Commands from Serial Port [enabled] [disabled] If Enabled, control commands are acc[...]

51 EN De scr ip tio n Adjustable parameters Presetting Automatic Start Delay [Off], [On] = <hh>H <mm>M <ss>S Adjustment: Hours, Minutes, Seconds <00>H <00>M <00>S to <12>H <59>M <59>S If Off, automatic restart is disabled on the selected load segment and turns on only when comman ded manually by[...]

52 De scr ip tio n Adjustable parameters Presetting Start w/o mains [enabled], [disabled] cold Start enabled Battery Saving Mode [disabled], [10%], [20%], ...[100%] On battery operation the UPS output is turned off as soon as the battery capacity is below the selected level. disabled Site Wiring Fault Alarm [enabled], [disabled] disabled Charger ou[...]

53 EN De scr ip tio n Adjustable parameters Presetting Ambient temperature high alarm [enabled], [disabled] If enabled, UPS alarm when ambient temperature >40°C enabled EPO operation [normally open], [normall y closed] Normally open means UPS makes a shutdown by a closing input state. Normally closed means UPS makes a shutdown by an opening inp[...]

54 De scr ip tio n Adjustable parameters Presetting Auto bypass [enabled], [disabled] “enabled” means UPS will have bypass output when utility power on. “disabled” means UPS will not have bypass output when power on but could get bypass output when UPS is fault or overload. enabled Clear Event Log The number after “Total events” shows h[...]

55 EN 8 Interfaces and Communication 8.1 RS232 and USB computer interfaces There are several different interfaces available to control the UPS and conveniently read out status messages and measurements. The interface log is designed to be used with “CompuWatch”, the shutdown and UPS management software from AEG. Use the RS232 or USB communicati[...]

56 8.3 Shutdown and UPS management softw are “CompuWatch”, the AEG software developed specially for th ese purposes, continuously ch ecks the mains power su pply and the status of the UPS. In combination with the “intelli gent” UPS, this ensure s that the data-processing com ponents and data backup are available. The “CompuWatc h” shutd[...]

57 EN 8.4 EPO (E mergency P ower O ff) All the devices in the PR OTECT D. series are equipped with a connection that allows the immediate shutdown of the UPS output to deactivate any devices conne cted and does not follow the control software shutdo wn process. i Note: Once the emergency power off has been activated, the UPS outputs are voltage - f[...]

58 8.5 Change-over contact A potential-free change-ov er contact is located on the rear pan el of the PROTECT D. serie s to pr ovide for external, potential-free signaling to a e.g. building services man agement system. Fo r the exact pin allocation, refer to the label next to the base. The contact load is 250Vac 3A, respectively 30Vdc 3A. Dependin[...]

59 EN 9.1.1 Alarm / error messages Alarm or Notice Possible cause Remark / Ac t i on UPS On Bypass (Notice #169) UPS is operating from bypass The equipment transferred to bypass utility power. Battery mode is not available and your equipment is not protected; however, the utility power continues to be passively filtered by the UPS. Check for one of[...]

60 Ala rm Possible cause Rem ark / Act i on Low Battery Warning (Alarm #56) Intermittent Alarm The battery time remaining or battery capacity is lower than the battery low warning level that is defined for this UPS. This warning is approximate. The actual time to shutdown might vary depending on t he UPS load and presence of an extended batter y mo[...]

61 EN Ala rm Possible cause Rem ark / Act i on Input AC Under Voltage (Alarm #7) Intermittent Alarm The utility power voltage is below the minimum operating range. The uninterruptible power supply transfers to Battery mode if supporting load. Input Under/Over Frequenc y (Alarm #8) Intermittent Alarm The utility power frequency is out of usable freq[...]

62 Ala rm Possible cause Rem ark / Act i on Charger Failur e (Alarm #34) Continuous Alarm A battery charger fault has been detected. The UPS turns off the charger until the next power recycle. Contact your service representative. Output Short Circuit (Alarm #58) Intermittent Alarm The uninterruptible power supply has detected abnormal low impedance[...]

63 EN 10 Maintenance The PROTECT D. is constructed using modern, low-wear co mp on en t s. Nevertheless, in order to maintain constant availability and operating reliability, it is advisable to make visual checks (of the battery a nd the vents in particular) at regular intervals (but at least every 6 months). CAUTION! Always make sure to secure the[...]

64 CAUTION! Before performing the n ext step, make sure to switch off the voltage supply to the PROTECT D. If a large amount of dust has ac cum ulated, the device should be carefully cleaned with dry comp ressed air to allow for better heat exchange. The time intervals of the v isual checks to be perfo rmed largely depend on where th e devices are [...]

65 EN i Note: The UPS internal batteries are heavy. Use ca ution when handling the heavy batteries. The internal batteries are locate d behind the UPS front cover (behind the LCD control panel ). The internal batteries are packaged together as on e unit for easier handling. To replace the batteries in the UPS (use Protect D.1000 picture for referen[...]

66 Fig. 22 : Removing the UPS front cover 6. Disconnect the internal battery connector and EBM battery connector. If the EBM cable is not conne cted to an EBM, unclip the EBM cable and move it to the left out of the way, see Figure 23. 7. Remove and retain the two screws on the battery cover plate, see Figure 23. Fig. 23 : Disconnecting the UPS int[...]

67 EN Fig. 24 : Pull out the battery pack i Note: Verify that the replacement batteries hav e the same rating as the batteries being replaced. 9. Slide the new battery package into the UPS unit. Push the battery package in firmly. 10. Replace the battery cover plate ont o the screw mounts, threading the battery connector through the acce ss slot. 1[...]

68 i Replace the EBM battery If the UPS will be operated with additional external battery packs we recomme nd from technical point o f view to replace all battery systems at the same time. Replace the EBM battery system same as the UPS replacement, ensure a proper connectio n. Disposal of waste batteries (applicable in the European Union and other [...]

69 EN 11 Storage, Dismantling and Disposal 11.1 Storage Long storage times without occa sionally recharging or discharging can lead t o permanent damage to the battery. If the battery is stored at ro om temperature (20°C to 30°C), there will be a spontaneous self -discharge due to inner reactions of 3 to 6% a month. Please avoid storage at temper[...]

70 By ensuring this prod uct is disposed of co rrectly, you will help prevent potential negative cons equences fort he environ ment and human health, which could ot herwise be caused by inappropriate waste h andling of this product. The recycling of materials will help to cons erve natural resources. For more detailed information ab out recycling o[...]

71 EN 12 Appendix 12.1 Technical terminology Class D See Device prote ction DC/ DC Bo ost er An electronic ci rcuit that c onverts a sourc e of direct cur rent ( DC ) from one voltag e level to a hi gher voltage l evel Device protection Term used as pa rt of surge protection concept The conventi onal mains s urge protection c onsists of a lightning[...]

72 12.2 Keyword register A Approvals..........................16 Autonomy time ................13 Alarm handling .................59 B Battery mode ....................10 Battery test .................44, 52 Battery extension .............34 Bypass mode .............10, 40 C CE certificate ................... 21 Cold start .................. 20, 52[...]

73 EN 12.3 Notes[...]

74[...]

75 EN[...]

Guarantee Certificate Type: Unit number: Date of purchase: Dealer stamp/signature AEG is a registered trademark used under license from AB Electrolux Emil-Siepmann-Str . 32 59581 W arstein-Belecke Germany Tel.: +49 180 523 4787 Fax: +49 180 523 4789 www .aegpartnernet.com Operating In structions 8000032014 BAL, en Specifications are subject to cha[...]