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Alamo Axtreme FC-P-0002 manual

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Table of contents for the manual

  • Page 1

    © 2008 Alamo Group Inc. ALAMO INDUSTRIAL 1502 E. W alnut Seguin, T exas 78155 210-372-3551 ® ® P ART'S MANUAL An Operator's Manual was shipped with the equipment in the Manual Canister . This Operator's Manual is an integral p art of the safe operation of this machine and must be maint ained with the unit at all times. READ, UNDER[...]

  • Page 2

    [...]

  • Page 3

    TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the c[...]

  • Page 4

    P ARTS SECTION Parts Section – 1[...]

  • Page 5

    Parts Section – 2 ©2008 Alamo Group Inc. For maximum safety and to guarantee optimum product reliability, always use genuine Servis-Rhino Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: The following instructions are o[...]

  • Page 6

    PART NAME INDEX 48 IN FLAIL - HEAD ASY (SOLID MNT) (PART 1) .................................................................................................................................. 5 48 IN FLAIL - HEAD ASY (SOLID MNT) (PART 2) .................................................................................................................[...]

  • Page 7

    PART NAME INDEX HOSE ROUTING - SWING CYL (18-22-25 FT BOOM) .......................................................................................................................... 73 HYD CYL ASY - DIPPER (18 FT BOOM) - PN 02979920 ....................................................................................................................[...]

  • Page 8

    48 IN FLAIL - HEAD ASY (SOLID MNT) (PART 1) ©2008 Alamo Group Inc. Parts Section -5 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 9

    48 IN FLAIL - HEAD ASY (SOLID MNT) (PART 1) Continued... ITEM PART NO. QTY. DESCRIPTION 02983542 1 ASY,48" FLAIL AXE, GEAR 1 02970301 1 WLDMT, FLAIL AXE HEAD 2 02957655M 1 ASY, CUTTERSHAFT, 48" F/A 3 02970465 1 WLDMT DOOR, 48" FLAIL AXE 4 02973544 1 WLDMT, MOTOR MOUNT 5 02970709 1 PLATE, COVER FLAIL AXE 6 10119000 2 HHCS 5/16 NC 1 PL[...]

  • Page 10

    48 IN FLAIL - HEAD ASY (SOLID MNT) (PART 2) ©2008 Alamo Group Inc. Parts Section -7 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 11

    48 IN FLAIL - HEAD ASY (SOLID MNT) (PART 2) Continued... ITEM PART NO. QTY. DESCRIPTION 41 00001800 12 LOCKNUT TLM 1/2 NC PLB 42 00002700 7 FLATWASHER, 1/2 PL STD 43 02892000 7 HHCS 1/2 X 1-1/2 NC GR8 PL 44 02957041 2 ROLLER BEARING & FLANGE 45 00013300 4 BOLT, HHCS 1/2" NC X 2" PL5 46 00753642 2 HHCS 3/8 NC 1-1/4 PL5 47 02970586 2 WA[...]

  • Page 12

    48 IN FLAIL - HEAD ASY (SWIVEL MNT) (PART 1) ©2008 Alamo Group Inc. Parts Section -9 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 13

    48 IN FLAIL - HEAD ASY (SWIVEL MNT) (PART 1) Continued... ITEM PART NO. QTY. DESCRIPTION 1 02970301 1 WLDMT, FLAIL AXE HEAD 2 02957655M 1 ASY, CUTTERSHAFT, 48" F/A 3 02970465 1 WLDMT DOOR, 48" FLAIL AXE 4 02973544 1 WLDMT, MOTOR MOUNT 5 02970709 1 PLATE, COVER FLAIL AXE 6 10119000 2 HHCS 5/16 NC 1 PL5 7 00023500 6 FLATWASHER 5/16, TYPE AW[...]

  • Page 14

    48 IN FLAIL - HEAD ASY (SWIVEL MNT) (PART 2) ©2008 Alamo Group Inc. Parts Section -11 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 15

    48 IN FLAIL - HEAD ASY (SWIVEL MNT) (PART 2) Continued... ITEM PART NO. QTY. DESCRIPTION 41 00001800 12 LOCKNUT TLM 1/2 NC PLB 42 00002700 7 FLATWASHER, 1/2 PL STD 43 02892000 7 HHCS 1/2 X 1-1/2 NC GR8 PL 44 02957041 2 ROLLER BEARING & FLANGE 45 00013300 4 BOLT, HHCS 1/2" NC X 2" PL5 46 00753642 2 HHCS 3/8 NC 1-1/4 PL5 47 02970586 2 W[...]

  • Page 16

    48 IN FLAIL - HEAD ASY (SWIVEL MNT) (PART 3) ©2008 Alamo Group Inc. Parts Section -13 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 17

    48 IN FLAIL - HEAD ASY (SWIVEL MNT) (PART 3) Continued... ITEM PART NO. QTY. DESCRIPTION 82 00758194 1 DECAL,WARNING BELT SHIELD 83 02925100 1 DECAL-REPLACEMENT PARTS 84 000108 1 DECAL-OPERATING INSTRUCTIONS 85 000678 1 DECAL- GREASE FITTING INSIDE 86 00757139 1 DECAL, ALAMO INDUSTRIAL 87 02970887 1 DECAL, FLAIL AXE 48 88 3710151 4 METAL TACK 89 02[...]

  • Page 18

    48 IN FLAIL - HEAD ASY DECALS ©2008 Alamo Group Inc. Parts Section -15 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 19

    48 IN FLAIL - HEAD ASY DECALS Continued... ITEM PART NO. QTY. DESCRIPTION 1 002369 1 DECAL, DANGER, MULTI-HAZARD 2 02965141 1 DECAL, DANGER THROWN OBJ 3 02967668 1 DECAL, DANGER, SAFETY SHIELD 4 02967867 1 DECAL, DANGER SAFETY SHIELD 5 00725739 1 DECAL WARN. SHEILD&GUARDS 6 00758194 1 DECAL, WARNING, BELT SHIELD 7 02925100 1 DECAL, REPLACEMENT [...]

  • Page 20

    60 IN ROTARY - BLADE BAR ASY ITEM PART NO. QTY. DESCRIPTION 02969230 1 BLADE BAR ASY, W/ BLADES 1 00020900 2 HEX SLOTTED NUT, HVY 1-1/8"-NF PL GR5 2 00023200 2 ROLL PIN, 3/16" X 1-3/4" 3 02969234 4 FLATWASHER, 1-1/4" HARDENED PL 4 02761500 1 BLADE SET, MATCHED SET OF TWO 5 02971387 1 LEAF BLADE BAR, TOP 6 02969232 1 LEAF BLADE B[...]

  • Page 21

    THIS PAGE INTENTIONAL LEFT BLANK ©2008 Alamo Group Inc. Parts Section -18 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 22

    60 IN ROTARY - HEAD ASY (SOLID MNT) ©2008 Alamo Group Inc. Parts Section -19 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 23

    60 IN ROTARY - HEAD ASY (SOLID MNT) Continued... ITEM PART NO. QTY. DESCRIPTION 02983222 1 60 IN ROTARY HEAD ASY, W/ STD SOLID MOUNT 1 02983221 1 60 IN HEAD SUB-ASY 2 02971963 1 DOOR WELDMENT 3 02967782 1 HINGE ROD 4 99338S 2 ROLL PIN, 1/4" X 3/4" 5 02961480A 1 CYL ASY, 2" BORE X 9-1/4" STROKE 6 02981757 2 PIN WELDMENT, HITCH PO[...]

  • Page 24

    60 IN ROTARY - HEAD ASY (SWIVEL MNT) ©2008 Alamo Group Inc. Parts Section -21 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 25

    60 IN ROTARY - HEAD ASY (SWIVEL MNT) Continued... ITEM PART NO. QTY. DESCRIPTION 02983208 1 60" ROTARY HEAD ASY, OPT SWIVEL MOUNT 1 02983207 1 60" ROTARY HEAD SUB ASY 2 02971963 1 DOOR WELDMENT 3 02967782 1 HINGE ROD 4 99338S 2 ROLL PIN, 1/4" X 3/4" 5 02961480A 1 CYL ASY, 9-1/4" STROKE 6 02981315 1 CYL ASY, 14-3/4" STR[...]

  • Page 26

    60 IN ROTARY - HEAD SUB-ASY (SOLID MNT) ©2008 Alamo Group Inc. Parts Section -23 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 27

    60 IN ROTARY - HEAD SUB-ASY (SOLID MNT) Continued... ITEM PART NO. QTY. DESCRIPTION 02983221 1 60" ROTARY HEAD SUB-ASY. W/ STR SOLID MOUNT 1 02981410 1 DECK WELDMENT 2 02982749 1 HITCH POST WELDMENT, STD SOLID MOUNT 3 02892100 8 BOLT, HEX HEAD 3/4"-NC X 1-3/4" PL GR5 4 00037200 16 LOCKNUT, 3/4"-NC PLC 5 02968859A 1 SPINDLE HOUSI[...]

  • Page 28

    60 IN ROTARY - HEAD SUB-ASY (SWIVEL MNT) ©2008 Alamo Group Inc. Parts Section -25 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 29

    60 IN ROTARY - HEAD SUB-ASY (SWIVEL MNT) Continued... ITEM PART NO. QTY. DESCRIPTION 02983207 1 60" HEAD SUB-ASY, W/ OPT SWIVEL MOUNT 1 02981410 1 DECK WELDMENT 2 02981752 1 PLATE, HITCH POST BOTTOM 3 02981820 28 BOLT, SOCKET HEAD 1/2"-NC X 1-1/2" PL GR8 4 02981318 1 SLEWING BEARING 5 02981741 1 HITCH POST WELDMENT, (OPT SWIVEL MOUNT[...]

  • Page 30

    60 IN ROTARY - MOTOR (PARTS) - PN 02961747 ITEM PART NO. QTY. DESCRIPTION 02961747 1 MOTOR ASY, CAST IRON W/ SPLINED SHAFT 1 02962200 1 SNAP RING 2 -------------- 1 O-RING (SEE SEAL KIT) 3 02962199 1 SEAL RETAINER 4 -------------- 2 SEAL (SEE SEAL KIT) 5 02962192 1 MOUNTING FLANGE 6 02961940 1 PLUG, HEX SOCKET HEAD 4MB 7 02961931 2 CHECK ASY 8 ----[...]

  • Page 31

    60 IN ROTARY - MOTOR (PARTS) - PN 02961747 Continued... ITEM PART NO. QTY. DESCRIPTION 14 02962193 1 PORTING FLANGE 15 02962196 4 WASHER 16 02962197 4 BOLT, HEX HEAD 17 -------------- 4 SIDE SEAL, (SEE SEAL KIT) NOT SHOWN 18 02962291 1 SEAL RETAINER 19 02962540 1 SEAL KIT, MINOR REBUILD (ITEMS 2,4,8,11&17) 02962202 1 SEAL KIT, MAJOR REBUILD (IT[...]

  • Page 32

    60 IN ROTARY - MOTOR (W-FITTINGS) - PN 02961747 ITEM PART NO. QTY. DESCRIPTION 1 02961747 1 MOTOR ASY, CAST IRON W/ SPLINED SHAFT 2 02962774 2 ADAPTER, HYD ELBOW 24FL - 20MJ45 3 00749101 2 SPLIT FLANGE KIT, 1-1/2" ©2008 Alamo Group Inc. Parts Section -29 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 33

    THIS PAGE INTENTIONAL LEFT BLANK ©2008 Alamo Group Inc. Parts Section -30 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 34

    BOOM ASY - 18 FT BOOM - PN 02982733 (PART 1) ©2008 Alamo Group Inc. Parts Section -31 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 35

    BOOM ASY - 18 FT BOOM - PN 02982733 (PART 1) Continued... ITEM PART NO. QTY. DESCRIPTION 1 02982731 1 WELDMENT, LIFT, 18` AXTREME 2 02982732 1 WELDMENT, DIPPER, 18` AXTREME 3 02972816 1 WELDMENT, LINK ARM 4 02982979 1 WELDMENT, CYLINDER PIN, NEW BOOM 5 02982980 1 WELDMENT, CYLINDER PIN SHORT, NEW BOOM 6 02982981 1 WELDMENT, CYLINDER PIN LONG, NEW B[...]

  • Page 36

    BOOM ASY - 18 FT BOOM - PN 02982733 (PART 2) ©2008 Alamo Group Inc. Parts Section -33 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 37

    BOOM ASY - 18 FT BOOM - PN 02982733 (PART 2) Continued... ITEM PART NO. QTY. DESCRIPTION 42 02968835 1 PLASTIC TIE O/W 4LG 43 02968831 1 PLASTIC TIE B/W 4LG 44 02968834 1 PLASTIC TIE ORG 4LG 45 02968830 1 PLASTIC TIE BLU 4LG 46 02968829 1 PLASTIC TIE R/W 4LG 47 02968828 1 PLASTIC TIE RED 4LG 48 02968837 1 PLASTIC TIE Y/W 4LG 49 02968836 1 PLASTIC T[...]

  • Page 38

    BOOM ASY - 22 FT BOOM - PN 02982736 (PART 1) ©2008 Alamo Group Inc. Parts Section -35 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 39

    BOOM ASY - 22 FT BOOM - PN 02982736 (PART 1) Continued... ITEM PART NO. QTY. DESCRIPTION 1 02982734 1 WELDMENT, 22` LIFT 2 02982735 1 WELDMENT, 22` DIPPER 3 02981294 1 WELDMENT, PIN, LIFT/ DIPPER 4 02972816 1 WELDMENT, LINK ARM 5 02981279 1 CYLINDER, 4.0B X 2.25R X 24.63S 6 02982979 2 WELDMENT, CYLINDER PIN, NEW BOOM 7 02982980 2 WELDMENT, CYLINDER[...]

  • Page 40

    BOOM ASY - 22 FT BOOM - PN 02982736 (PART 2) ©2008 Alamo Group Inc. Parts Section -37 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 41

    BOOM ASY - 22 FT BOOM - PN 02982736 (PART 2) Continued... ITEM PART NO. QTY. DESCRIPTION 42 02968834 1 PLASTIC TIE ORG 4LG 43 02968831 1 PLASTIC TIE B/W 4LG 44 02968830 1 PLASTIC TIE BLU 4LG 45 02968829 1 PLASTIC TIE R/W 4LG 46 02968828 1 PLASTIC TIE RED 4LG 47 02968837 1 PLASTIC TIE Y/W 4LG 48 02968836 1 PLASTIC TIE YEL 4LG 49 02968894 4 PLASTIC T[...]

  • Page 42

    BOOM ASY - 25 FT BOOM - PN 02982739 (PART 1) ©2008 Alamo Group Inc. Parts Section -39 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 43

    BOOM ASY - 25 FT BOOM - PN 02982739 (PART 1) Continued... ITEM PART NO. QTY. DESCRIPTION 1 02982737 1 WELDMENT, 25` LIFT, AXTREME 2 02982738 1 WELDMENT, 25` DIPPER, AXTREME 3 02972816 1 WELDMENT, LINK ARM 4 02981279 1 CYLINDER, 4.0B X 2.25R X 24.63S 5 02981277 1 CYLINDER, 4.0B X 2.25R X 21.5S 6 02981280 1 CYLINDER, 3.0B X 1.5R X 16.0S 7 02981695 1 [...]

  • Page 44

    BOOM ASY - 25 FT BOOM - PN 02982739 (PART 2) ©2008 Alamo Group Inc. Parts Section -41 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 45

    BOOM ASY - 25 FT BOOM - PN 02982739 (PART 2) Continued... ITEM PART NO. QTY. DESCRIPTION 42 02968835 1 PLASTIC TIE O/W 4LG 43 02968834 1 PLASTIC TIE ORG 4LG 44 02968831 1 PLASTIC TIE B/W 4LG 45 02968830 1 PLASTIC TIE BLU 4LG 46 02968828 1 PLASTIC TIE RED 4LG 47 02968829 1 PLASTIC TIE R/W 4LG 48 02968836 1 PLASTIC TIE YEL 4LG 49 02968837 1 PLASTIC T[...]

  • Page 46

    COMMON CRATE COMPONENTS - ELECT VALVE (PART 1) ©2008 Alamo Group Inc. Parts Section -43 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 47

    COMMON CRATE COMPONENTS - ELECT VALVE (PART 1) Continued... ITEM PART NO. QTY. DESCRIPTION 1 02982575 1 PUMP ASY, TANDEM 2 02982553 1 CUTTER CONTROL VALVE BLOCK ASY 5 02982875 1 SWITCH, FAN 6 02981381 1 PUMP COVER ASY 7 02981441 2 KNOB 10 02981377 1 COOLER, OIL/AIR W/FAN 11 00015800 8 LOCKNUT TLM 3/8-NC PLC 12 00011100 8 FLATWASHER, 3/8" STD 1[...]

  • Page 48

    COMMON CRATE COMPONENTS - ELECT VALVE (PART 2) ©2008 Alamo Group Inc. Parts Section -45 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 49

    COMMON CRATE COMPONENTS - ELECT VALVE (PART 2) Continued... ITEM PART NO. QTY. DESCRIPTION 50 02982581 1 WLDMT. HOSE GUIDE 51 02983328 1 MANUAL , OPERATORS AXTREME 52 02983328CA 1 ASSEMBLY AXTREME CANISTER 53 02962774 1 ADP HYD ELBOW 24FL-20MJ45 54 00749101 1 SPLIT FLANGE KIT 1-1/2 55 02960807 2 ADP HYD STGHT 20MB -20MJ 56 63042700 1 ADP HYD STGHT [...]

  • Page 50

    COMMON CRATE COMPONENTS - MAN VALVE (PART 1) ©2008 Alamo Group Inc. Parts Section -47 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 51

    COMMON CRATE COMPONENTS - MAN VALVE (PART 1) Continued... ITEM PART NO. QTY. DESCRIPTION 1 02982575 1 PUMP ASY, TANDEM 2 02982553 1 CUTTER CONTROL VALVE BLOCK ASY 3 02982922 1 WIRE HARNESS, MANUAL VALVE 4 02981381 1 PUMP COVER ASY 5 02981441 2 KNOB STUD, 3/8"-NC X 1-1/2" 8 02981377 1 FAN & OIL COOLER ASY 9 00015800 8 LOCKNUT, 3/8"[...]

  • Page 52

    COMMON CRATE COMPONENTS - MAN VALVE (PART 2) ©2008 Alamo Group Inc. Parts Section -49 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 53

    COMMON CRATE COMPONENTS - MAN VALVE (PART 2) Continued... ITEM PART NO. QTY. DESCRIPTION 46 02982581 1 WLDMT. HOSE GUIDE 47 02971191 1 WELDMENT,SWITCH MOUNT 48 02964028 1 SWITCH PUSH-PULL SPDT 10A@12V 50 02962748 1 DECAL-ON-OFF SWITCH CUTTER VLV 51 00749101 1 SPLIT FLANGE KIT 1-1/2 52 63042700 1 ADP HYD STGHT 12MB-8MJ 53 02961098 3 ADP HYD ELBOW 20[...]

  • Page 54

    COUNTER WEIGHT W-DECALS ITEM PART NO. QTY. DESCRIPTION 1 002508 1 DECAL, ALAMO LOGO (SQUARE) 2 1458393 1 DECAL, REFLECTOR - YELLOW 3 02967827 1 DECAL, MULTI-DANGER 4 02958241 1 DECAL, TRACTOR OPERATOR SAFETY 5 1458392 1 DECAL, REFLECTOR - RED 6 02971943 1 DECAL, ALAMO INDUSTRIAL - YELLOW 7 03200285 1 DECAL, WATCH YOUR STEP 8 02981421 1 COUNTER WEIG[...]

  • Page 55

    CUTTER CONTROL VALVE BLOCK - PN 02982553 ITEM PART NO. QTY. DESCRIPTION 1 02982553 1 CUTTER VALVE BLOCK ASY 2 02983513 1 COIL SOLENOID 12VDC DUAL SPADE 3 02984339 1 SOLENOID, CARTRIDGE 2P3W 4 02983516 1 LOGIC CART, 25 PSI, CUT VAL 5 02983517 1 LOGIC CART, 50 PSI, CUT VAL 6 02983515 1 RELIEF, MAIN, CUT VALVE, AXT 7 02983514 1 RELIEF, BRAKE, CUT VALV[...]

  • Page 56

    DECALS - 18-22-25 FT BOOM ITEM PART NO. QTY. DESCRIPTION 1 02983263 2 DECAL, LOGO - (18 FT BOOM ONLY) 02983264 2 DECAL, LOGO - (22 FT BOOM ONLY) 02983265 2 DECAL, LOGO - (25 FT BOOM ONLY) 2 02962764 6 DECAL, PINCH POINTS (18-22-25 FT BOOMS) ©2008 Alamo Group Inc. Parts Section -53 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 57

    DECALS - 60 IN ROTARY HEAD - SOLID MNT ITEM PART NO. QTY. DESCRIPTION 1 00757139 2 DECAL, LOGO (ALAMO BY T.K.) 2 00757140 1 DECAL, ALAMO INDUSTRIAL LOGO 3 00769736 1 DECAL, USE/REPAIR GUARDS 4 00769737 2 DECAL, BLADES THROWN OBJECTS 5 02925100 1 DECAL, REPLACEMENT PARTS 6 02967827 1 DECAL, MULTI HAZARD 7 02967867 1 DECAL, DANGER SAFETY SHIELD 8 273[...]

  • Page 58

    DECALS - 60 IN ROTARY HEAD - SWIVEL MNT ITEM PART NO. QTY. DESCRIPTION 1 00757139 2 DECAL, LOGO (ALAMO BY T.K.) 2 00757140 1 DECAL, ALAMO INDUSTRIAL LOGO 3 00769736 1 DECAL, USE/REPAIR GUARDS 4 00769737 2 DECAL, BLADES THROWN OBJECTS 5 02925100 1 DECAL, REPLACEMENT PARTS 6 02967827 1 DECAL, MULTI HAZARD 7 02967867 1 DECAL, DANGER SAFETY SHIELD 8 27[...]

  • Page 59

    DECALS - HYD TANK & PUMP - ELECT VALVE ITEM PART NO. QTY. DESCRIPTION 1 02983409 1 DECAL, VALVE LAYOUT 2 02971943 1 DECAL, ALAMO INDUSTRIAL YELLOW 3 02965262 1 DECAL, WARNING HOSE BURST 4 02971123 1 DECAL, WARNING PRESSURIZED TANK 5 02982828 1 DECAL, TEMPERATURE RANGE 6 02982583 1 DECAL, CAUTION - DO NOT WELD ©2008 Alamo Group Inc. Parts Secti[...]

  • Page 60

    DECALS - HYD TANK & PUMP - MAN VALVE ITEM PART NO. QTY. DESCRIPTION 1 02983409 1 DECAL, VALVE LAYOUT 2 02971943 1 DECAL, ALAMO INDUSTRIAL YELLOW 3 02965262 1 DECAL, WARNING HOSE BURST 4 02971123 1 DECAL, WARNING PRESSURIZED TANK 5 02982828 1 DECAL, TEMPERATURE RANGE 6 02982583 1 DECAL, CAUTION - DO NOT WELD ©2008 Alamo Group Inc. Parts Section[...]

  • Page 61

    DECALS - JOYSTICK OPERATION - PN 02983489 ITEM PART NO. QTY. DESCRIPTION 1 02983489 1 DECAL, JOYSTICK OPERATION ©2008 Alamo Group Inc. Parts Section -58 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 62

    DECALS - SAFETY BOOK LISTING ©2008 Alamo Group Inc. Parts Section -59 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 63

    DECALS - SAFETY BOOK LISTING Continued... ITEM PART NO. QTY. DESCRIPTION 1 00725746 1 DECAL, PELIGRO 2 02965132 1 DECAL, SWINGING GUARD 3 33743 1 DECAL, MOWING SAFETY TIPS 4 00769737 1 DECAL, BLADES THROWN OBJECTS 5 02967827 1 DECAL, MULTI HAZARD 6 6T3221 1 DECAL, CAUTION - SPINDLE LUBE 7 02965141 1 DECAL, DANGER BOOM FLAILS 8 D352 1 DECAL, IMPORTA[...]

  • Page 64

    DECALS - VALVE MAN HANDLE OPERATION - PN 02983408 ITEM PART NO. QTY. DESCRIPTION 1 02983408 1 DECAL, MAN VALVE CABLE OPERATION ©2008 Alamo Group Inc. Parts Section -61 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 65

    DIVERTER VALVE - DOOR & SWIVEL - PN 02977622 ITEM PART NO. QTY. DESCRIPTION 1 02977622 1 VALVE SOLENOID DIVERTER SOLENOID VALVE ASY (INCLUDES ITEMS 2 & 3) 2 -------------- 1 SOLENOID 3 --------------- 1 SOLENOID RETAINING KNOB ©2008 Alamo Group Inc. Parts Section -62 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 66

    FILTER ASY - RETURN - PN 02964748 ITEM PART NO. QTY. DESCRIPTION 02964748 1 FILTER ASY, RETURN FILTER 1 02978349 1 FILTER TOP COVER 2 02978355 1 NUT & BOLT KIT, F/ TOP COVER 3 02972678 1 SPRING, FILTER CARTRIDGE 4 02973782 1 VALVE, FILTER BYPASS 5 02978354 1 SEAL KIT 6 02963662 1 GASKET, FILTER ASY TO TANK, FIBER 7 02962963 1 DIAL INDICATOR, RE[...]

  • Page 67

    FILTER ASY - PRESSURE - PN 02976066 ITEM PART NO. QTY. DESCRIPTION 02976066 1 FILTER ASY IN-LINE MACHETE 1 02983979 1 VISUAL INDICATOR W/BYPASS 2 02978266 1 HUB, 20R10 1BORE WITH 3 02976585 1 FILTER HEAD FOR 02976066 4 02651700 1 O-RING 5 02982038 1 FILTER REPLACEMENT ELEMENT 6 02976583 1 BACK UP RING 7 02976582 1 O-RING 8 02976584 1 BOWL 4 FOR 029[...]

  • Page 68

    FILTER ASY - PRESSURE - PN 02985280 ITEM PART NO. QTY. DESCRIPTION 1 02985281 1 FILTER ASY, HEAD 2 02985282 1 BOWL, FILTER ASY 3 02985283 1 FILTER, ELEMENT 4 02985285 1 INDICATOR, VISUAL ©2008 Alamo Group Inc. Parts Section -65 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 69

    THIS PAGE INTENTIONAL LEFT BLANK ©2008 Alamo Group Inc. Parts Section -66 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 70

    HOSE ROUTING - 18 FT BOOM ©2008 Alamo Group Inc. Parts Section -67 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 71

    HOSE ROUTING - 18 FT BOOM Continued... ITEM PART NO. QTY. DESCRIPTION 1 02983346 1 HOSE, TILT (RED TIE) - CONNECT TO ITEM 7 2 02983347 1 HOSE, TILT (RED / WHITE TIE) - CONECT TO ITEM 8 3 02983348 1 HOSE, DOOR (YELLOW TIE) - CONNECT TO ITEM 9 4 02983349 1 HOSE, DOOR (YELLOW / WHITE TIE) - CONNECT TO ITEM 10 5 02983531 1 HOSE, HEAD SWIVEL (GREEN TIE)[...]

  • Page 72

    HOSE ROUTING - 22 FT BOOM ©2008 Alamo Group Inc. Parts Section -69 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 73

    HOSE ROUTING - 22 FT BOOM Continued... ITEM PART NO. QTY. DESCRIPTION 1 02983178 1 HOSE, DIPPER CYL (BLUE TIE) - CONNECT TO ITEM 1 2 02983179 1 HOSE, DIPPER CYL (BLUE / WHITE TIE) - CONNECT TO ITEM 2 3 02983180 1 HOSE, TILT - LIFT BOOM (RED TIE) - CONNECT TO ITEM 9 4 02983181 1 HOSE, TILT - LIFT BOOM (RED / WHITE TIE) - CONNECT TO ITEM 10 5 0298318[...]

  • Page 74

    HOSE ROUTING - 25 FT BOOM ©2008 Alamo Group Inc. Parts Section -71 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 75

    HOSE ROUTING - 25 FT BOOM Continued... ITEM PART NO. QTY. DESCRIPTION 1 02983188 1 HOSE, DIPPER CYL (BLUE TIE) 2 02983189 1 HOSE, DIPPER CYL (BLUE / WHITE TIE) 3 02983190 1 HOSE, TILT - LIFT BOOM (RED TIE) - CONNECTS TO ITEM 7 4 02983191 1 HOSE, TILT - LIFT BOOM (RED / WHITE TIE) - CONNECTS TO ITEM 8 5 02983192 1 HOSE, DOOR - LIFT BOOM (YELLOW TIE)[...]

  • Page 76

    HOSE ROUTING - SWING CYL (18-22-25 FT BOOM) ©2008 Alamo Group Inc. Parts Section -73 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 77

    HOSE ROUTING - SWING CYL (18-22-25 FT BOOM) Continued... ITEM PART NO. QTY. DESCRIPTION A1 02981825 1 HOSE #6-6FJX-6FJX-28LG B1 02981825 1 HOSE #6-6FJX-6FJX-28LG C1 02981826 1 HOSE #6-6FJX-6MJ-22LG C2 02981827 1 HOSE #6-6FJX-6MJ-16LG F1 02983024 1 LINE,GREASE,MANIFOLD,SHORT G1 02983026 1 LINE,GREASE,MANIFOLD,LONG H1 02983025 1 LINE,GREASE,MANIFOLD,[...]

  • Page 78

    HYD CYL ASY - DIPPER (18 FT BOOM) - PN 02979920 ITEM PART NO. QTY. DESCRIPTION 02979920 1 DIPPER CYLINDER ASY. 1 02979784 1 CYLINDER HEAD 2 63149100 1 ADAPTER, ELBOW 3 02968830 1 PLASTIC TIE - W/ BLUE TIE 4 02968831 1 PLASTIC TIE - W/ BLUE / WHITE TIE 5 02968803 2 BUSHING 6 5JRC16140 1 LOCKNUT 7 002625 1 PISTON 8 02978823 1 ROD WLD’MT 9 0297[...]

  • Page 79

    HYD CYL ASY - HEAD SWIVEL (OPTIONAL) - PN 02981315 ITEM PART NO. QTY. DESCRIPTION 02981315 1 HYD CYL ASY, HEAD SWIVEL (OPTIONAL) 1 ------------- 1 WEAR RING, (SEE SEAL KIT) 2 ------------- 1 BACK-UP RING, (SEE SEAL KIT) 3 ------------- 1 O-RING, (SEE SEAL KIT) 4 ------------- 1 O-RING, (SEE SEAL KIT) 5 ------------- 1 O-RING, (SEE SEAL KIT) 6 -----[...]

  • Page 80

    HYD CYL ASY - LIFT (18-22-25 FT BOOM) - PN 02981279 ITEM PART NO. QTY. DESCRIPTION 02981279 1 CYLINDER ASY, 4" BORE X 24.63" STROKE 1 02981929 1 BARREL WLD’MT 2 02981930 1 ROD WLD’MT 3 02982250 2 BUSHING, ROD END 1-1/2" LG 4 02982251 2 BUSHING, BARREL END 2" LG 5 02982068 1 SEAL KIT ©2008 Alamo Group Inc. Parts Se[...]

  • Page 81

    HYD CYL ASY - SWING W/ SPHERICAL ROD END - PN 02981275A ITEM PART NO. QTY. DESCRIPTION 02981275A 1 HYD CYL ASY, SWING CYL (W/ SPHERICAL ROD END) 1 02981921 1 BARREL WELDMENT 2 02981922A 1 ROD ASY (W/ SPHERICAL ROD END) 3 00752670 1 GREASE FITTING 4 02982068 1 SEAL KIT ©2008 Alamo Group Inc. Parts Section -78 Axtreme Boom 18-22-25 ft (08-06) Rev 09[...]

  • Page 82

    HYD CYL ASY - SWING W/ TUBE ROD END - PN 02981275 ITEM PART NO. QTY. DESCRIPTION 02981275 1 HYD CYL ASY, SWING CYL (W/ TUBE ROD END) 1 02981921 1 BARREL ASY 2 02981922 1 ROD ASY (W/ TUBE ROD END) 3 00752670 1 GREASE FITTING 1/4-28 BOLT THD 4 02982068 1 SEAL KIT ©2008 Alamo Group Inc. Parts Section -79 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 83

    HYD CYL ASY - TILT (18-22-25 FT BOOM) - PN 02981280 ITEM PART NO. QTY. DESCRIPTION 02981280 1 HYD CYLINDER ASY, 3" BORE X 16" STROKE (TILT CYL) 1 02981931 1 BARREL WLD’MT 2 02981932 1 ROD WLD’MT 3 02982250 2 BUSHING, ROD END 1-1/2" LG 4 02982071 1 SEAL KIT ©2008 Alamo Group Inc. Parts Section -80 Axtreme Boom 18-22-25 [...]

  • Page 84

    HYD OIL COOLER & FAN ASY - PN 02981377 ITEM PART NO. QTY. DESCRIPTION 1 02981377 1 HYD OIL COOLER & ELECTRIC FAN ASY. 02981886 1 HEAT EXCHANGE CORE 02981887 1 HEAT EXCHANGE FAN ©2008 Alamo Group Inc. Parts Section -81 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 85

    HYD SCHEMATIC - SOLID MNT HEAD (STD) - 18-22-25 FT BOOM ©2008 Alamo Group Inc. Parts Section -82 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 86

    HYD SCHEMATIC - SWIVEL MNT HEAD (OPT) - 18-22-25 FT BOOM ©2008 Alamo Group Inc. Parts Section -83 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 87

    THIS PAGE INTENTIONAL LEFT BLANK ©2008 Alamo Group Inc. Parts Section -84 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 88

    HYD TANK SUB-ASY - PN 02982882 ©2008 Alamo Group Inc. Parts Section -85 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 89

    HYD TANK SUB-ASY - PN 02982882 Continued... ITEM PART NO. QTY. DESCRIPTION 1 02981389 1 TANK, WELDMENT, HYDRAULIC 2 02981413 1 WELDMENT, COVER, CLEANOUT 3 02964748 1 FILTER ASSEMBLY, MODIFIED 4 02982884 1 PIPE PLUG 2" 5 02979618 1 PIPE PLUG 1-1/4" 6 00012101 10 LOCKWASHER, 3/8" PL 7 00002000 10 HHCS 3/8 NC 3/4 PL5 8 02981400 1 O-RING[...]

  • Page 90

    HYD TANK W-PUMP & ELECT VALVE ASY - P/N 02983488 ©2008 Alamo Group Inc. Parts Section -87 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 91

    HYD TANK W-PUMP & ELECT VALVE ASY - P/N 02983488 Continued... ITEM PART NO. QTY. DESCRIPTION 02983488 1 HYDRAULIC TANK, PUMP & VALVE ASY F/ ELECTRIC CONTROLS 1 02982882 1 ASY, TANK, HYDRAULIC 2 02981468 1 BRACKET, SHIPPING 3 02982575 1 FRT PUMP ASY - TANDEM 4 02982553 1 CUTTER BLOCK, AXTREME 5 02891800 2 HHCS 1/2 NC 1-3/4 PL8 6 02776600 2 H[...]

  • Page 92

    HYD TANK W-PUMP & MAN VALVE ASY - P/N 02983487 ©2008 Alamo Group Inc. Parts Section -89 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 93

    HYD TANK W-PUMP & MAN VALVE ASY - P/N 02983487 Continued... ITEM PART NO. QTY. DESCRIPTION 02983487 1 HYDRAULIC TANK, PUMP & VALVE ASY F/ MANUAL CONTROLS 1 02982882 1 ASY, TANK, HYDRAULIC 2 02981468 1 BRACKET, SHIPPING 3 02983342 1 PLATE, MANUAL VALVE STRAP, AXTREME 4 02983341 1 PLATE, MANUAL VALVE MOUNT, AXTREME 5 00011400 8 BOLT, HHCS 3/8[...]

  • Page 94

    HYD VALVE CABLE & MOUNTING KIT ITEM PART NO. QTY. DESCRIPTION 1 02971188 1 ARM REST MOUNT BRACKET 2 02971189 1 CONTROL STICK EXTENSION PLATE 3 02971190 1 PIVOT MOUNT BRACKET 4 02971191 1 SWITCH MOUNT WLD’MT 5 02971243 5 CONTROL, ASY, SINGLE AXIS 6 02971260 1 ARM REST ASY 7 02971272 3 BOLT, USE W/ 5 REMOTE HANDLES 8 00023500 10 FLATWASHER[...]

  • Page 95

    HYD VALVE CABLE & MOUNTING KIT Continued... ITEM PART NO. QTY. DESCRIPTION 16 02964028 1 SWITCH, PUSH PULL 17 02964063 1 KNOB, SWITCH 18 02961489 1 PIVOT PLATE WLD’MT 19 02962748 1 DECAL, ON-OFF SWITCH CUTTER VALVE 20 02958203 1 SOLENOID WIRE HARNESS KIT 21 02971274 5 CABLE CONNECTION KIT 22 02971197 - CABLE, REMOTE CNTRL - 48" LG ([...]

  • Page 96

    JOYSTICK CONSOLE ASY - PN 02983014 ©2008 Alamo Group Inc. Parts Section -93 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 97

    JOYSTICK CONSOLE ASY - PN 02983014 Continued... ITEM PART NO. QTY. DESCRIPTION 02983014 1 JOYSTICK CONSOLE ASY. W/ COMPONENTS 1 02981020 1 LED DISPLAY LIGHT, RED 2 02981021 1 DECAL, JOYSTICK OPERATION CONSOLE 4 02983519 2 SWITCH, MOMENTARY PUSH BUTTON,YELLOW 4A 02983522 2 PUSH BUTTON CAP, YELLOW 5 02981023 2 SWITCH, MOMENTARY PUSH BUTTON, BLACK 5A [...]

  • Page 98

    PUMP ASY (PARTS) - PN 02982575 ©2008 Alamo Group Inc. Parts Section -95 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 99

    PUMP ASY (PARTS) - PN 02982575 Continued... ITEM PART NO. QTY. DESCRIPTION 02961735 1 TANDEM PUMP ASY, (FRONT MOUNTED) 1 * MINOR/MAJOR 1 SEAL, (IN ITEM 18 & 19) 2 02961913 1 MOUNTING FLANGE, W/ BUSHINGS 3 02961920 2 PLUG 4 * MINOR/MAJOR 4 SEAL END, (IN ITEM 18 & 19) 5 02962187 1 GEAR SET, ( FRONT SET) 6 02961924 8 DOWEL PIN 7 02961915 1 GEA[...]

  • Page 100

    PUMP-TANK-VALVE COVER - PN 02981381 ITEM PART NO. QTY. DESCRIPTION 1 02981381 1 PUMP COVER ASY 2 02981441 2 KNOB STUD, 3/8"-NC X 1-1/2" 3 00992000 3 CABLE, PUMP COVER STOP 4 00001000 2 CABLE CLAMP ©2008 Alamo Group Inc. Parts Section -97 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 101

    THIS PAGE INTENTIONAL LEFT BLANK ©2008 Alamo Group Inc. Parts Section -98 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 102

    UNDER MOUNT FRAME ASY - PN 02981779 ITEM PART NO. QTY. DESCRIPTION 02981779 1 24` UNDER MOUNT, BOOM FRAME ASY 1 02981168 1 WELDMENT, CENTER SECTION, UNDER MOUNT 2 02981160 1 MACHINED, BOOM MOUNT, UNDER MOUNT 3 02983977 1 WELDMENT, TRUNION 4 02981317 1 BEARING, 20" SLEWING 5 02982519 1 CASTING, TURRET, MAVERICK 6 02981275A 2 CYLINDER, 3.0B X 1.[...]

  • Page 103

    UNDER MOUNT FRAME ASY - PN 02981779 Continued... ITEM PART NO. QTY. DESCRIPTION 8 02981692 2 WELDMENT, ATTACHMENT PIN LONG, UNDER MOUNT 9 02981295 1 WELDMENT, PIN, TURRET LIFT CYLINDER 10 02981784 2 PIN, 1 1/2 X 17 3/4 11 02981785 20 SHCS 5/8 NC 2 1/4 PL8 12 02981786 18 SHCS 5/8 NC 1 3/4 PL8 13 15B2400 7 FLATWASHER NAR 1-1/2 PL 14 165020 7 PIN, COT[...]

  • Page 104

    VALVE ASSEMBLY - ELECTRO-HYDRAULIC VALVE - P/N 02982576 ITEM PART NO. QTY. DESCRIPTION 02982576 1 VALVE ASY, W/ FITTINGS (USED W/ JOYSTICK OPTION) 1 02972179 4 ADAPTER, HYD STRAIGHT 10MB - 4MJ 02976532 4 ADAPTER, HYD ELBOW 4MJ - 4FJX 45DEG 2 02972177 6 ADAPTER, HYD STRAIGHT 10MB - 6MJ 02976531 6 ADAPTER, HYD ELBOW 6MJ - 6FJX 45DEG 3 02042300 1 ADAP[...]

  • Page 105

    VALVE ASSEMBLY - MANUAL-HYDRAULIC VALVE - P/N 02985870 ITEM PART NO. QTY. DESCRIPTION 02985870 1 VALVE ASY, W/ FITTINGS (USED W/ STANDARD CABLE CONTROL) 1 02972179 4 ADAPTER, HYD STRAIGHT 10MB - 4MJ 02976532 4 ADAPTER, HYD ELBOW 4MJ - 4FJX 45DEG 2 02972177 6 ADAPTER, HYD STRAIGHT 10MB - 6MJ 02976531 6 ADAPTER, HYD ELBOW 6MJ - 6FJX 45DEG 3 02042300 [...]

  • Page 106

    WIRE HARNESS (ELECT-HYD VALVE OPT) - PN 02982923 ©2008 Alamo Group Inc. Parts Section -103 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 107

    WIRE HARNESS (ELECT-HYD VALVE OPT) - PN 02982923 Continued... ITEM PART NO. QTY. DESCRIPTION 1 02982923 1 WIRE HARNESS, F/ JOYSTICK OPTION ©2008 Alamo Group Inc. Parts Section -104 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 108

    WIRE HARNESS (MAN-HYD VALVE STD) - PN 02982922 ©2008 Alamo Group Inc. Parts Section -105 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 109

    WIRE HARNESS (MAN-HYD VALVE STD) - PN 02982922 Continued... ITEM PART NO. QTY. DESCRIPTION 1 02982922 1 WIRE HARNESS, F/ CABLE CONTROL STANDARD 2 001638 1 TOGGLE SWITCH, NOT INCLUDED IN WIRE HARNESS ©2008 Alamo Group Inc. Parts Section -106 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 110

    WIRE HARNESS - JOYSTICK RESISTER (OPT) - PN 02981990 ©2008 Alamo Group Inc. Parts Section -107 Axtreme Boom 18-22-25 ft (08-06) Rev 09-08[...]

  • Page 111

    WIRE HARNESS - JOYSTICK RESISTER (OPT) - PN 02981990 Continued... ITEM PART NO. QTY. DESCRIPTION 02981990 1 JOYSTICK RESISTER HARNESS 1 PIN 1 (P-5) 1 RED WIRE 2 PIN 2 (P-5) 1 BLUE WIRE 3 PIN 3 (P-5) 1 BLACK & WHITE STRIPE WIRE 4 PIN 4 (P-5) 1 RED & WHITE STRIPE WIRE 5 PIN 5 (P-5) 1 VIOLET WIRE 6 PIN 6 (P-5) 1 BROWN & BLACK STRIPE WIRE 7[...]

  • Page 112

    ALAMO INDUSTRIAL Limited W arranty ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-379-1480 1. LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purc[...]

  • Page 113

    T O THE OWNER/OPERA TOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) mak[...]

  • Page 114

    Printed U.S.A Axtreme Boom 18-22-25-28 ft. (12/05) P/N 02983326P[...]