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Alamo Axtreme 02984405 manual

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Table of contents for the manual

  • Page 1

    Published 0 7 /06 (Rev 02-20-07) Part No. 0298 4405 ALAMO INDUSTRIAL 1502 E. W alnut Seguin, T exas 78155 830-379-1480 © 2006 Alamo Industrial ASSEMBL Y MANUAL (ST ANDARD INSTRUCTIONS) BOOM ARM MOWER Tractors equipped with additional options, special equipment, tractor manufacturer modi- fications, new tractor models, or Customer alterations may p[...]

  • Page 2

    [...]

  • Page 3

    [...]

  • Page 4

    TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the c[...]

  • Page 5

    © 200 6 Alamo Group Inc. Axtreme Boom General Assembly (02-06) (Rev 02-20-07) NOTES[...]

  • Page 6

    © 2006 Alamo Industrial Index -1 Axtreme Boom - Asy Man (07/06) INTRODUCTION ABOUT THIS MANUAL: The intent of this publications to provide the competent technician with the information necessary to assemble the Alamo Industrial Product. This will, in turn provide for complete customer satisfaction. This manual is designed to be used as a basic com[...]

  • Page 7

    Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial Index -2 Section Page Index.. ........................................................................................................................ Index-1 to Index 2 Section 1 Safety Instructions .............................................................................. 1-1 to 1-6 Sect[...]

  • Page 8

    [...]

  • Page 9

    Section 1 - 1 © 2006Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 SAFETY SECTION Section 1 Axtreme Boom[...]

  • Page 10

    Section 1 - 2 © 2006 Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 Safety Section Read these assembly instructions through completely and understand them before proceeding with the assembly of the equipement. A safe and careful operator is the best operator . Safety is of primary importance to the manufacturer and should be to the owner/operator[...]

  • Page 11

    Section 1 - 3 © 2006Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) PELIGRO! !LEA EL INSTRUCTIVO! READ , UNDERST AND , and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and[...]

  • Page 12

    Section 1 - 4 © 2006 Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 Many of the parts are heavy and require lifting assistance. Do not try to lift the heavy parts by yourself. Get help from another employee or from an overhead crane. WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper he[...]

  • Page 13

    Section 1 - 5 © 2006Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 Before starting the mower make sure the area is clear and the floor has been swept. The mower blade can throw objects several hundred feet. Thrown objects could damge property or cause severe bodily injuries even death. WARNING! Make certain that the “Slow Moving Vehicle” (SMV[...]

  • Page 14

    Section 1 - 6 © 2006 Alamo Group Inc. Axtreme Boom (Asy. Man.) 07/06 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tracto[...]

  • Page 15

    © 2006 Alamo Industrial Section 2 - 1 Axtreme Boom - Asy Man (07/06) Axtreme Boom Model S pecifications Section 2[...]

  • Page 16

    © 2006 Alamo Industrial Section 2 - 2 Axtreme Boom - Asy Man (07/06) SPECIFICA TIONS - AXTREME BOOM READ THIS BEFORE BEGINNING ASSEMBL Y : The Axtreme Boom has electronic component s: . The electronic components can be damaged if care is not taken when performing repairs, testing and/or during assembly. DO NOT 1. DO NOT short any wires across or a[...]

  • Page 17

    © 2006 Alamo Industrial Section 2 - 3 Axtreme Boom - Asy Man (07/06) 2 . Fif ty Inch (50") Cutting Head Specifications: Blade / Motor Rotation (Looking down from Top of Deck)............... Clockwise Blade Tip Speed........................................................................ 18,850 FPM / 210 MPH Blade carrier Type.................[...]

  • Page 18

    © 2006 Alamo Industrial Section 2 - 4 Axtreme Boom - Asy Man (07/06) 5 . Control V alve: 5 S pool used with Rotary Heads w/ Door Valve Type................................................................................ Open Center 5 Spool Valve Control (Manual Standard)................................................. Remote Cable Control Valve C[...]

  • Page 19

    © 2006 Alamo Industrial Section 2 - 5 Axtreme Boom - Asy Man (07/06) SPECIFICA TIONS - AXTREME BOOM 7 . V alve Sections Function: Mechanical Control Vale (See Figure 1) Spool Cylinder Function Pressure "B" " A" " A" " B" 1 S wi n g Back Forward 2750 PSI 2750 PSI 2 Lift U p Down 2750 PSI 1160PSI 3 Dipper Ou t[...]

  • Page 20

    © 2006 Alamo Industrial Section 2 - 6 Axtreme Boom - Asy Man (07/06) 8 . Hose End Fitting T orque Specification: Hose End Type: 37 Degree Angle End Steel Hose End Fittings* Dash Nominal Cyl. Torque Torque Size Size (in.) in. lbs. ft .lbs. -4 1/4" 140 12 -6 3/8" 230 19 -8 1/2" 450 38 -1 0 5/8" 650 54 -1 2 3/4" 900 75 -1 6 1[...]

  • Page 21

    © 2006 Alamo Group Inc. Section 3 - 1 Axtreme Boom (Asy. Man) 07/06 Axtreme Boom T ractor Preperations Section 3 NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor components can vary with tractor model. See the installation drawings shipped with the uni[...]

  • Page 22

    © 2006 Alamo Group Inc. Section 3 - 2 Axtreme Boom (Asy. Man) 07/06 General Information: The tools you will need at the assembly site are as follows: 1. Welding equipment (including correct head gear, eye shields, and protective clothing.) 2. Impact wrench or socket and ratchet set. 3. Rubber mallet. 4. Box-end, Allen, and crescent wrenches. 5. Al[...]

  • Page 23

    © 2006 Alamo Group Inc. Section 3 - 3 Axtreme Boom (Asy. Man) 07/06 Disconnect the negative lead (ground) from the battery terminal to prevent any damage to the electrical system. WARNING! LEVELING TRACTOR: TRACTOR MUST be on level ground before assembly is begun. The tractor must be level, All tires must have the proper amount of air in them as p[...]

  • Page 24

    © 2006 Alamo Group Inc. Section 3 - 4 Axtreme Boom (Asy. Man) 07/06 Replacement Oil Filter I ncluded in the packing box of this unit is a replacement filter element for filter assembly in the tank. This Mower unit's hydraulic components have been carefully cleaned and packaged at the factory to prevent contamination from entering the system. [...]

  • Page 25

    © 2006 Alamo Group Inc. Section 3 - 5 Axtreme Boom (Asy. Man) 07/06 WARNING: Never operate the tractor with a loose wheel rim or disc. Always tighten nuts to the specified torque and at the recommended intervals. 2. Extend front wheels out so that it is 55" inches between the inside of the tires. This will allow no interference between tire a[...]

  • Page 26

    © 2006 Alamo Group Inc. Section 3 - 6 Axtreme Boom (Asy. Man) 07/06 Lay Out Component s in Display . It is helpful to lay out the component in as neat a display as possible. Lay out the Bolts according to size and length. Lay out the Nuts and washer by size. This will allow you to see how many of each part as you use them and help to identify any [...]

  • Page 27

    © 2006 Alamo Group Inc. Section 3 - 7 Axtreme Boom (Asy. Man) 07/06 W ARNING DO NOT WELD On This Unit During or Af ter Installation: DO NOT WELD any components or items on this unit after the installation of the maverick Boom has begun. The Maverick Boom uses electronic modules and compo- nents that could be damaged by welding. Before doing any we[...]

  • Page 28

    © 2006 Alamo Group Inc. Section 3 - 8 Axtreme Boom (Asy. Man) 07/06 NOTES[...]

  • Page 29

    © 2006 Alamo Group Inc. Section 4 - 1 Axtreme Boom (Asy. Man) 07/06 Axtreme Boom Battery , Exhaust & Fuel T ank Modification With Main Frame Inst allation Section 4 NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor compo- nents can vary with tractor[...]

  • Page 30

    © 2006 Alamo Group Inc. Section 4 - 2 Axtreme Boom (Asy. Man) 07/06 that will relocate the battery tray farther to the rear. This is done so the Boom Swing will not hit battery when in the transport position. The RH Step Will need to be removed to allow access to relocate battery. 2. Remove Factory Battery Cover, Battery, Bat- tery Tray and Batter[...]

  • Page 31

    © 2006 Alamo Group Inc. Section 4 - 3 Axtreme Boom (Asy. Man) 07/06 Exhaust / Muffler Relocation Exhaust/Muffler Relocation: 1. Remove The Exhaust (If Required, See As- sembly Drawings sent with unit) . . The Exhaust relocation kit will include a new mounting bracket, Bolting hardware, replacement exhaust pipe from turbo to muffler. The Muffler ne[...]

  • Page 32

    © 2006 Alamo Group Inc. Section 4 - 4 Axtreme Boom (Asy. Man) 07/06 Fuel T ank Replacement over head hoist to support and lift the wheel and tire assembly. The tractors factory fuel tank is mounted behind the RH rear tire and wheel (See Figure 9). 2. Remove Tractors Factory Fuel Tank and Mounting Brackets (If Required, See Assembly Drawings sent w[...]

  • Page 33

    © 2006 Alamo Group Inc. Section 4 - 5 Axtreme Boom (Asy. Man) 07/06 5. Install the new mount brackets to the tractor frame. (If Required, See Assembly Drawings sent with unit) The tank mounting brackets will bolt to the tractor the same as the factory brackets that were removed. Make certain that the brackets are installed correctly, the front bra[...]

  • Page 34

    © 2006 Alamo Group Inc. Section 4 - 6 Axtreme Boom (Asy. Man) 07/06 Frame Inst allation Under Mount Frame Asy (24 & 30 ft are the same except for the LH weight) 30 ft model only Swing Cylinders Swing Cylinder Pivot Bushings Swing Cylinder Trunnion Mount Weldment Swing Cylinder Cover Boom Mount, Machined Boom Mount Attaching Pin, Short Pin Boom[...]

  • Page 35

    © 2006 Alamo Group Inc. Section 4 - 7 Axtreme Boom (Asy. Man) 07/06 Frame Inst allation: 1. Frame Components. The frame will include the rear axle mounts, a LH & RH Frame rail. Two front frame mounts, a LH & RH. One center frame weldment. (See Figure 17, 18, 19, 20 & 21) 2. Install Frame Components. The Frame components will only fit o[...]

  • Page 36

    © 2006 Alamo Group Inc. Section 4 - 8 Axtreme Boom (Asy. Man) 07/06 Frame Inst allation 3. Install Rear Frame Mount Rails. Rear frame rails consist of a LH & RH. We have started with the Left Hand Rail. The three point lift stabilizer brackets will need to be unbolted on both sides. In the illustra- tion for the LH side we installed the frame [...]

  • Page 37

    © 2006 Alamo Group Inc. Section 4 - 9 Axtreme Boom (Asy. Man) 07/06 5. Install Center Frame Weldment. The Center Frame Weldment has a front and a back side (LH & RH side). The Center frame must be installed with the two openings (See Figure 26) toward the front of the tractor. These openings are to allow for the movement of the swing cylinders[...]

  • Page 38

    © 2006 Alamo Group Inc. Section 4 - 10 Axtreme Boom (Asy. Man) 07/06 Frame Inst allation Boom Rest Weldment (f/24 ft. boom) & (f/ 30 ft. boom) Figure 29 Figure 31 Figure 30 7. Install LH Axle Strap. The Axle Strap bolts down over the top of the Axle (LH Side) and bolts run through the Rear Frame rails. The RH Side the axle strap is part of the[...]

  • Page 39

    © 2006 Alamo Group Inc. Section 4 - 11 Axtreme Boom (Asy. Man) 07/06 Counter Weight Inst allation : 1. Counter Weight (CWT) Installation. The Counter weight (See Figure 1 ) mounts on the LH side Under Frame Weldment. Its is retained with three pins, the long pin on top, the short pin at the rear and a short pin at the front. Using a hoist or other[...]

  • Page 40

    © 2006 Alamo Group Inc. Section 4 - 12 Axtreme Boom (Asy. Man) 07/06 Figure 34 Figure 33 Frame Inst allation T urret Assembly Installation : 1. Turret Assembly. Theturret assembly is shipped assembled with the hydraulic swing cyl- inders, hoses, pivot bearing assembly, boom mount weldment and mounting pins installed (See Figure 35 & 36). 2. Un[...]

  • Page 41

    © 2006 Alamo Group Inc. Section 4 - 13 Axtreme Boom (Asy. Man) 07/06 Figure 37 Figure 38 3. Turret Assembly Installation. Theturret assembly mounts on the RH side onto the center section under frame (See Figure 36 & 37) . Using a hoist (or other lifting device) lower the turret assembly until it is level with the underframe. Slide the turret a[...]

  • Page 42

    © 2006 Alamo Group Inc. Section 4 - 14 Axtreme Boom (Asy. Man) 07/06 Adjust Boom Swing Stop CAUTION ! You MUST READ and UNDERSTAND this section as it is critcal BEFORE attempting to put boom rest position the first time. FAILURE TO PERFORM THIS ADJUSTMENT could cause damage to the cab of the tractor. Boom Swing Adjustment: 1. Boom Swing Stop Locat[...]

  • Page 43

    © 2006 Alamo Group Inc. Section 4 - 15 Axtreme Boom (Asy. Man) 07/06 Adjust Boom Swing Stop Swing Stop Lug Built onto the Turret Cylinder Link Weldment T urret Assembly as seen from the bottom Turret Swing Stop Lug with Adjusting Bolt & Locking Nut Swing Cylinders Figure 45[...]

  • Page 44

    © 2006 Alamo Group Inc. Section 4 - 16 Axtreme Boom (Asy. Man) 07/06 NOTES[...]

  • Page 45

    © 2006 Alamo Group Inc. Section 5 - 1 Axtreme Boom (Asy. Man.) 07/06 Axtreme Boom Wheel W eight Inst allation Section 5 This section show the secondary weight that can be added to the LH rear wheel. NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor comp[...]

  • Page 46

    © 2006 Alamo Group Inc. Section 5 - 2 Axtreme Boom (Asy. Man.) 07/06 Rear Wheel Counter Weight Item Part No. Qt y Description 1 02979603 3 Hex Head Bolt, 7/8" NC X 16" 2 02971569 3 Wheel Weight Washer, Special 3 02970758 1 Wheel Weight Casting, 1400 lbs. 4 5JRC1490 3 Locknut, Top Lock 7/8" NC Note: some Older Units used a All Thread[...]

  • Page 47

    © 2006 Alamo Group Inc. Section 5 - 3 Axtreme Boom (Asy. Man.) 07/06 Rear Wheel Counter Weight Inst alling Wheel Weight 1. This Wheel Weight is 1400 lbs. Always use caution when working with it. 2. Locate the three Holes in LH Rear Wheel. Make sure these holes are 15/16" dia. if not, they must be reamed out. 3. Lift Left Rear Tractor Wheel ti[...]

  • Page 48

    © 2006 Alamo Group Inc. Section 5 - 4 Axtreme Boom (Asy. Man.) 07/06 NOTES[...]

  • Page 49

    © 2006 Alamo Industrial Section 6 - 1 Axtreme Boom (Asy Man) 07/06 Axtreme Boom Section 6 T ypical Pump - Driveline - Hyd Assembly instructions NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor compo- nents can vary with tractor model. See the installat[...]

  • Page 50

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 6 - 2 Pump - Driveline - Hose Removal Pump - Driveline - Hose Information: This Section covers the Pump and Driveline Components. Some precautions must be followed during the assembly Process before unit is ever started for the first time. (See Hyd Schematic in this section for hyd routi[...]

  • Page 51

    © 2006 Alamo Industrial Section 6 - 3 Axtreme Boom (Asy Man) 07/06 Pump - Driveline - Hose Removal Clamp Yoke & Tube End Tractor Engine Pulley Pulley Adpater Use Bolts & Washers (4 ea.) Driveline Asy Driveline Mounting Bolts Time Universal Joints Pump Mount Bolts & Washer Pump Pressure Ports (large port to motor, small port to cyl con-[...]

  • Page 52

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 6 - 4 Figure 5 Tube End of Driveshaft Splined Clamp Yoke Typical Pump Mount Plate Shown Figure 6 Bar to Hold Drive Shaft Driveshaft, Spline Clamp Yoke End 4. Driveline timeing means the universal joints are both the same position when driveline half is slid together. If they are not time[...]

  • Page 53

    © 2006 Alamo Industrial Section 6 - 5 Axtreme Boom (Asy Man) 07/06 Figure 1 1 Gap ? Check, this must have a gap between Pump & drivesahft Figure 10 Figure 9 Pump Assembly Splined Clamp Yoke 1/16" to 1/8" Gap between Pump & Yoke (must) Pump - Driveline - Hose Installation 9. Tighten Clamp Yoke. After Gap between Yoke and Pump has [...]

  • Page 54

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 6 - 6 Figure 13 Figure 14 Return Hose & Return Filter Pressure Hose To Motor Pressure Hose to Cyl Valve Tank Suction Hose Control Valve Figure 12 Pump Retaining Bolts (2) 12. Tightening Pump Mounting Bolts. There is a shoulder on Pump Flange that must line up through hole in Pump Mou[...]

  • Page 55

    © 2006 Alamo Industrial Section 6 - 7 Axtreme Boom (Asy Man) 07/06 Figure 15 Motor Control V alve Block Pump - Driveline - Hose Installation The pump / motor control valve block, this bolts to the right hand side of the pump (See Figure 13, 14, 15 & 16). The pressure and return hoses are connected to this valve block. The Motor Control Valve B[...]

  • Page 56

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 6 - 8 Pump - Driveline - Hose Installation Cylinder Diverter V alve Block The Cylinder Diverter Valve Block is used to control the hydraulic head swivel option if used. The control block diverts the hydraulic pressure through a bypass by using an electric solenoid so the pressure can be [...]

  • Page 57

    © 2006 Alamo Industrial Section 6 - 9 Axtreme Boom (Asy Man) 07/06 Pump - Driveline - Hose Installation Return From Cyl Control Valve Return to Tank Return Filter Return Oil Cooler with Fan Figure 21 Two Wires In Plug 1 Red Wire = Pos (+) Connector 1 Black Wire = Neg (-) Connector The return oil cooler with fan is in the cylinder control valve cir[...]

  • Page 58

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 6 - 10 Hyd Schematic - Mechanical Operated (S t d) Figure 22 Swing Cyl's Lift Cyl Dipper Cyl T ilt Cyl Pump Hyd T ank Return to Filter to T ank V alve Pressure Hose Motor Pressure Hose V alve Return Hose Motor Pressure Lift Boom Steel T ube Motor Pressure Dipper Boom Steel T ube Ste[...]

  • Page 59

    © 2006 Alamo Industrial Section 6 - 11 Axtreme Boom (Asy Man) 07/06 Hyd Schematic - Electrically Controlled (Opt) Figure 23 Swing Cyl's Lift Cyl Dipper Cyl T ilt Cyl Pump Hyd T ank Return to Filter to T ank V alve Pressure Hose Motor Pressure Hose V alve Return Hose Motor Pressure Lift Boom Steel T ube Motor Pressure Dipper Boom Steel T ube S[...]

  • Page 60

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 6 - 12 NOTES[...]

  • Page 61

    © 2006 Alamo Group Inc. Section 7 - 1 Axtreme Boom (Asy. Man) 07/06 Axtreme Boom Boom & Head Inst allation W ith Hyd Connections Section 7 NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor compo- nents can vary with tractor model. See the installati[...]

  • Page 62

    © 2006 Alamo Group Inc. Section 7 - 2 Axtreme Boom (Asy. Man) 07/06 Boom / Head Inst allation Figure 1 Swing Cyl. Hose with Green / White Tie Swing Cyl. Hose with Green Tie Rear of Tractor Boom Installation / Boom Hoses: 1. Turret Assembly, The turret assembly has the cylinders connected and the hoses are connected to the cylinders. The end of the[...]

  • Page 63

    © 2006 Alamo Group Inc. Section 7 - 3 Axtreme Boom (Asy. Man) 07/06 6. Connect lower end of Lift Cylinder. The Base end (lower end) of lift cylinder will mount into the turret under the boom mount. The Cylinder will have to be extended to connect, If cylinder has to be extended the best way is to unplug the ends of the lift cylinder hoses where th[...]

  • Page 64

    © 2006 Alamo Group Inc. Section 7 - 4 Axtreme Boom (Asy. Man) 07/06 Figure 4 Figure 5 Figure 6 Figure 7 50 Inch Head w/o Swivel Hitch Mount 50 Inch Head w/o Swivel Hitch Mount 60 Inch Head with Swivel Hitch Mount 60 Inch Head with Swivel Hitch Mount Boom / Head Inst allation Motor Circuit Hoses to Boom Connections: (Listed as reference) Color Tie [...]

  • Page 65

    © 2006 Alamo Group Inc. Section 7 - 5 Axtreme Boom (Asy. Man) 07/06 Figure 8 Head Swivel Cyl. # 4 Hose (Green / White Tie) Head Swivel Cyl. # 4 Hose (Green Tie) Door Cyl. # 4 Hose (Yellow Tie) Motor Pressure # 16 Hose (Red Tie) Motor Tank Return #16 Hose (Orange Tie) Motor Case Drain #12 Hose (Blue Tie) Door Cyl. # 4 Hose (Yellow / White Tie) Boom[...]

  • Page 66

    © 2006 Alamo Group Inc. Section 7 - 6 Axtreme Boom (Asy. Man) 07/06 Boom / Head Inst allation Figure 1 1 Figure 12 Figure 13 Sleeving Material for Hoses Hose Support Bracket Figure 14 Red Tie Blue Tie Orange Tie 12. Routing Boom Hoses to Pump Boom hose to pump will be routed on RH Side of tractor, They are run through sleeving material and hose su[...]

  • Page 67

    © 2006 Alamo Group Inc. Section 7 - 7 Axtreme Boom (Asy. Man) 07/06 Boom Cylinder Circuit Hoses: Electrical Joystick Controlled Valve (Option) Color Tie (Code) Hose Size Port Diverter Hyd. Function G r ee n G SAE # 6 A - - - Swing, Back (Rod End) Green / White G/W SAE # 6 B - - - Swing, Forward (Base End) Orange O R SAE # 6 A - - - Lift, Down (Rod[...]

  • Page 68

    © 2006 Alamo Group Inc. Section 7 - 8 Axtreme Boom (Asy. Man) 07/06 Hydraulic Hose Connections VS . 125/F C2 C3 SAE 4 P1 P2 Valve "B" Port to Diverter valve P1 Port (Green w/ White Tie) Valve "A" Port to Diverter valve P2 Port (Green Tie) 4 Through holes are mounting holes Diverter Valve "C1" Port to Swivel Cyl Base E[...]

  • Page 69

    © 2006 Alamo Group Inc. Section 7 - 9 Axtreme Boom (Asy. Man) 07/06 Hydraulic Hose Connections 3 4 Door (Y ellow) Tilt (Red) Tilt (Red / White) Dipper (Blue) Dipper (Blue / White) Lift (Orange) Lift (Orange / White) Swing (Green) Swing (Green / White) Pressure Supply (Port P1) Return (Port T2) Door (Y ellow / White) Joystick Electronic Controled V[...]

  • Page 70

    © 2006 Alamo Group Inc. Section 7 - 10 Axtreme Boom (Asy. Man) 07/06 Hyd Schematic - Mechanical Operated (S t d) Figure 20 Swing Cyl's Lift Cyl Dipper Cyl T ilt Cyl Pump Hyd T ank Return to Filter to T ank V alve Pressure Hose Motor Pressure Hose V alve Return Hose Motor Pressure Lift Boom Steel T ube Motor Pressure Dipper Boom Steel T ube St[...]

  • Page 71

    © 2006 Alamo Group Inc. Section 7 - 11 Axtreme Boom (Asy. Man) 07/06 Hyd Schematic - Electrically Controlled (Opt) Figure 21 Swing Cyl's Lift Cyl Dipper Cyl T ilt Cyl Pump Hyd T ank Return to Filter to T ank V alve Pressure Hose Motor Pressure Hose V alve Return Hose Motor Pressure Lift Boom Steel T ube Motor Pressure Dipper Boom Steel T ube [...]

  • Page 72

    © 2006 Alamo Group Inc. Section 7 - 12 Axtreme Boom (Asy. Man) 07/06 NOTES[...]

  • Page 73

    © 2006 Alamo Industrial Section 8 - 1 Axtreme Boom (Asy Man) 07/06 Axtreme Boom Section 8 Remote V alve Cable Inst allation This Control valve is the Standard 5 Spool that is remote cable controlled, with the 5 Th. Spool operating the Door or the Swivel Head Mount Option through a diverter valve. The Standard Pump System is used to supply the cyli[...]

  • Page 74

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 2 Wire Harness : (Standard Mechanical Valve) 1. Starter Safety Switch Schematic, Mechanical Cable Operated Valve Type, NOT correct for Optional Joystick (Electronic) Controls. 2. Figure 1 illustrates a common wire harness connection for Boom mowers with mechani- cal cable controls, If[...]

  • Page 75

    © 2006 Alamo Industrial Section 8 - 3 Axtreme Boom (Asy Man) 07/06 Wire Harness - Cable Controled V alve Figure 1[...]

  • Page 76

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 4 Mechanical Remote Cable Controled V alve (S tandard) Figure 1 Door (Y ellow / White) Tilt (Red / White) Tilt (Red) Dipper (Blue / White) Dipper (Blue) Lift (Orange / White) Lift (Orange) Swing (Green / White) Swing (Green) Pressure Supply (Port P1) Return (Port T2) Door (Y ellow) 1 [...]

  • Page 77

    © 2006 Alamo Industrial Section 8 - 5 Axtreme Boom (Asy Man) 07/06 V alve Remote Cable Controls Figure 2 11. Cable Mounting Bracket 8. Clevis Retaining Bolt 7. Screw On Cable Clevis Valve Asy 9. Clevis Retaining Nut 6. Cable To Clevis Locking Nut 5. Threaded Cable End 3 & 4 Cable Housing Locking Nuts & Adjusting Nuts 2. Lockwasher Cable Ho[...]

  • Page 78

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 6 V alve Remote Cable Controls 6. Cable Clevis Installation. Screw the cable clevis (item 7) onto the threaded cable (item 5) until the threads are fully engaged into the clevis. If the locking nut (item 6) needs to be run further onto cable, this is OK. 7. Connect Cable Clevis to Val[...]

  • Page 79

    © 2006 Alamo Industrial Section 8 - 7 Axtreme Boom (Asy Man) 07/06 10. Connect Cable to Control Handle. Install the cable locking nut onto the threaded cable (See Figure 7), screw the nut on leaving enough threads to fully screw the control handle to the cable. Push the handle of the control assembly all the way to one side and the threaded shaft [...]

  • Page 80

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 8 Figure 1 1 V alve Remote Cable Controls 13. The Arm Rest is bolted to the Control Handles. This has some options as to where it is bolted and can be bent to adjust to individual preference. (See Figure 11). 14. Control Handle Stand is bolted to the floor of the Cab under the Floor M[...]

  • Page 81

    © 2006 Alamo Industrial Section 8 - 9 Axtreme Boom (Asy Man) 07/06 Start Off Ign Acc Acc T ractor Ignition Switch Push/ Pull Switch T ractor S tarter Brown Wire Brown Wire Y ellow or Orange Wire 10Amp S pade Fuse Quick S plice Acc Service Wire Line Connector Billet T erminal "S" Connection of Solenoid Solenoid Cutter V alve Blue Black Fi[...]

  • Page 82

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 10 Battery Brown Wire of Harness Cut Tractor Starter Wire to Starter Sole- noid and reroute through Joystick Harness Brown wires. ACC Wire Brown Wire of Harness Red Wire of Harness Starter Black Wire Ground Tractor Ignition Wire Shown here is typical Ignition connection, Your Ignition[...]

  • Page 83

    © 2006 Alamo Industrial Section 8 - 11 Axtreme Boom (Asy Man) 07/06 Hyd Schematic - Mechanical Operated (S t d) Figure 18 Swing Cyl's Lift Cyl Dipper Cyl T ilt Cyl Pump Hyd T ank Return to Filter to T ank V alve Pressure Hose Motor Pressure Hose V alve Return Hose Motor Pressure Lift Boom Steel T ube Motor Pressure Dipper Boom Steel T ube Ste[...]

  • Page 84

    Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 12 Door (Y ellow / White) Tilt (Red / White) Tilt (Red) Dipper (Blue) Lift (Orange / White) Lift (Orange) Swing (Green / White) Swing (Green) Pressure Supply (Port P1) Return (Port T2) Door (Y ellow) 1 2 3 4 1 2 2 A B AA A A BB BB Mechanical Remote Cable Controled V alve (S tandard) F[...]

  • Page 85

    © 2006 Alamo Industrial Section 9 - 1 Axtreme Boom (Asy Man) 07/06 Axtreme Boom Optional Electric / Hydraulic Joystick Cylinder Control V alve Inst allation Section 9 NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor compo- nents can vary with tractor m[...]

  • Page 86

    © 2006 Alamo Industrial Section 9 - 2 Axtreme Boom (Asy Man) 07/06 Joystick Mounting Joystick Optional : The joystick is an option and allows the mower & boom to be operated with electronic control. The joystick will be mounted in different ways depending on the type tractor you have. Some models bolt to a stand on the floor that is sent with [...]

  • Page 87

    © 2006 Alamo Industrial Section 9 - 3 Axtreme Boom (Asy Man) 07/06 Joystick Mounting Joystick Resister Wiring Harness (Used with Joystick Option Only) FIGURE 3[...]

  • Page 88

    © 2006 Alamo Industrial Section 9 - 4 Axtreme Boom (Asy Man) 07/06 Wiring Harness used with Joystick V alve Controls Only (Note: Wires are marked with function identification) Joystick Mounting FIGURE 4[...]

  • Page 89

    © 2006 Alamo Industrial Section 9 - 5 Axtreme Boom (Asy Man) 07/06 Joystick Mounting through. If there is no hole one will need to be cut with a hole saw. Check the under side of the cab floor to make certain you do not hit a brace or any other object under the floor (See Figure 5) . DO NOT cut the floor mat it will not be required. Run the wire h[...]

  • Page 90

    © 2006 Alamo Industrial Section 9 - 6 Axtreme Boom (Asy Man) 07/06 Joystick Mounting Item Qty Description 6. 2 Flatwasher 7. 2 Lockwasher 8. 2 Bolt 9. 1 Seat Mounting bracket 10. ref Joystick 6 7 10 Seat Cushion remoded for illustration omnly 8 FIGURE 9 9 FIGURE 10 FIGURE 1 1 Some Tractor Shift Levers are adjustable Joystick Mount Bracket Joystick[...]

  • Page 91

    © 2006 Alamo Industrial Section 9 - 7 Axtreme Boom (Asy Man) 07/06 Joystick Mounting 4. Install Joystick Console Controler. Set the Joystick Controller down on top of the mounting bracket and insert the two mounting bolts (with flat washer and lockwashers) form the bottom side of the console. DO NOT used excessive long bolts to mount the joystick.[...]

  • Page 92

    © 2006 Alamo Industrial Section 9 - 8 Axtreme Boom (Asy Man) 07/06 Joystick Mounting Cut Tractor Starter Wire to Starter Sole- noid and reroute through Joystick Harness Brown wires. Shown here is typical Ignition connection, Your Ignition may vary but the function will not. Tractor Ignition Switch Ignition FIGURE 17 From Battery ACC Wire Starter &[...]

  • Page 93

    © 2006 Alamo Industrial Section 9 - 9 Axtreme Boom (Asy Man) 07/06 Inst alling Wire Harness T o V alve: 1. Wire Harness From Cab to Front. The wire harness runs out the bottom of the Cab on the right hand side. Run harness along under RH cab of Tractor to the control valve (See Figure 21). Note the wire harness runs bottom of cab and near the exha[...]

  • Page 94

    © 2006 Alamo Industrial Section 9 - 10 Axtreme Boom (Asy Man) 07/06 5. Terminal Connections. The Valve is mounted on the left hand side of the hydraulic tank. PLUG FUNCTION 1 1 st Plug Swing Terminal 2 2 nd Plug Lift Terminal 3 3 rd Plug Dipper Terminal 4 4 th Plug Tilt Terminal 5 5 th Plug Door Terminal Always check to make certain that the plugs[...]

  • Page 95

    © 2006 Alamo Industrial Section 9 - 11 Axtreme Boom (Asy Man) 07/06 Hyd Schematic - Electrically Controlled (Opt) Figure 26 Swing Cyl's Lift Cyl Dipper Cyl T ilt Cyl Pump Hyd T ank Return to Filter to T ank V alve Pressure Hose Motor Pressure Hose V alve Return Hose Motor Pressure Lift Boom Steel T ube Motor Pressure Dipper Boom Steel T ube S[...]

  • Page 96

    © 2006 Alamo Industrial Section 9 - 12 Axtreme Boom (Asy Man) 07/06 Hyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option Hose Bands Mark Color Codes: Hose fittings are marked with Color Coded Plastic Band. Some Bands are solid Color, some are Colored with Stripe. Purpose of colored bands is provide quick reference for hose and p[...]

  • Page 97

    © 2006 Alamo Group Inc. Section 10 - 1 Axtreme Boom ( Asy. Man.) 07/06 Axtreme Boom Fill Hydraulic T ank & S t art Up Instructions Section 10 NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor components can vary with tractor model. See the installat[...]

  • Page 98

    © 2006 Alamo Group Inc. Section 10 - 2 Axtreme Boom ( Asy. Man.) 07/06 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 1 . DO NOT START TRACTOR until you have filled Hydraulic Oil Tank to a level as shown in Sight Glass gauge and fill the Suction Hose to Pump with Oil. 2. Remove Filler Cap . Remove Filler cap only when ready to fill hydraulic [...]

  • Page 99

    © 2006 Alamo Group Inc. Section 10 - 3 Axtreme Boom ( Asy. Man.) 07/06 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 5. Fill Tank . Fill the Hydraulic Tank (See Figure 4) Fill tank till the Oil is visible in the sight Gauge (See Figure 5 & 7). This will fill tank for the start but it will have to filled again later. Read Step 6 a must. 6[...]

  • Page 100

    © 2006 Alamo Group Inc. Section 10 - 4 Axtreme Boom ( Asy. Man.) 07/06 NOTES[...]

  • Page 101

    © 2006 Alamo Group Inc. Section11 - 1 Axtreme Boom (Asy. Manl) 07/06 Axtreme Boom PRE-DELIVER Y INSPECTION CHECKLIST Section 1 1 NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor components can vary with tractor model. See the installation drawings ship[...]

  • Page 102

    © 2006 Alamo Group Inc. Section 11 - 2 Axtreme Boom (Asy. Manl) 07/06 PRE-DELIVER Y INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled. (See previous pages for component location) Saf tey Equipment: ----- Operators Manual is with Unit. ----- The Safety Decal[...]

  • Page 103

    © 2006 Alamo Group Inc. Section11 - 3 Axtreme Boom (Asy. Manl) 07/06 PRE-DELIVER Y INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled. Flail Mower Head: ___ Skid Shoe Bolts are torqued to 120 ft-lbs. ___ Motor Bolts are torqued to 120 ft-lbs ___ Belt Alignme[...]

  • Page 104

    © 2006 Alamo Group Inc. Section 11 - 4 Axtreme Boom (Asy. Manl) 07/06 NOTES[...]

  • Page 105

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  • Page 106

    Axtreme Boom (Asy. Man) 07/06 (STANDRAD ASSEMBLY INSTRUCTIONS) (Rev 02-20-07) © 2006 Alamo Group Inc. Axtreme Boom Assembly Manual P/N 0298 4405[...]