AEG Thyro-S H1 manual

Ethernet Bu s Module Pr ofi Net PERFECT IN FORM AND FUNCTION Oper ating Instruction s • Thyr o-S ...H1, ..HRL1 • Thyr o-A ...H1, ..HRL1, ..HRLP1 • Thyr o-A …C01, ..C0 2, ..C03, ..C05, ..C0 7 • Thyr o-P ower Manager • Thyr o-Step Controller • Thyr o-Measurement Unit[...]

2 Contents 1. Introduction 5 1.1 General 5 1.2 Special features 5 1.3 Type designation 5 1.4 Abbreviations 5 1.5 Warranty 5 2. Safety 6 2.1 Identification in the operating instructions 6 2.2 General danger information 6 2.3 Operator requirements 7 2.4 Personnel requirements 7 2.5 Intended use 7 2.6 Use of the device 7 2.6.1 Operation 7 2.6.2 Prior [...]

3 9. Connection diagrams Thyro-A 30 10. Connection diagrams Thyro-S 31 1 1. Connection diagrams Thyro-Step Controller 32 12. Specific notes 33 12.1 Installation 33 12.2 Service 33 13. T echnical Data 33 14. Dimension drawings 34 15. Accessories and options 34 16. Approvals and conformity 34 17. Appendix A Acyclic parameter tables 36 List of figures[...]

4 Contact Technical queries Do you have any technical queries regarding the subjects dealt with in these operating instructions? If so, please get in touch with our team for power controllers: Tel. +49(0)2902 763-520 or +49(0)2902 763-290 Commercial queries Do you have any commercial queries on power controllers? If so, please get in touch with our[...]

5 1. Introduction The operating instructions below serve only as an addition to be used in conjunction with the operating instructions of the AEG Power Solutions Thyro-A power controller, Thyro-S power switch, and Thyro- Power Manager in the versions of the types indicated on the covering page. The safety instructions con- tained therein are to be [...]

6 2. Safety 2.1 Identification in the operating instructions In these operating instructions, there are warnings before dangerous actions. These warnings are divided into the following danger categories: DANGER Dangers that can lead to serious injuries or fatal injuries. W ARNING Dangers that can lead to serious injuries or considerable damage to p[...]

7 NOTE Communication errors To avoid communication errors please note the following points: > Use shielded cables. > Undertake grounding of the bus module (X1.7 to X8.7). Do not ground additionally at the power controller. 2.3 Operator requirements The operator must ensure the following: - The safety regulations of the operating instructions [...]

8 2.6.2 Prior to installation / commissioning - If stored in a cold environment: ensure that the device is absolutely dry. (Allow the device a period of at least two hours to acclimatize before commissioning) - Ensure sufficient ventilation of the cabinet if mounted in a cabinet. - Observe minimum spacing. - Ensure that the device cannot be heated [...]

9 3. Functions 3.1 Processing the setpoint Thyro-S Only local setpoints, no bus setpoint Switching signal (24DC) at the control terminal X22.1 of the Thyro-S > No wiring of the terminal point X22.4 at the power controller - The bus module is fully functional. The analog signal from the control terminal X22.1 is used as setpoint (on/off). Setpoin[...]

10 3.3 Processing the setpoint Thyro-Step Controller Only local setpoints, no bus setpoint Analog input at control terminal X6.1 or X6.4 (depending on X6.7) of the TSC > Do not connect anything to terminal X2.1 of the power controller. - The bus module is fully functional. The analog signal from the control terminal X6.1 or X6.4 is used as setpo[...]

11 4. Installation DANGER Dangers during Installation Risk of injury / Risk of damage to the device or plant Observe all safety regulations in the chapter “Safety”. 4.1 Connection terminals (overview) T ab.1 Connecting terminals (overview) Connection diagram see page 30. 4.2 Connecting a 24 V power supply > Switch off the main power supply i[...]

12 5. Settings 5.1 Setting the protocol The Ethernet bus module supports various real time Ethernet bus systems. The desired system can be selected using the rotary switch “Protocol”. For ProfiNet this needs to be set to 0. 5.2 Setting the number of slots The number of devices which are connected to the Ethernet bus module is set with the rotar[...]

13 5.4 Operating display of the bus module T able 2 Operating display of the bus module Operating status of the Ethernet bus module Status LED of the Ethernet Ports LED Color Status Meaning SYS Green On Operating system running Red Flashing with 1Hz Error in boot process Red On Waiting for boot process (check position of “Protocol” switch) Off [...]

14 6. Operation 6.1 Start configuration (parameterization) Via the parameterization (in step 7 – HW Config, double-click on slot 0 of the bus module, parameter tab) the following settings can be undertaken. No connection (slot 1-8): Here you can set what should happen with the output data of the devices if the connection to the master is interrup[...]

15 T ab. 3 Interpretation of the master setpoint with Thyro-S T ab. 4 Cyclic input and output data with Thyro-S ..H1 T ab. 5 Cyclic input and output data with Thyro-S ..HRL1 T ab. 5b Thyro-S Faults Setpoint (Master) Status (return value) (Total setpoint) 0 to 409 = OFF 0 = 410 to 1091 1/5 819 1092 to 1706 = 1/3 1365 = 1707 to 3071 1/2 2047 3072 to [...]

16 T ab. 5b Thyro-S Status 6.4 Input and output data Thyro-A T ab. 6 Cyclic input and output data with Thyro-A 1A...H1 T ab. 7 Cyclic input and output data with Thyro-A 1A...HRL1 Description Bit LEDs Relay Pulse inhib active Bit 0 none open (bridge X2.1-X2.2 open) Bit 0 none open Mains frequency is 60Hz Bit 2 none open Relay status Bit 8 none open [...]

17 T ab. 8 Cyclic input and output data with Thyro-A 1A...HRLP1 T ab. 9 Cyclic input and output data with Thyro-A 2A...H1 T ab. 10 Cyclic input and output data with Thyro-A 2A...HRL1 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load current L1 float 4 [A] 8 Power L1 float 4 [W] 12 Mains voltage L1 integer 2 [[...]

18 T ab. 1 1 Cyclic input and output data with Thyro-A 2A...HRLP1 T ab. 12 Cyclic input and output data with Thyro-A 3A...H1 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load voltage L3 float 4 [V] 8 Load current L1 float 4 [A] 12 Load current L2 float 4 [A] 16 Load current L3 float 4 [A] 20 Power L1 float 4 [...]

19 T ab. 13 Cyclic input and output data with Thyro-A 3A...HRL1 T ab. 14 Cyclic input and output data with Thyro-A 3A...HRLP1 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load voltage L2 float 4 [V] 8 Load voltage L3 float 4 [V] 12 Load current L1 float 4 [A] 16 Load current L2 float 4 [A] 20 Load current L3 [...]

20 T ab. 14a Thyro-A Fault T ab. 14b Thyro-A Status Description Bit LEDs Relay Frequency measurement outside of 47Hz to 63Hz Bit 0 Pulse Inhibit LED flashing slowly open SYNC error, no cero crossing within the gate Bit 1 Pulse Inhibit LED flashing slowly open Temperature monitoring triggered Bit 2 Load Fault LED flashing slowly open Load fault Bit [...]

21 T ab. 15 Cyclic input and output data with Thyro-A 1A...C01 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load current L1 float 4 [A] 8 Power L1 float 4 [W] 12 Mains voltage L1 integer 2 [V] 14 Switch-on time TS integer 2 [period] 16 Switch-on angle alpha integer 2 [0.01 °el] 18 Total setpoint integer 2 40[...]

22 T ab. 18 Cyclic input and output data with Thyro-A 1A...C05 Offset Input data, actual values Data type Size Unit 0 Load voltage phase 1 float 4 [V] 4 Load current phase 1 float 4 [A] 8 Load current phase 2 float 4 [A] 12 Total load current float 4 [A] 16 Power phase 1 float 4 [W] 20 Power phase 2 float 4 [W] 24 Total power float 4 [W] 28 Mains v[...]

23 6.5 Input and output data Thyro-Power Manager T ab. 21 Cyclic input and output data TPM automatic mode T ab. 22 Cyclic input and output data TPM manual mode Offset Input data, actual values Data type Size Unit 0 AC input 1 float 4 [A],[V] 4 AC input 2 float 4 [A],[V] 8 AC input 3 float 4 [A],[V] 12 Power float 4 [W] 16 Energy float 4 [kWh] 20 DC[...]

24 6.6 Input and output data Thyro-Step Controller T ab. 23 Cyclic input and output data TSC mode 6.7 Input and output data Thyro Input/Output Unit T ab. 24 Cyclic input and output data TIO mode Offset Input data, actual values Data type Size Unit 0 AC input 1 float 4 [A],[V] 4 AC input 2 float 4 [A],[V] 8 AC input 3 float 4 [A],[V] 12 Power float [...]

25 6.8 Input and output data Thyro-Measurement Unit T ab. 25 Cyclic input and output data TMU mode Offset Input data, actual values Data type Size Unit 0 AC input 1 float 4 [A],[V] 4 AC input 2 float 4 [A],[V] 8 AC input 3 float 4 [A],[V] 12 Power float 4 [W] 16 Energy float 4 [kWh] 20 DC input 1 integer 2 4096=100% 22 DC input 2 integer 2 4096=100[...]

26 6.9 Acyclic data transmission (parameterization) Via the acyclic parameter data transmission, parameters of the devices can be changed or selected. Cyclical and acyclical services can be used in the network simultaneously. Read data record “RDREC”: For reading access to a data record, the slot, index and length of the data record must be ent[...]

27 7. External connections 7.1 Power supply +24V to X11, current consumption approx. 150mA The foregoing circuit diagram shows the connection of the bus module supply 24V DC (approx. 150mA) bridge (contact) Thyro-S: see chapter 3.1 Thyro-a: see chapter 3.2 TPM: see chapter 3.3 X1 - X8 to the power controllers[...]

28 7.2 Operating elements and terminal blocks This chapter describes the available terminal blocks, plug connectors and operating elements. Configuration of the 7 pin connector of slots X1 to X8: 1 Switched ground potential. All pins 1 of slots X1 – X8 are connected. 2 RxD 3 TxD 4 Ground 5 Switchable ground potential. The slots X1 – X8 can be s[...]

29 8. Interfaces 8.1 System interface The bus module is connected with the relevant system interfaces of the power controllers via X1 to X8 (four-wire, 2x2 twisted, shared shielding). The transmission rate is 38,400 Bd. The asynchronous characters are transferred with 8bit, no parity, one stop bit. The protocol begins with STX, followed by an ident[...]

30 9. Connection diagrams Thyro-A Fig. 2 Connection diagram Thyro-A bus setpoint is active bus setpoint/ analog input bus setpoint/analog input bus setpoint/analog input bus setpoint/ analog input group switching selective switching bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog input analog in[...]

31 10. Connection diagrams Thyro-S Fig. 3 Connection diagram Thyro-S bus setpoint/analog input bus setpoint/analog input group switching selective switching bus setpoint is active analog input is active setpoint *blank bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog in[...]

32 11. Connection diagrams TSC Fig. 4 Connection diagram TSC bus setpoint/analog input bus setpoint/analog input group switching selective switching bus setpoint is active analog input is active bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog input bus setpoint/ analog[...]

33 12. Specific notes 12.1 Installation The bus modules can be installed in any desired order. 12.2 Service The devices supplied have been produced in accordance with the quality standard ISO 9001. Should there be faults in spite of this, our 24 hour service hotline is on hand, tel.: +49 (0)2902 763-100. 13. Technical Data Power supply 24V DC 150mA[...]

34 14. Dimension drawings 15. Accessories and options Ready-made bus module-side shielded cable. A set of cable consists of 4 connection cables for connecting 4 power controllers. Order number 2000 000 848 Bus module connection cable for 4 controllers, 2.5 m long Order number 2000 000 849 Bus module connection cable for 4 controllers, 1.5 m long 16[...]

35 In detail ProfiNet IEC 61158 IEC 61784 Built-in device (VDE0160) EN 50 178 Storage temperature (D) -25°C - +55°C Transport temperature -25°C - +70°C Operating temperature (better B) -10°C - +55°C Humidity class B EN 50 178 tab. 7 (EN 60 721) Degree of contamination 2 EN 50 178 tab. 2 Air pressure 900mbar * 1000m above sea level Degree of p[...]

36 17. Appendix A 1. Acyclic parameter table Thyro-S; Thyro-A; -C01; -C02; -C03; -C05 Table A: Thyro-S.., Thyro-A.., Thyro-A-C01; -C02; -C03; -C05 controller parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range Combo-opt. 1 I_TYP Controller type current u16 0… 2 U_TYP Controller supply voltage u16 0…1000 3 P_TYP Cont[...]

37 1S 1A 2A 3A 1A Unit R / W H1 HRL1 H1 HRL1 HRLP H1 HRL1 HRLP H1 HRL1 HRLP C01 C02 C03 C05 Default Note Index A r x x x x x x x x x x x x x x x type 1 V r x x x x x x x x x x x x x x x type 2 W r x x x x x x type H RLP1 3 r/w * x x x x x x x x x x x x x TAKT S1.1-2 6 ˚ el r/w * x x x x x x x x x x x 60 ˚ el R201 7 period r/w * x x x x x x x x x [...]

38 2. Acyclic parameter table Thyro-C07 Table B: Thyro-C07 controller parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range Combo-opt. 1 I_TYP Controller type current u16 0… 2 U_TYP Controller supply voltage u16 0…1000 3 P_TYP Controller type output power u32 0… 6 BETR Operating mode u16 0…3 reserved, TAKT, VAR, Q[...]

39 unit R / W Default Note Index A r type 1 V r type 2 W r type H RLP1 3 r/w * TAKT S1.1-2 6 °el r/w * 60°el R201 7 r/w * 8 period r/w 6 period 9 period r/w* 50 period R201 10 period r/w * 3 period R201 11 period r/w 50 period 12 period r/w 0 period 13 °el r/w 180°el 14 °el r/w 0°el 15 r/w * Uload2 S1.3-5 power only with H RLP1 16 r/w 20 17 r[...]

40 3. Acyclic parameter table Thyro-Power Manager Table C: TPM parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range Combo-opt. 1 W1_TYP Type value transformer 1 u16 1...65535 2 W2_TYP Type value transformer 2 u16 1...65535 3 W3_TYP Type value transformer 3 u16 1...65535 4 W_CTRL Transformer setting u16 0...65535 bit code[...]

41 Unit R / W Default Note Index r/w 100 1 r/w 100 2 r/w 100 3 r/w 8 4 r/w 230 5 r/w * 50 R309 7 r/w * 10 S2 8 r/w 0 9 r/w 5 10 r/w 10 11 r/w 15 12 r/w 20 13 r/w 25 14 r/w 30 15 r/w 35 16 r/w 40 17 r/w 45 18 4096=10V r/w 0 39 1/819 r/w 819 40 r/w 1 41 4096=10V r/w 0 42 1/819 r/w 819 43 r/w 2 44 4096=10V r/w 0 45 1/819 r/w 819 46 r/w 3 47 4096=10V r[...]

42 4. Acyclic parameter table Thyro-Step Controller Table D: TSC parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range Combo-opt. 1 W1_TYP Type value transformer 1 u16 1...65535 2 W2_TYP Type value transformer 2 u16 1...65535 3 W3_TYP Type value transformer 3 u16 1...65535 4 W_CTRL Transformer setting u16 0...65535 5 U_TY[...]

43 Unit R / W Default Note Index r/w 100 1 r/w 100 2 r/w 100 3 r/w 8 4 r/w 230 5 r/w * 50 R309 7 r/w * 11 S2 8 r/w * 2978 9 r/w * 5956 10 r/w * 8934 11 r/w * 11912 12 r/w * 14890 13 r/w * 17868 14 r/w * 20846 15 r/w * 23824 16 r/w * 26802 17 r/w * 29780 18 r 27 20/4096mA r/w 0 31 20/4096mA r/w 4096 32 20/4096mA r/w 0 37 20/4096mA r/w 4096 38 4096=1[...]

44 5. Acyclic parameter table Thyro-Measurement Unit Table D: TMU parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range Combo-opt. 1 W1_TYP Type value transformer 1 u16 1...65535 2 W2_TYP Type value transformer 2 u16 1...65535 3 W3_TYP Type value transformer 3 u16 1...65535 4 W_CTRL Transformer setting u16 0...65535 bit c[...]

45 Unit R / W Default Note Index r/w 100 1 r/w 100 2 r/w 100 3 r/w 8 4 r/w 230 5 r/w * 50 R309 7 4096=10V r/w 0 39 1/819 r/w 819 40 r/w 1 41 4096=10V r/w 0 42 1/819 r/w 819 43 r/w 2 44 4096=10V r/w 0 45 1/819 r/w 819 46 r/w 3 47 4096=10V r/w 0 48 1/819 r/w 819 49 r/w 4 50 4096=10V r/w 0 51 1/819 r/w 819 52 r/w 9 53 4096=10V r/w 0 54 1/819 r/w 819 5[...]

46 6. Acyclic parameter table Thyro Input-Output Unit Table F: TIO parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range Combo-opt. 1 W1_TYP Type value transformer 1 u16 1...65535 2 W2_TYP Type value transformer 2 u16 1...65535 3 W3_TYP Type value transformer 3 u16 1...65535 4 W_CTRL Transformer setting u16 0...65535 bit [...]

47 Unit R / W Default Note Index r/w 100 1 r/w 100 2 r/w 100 3 r/w 8 4 r/w 230 5 r/w * 50 R309 7 4096=10V r/w 0 39 1/819 r/w 819 40 r/w 1 41 4096=10V r/w 0 42 1/819 r/w 819 43 r/w 2 44 4096=10V r/w 0 45 1/819 r/w 819 46 r/w 3 47 4096=10V r/w 0 48 1/819 r/w 819 49 r/w 4 50 4096=10V r/w 0 51 1/819 r/w 819 52 r/w 9 53 4096=10V r/w 0 54 1/819 r/w 819 5[...]

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