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Table of contents for the manual
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Page 1
SERVICE MANUAL GPIB DC Po wer Sup plie s Agilent Series 668xA For instruments with Seria l Numbers: Agilent M odel 6680 A : US36480 101 and A bove * Agilent M odel 6681 A : US36400 101 and A bove * Agilent M odel 6682 A : US36440 101 and A bove * Agilent M odel 6683 A : US36420 101 and A bove * Agilent M odel 6684 A : US36410 101 and A bove * * Thi[...]
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Page 2
2 CERTIFICATION Agilent Technologies certifies that this product met its published specifications at time of shipment from the factory. Agilent Technologies further cer tifies that its calibration measur ements are traceable to the United States National Bureau of Standards, to the extent allowed by the B ureau's calibration facility, an d to [...]
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3 SAFETY CONSIDERATIONS GENERAL. This is a Safety Class 1 instrument (provided with terminal for connection to pr otective earth ground). OPER A T ION. B EFORE APPLYING POWER verify that the pro duct is set to match the available line voltage, the correct line fuse is installed, and all sa fety precautions (see follo wing warnings) are taken. In ad[...]
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4 Safety Sy mbol Definitions Symbol Description Symbol Description Direct current Terminal for L ine conductor on perm a nently installed equip m ent Alternating current Caution, risk of electric shock Both direct and alternating cu rrent Cauti on, hot s urfac e Three-phase altern ating current Caution (ref er to accompanying documents) Earth (grou[...]
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Page 5
5 Table of Contents Introduction ............................................................................................................................................................................ 7 Scope.........................................................................................................................................[...]
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6 Post-Repair Ca libration ........................................................................................................ ............................................. 62 When R equired .................................................................................................................. .......................................[...]
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Introduction 7 1 Introduction Scope Organization This manu al contains information for troublesh ooting and repairing t o the componen t level Agil ent Series 668x A, 5-kilowatt power supplies. The remainin g ch apters of this manual are organized as follo ws: Chapter Description Chapter 2 Verification procedures to determ i n e the performance lev[...]
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Introduction 8 Related Docume nts Change Sh eet There may or may not be a Manual Cha nge sheet in cluded with this manual (see Manual Revision s). If one is in cluded, be sure to examine it for changes to this manual. Operating Manual Each power supply is shipped with an operating manual (s ee Replaceable Parts, Chapter 5 f or part numbers ) that c[...]
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Introduction 9 Safety Considerations This po w er supp ly is a Safety Class I instrument, which means it has a p rotective earth terminal. This terminal must be connected to earth ground th rough a power s ource equipped w i th a 4- w ir e, groun d receptacle. Ref er to the "Safety Summary" page at the beginn ing of this m a nual f or gen[...]
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Verificatio n 11 2 V erification Introduction This chapte r provides te st procedures for check ing the operati on of Agi lent Series 668xA power s upplies . The required tes t equipment is s pecified and sam ple performance test record sh eets are included. Instru ctions are given for perf orming the tests either from the front panel or from a con[...]
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12 Verif ication Table 2- 1. Test Equip ment Requir ed Ty pe Required Character istics Recommended Model Digital Volt m eter 1 Resolution : 10 nV @ 1V Agilent 3458A Readout : 8 1/2 dig its Accuracy : 20 pp m Current Monitor Resistor 1 Agilen t 6682A, 6683A , Agilent 6684A : Guil dline 9230/30 0 0.001 Ω ± 0.0 4%, 300A , 100W Agil ent 6680A , 6681[...]
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Verificatio n 13 Programming The Tests General Considerations Procedures are gi ven for programm ing these tests either from th e front panel key pad or from a GPIB controller. The procedures as sume y ou know how to use th e front pane l keypad or how to program over the G PIB (see the Pow er Supply Operating Manual for more information). When usi[...]
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14 Verif ication Operation Verification Tests Table 2-3 lists the requirements for op eration verif ication, which is a subset of the perfor m a nce tests. Table 2- 3. Operation V erification Tests Test Refer T o 1 Tur n-On Chec kout Po w er S uppl y Oper ating M anual 2 Voltage Programmi ng and Readback Accu rac y Table 2-4 3 Current Prog ramming [...]
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Verificatio n 15 Figure 2-1. Constant Voltage (C V) Test Setu p[...]
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16 Verif ication Table 2- 4. Constant Voltage (CV) Tests Acti on Normal Result Voltage Program min g and Readb ack Accuracy This tes t verif ies that th e voltage prog ramming, G PIB readback (GPI B system power suppl ies only ), and fron t panel display functions are within s pecifications. With system power su pplies, values read back over th e G[...]
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Verificatio n 17 Table 2- 4. Constant Voltage (CV) Tests (con tinued) Acti on Normal Result CV Source Effect (cont) 2 Set the transformer to the nominal ac line voltage. Con nect the DVM across +S and -S (see Fig. 2- 1). 3 Turn on t he powe r supply and program t he curren t to its maximum programmable value and the voltage to its full-scale val ue[...]
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18 Verif ication Table 2- 4. Constant Voltage (CV) Tests (con tinued) Acti on Normal Result Transient Recovery Tim e This test measures the time required for the output voltag e to return to w ithin 100mV of its final value follo w ing a 50% change in ou tput load current. Meas urements are made on both the unloading transient (from full load to 1/[...]
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Verificatio n 19 Constant Current (CC) Tests Test Set up Connect the appropriate cu rrent monitoring resist or (see Table 2-l) as sh own in Fig. 2-3. The accuracy o f the resistor mus t be as specified in the table. Test Pro cedures The test procedures are g iven in Table 2-5. The tests are in dependent and m ay be performed in any order. The C C t[...]
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20 Verif ication Table 2-5. Constant Current (CC) Tests (continue d) Action Normal Result CC Noise (PARD) (cont) 2 Measure the residu al noise on the DVM with the pow er supply tu rned off. Noise generated by other equipment may affect this measurement and should be rem o v ed or factored ou t. 3 Turn on th e po w er supply and program t h e curren[...]
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Verificatio n 21 Table 2-5. Constant Current (CC) Tests (continue d) Action Normal Result CC Source Effect This test measures the change in outpu t cu rrent resulting from a change in ac line voltage from its minimum to its maximum value within the line v oltage specifications. It is recommended th at you use averaged readings f or Steps 6 and 8 of[...]
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22 Verif ication Figure 2-3. CC Load Eff ect Test Set up[...]
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Verificatio n 23 Figure 2-4. CC rms Noise T est Setup[...]
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24 Verif ication Av eraging the CC Measurement s The CC Load Eff ect and CC Source Effect tests m easure the dc regulation of the power supply's ou tput current. When doing these tests, you mu st be sure that the readings taken are truly dc regulatio n v alues and not insta ntaneous ac peaks of the output cu rrent ripple. You can do this by ma[...]
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Verificatio n 25 Table 2- 6. Performan ce Test Record Form Test Facility : __________________________________________ Report No.__ _________ ____________ _________ __________ __________________________________________ Date_____ ______ ______ _________ _______________ _____ __________________________________________ Cust omer__________ _____________[...]
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26 Verif ication Table 2- 7. Performan ce Test Record for A gilent M odel 6680 A MODEL Agilen t ___________ __ Report No._ ____________ _ Date_____ ___________ _____ Test Descrip tion Mi nim um Spec. Results * Maximu m Spec. Measu rement Uncertaint y Constant Vo ltage Tests Voltage Program min g and Readback Low Voltage (0V) V out Front Panel Displ[...]
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Verificatio n 27 Table 2- 7. Performan ce Test Record for A gilent M odel 6681 A MODEL Agilen t___________ __ Report No._ ____________ _ Date_____ ___________ _____ Test Descrip tion Mi nim um Spec. Results * Maximu m Spec. Measu rement Uncertaint y Constant Vo ltage Tests Voltage Program min g and Readback Low Voltage (0V) V out Front Panel Displa[...]
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28 Verif ication Table 2- 7. Performan ce Test Record for A gilent M odel 6682 A MODEL Agilen t___________ __ Report No._ ____________ _ Date_____ ___________ _____ Test Descrip tion Mi nim um Spec. Results * Maximu m Spec. Measu rement Uncertaint y Constant Vo ltage Tests Voltage Program min g and Readback Low Voltage (0V) V out Front Panel Displa[...]
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Verificatio n 29 Table 2- 7. Performan ce Test Record for A gilent M odel 6683 A MODEL Agilen t___________ __ Report No._ ____________ _ Date_____ ___________ _____ Test Descrip tion Mi nim um Spec. Results * Maximu m Spec. Measu rement Uncertaint y Constant Vo ltage Tests Voltage Program min g and Readback Low Voltage (0V) V out Front Panel Displa[...]
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30 Verif ication Table 2- 7. Performan ce Test Record for A gilent M odel 6684 A MODEL Agilen t___________ __ Report No._ ____________ _ Date_____ ___________ _____ Test Descrip tion Mi nim um Spec. Results * Maximu m Spec. Measu rement Uncertaint y Constant Vo ltage Tests Voltage Program min g and Readback Low Voltage (0V) V out Front Panel Displa[...]
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Page 30
Troubleshooting 31 3 T rouble shooting Shock Hazard : Mos t of th e procedures in this chapte r must be perf ormed wi th power appli ed and protective covers removed. These procedu res sh ould be done on ly by trained s ervice personn el aware of the hazard f rom electrical shock. This ins trument us es components th at can be damag ed or suffer s [...]
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32 Troubleshooting Test Equipment Required Table 3- 1. Test Equip ment Requir ed Equipment Purpose Recommended Model Logic Probe To check s tates of data l ines. Agil ent 545A Test Clips To gain access to IC pin s. AP Products No. LTC Ammete r/Curren t Shunt To me asure out put current. Agil ent 6680A & 6681A: Burst er 1280 Agil ent 6682A , 668[...]
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Troubleshooting 33 Table 3- 2. Selftest Error Code s/Messages Code and/or Messag e Descriptio n Probabl e Cause Selftest Error Codes/M essages El FP RAM Front panel RAM test failed (po w er-o n). Microprocesso r A lU3 E2 FP ROM Front panel ROM test failed (po w er-on and * TST?). ROM AlU4 or addres s latch es AlU8 E3 EE CHKSM Front panel EEPRO M ch[...]
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34 Troubleshooting Troubleshooting Charts Figure 3-1 gives overall troubleshooting pr ocedures to isolate the fault to a circuit board or particular circuit (see Figure 3-20 for th e location of th e circuit boards). These procedures include th e use of power- on selftest (Table 3-2) an d sign ature analysi s techniqu es (Table 3-5 t hrough Table 3[...]
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Troubleshooting 35 Figure 3-1. Overall Troubleshooting (Sheet 1 of 4)[...]
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36 Troubleshooting Figure 3-1. Overall Troubleshooting (Sheet 2 of 4)[...]
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Troubleshooting 37 Figure 3-1. Overall Troubleshooting (Sheet 3 of 4)[...]
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38 Troubleshooting Figure 3-1. Overall Troubleshooting (Sheet 4 of 4)[...]
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Troubleshooting 39 Figure 3-2. No Display Troubleshooting[...]
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40 Troubleshooting Figure 3-3. OV Will Not Fire Troubleshooting[...]
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Troubleshooting 41 Figure 3-4. OV At Turn-On Troubleshooting[...]
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42 Troubleshooting Figure 3-5. Output Held Low Troubleshooting (Shee t 1 of 2)[...]
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Troubleshooting 43 Figure 3-5. Output Held Low Troubleshooting (Shee t 2 of 2)[...]
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44 Troubleshooting Figure 3-6. Output Held High Troubleshooting[...]
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Troubleshooting 45 Figure 3-7. DAC Circuits Troubleshooting[...]
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46 Troubleshooting Figure 3-8. DAC Test Wav eforms[...]
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Troubleshooting 47 Figure 3-9. CV/CC DAC and Amplifier Circuit Troubleshooting[...]
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48 Troubleshooting Figure 3-10. Serial Down Troubleshooting (Sheet 1 of 2)[...]
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Troubleshooting 49 Figure 3-10. Serial Down Troubleshooting (Sheet 2 of 2)[...]
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50 Troubleshooting Figure 3-11. Secondary Interface Down (Sheet 1 of 2)[...]
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Troubleshooting 51 Figure 3-11. Secondary Interface Down (Sheet 2 of 2)[...]
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52 Troubleshooting Figure 3-12. Slow Downprogramming Troubleshooting[...]
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Troubleshooting 53 CV/CC Status Annunciators Troubleshooting When troubleshooting t he C V/CC status annunciators or status readback circu its, firs t measure the voltage drop across th e gating diodes, wh ich are Al0D651 f or the C C circuit and A l0D652 for the CV circu it (see A10, Sheet 2). A con ducting diode indicates an activ e (ON) control [...]
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Page 53
54 Troubleshooting Table 3-4. FET Troubleshooting Chart (continue d) Procedure Res ult Dyna m ic Trouble shooting 1. Turn off the power supply and rem ove the A3 FET Board with its heat sink assembl y. See "Disassembly Procedures" 2. Short t he collect ors of Q 251 and Q253 or Q 351 and Q3 53 by con necting t he collector (case) of each t[...]
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Page 54
Troubleshooting 55 Figure 3-13. A3 FET Board Test Waveforms[...]
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Page 55
56 Troubleshooting Signature A nal y sis Introduction The easiest and most eff icient method of troubl eshooti ng microprocess or-based i nstrument s is with signature an alysis (SA ). This technique is si milar to signal tracing with an oscilloscope in linear circuits. Part of the micropro cessor m emory is dedicated to SA, and a k nown bit stream[...]
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Page 56
Troubleshooting 57 Test Header s The power su pply has two tes t headers as shown in Figure 3-15, each w ith a jumper that can be moved to diff erent positions for SA testing and for other functions. To gain access to the headers, re m ove t he pow er supply top cover. Pins Description Primary I nterface Tes t Connector A2J106 (Sys tems Suppli es O[...]
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Page 57
58 Troubleshooting Table 3- 5. Primar y Interface S A Test Description : These signatures ch eck some primary interface circu its on the Systems Supply A2 GPIB Board. Valid A2U106 R OM Firm ware Revision: A .01.06 Test Setup: See Figure 3-17. 1. Turn of f the pow er supply and rem ove the top cov er. 2. Connect SA jum per of conn ector J106 on A2 G[...]
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Troubleshooting 59 Figure 3-1 6. Signature Analysis Connections, (Sheet 1 of 2)[...]
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60 Troubleshooting Figure 3-1 6. Signature Analysis Connections, (Sheet 2 of 2) Table 3-6. Front Panel SA Test Description : These signatures ch eck front panel microprocessor A lU3. Valid A1U4 ROM Fir m w are Revision: A.01.07 Test Setup: See Figure 3-17. 1 .Turn off t he pow er supply and rem o ve th e top cover. 2. To gain access to A 1 Front Pa[...]
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Page 60
Troubleshooting 61 Table 3-7. Secondary Interface SA Test Description : These signatu res check the secon dary microprocessor A 5U504. Valid A5U504 R OM Firm ware Revision: A .01.04 Test Setup: See Figure 3-17. 1. Turn of f the pow er supply and rem ove the top cov er. 2. To obtain a setup th at allows access to components and tes t points on the A[...]
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Page 61
62 Troubleshooting Post-Repair Ca libration When Required Calibration is requ ired annually and also when ever certain components are replaced. If com ponents in any of the circuits listed below are replaced, th e supply must be recalibrated. Note For calibration procedures, s ee Appendix A of the Operating Manu al. Location Comp onent A10 Control [...]
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Page 62
Troubleshooting 63 EEPROM Initia lization EEPROM A lU6 on the A1 F ront Pan el Board stores the su ppl y' s GPIB address, m odel number, an d constants requ ired to program and calibrate the power su pply. If either th e front panel board or th e EEPROM is replaced, the pow er supply must be reinitialized with the proper co ns tants by running[...]
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Page 63
64 Troubleshooting 10 ! Program to initiali ze EPROM or mov e factory pres et data in 668xA 20 ! power su pplies . 30 ! RE-S TORE " INIT_66 8X" 40 ! Rev A .00.00 dated 09 N ov 1993 50 ! 60 DIM Init_data(1:49),M odel$[5],I dn$[21],C al_data$[40] 70 INT EGER Addr(1:49),Len gth(1: 49) 80 ASSIGN @Ps TO 705 ! Supply mus t be at address 705 90 [...]
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Page 64
Troubleshooting 65 510 DATA 115,30,20,1,127,. 002701,.2,.000 42,10.25 520 ! 530 Eprom _data_6684: ! ! EEPRO M data for 6684A 540 DATA 93,74,41,0,83, 0,29,70, 131,0 550 DATA 98,21,4.6,10,5 0,0,83, 255,20, 10 560 DATA 6684,87,97,2 8,93,128,5, 255,0,0 570 DATA 1296,6684,0,20,1 80,20,180,1 75,33,98 580 DATA 115,30,20,1,127,. 002701,.2,.000333 ,10.23437[...]
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Page 65
66 Troubleshooting 1020 GOSUB Ps_error ! Error if passcode i s not "0"! 1030 IF Err THEN 1040 OUTPUT @Ps ;"*IDN ?" ! Get data f rom model # l ocation 1050 ENTER @Ps ;Idn$ 1060 Model=VA L(Idn$[POS (Idn$,”,”)+1] ) 1070 ELSE 1080 GOTO Start 1090 END IF 1100 ! 1110 OUTPUT @Ps; "CAL:S TATE ON,";Model ! Turn on cal mode,[...]
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Page 66
Troubleshooting 67 1530 CLEAR SCREEN 1540 PRINT "This program should ONLY be com pleted if your pow er supply ” 1550 PRINT "EEPROM has been replaced or a com ponent that will effect" 1560 PRINT "the cal ibration AND t he alignment of voltag e, overvolt age" 1570 PRINT "and cu rrent is complete A ND unit has passed th[...]
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Page 67
68 Troubleshooting 2010 IF Err THEN 2020 PRINT "A n error occurred du ring the EEPRO M read/wri te, Check for" 2030 PRINT "program ming errors. In itialization data may be in correct." 2040 STOP 2050 END IF 2060 ! 2070 PRINT "Operat ion com plete. Program stopped." 2080 STOP 2090 ! 2100 Ps_er ror: ! Error ha ndli ng su[...]
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Page 68
Troubleshooting 69 Top Cover 1. Remove the fou r screws that secure the carry ing straps (tw o TORX 20 screws on each side). These s ame screw s secure the cover to the chas sis. 2. Spread the bottom rear of the cover, and then pull the cov er backwards towards the rear of th e power supply to disengage it from the front panel. Shock Hazard: Hazard[...]
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Page 69
70 Troubleshooting A 4 AC Input Assembly To remove the A4 AC Input Board first remov e the GPIB board then disconn ect these cables from the following connectors at the GPIB board: 1. Disconn ect the cables going to connector J417 and J420. 2. Disconn ect the cable g oing to conn ector J419. 3. Remove t he three (3) f use ass emblies insi de rear o[...]
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Page 70
Troubleshooting 71 A 10 Control A ssembly Disconnect the cables from the following connectors at the A10 DC RAIL board: 1. Disconn ect the ribbon cable goin g from t o the A6 Bias board. This cabl e connects t o J509 on th e A10 board bu t it is easier to disconn ect it at the A6 Bias Board. 2. Disconn ect cables from connector J50 7 (phone) and co[...]
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Page 71
72 Troubleshooting A 1DSP 1 LCD Display 1. Remove t he A1 Front Pan el Board as des cribed i n that procedure. 2. Remove t he nuts s ecuring the LC D display to th e fron t panel ass embly and rem ove the LCD and at tached ribbon cabl e (see CAUTION below ). (When reinstalling this cable, be su re to line up the cable stripe ov er the LCD conn ecto[...]
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Page 72
Troubleshooting 73 Figure 3-18. Component Locations (Top Cover and RFI Shield Removed)[...]
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Page 73
74 Troubleshooting Figure 3-1 9. 5-Inch Front Panel Frame A ssemb ly[...]
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Troubleshooting 75 Figure 3-20. 3-Inch Front Panel Frame Assembly[...]
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Page 75
76 Troubleshooting Figure 3-21. Assembly A10, Exploded View[...]
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Troubleshooting 77 Figure 3-2 2. Assembly A10, Exploded View (668 0A, 6681 A )[...]
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78 Troubleshooting Figure 3-2 3. Assembly A10, Exploded View (668 2A, 6683 A , 6684 A )[...]
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Troubleshooting 79 Figure 3-2 4. Three-Ph ase Line Ch oke Subch assis Wirin g[...]
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Page 79
80 Troubleshooting Figure 3-25. 24 Volt Fan Transformer[...]
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Page 80
Principles O f Operation 81 4 Principles Of Operatio n Introduction Figure 4- 3 (at th e end of t his chapter) is a block diag ra m sh owing the m aj or circu its wi thin the pow er supply . The pow er supply consists of the following circuits: • A1 Front Panel Board ckts. • A2 G PIB ckt s. • A10 Con trol Board including the secon dary interf[...]
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Page 81
82 Prin ciples Of Op eration A digital cont rol interface on the A2 GPIB Board prov ides the following power supply fun ctions: • Relay lin k. • Digital 1/0. • Remote inhibit (INH). • Discrete fault indicator (FL T). An optical isolator IC (U113) isolates the FL T output si gnal common f rom the external fault circuit comm o n. The desired [...]
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Page 82
Principles O f Operation 83 The Secondary Microproces sor translates serial data receiv ed from the A2 board into parallel 12 bit data. The data bus is connected directly to the four DAC/OpAmp circuits. Under con trol of the lip the s elected DAC converts the bus data into an analog s ignal. The DAC ref erence circuit (U503, U504) pr ovides a +10V [...]
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Page 83
84 Prin ciples Of Op eration any value of load impedance. Sw itching between CV and CC is don e automatically by the CV/CC control circuits at a value of load im pedance equal to th e ratio of the programm ed voltage value to the prog ramm ed current value. A low- l evel CV or CC s ignal is generated by the applicable status com parator (P/O U502) [...]
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Page 84
Principles O f Operation 85 A 4 A C Input Board The A4 Inpu t Board contains t he Inrush- Current Limi t relay (K 401), Main Pow er Relay (K402), current-li miting resi stors (R407, R408 ) and open- fu se-det ect resistor circui t (R400- R405). On pow er-on, the current-l imit relay (K401) closes allowing the dc rail capacitors to charge under a co[...]
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Page 85
86 Prin ciples Of Op eration Figure 4-2. 1ST Stage of the FET H-Bridge Configuration Output Circuits The output circuits include the following circuits: • Chassi s m oun ted compo nents. • Two pow er transf or me rs, T900/T901 . • Two in d uctors , L900/ L901. • Four recti fiers , D900 throug h D903. • Output capacitors. • A7 Snu bber b[...]
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Page 86
Principles Of Operatio n 87 Figure 4-3. Agilent Series 668xA Power Supply, Block Diagram[...]
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Page 87
Replaceable Parts 89 5 Replace able Part s INTRODUCTION Chapter Organization This section lists the replaceable electrical an d mechanical parts for th e Agilent 668xA series power s upplies. (Component location diagrams are located in Chapter 6.) The lists con sist of tables organized by assemblies as follows: Assembly See Main cha ssis * Tab le 5[...]
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Page 88
90 Replac eable Parts How to Order Parts You can order parts from you r local Agilent Technol ogies, In c. Sales and Support Office (see t he list of offices in th e back of this manual). When ordering a part, pleas e include the following information: • the Ag ilent part num ber • the part descripti on • the desi red quanti ty • th e m ode[...]
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Page 89
Replaceable Parts 91 Table 5- 3. Main Chassi s, Replaceable Parts Ref. Desig. Agilent Part No. Description C907 6680A 0180-4 516 CAP 3300 0uF 7.5V 6681A 0180-4 532 CAP 2200 0uF 16V 6682A 0180-4 615 CAP 1800 0uF 28V 6683A 0180-4 596 CAP 1300 0uF 45V 6684A 0180-4 597 CAP 7.20 0uF 55V C920, 921,9 22,923, 924,925 6682A, 668 3A, 6684A 0160-418 3 CAP 100[...]
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Page 90
92 Replac eable Parts Table 5- 3. Main Chassi s, Replaceable Parts (con tinued) Ref. Desig. A gilent P art No. Description 2110-091 0 FUSE (s ee 5060-3513 ) 2110-091 1 FUSE (s ee 5060-3512 ) 3160-0 419 FAN FING ER GUARD 3160-0 571 FA N- TUBEAXIAL 5001-053 8 TRIM-SID ES 5001-053 9 TRIM SIDES,FREN CH GRAY 5001-6 776 CHASSIS , BASE 5001-6 778 PANEL , [...]
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Page 91
Replaceable Parts 93 Table 5- 3. Main Chassi s, Replaceable Parts (con tinued) Ref. Desig. A gilent P art No. Description 1400-06 11 CABL E CLAM P (GPIB/F AN ) 5080-2 299 LABEL REAR PAN EL 5080-241 3 CRATE ( shi pping con tainer ) 5080-241 4 SKID ( shi pping con tainer ) 5080-241 5 FOAM PA D ( shipping con tainer ) 5080-231 4 EDGE PROTECTOR 12 inch[...]
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Page 92
94 Replac eable Parts Table 5- 4. A1 Front P anel Board, Rep laceable Part s (continued ) Ref. Desig. A gilent P art No. Description S1 3101-308 8 Line sw itch VR16 1902-095 0 Diode Zen er 4.7V 5 U3 1820-672 1 IC MPU U4 5080-246 6 ROM programm ed fron t pa n el U6 1818-479 2 IC m emory U8 1820-272 4 IC SN74A LS573BN W3 1258-0 209 Jumper (J3) W5 081[...]
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Page 93
Replaceable Parts 95 Table 5- 6. A2 GPIB Board , Replace able Parts (se e Note) Ref. Desig. Agilent Part No. Description ELEC TRICAL PAR TS C122 0180-4 606 C apacitor 10,000 µ F C128 0160-4 281 Capacitor 2,20 0pF F101 2110-069 9 Fuse Su bminature 5 AM J101 1252-2320 Connector Receptacle (GPIB) J106 1251-4926 Connector Receptacle (Test Header) J107[...]
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Page 94
96 Replac eable Parts Table 5- 7. A3 FET A s sembly, Repla ceable Parts ( continued ) Ref. Desig. A gilent P art No. Description C244, 245 0160-680 6 CAP .lu F 400V C248 0160-4 832 CAP .0lu F 10% C258 0180-4 132 CAP 6.8u F 35V C301 0160-750 5 7uF+ - 5% 200V C302 0180-4 132 CAP 6.8u F 35V C303 0160-483 5 CAP .l uF 10% 50V C304, 305 0160-5 098 CAP .2[...]
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Page 95
Replaceable Parts 97 Table 5- 7. A3 FET A s sembly, Repla ceable Parts ( continued ) Ref. Desig. A gilent P art No. Description Q301, 302, 303, 304 1855-085 9 MOSFET 500V 20A Q311, 322, 333, 344 1855-085 9 MOSFET 500V 20A Q351, 352, 353, 354 1853-0 363 D45H5/D45H8/ 363 R201 0811-390 3 RES 150 O hm 5W N I R202 0699-020 8 RES 1 5% .25W CF R203 0683-5[...]
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Page 96
98 Replac eable Parts Table 5- 7. A3 FET A s sembly, Repla ceable Parts ( continued ) Ref. Desig. A gilent P art No. Description R271 0757-020 0 RES 5.62K 1% R272 0757-044 2 RES l0K 1% .125W R273, 274, 2 75 0757-043 7 RES 4.75K 1% R277 0698-363 3 RES 3905% 2W MO R301 0811-390 3 RES 150O hm 5W N I R302 0699-020 8 RES 1 5% .25W CF R303 0683-561 5 RES[...]
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Page 97
Replaceable Parts 99 Table 5- 7. A3 FET A s sembly, Repla ceable Parts ( continued ) Ref. Desig. A gilent P art No. Description R383 0757-044 2 RES 10K 1% .125W R384, 385 8159-000 5 RES-ZER O OHMS T202 9100-435 0 XFMR -CURREN T T204 06624-80091 XF MR-PULS E T205 5080-223 8 XFMR-CUR S HARING T302 9100-435 0 XFMR -CURREN T T304 06624-80091 XF MR-PULS[...]
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Page 98
100 Repla ceable Part s Table 5- 9. A5 DC Rail A s sembly, Rep laceable Parts Ref. Desig. Agilent Part No. Description ELEC TRICAL PAR TS C418 0160-40 48 CAP 0.02 2uF 20% C420, 421, 4 22 0160-7 606 CAP lu F 275V C427 0160-774 3 C-F .047u F 380V D420, 421, 422, 424, 4 25 5060-351 6 ASSY.- RECTIFIER DS420, 421 1990-0517 L ED F420 2110- 110 7 FUSE CL [...]
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Page 99
Replaceable Parts 10 1 Table 5- 10. A6 Bias A ssembl y, Replaceabl e Parts (con tinued) Ref. Desig. Agilent Part No. Desc ription C823 0180-4 131 CAP 4.7uF 35V C824, 825 0180-3298 C- F 2200uF 50V C826 0160-4 834 CAP .047uF 10% C827 0180-3 587 CAP 1000uF 50V C828 0180-0 230 C- F luF 50V C829, 830, 8 31 0180-4129 CAP l uF 35V C841 0180-4 397 C- F 100[...]
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Page 100
102 Repla ceable Part s Table 5- 10. A6 Bias A ssembl y, Replaceabl e Parts (con tinued) Ref. Desig. Agilent Part No. Desc ription R842 0698-6 360 RES 10K .1% R843 0757-0 472 RES 200K 1% R844 0698-6 977 RES 30K .1% .125 R845, 847 0698-6360 RES 10K .1% R848 0698-6 977 RES 30K .1% .125 R849 0683-3 325 RES 3.3K 5% .25W R850 0698-6 977 RES 30K .1% .125[...]
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Page 101
Replaceable Parts 10 3 Table 5-11. A 7 Snubber A ssembl y , Replaceabl e Parts Ref. Desig. Agilent Part No. Desc ription ELEC TRICAL PAR TS C910, 911, 9 12, 913 6680A, 668 1A 0160- 016 2 CAP .022uF 10% 6682A 0160-6 896 CAP .015u F 10% 6683A 0160-4 845 CAP 6800 pF 10% 6684A 0160-6 162 CAP 4700 pF 10% R910, 911, 9 12, 913 6680A, 668 1A 0698- 3601 RES[...]
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Page 102
104 Repla ceable Part s Table 5- 13. A9 Down Programmer/Slo w Sense, Rep laceable Part s Ref. Desig. Agilent Part No. Desc ription ELEC TRICAL PAR TS C950, 951 0160-425 9 CA P .22uF 10% C952, 953 0160-404 8 CA P .022uF 20% C956, 957 0160-4065 CAP .lu F 20% C958, 980 0160-4835 CAP .lu F 10% 50V D980, 981 1901-1098 DIO-IN4150 F980, 981 6680A, 668 1A [...]
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Page 103
Replaceable Parts 10 5 Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts Ref. Desig. Agilent Part No. Desc ription ELEC TRICAL PAR TS C500, 501, 5 02 0180-4129 CAP l uF 35V C503 0160-4 835 CAP .l uF 10% 50V C504 0180-4 129 CAP luF 35V C505 0180-4 131 CAP 4.7uF 35V C506 0160-4 835 CAP .l uF 10% 50V C507 0180-4 136 CAP l0uF 20V C508 0160-4 831 C[...]
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Page 104
106 Repla ceable Part s Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription C588 0160-4 799 CAP 2.2pF 5% C589, 590 6680A, 668 1A not u sed 6682A, 668 3A, 6684A 0160-482 4 CAP 680pF 5% C591 6680A 0160-4 814 CAP 150pF 5% 6681A 0160-4 801 CAP l 00pF 5% 6682A, 683A , 6684A 0160- 4813 CA P 180pF [...]
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Page 105
Replaceable Parts 10 7 Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription C639 0160-4 795 CAP 4.7pF C640 0160-4 835 CAP .l uF 10% 50V C641 0160-5 410 CAP 3300pF 5% C645 0160-4 805 CAP 47pF 5% l00V C648 0160-4 831 CAP 4700pF 10% C650 0160-4 833 CAP .022uF 10% C651 0160-7 277 CAP 2.2uF 50V C6[...]
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Page 106
108 Repla ceable Part s Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription R506 0757-0 289 RES 13.3K 1% R507 0698-3 155 RES 4.64K 1% R508 0698-6 323 RES 100.1% R509 0757-0 442 RES 10K 1% .125W R510 0757-0 289 RES 13.3K 1% R511 0698-3 155 RES 4.64K 1% R512 0757-0 472 RES 200K 1% R513 0757-0 [...]
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Page 107
Replaceable Parts 10 9 Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription R570, 580 0757-0424 RES l.lK 1% R581 0757-0 407 RES 200 1% .125W R582, 583 0698-4486 RES 24.9K 1% R584 0757-0 472 RES 200K 1% R585 0757-0 434 RES 3.65K 1% R586 0757-0 472 RES 200K 1% R587 0757-0 407 RES 200 1% .125W R[...]
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Page 108
110 Repla ceable Part s Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription R624 0757-0 453 RES 30.1K 1% R625 6680A, 668 1A 0698- 3455 RES 261K 1% 6682A 0757-0 461 RES 68.1K 1% 6683A, 668 4A 0699- 1972 RES 1.74M 1% R626 6680A, 668 1A 0698- 3455 RES 261K 1% 6682A 0699-008 8 RE S 1.21M 1% 6683[...]
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Page 109
Replaceable Parts 11 1 Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription R666 6680A 0698-891 3 RE S 1.5M 1% 6681A, 668 2A 0683- 2255 RES 2.2M 1% 6683A 0683-475 5 RE S 4.7M 1% 6684A 0683-565 5 RE S 5.6M 1% R667 6680A 0757-0 465 RES l00K 1 6681A 0757-0 462 RES 75K 1% 6682A, 668 3A 0698- 3455[...]
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Page 110
112 Repla ceable Part s Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription R684 6680A 0757-0 280 RES lK 1% 6681A 0757-0 289 RES lK 1% 6682A 0757-0 430 RES 2.21K 1% 6683A 0698-3 496 RES 3.57K 1% 6684A 0757-0 436 RES 4.32K 1% R685 6680A 0757-0 280 RES lK 1% 6681A 0757-0 289 RES lK 1% 6682A 07[...]
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Page 111
Replaceable Parts 11 3 Table 5- 14. A10 Cont rol Assembly, Rep laceable Pa rts (contin ued) Ref. Desig. Agilent Part No. Desc ription R709 6680A 0757-0 468 RES 130K 6681A, 668 2A 0757- 0464 RES 90.9K 6683A, 668 4A 0757- 0464 RES 90.9K R710 6680A 0698-5 091 RES 45K 6681A, 668 2A 0698- 3160 RES 31.6K 6683A, 668 4A 0698- 3160 RES 31.6K R711 0698-5 091[...]
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Page 112
114 Repla ceable Part s Table 5- 14. A10 Cont rol Assembly, Rep laceable Parts (contin ued) Ref. Desig. Agilent Part No. Desc ription U506 5080-2 305 PRGMD- IC, SEC U507 1820-307 9 IC MC 74HC138N U510, 511, 512 1826-2187 IC-C ONVERTER,DIA U513, 514, 515 1826-1 896 IC-L INEAR U516, 517 1826-1370 IC 365 U518 1820-308 1 IC MC 74HC74N U520 1826-1 231 D[...]
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Page 113
Diagrams 115 6 Diagrams Introduction This chapt er contai ns draw ings and diag rams for t roublesh ooting an d maintain ing Agilent Series 668xA Po w er Supplies. Unless otherwise specified, a drawing or diagram applies to all m odels of the series. W iring conn ections to external equipment are sh own in the Power Supply Operating Manual. Chapter[...]
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Page 114
116 Diag rams Table 6- 2. Signal Name M nemonics Mnemonic Description Mnemonic Description A(0)--A(15) Addres s lines MSRQ Microprocessor se rvice request AD (O)--AD(7) Addres s bus NDAC Not data accepted (GPIB) AMB_SENSE Ambient temperature sense NEG_IMO N Negati ve curr ent mo nitor ANA(0)--ANA(7) Analog Signal readback bu s NRF D Not ready or da[...]
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Page 115
Diagrams 117 Table 6- 3. Test Point s TEST POINT No. & Loc. Signal Tested Measurement and Conditions A2 GPIB BOARD J106- 4 Prim ary/chassis g round C onnect m eter or scope comm o n h ere. Then make measure ments at test points throug h . U101- 1 + 5V primary bias + 5V + 0.2V U101-6 PCLR Goes h igh for approxim ately 40 ms at pow er on, then go[...]
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Page 116
118 Diag rams Table 6-3. Test Points (continued) TEST POINT No. & Loc. Signal Tested Measurement and Conditions Bias Board (c ontinued) U308-1 PREF +2.5V U308-5 RESET* Held low for approxim ately 50 ms at power- on, then goes high. U311-7 FAN DETECT +3V D317 -25V +3V U311-2 FAN_PWN +0.6V A3 FET Bo ard Test p oints thr ough are on the A3 FET Boa[...]
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Page 117
Diagrams 119 Table 6-3. Test Points (continued) TEST POINT No. & Loc. Signal Tested Measurement and Conditions A10 Cont rol Board (continued) U600-10 DIVIDER CLOCK (Sheet 3) See Figure 6-1 U601-6 DIVIDER RESET (Sheet 3) See Figure 6-1 U601-3 ON LA TCH CLOCK (Sheet 3) See Figure 6-1 U604-3 ON LA TCH (Sheet 3) See Figure 6-1 U603-3 PWM_EN (Sheet [...]
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Page 118
120 Diag rams Figure 6-1. Test Poin t Waveforms f or Table 6-3[...]
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Page 119
Diagrams 121 Figure 6-2. Circuit Board Cabling Diagram[...]
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Page 120
122 Diag rams Figure 6-3. A1 Front Panel Board, Component and Test Point Location[...]
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Page 121
Figure 6-4. A1 Front Panel Board, Schematic Diagram[...]
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Page 122
Figure 6-5. LED Board, Component and Test Point Location Figure 6-6. LED Board, Schematic Diag ram[...]
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Page 123
Figure 6-7. A2 GPIB Board, Component Location[...]
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Page 124
2 3 4 1 6 5 7 8 Figure 6-8. A2 GPIB Board , Schematic Diagram[...]
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Page 125
Figure 6-9. A3 FET Board, Component and Test Point Location[...]
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Page 126
Figure 6-1 0. A3 FET Board , Schematic Diagram (sheet 1 of 2)[...]
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Page 127
Figure 6-1 0. A3 FET Board , Schematic Diagram (sheet 2 of 2)[...]
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Page 128
Figure 6-11. A4 AC Input Board, Component and Test Point Location 9 10 11 12[...]
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Page 129
Figure 6-12. A4 AC Input Board, Schematic Diagram[...]
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Page 130
Figure 6-13. A5 DC Rail Board, Component and T est Point Loc ation 13 14[...]
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Page 131
Figure 6-1 4. A5 DC Rail Bo ard, Schematic Diagram 13 14[...]
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Page 132
Figure 6-15. A6 Bias Board, Component and Test Point Location 15 16 17 18 19[...]
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Page 133
Figure 6-1 6. A6 Bias Board , Schematic Di agram (She et 1of 2) 19[...]
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Page 134
Figure 6-1 6. A6 Bias Board , Schematic Di agram (She et 2 of 2) 15 16 17 18[...]
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Page 135
Figure 6-1 7. Power M esh, Schemati c Diagram, M odels 6680 A , 6681 A Only[...]
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Page 136
Figure 6-1 8. Power M esh, Schemati c Diagram M odels 6682 A , 6683 A, 6684 A O nly[...]
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Page 137
Figure 6-19. A7 Snubber Board, Component Location Figure 6-20. A7 Snubber Board, Schematic Diagram[...]
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Page 138
Figure 6-21. A8 Fast Sense Board, Component Location Figure 6-2 2. A8 Fast Sense Board, Schematic Di agram[...]
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Page 139
Figure 6-23. A9 Down Programming/Slow Sense, Component Location[...]
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Page 140
Figure 6-24. A9 Down Programming/Slow Sense, Schematic Diagram[...]
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Page 141
Figur e 6-25. A 10 Contr o l Boa r d, Compone nt a nd T es t Po int Loc at ion 47 55 44 41 42 46 48 43 63 53 51 50 49 45 38 36 60 62 61 59 54 52 57 58 56 64 37 21 36 22 20 39 40[...]
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Page 142
Figure 6-2 6. A10 Control Board, Schemat ic Diagram ( Sheet 1 of 4) 21 22 20 36 37 38 63[...]
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Page 143
Figure 6-2 6. A10 Control Board, Schemat ic Diagram ( Sheet 2 of 4) 64 40 39[...]
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Page 144
Figure 6-2 6. A10 Control Board, Schemat ic Diagram ( Sheet 3 of 4) 56 61 60 58 57 59 54 52 53 50 51 49 62 55 65 66[...]
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Page 145
Figure 6-2 6. A10 Control Board, Schemat ic Diagram ( Sheet 4 of 4) 48 43 47 42 41 39 46 45 44 40[...]
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Page 146
Backdating 149 A Backdating Manual backdat ing descri bes changes that must be m ade to this m anual for pow er suppli es whose seri al numbers are l ower than those listed in the title page to this manual. Look in th e following table and locate your Agilent model. Then look at each serial number listed for this group. If the serial num ber of you[...]
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Page 147
150 Backd ating In Table 5-9 A5 DC Rail Board DELET E C418, 0. 022uF 250VA C "Y" rated P/N 01 60-4048 Fus e Clips , REF F420 & 421 1/4" P/N 21 10-0726, qt y , 4. ADD Fus e Holder, RE F F420 & 421, 5 x 30mm P/N 2110-0689, qty 2. CHANGE F420 & 421, from 0.5 A 500V P/N 2110-09 34 to 0.5A 500V 5x30mm P/N 2110-0921. CHANGE 3 I[...]
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Page 148
Backdating 151 Table A-1. A 2 GPIB Parts List Ref Desig. Agilent Part No. Description ELEC TRICAL PAR TS C102-105 0160-482 2 Capacitor 1000pF 5% C106 0180-0 155 Capacitor 2.2 µ F 20V C107,108 0160- 4787 Capacit or 22pF 5% 100V C109-111 ,114,115,121 0160-542 2 Capacitor 0.047 µ F 20% C122 0180-332 5 Capacitor 25V C123 0160-482 2 Capacitor 1000pF 5[...]
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Page 149
152 Backd ating Tab le A -1. A 2 GPIB Parts List (continued) Ref Desig. Agilent Part No. Description ELEC TRICAL PAR TS TB101 0360-2 312 Terminal block (digi tal cont rol) U101 1826-046 8 IC MC3423PI U106 5080-2152 IC DR OM GPIB U108 1818-4111 IC MCM 6164C 55 U109 1820-6789 IC in terface U110,111 1990- 0444 IC Opto i solator U112 1820-321 0 IC 68B5[...]
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Page 150
Backdating 153 Figure A-1. A2 GPIB Component Parts List[...]
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Page 151
Index 155 Index A A1 Front Panel Board, tes t header .............................................................................................. ................................ 57 A2 GPIB Board, test header ..................................................................................................... ................................... 5[...]
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Page 152
156 Index CV source eff ect, defined...................................................................................................... ...................................... 17 CV source eff ect, testing ...................................................................................................... .......................................[...]
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Page 153
Index 157 UART PARITY .................................................................................................................... ............................... 35 error mes sage, selftest ........................................................................................................ ......................................... 35 e[...]
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Page 154
158 Index Mnemonics signa l names ......................................................................................................... ................................. 140 mutual coupling, test lead ..................................................................................................... ...................................... 14 N[...]
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Page 155
Index 159 load ........................................................................................................................... ........................................... 12 resistor, cu rrent monitor ...................................................................................................... ..................................[...]
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Page 156
160 Index Troubles hooting test points .................................................................................................................... ....................................... 142 troubles hooting chart output h eld high .............................................................................................................[...]