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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Alamo FC-FL-0001, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Alamo FC-FL-0001. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Alamo FC-FL-0001 should contain:
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- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Alamo FC-FL-0001 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Alamo FC-FL-0001, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Alamo service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Alamo FC-FL-0001.
Why one should read the manuals?
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After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
©2009 Alamo Group Inc. $0.00 Published 03/09 Part No. 803213C OPERA T OR’S MANUAL ALAMO INDUSTRIAL ® 1502 E. W alnut Seguin, T exas 78155 830-372-3551 Email: parts@alamo-industrial.com FLAIL MOWER This Opera tor's Manual is an integr al part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDE[...]
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T o the Owner/Operator/Dealer All implements with moving p arts are potentially hazardou s. There is no substitute for a cautious, safe-minded operator who re co gnizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all it s safety equi pment properly attached to minimize [...]
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T able of Content s SAFETY SECTION ........ ................................................. .......................................... ........... 1- 1 General Safety Instructions and Practic es ................ ................ ............. ................ ................ ........ ........ ............ 1-2 Maintenance and Service Safety Inst [...]
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Cutting Component Inspection ............... ................ ............. ................ ................ ............. ......... ............. .......... 4-19 Blade Bolt Inspection ...... ............. ................ ............. ................ ............. ................ ............ ........ ................ ...... 4-20 DRIVING THE T[...]
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SEASONAL CLUTCH MAINTENANCE .... ................................................................ ................. .............. .. ...... 5-27 Proper Torque for Fasteners . .... ............. ............. ................ ............. ............. ................ .......... ............ ............. 5-28[...]
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In order to reduce accidents and enha nce the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA I ndustrial and Agri cultural Mower Safety Practices video and guide book. The video will familiari ze and instruct mower -tractor operators in safe practic es when using industrial an[...]
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Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices V ideo Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety V ideo DVD Format – AEM/FEMA Mower Operator Safety V ideo Mower Operator ’ s Manual AEM Mower Operator ’ s Safety Manual Requester Name Phone: Requester Address: City S tate Zip Code Mower Mod[...]
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Safety Section 1-1 © 2009 Alamo Group Inc. SAFETY SECTION[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-2 © 2009 Alamo Group In c. SAFETY General Safety Instruct ions and Practices Operator Safety Instructions and Practices A careful operator is the best opera tor . Safety is of primary import ance to the manufa cturer and should be to the owner/operator . Most accidents ca n be avo ided by bein g aware of y[...]
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SAFETY INTERSTATER 03/09 Safety Sectio n 1-3 © 2009 Alamo Group In c. SAFETY The rot ating par ts of this machin e continue to rot ate even af ter the PT O has b een turned of f. The operator should r emain in his seat for 60 seconds af ter the brake has been set, the PTO diseng aged, the tractor turned off, and all evidence of rot ation has cease[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-4 © 2009 Alamo Group In c. SAFETY Al ways rea d care f u ll y an d comp l y f u ll y w ith th e manu f ac t urer ’ s instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) KEEP A W A Y FROM ROT A TING ELEMEN TS to prevent entanglement and possible serious injury or dea[...]
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SAFETY INTERSTATER 03/09 Safety Sectio n 1-5 © 2009 Alamo Group In c. SAFETY Equipment Operat ion Safety Instructions and Practices Never leave the T ractor and Implement unattended while th e Implement is in the lifted position. Accidental operation of lif ting leve r or a hydraulic failure may cause sudd en drop of unit with injury or death by c[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-6 © 2009 Alamo Group In c. SAFETY Fl a il M owers are capa bl e un d er a d verse con diti ons o f th row i ngo bj ec t s for great dist ances (100 yards or more) an d causing seriousinjury o r death. Follow safety messages carefully . STOP MOWING IF P ASSERSBY AR E WITHIN 100 Y ARDS UNLESS: -Front and Rea[...]
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SAFETY INTERSTATER 03/09 Safety Sectio n 1-7 © 2009 Alamo Group In c. SAFETY Do not mount or di smount the T ractor while the tractor is moving. Mo unt the T ractor only when the T ractor and all moving part s are completely stopped. (SG-12) S tart tractor only when properly seate d in the Tractor seat. S tarting a tractor in gear can resu lt in i[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-8 © 2009 Alamo Group In c. SAFETY Do Not operate this eq uipmen t in areas wher e in se ct s such as bees may attack you and/or cause you to lose contro l of the equipm ent. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to pr event insect s from entering. If a tr[...]
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SAFETY INTERSTATER 03/09 Safety Sectio n 1-9 © 2009 Alamo Group In c. SAFETY Avoid mo wing in reverse direction when poss ible. Check to make su re there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground spee d where you can safely operate and co ntrol the tractor and mower . Never mow an area t[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 10 © 2009 Alamo Group In c. SAFETY Connecting or Disco nn ec tin g Im ple m en t Safety Instructio ns and Practices DO NOT allow any person under a folded wing unless wing is securely locked up or suppor ted. DO NOT approach the Implement unless the T ractor is turned of f and all motion has ceased. Ne v[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-11 © 2009 Alamo Group In c. SAFETY T ransporting Safety Instructions and Practice s On a fully-assemble d unit, do not rem ove the Wing Retaining S trap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully . Keep bystanders away dur ing op[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 12 © 2009 Alamo Group In c. SAFETY T ransport only at speeds where you can maint ain control of the equipment. Seriou s accidents and injuries can result from operating this equipment at high speeds. Understand the Tra ctor and Implement and how it hand les before transporting on street s and highways. M[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-13 © 2009 Alamo Group In c. SAFETY Maintenance and Service Safet y Instructions and Practices Make sure the PTO shield , integral driveline shie lds, and input shields are is installed when using PTO-driven equip ment. Always replace any shield if it is damaged or missing. (S3PT -8) Relieve hydraulic pr es[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 14 © 2009 Alamo Group In c. SAFETY Periodically inspect all moving part s for wear and replace when necessary with au thorized service part s. Look for loose fastener s, worn or broken p arts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious in jury may occur from not[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-15 © 2009 Alamo Group In c. SAFETY Concluding Safety Instr uctions and Practices Always disconnect the main PTO Driveline fr om the T ractor before performing ser vice on the Mower . Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could tu rn withou t warn[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 16 © 2009 Alamo Group In c. SAFETY Decal Location NOTE: Alamo Industrial su pplie s safety decals on this product to promote safe operation. Damage to the decals may occur while in sh ipping, use, or reconditioning. Alamo I ndustr ial cares about the safety of it s customers, operators, and bystanders, a[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-17 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY LEVEL DESCRIPTION 1. 002369 4 DANGER Multiple-Ha zard 2. 002425 3 DANGER Front Guard 3. 00753840 2 DANGER Folding Wing/Wings Raised 4. 00756004 2 DANGER D/L Shield Missing 5. 00756005 2 DANGER Rotating D/L, Ent anglement 6. 00756007 3 W ARNING Use/Re pa[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 18 © 2009 Alamo Group In c. SAFETY Decal Description Danger! Mult-Hazard W arning. Failing to follow these Safety Messages an d Operating Instructions can cause serious bo dily injury or even death to operator and others in th e area. P/N 002369[...]
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Page 27
SAFETY INTERSTATER 03/09 Safety Section 1-19 © 2009 Alamo Group In c. SAFETY DANGER! Keep Away! If front deflector shield is removed from flail housing, seriou s injury to or amputatio n of hands, feet, or limbs may occur from blades contact. Always ma ke sure that all shields are in plac e at all times . P/N 002425 DANGER! S tay clear when loweri[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 20 © 2009 Alamo Group In c. SAFETY W ARNING! Keep all safe ty shielding installed, repaire d and replaced when damaged so that machine stays in safe condition. P/N 00756007 W ARNIN G! Never use yo ur hand to ch eck for oil leaks. Always use paper or cardb oa rd . P/N 00756059 DANGER! Keep Away - Rot atin[...]
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Page 29
SAFETY INTERSTATER 03/09 Safety Section 1-21 © 2009 Alamo Group In c. SAFETY W ARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched of f if get caught between V -Belt and Pulley . P/N 00758194 DANGER! Crushing and Pinch Point s. Moving machiney p arts can pinch or cru sh or fall- which may cause injury or death. P/N 02962765 C[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 22 © 2009 Alamo Group In c. SAFETY ADVERTENCIA! T anque Sobrepresion. Slowly open cap to relieve pr essure befo re complet ely removing cap. S tay clear to prevent being scalded with hot oil which may caus e serious injury to eyes, face and exposed skin. P/N 02971 123 Slow Moving V ehicle Decal. Keep SMV[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-23 © 2009 Alamo Group In c. SAFETY INFORMA TION - Attention - Service Hydraulic System with Universal Tr acto r Hydraulic Oil. Alamo Group pa rt Number 02966307. 02966305 IMPORT ANT - Use ALAMO Genuine Flail Parts. P/N 03200432 Cutting Height Adjustment Chart P/N 002023 Cylinder Controls for Lif t and T il[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 24 © 2009 Alamo Group In c. SAFETY Instructions to properly lubricate and check mower for potential problems pr ior to operation. P/N 000108 Information that Grease Fitting is present and must apply grease. P/N 000678 INFORMA TION - 8 Hour Lubrication Chart P/N 001829 INFORMA TION - 8 Hour Lubrication Ch[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-25 © 2009 Alamo Group In c. SAFETY INFORMA TION - Pull to S tart, Push to S top 02962748 INFORMA TIO N - T o prevent prematu re hydraulic component failure, do not over speed the engine. When using the mower attachment, oper ate tractor at the engine speed wh ich will deliver 540 PTO RPM on T achometer . O[...]
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SAFETY INTERSTA TER 03/09 Safety Section 1- 26 © 2009 Alamo Group In c. SAFETY ALAMO INDUSTRIAL LOGO P/N 001651 NAME LOG O - Alamo Industrial P/N 02960766 INTERST A TER NAME LOGO. P/N 001660 Read Operato r ’s Manual! The operator ’s ma nual is located inside this canister . If the manual is missing order one fr om you r dealer . P/N 00776031[...]
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SAFETY INTERSTATER 03/09 Safety Section 1-27 © 2009 Alamo Group In c. SAFETY Federal Laws and Regulations This section is intend ed to explain in broa d terms the conc ept and effect of federal laws an d regulations concerning emplo yer and employee equipment o perat ors. This section is not intended as a legal interpretation of the law and should[...]
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Introduction Section 2-1 © 2009 Alamo Group Inc. INTRODUCTION SECTION[...]
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Page 82
INTRODUCTION INTERSTA TER 03/09 Introductio n Section 2- 2 © 2009 Alamo Group Inc. INTRODUCTION This Flail Mower is designed with care and built with quality materials by sk illed workers. Proper assembly , maintenance, and ope rating practices, as described in this manual, will help t he owner/operator get years of satisfactory service from the m[...]
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Page 83
INTRODUCTION INTERSTA TER 03/09 Introductio n Section 2- 3 © 2009 Alamo Group Inc. INTRODUCTION The Interstater is a revolutionary mowing system. Utilizing 2 side wings an d 1 rear , you have ability to mow up to 20’ across in on swath. Pe rfect for large areas of mowing including inte rstate highways and airport fields. A productive way to get [...]
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INTRODUCTION INTERSTA TER 03/09 Introductio n Section 2- 4 © 2009 Alamo Group Inc. INTRODUCTION Attention Owner/Operator BEFORE OPERA TING THIS MACHINE: 1. Carefully read the Operator ’s Ma nual, completely underst and the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty[...]
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Assembly Section 3-1 © 2009 Alamo Group In c. ASSEMBL Y SECTION[...]
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ASSEMBLY INTERSTATER 03/09 Assembly Section 3-2 © 2009 Alamo Group In c. ASSEMBL Y GENERAL INSTRUCTIONS T o assemble your new INTERST A TER and mount it to yo ur tractor we a ssist you with draw ings, instructions and information, also abo ut experience s of others and when needed just ge t some information or clarification from our engineering de[...]
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Page 87
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-3 © 2009 Alamo Group Inc. ASSEMBL Y PRELIMINAR Y TRACTOR PREP ARA TION Depending on the make and model of tractor the INTERST A TER is to be mounted on, certain modifications will be illustrated. In some cases special accessory compon ents for the tractor will be r equired before assembling the INTERST[...]
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Page 88
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-4 © 2009 Alamo Group In c. ASSEMBL Y DRIVE COUPLING A TT ACHMENT Assemble the front couplin g to the engine crankshaft pulley using the hardware supplied with the coupling. Due to th e variations in the tractor models, it may be nece ssa r y to remove some of the sheet metal to facilit ate mounting of [...]
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Page 89
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-5 © 2009 Alamo Group Inc. ASSEMBL Y 5. Lif t the rear of the frame and secur e with (4) 1/2" x 1 1/ 2" & (2) 5/8" x 1/3/4" bolt s. Inst all the remaining fro nt hardware. ASM-FL-0006 MOUNTING AND PUMP ASSEMBL Y 1. Before mounting t ank, attach pipe manifold for return lines to t[...]
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Page 90
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-6 © 2009 Alamo Group In c. ASSEMBL Y Raise the left lif t frame with the hydraulic ja ck and align frame with ears on main frame. ASM-FL-0009. In sert the upper pivot pi ns with the lift frame ear s on the out si de of the mainframe ea rs. Secure the pins with the (2) 3/ 8"x3/4" NF bolt s and[...]
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Page 91
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-7 © 2009 Alamo Group Inc. ASSEMBL Y If it is necessar y to loosen the n ut on the p ivot pin. Re-t orque the nu t to 400 ft labs. Failure to do so will cause the nut to loosen during use, allowing the pin to come out, thereby causing cert ain machine damage. Remove belt guard. Assemble the rod e nd of [...]
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Page 92
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-8 © 2009 Alamo Group In c. ASSEMBL Y Attach the hydraulic pump assemblies to the pump moun t plate with (2) 1/2”x1-1/2” Gra de 8 bolts and (2) 1/2” lockwashers. ASM-FL-0017 Attach pivot pla te to pump m ount weldme nt with (2) 1/ 2”x1 -1/2 ” bolt s, (2) 1/2” flatwashers an d (2) 1/2” lock[...]
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Page 93
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-9 © 2009 Alamo Group Inc. ASSEMBL Y Using the wire identified as “Ignition-S tart” leading from ignition switch to starter solenoid, cut wire approximately 3” from ignition switch. Using the internal and exte rnal bullet connectors provided, i nstall the “Line-connector” (internal) onto wire [...]
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ASSEMBLY INTERSTATER 03/09 Assembly Section 3-10 © 2009 Alamo Group In c. ASSEMBL Y[...]
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Page 95
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-11 © 2009 Alamo Group Inc. ASSEMBL Y CONTROL V AL VE Attach valve st and to the top of the right lift cylinder su ppor t with (3) 1/2” x 1-1/2” bolt s, and (3) 1/2” locknut s. ASM-FL-0024 Attach valve st and to the valve mount bracket with (2) 3/8”x1-1/4” bolts and (2) 3/8” locknut s. ASM-F[...]
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Page 96
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-12 © 2009 Alamo Group In c. ASSEMBL Y HYDRAULICS Refer the T ractor Manual when connecting hydr aulic hoses to the tractor hydr aulic system. Not only does the installation pr ocedure vary fr om tractor to trac tor , bu t numerous precautions should be taken du e to the possibility of a pres sure build[...]
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Page 97
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-13 © 2009 Alamo Group Inc. ASSEMBL Y 1. Attach the two Pump Case Drain hoses p/n 001788 (Item 1 a nd 2) fro m the Hydrauli c Pump to the Hydraulic T ank. ASM-FL-002 9 2. Attach the two Suction hoses p/n 00178 3 (Items 3 and 4) from the Hydraulic Pump to the vertical suction tubes on the hydraulic t ank[...]
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Page 98
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-14 © 2009 Alamo Group In c. ASSEMBL Y 6. A t ta ch t h e Re t u rn H o s e (I t e m 1 ) t o L eft W i n g ASM-FL-0032 & 0033 Slide Prote ctive Sleeving (Item 2) over the Return Hose.[...]
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Page 99
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-15 © 2009 Alamo Group Inc. ASSEMBL Y Slide the left wing pressure hose (Item 1) throu gh the protective sleeving (Item 2) and attach to the lef t wing hydraulic moto r . ASM-FL-0034 & 0035 Slide right wing pressu re hose (Item 1 ASM-FL-0 036 and 0037 ) through pro tective sleeving (Item 4 ASM- FL- [...]
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Page 100
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-16 © 2009 Alamo Group In c. ASSEMBL Y Attach the return h ose to the return filter on the hydraulic t ank. ASM-FL-0 038 Attach the other en d of the return hose to th e 3-way fitting on the hard plumbing. ASM-FL-00 39 NOTE: the nut on the 3-way fitting must be loosened before the return hose can be att[...]
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Page 101
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-17 © 2009 Alamo Group Inc. ASSEMBL Y Attach suction hose (Item 1) ASM-FL-0041 from auxiliary pump to hydraulic t ank. Attach the pressure hose (Item 1) ASM-FL-0042 from the auxiliary pu mp to the control va lve (Item 1) ASM-FL- 0042 Attach the return hose (Item 2) ASM -FL-0043 from the c ontrol valve t[...]
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Page 102
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-18 © 2009 Alamo Group In c. ASSEMBL Y ITEM P ART NO. QTY DESCRIPTION 8* 001775 1 Hose - Control V alve to Pump 7* 001776 1 Hose - Control V alve to Return Filter 6+ 001773 1 Hose - Control V alve to T ilt Cyl. - Live End 5+ 001774 1 Hose - Control V alve to T ilt Cyl. - Dead End 4+ 001772 1 Hose - Cont[...]
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Page 103
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-19 © 2009 Alamo Group Inc. ASSEMBL Y CONTROL CABLE CONNECTION T O CONTROL STICK ASSEMBLIES First remove the Cross-Scre w from the bottom of the Control S tick Assemb ly . DO NOT remove the screws that fasten the two housings halves together . ASMP-FL-0001 Next while holding the housing, fully shift the[...]
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Page 104
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-20 © 2009 Alamo Group In c. ASSEMBL Y INITIAL ST ART -UP PROCEDURE 1. Check all nuts and he x head capscrews to ensure all are tight and all lock washers are fully compressed (flattened). 2. Check all hoses and hydraulic con nections. Make certain they are secure. 3. Inspect all moving parts and be su [...]
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Page 105
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-21 © 2009 Alamo Group Inc. ASSEMBL Y Filter buggies or cart s are commercially available for hydrau lic system clean-up. These consist of a hi gh-efficiency , high- capacity filter , a circulating pump, a drive motor , and hoses for connecting th e overhauled machine’ s hydraulic system. ASM-FL-0048 [...]
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Page 106
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-22 © 2009 Alamo Group In c. ASSEMBL Y INST ALLA TION OF REAR MOWER Before attaching mower to tractor , it will be nec essary that each tr actor lower hitch arm has freedom of movement so that the mover is completely independent of tractor movement. This will allow the mower to pivot sideways as well as[...]
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Page 107
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-23 © 2009 Alamo Group Inc. ASSEMBL Y With the cutter housing tipp ed up, attach housing shoes/wearplate. Carriage bolt att aches to front mounting hole; plow bo lts attach to m iddle and rear holes. 1. Attach overarms to cutterhousing. Secure each in 2 places wit h 5/8 NC x 1-3/4 Hex Head Capscrew(#1),[...]
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Page 108
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-24 © 2009 Alamo Group In c. ASSEMBL Y 1. Attach outboa rd bearing plate to cutterhousing. FORW ARD ROT A TION (Bearin g plate mount s on left side of cutterhousing.) a. Secure with 3/8 NC x 7/8 HHCS and nut at front mounting hole. T orque to 35 ft-lbs. (T yp.) b. Secure with 3/8 NC x 2-1/4 HHCS , nut, [...]
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Page 109
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-25 © 2009 Alamo Group Inc. ASSEMBL Y Install idler ar m assembly to bearing plate. Do not secure at this time. ASM-FL-0052 3. Remove fasteners and shaf t protector from end of driv e shaf t and retain. Lightly grease shaf t. Install key and driveshaf t pulley . Do not secure at this time. 4. Align all [...]
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Page 110
ASSEMBLY INTERSTATER 03/09 Assembly Section 3-26 © 2009 Alamo Group In c. ASSEMBL Y 1. Properly mount rear mower to tractor and inst all driveline. See INST ALLA TION AND DRIVELINE SECTIONS. 2. Attach PT O shield to mounting bracket. Snap- on shield is po sitioned so lower ears engage holes in bracket; upper ears rest on top of bracket. Bolt-on sh[...]
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Page 111
Operation Sectio n 4- 1 © 2009 Alamo Group In c. OPERA TION SECTION[...]
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Page 112
OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 2 © 2009 Alamo Group Inc. OPERA TION ALAMO INDUSTRIAL INTERST A TER OPERA T ING INSTRUCTIONS Alamo Industrial Interst ater flail mowers are man ufact ured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds. Th e mower is equipped with protective [...]
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Page 113
OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 3 © 2009 Alamo Group In c. OPERA TION 1. S t andard Equipment and Sp ecifications Base Unit Specifi cations 16’5”,18’5”, or 20’9” Over al Cutting Widths Full-Length Welded Tubular Frame With T ransp ort Lock 19-Gallon R eservoir with 12 Micron F iltration T andem Piston Pumps Rated @ [...]
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OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 4 © 2009 Alamo Group Inc. OPERA TION 2.OPERA T OR REQUIREMENTS Safe operation of the unit is the responsibility of a qual ified operator . A qualified operator has read and under- stands the impl ement and tractor Operator ’s Manuals and is experienced in implement and tractor operation and all[...]
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OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 5 © 2009 Alamo Group In c. OPERA TION 3. TRACT OR REQUIREMENTS In addition to tractor horsepower an d size required to operate th e boom unit, the tractor must also be prope rly equipped to provide operator pr otecti on, to alert approaching vehicle drivers of the tractor ’ s presence, and to e[...]
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OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 6 © 2009 Alamo Group Inc. OPERA TION DO NOT use a PTO adapter to att ach a non-matching Implement driveline to a Tractor PTO. Use of an a dapter can double the operatin g speed of the Implement resulting in excessive vibration, thrown objects, and bl ade and implement failure. Adapter use will al[...]
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OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 7 © 2009 Alamo Group In c. OPERA TION Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) Do not mount or di smount the T ractor while the tractor is moving. Mo unt the T ractor only when the T ractor and all movi[...]
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OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 8 © 2009 Alamo Group Inc. OPERA TION 5. ST ARTING THE TRACT OR The operat or must have a complete un derstanding of th e placemen t, function , and operatio nal use of all tractor cont rols before starting the tracto r . Rev iew the tractor operator ’s manu al and consult an authorized dealer f[...]
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OPERATION INTERSTATE R 03/09 Operation Sec tio n 4- 9 © 2009 Alamo Group In c. OPERA TION 6.1 Connecting the Mower A-Frame to the T ractor 1. Make sure the tr actor is equipped with the correct PTO shaft. Change shaf t s if needed. 2. Shorten or remove the tractor drawbar to avoid interference when rais ing and lowering the mower . 3. Board the tr[...]
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Page 120
OPERATION INTERSTATER 03/09 Operation Section 4-10 © 2009 Alamo Group Inc. OPERA TION 7. SETTING THE MOWER Properly setting the cutt ing height is essential for efficient and sa fe operation. A prop erly set mower will make a more uniform cut, distri bute clippings more evenly , require minimal tractor work , and follow the con tour of uneven terr[...]
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Page 121
OPERATION INTERSTATER 03/09 Operation Section 4-11 © 2009 Alamo Group In c. OPERA TION 7.1 Roller Height Adjustment 1. The mower’s cutting height is set by positionin g the roller assembly for each mower section. Each section must be set at the same height to ensure an even cut across the entire wid th of the mower . 2. Place the tractor and mow[...]
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Page 122
OPERATION INTERSTATER 03/09 Operation Section 4-12 © 2009 Alamo Group Inc. OPERA TION 7.2 Leveling Deck T o Facilitate a safe and efficient mowing operation, the mower should be oper ated parallel to the ground at all times. Never operate if front or rear of mower is tilted upward. Objects may be discharged at high speeds causing possible injury o[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-13 © 2009 Alamo Group In c. OPERA TION When fitting the mower to the tractor , the telescoping dr iveline must be inspected to ensure that at its most compressed position, the pr ofiles do not “bottom out”, and when at it s farthest extended position, there is sufficie nt engagement between the p[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-14 © 2009 Alamo Group Inc. OPERA TION Shorten the driveline profiles as follows : • Remove the driveline from the tractor. • Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down th e tractor and securely block the mower in this pos[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-15 © 2009 Alamo Group In c. OPERA TION DO NOT allow any person under a folded wing unless wing is securely locked up or suppor ted. DO NOT approach the Implement unless the T ractor is turned of f and all motion has ceased. Ne ver work under the frame work, or any lif ted component unless the imp lem[...]
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Page 126
OPERATION INTERSTATER 03/09 Operation Section 4-16 © 2009 Alamo Group Inc. OPERA TION 9.2 Mower Pre- O peration Inspection /S ervice Before each mowe r use, a complete inspection and serv ice is required to ensure the mo wer is in a good and safe working condition. Dam aged and/ or broken parts should be rep aired and/or replaced imme diately . T [...]
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OPERATION INTERSTATER 03/09 Operation Section 4-17 © 2009 Alamo Group In c. OPERA TION • Ch ec k th a t th e ma i n d r i ve li ne secure l y attached to the tractor a nd the locking collar is seated in the groove of the PT O Shaft. • Ensure wing hydraulics are se cure at both ends. • Ensure the mower hitch is securely attached to the tra ct[...]
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Page 128
OPERATION INTERSTATER 03/09 Operation Section 4-18 © 2009 Alamo Group Inc. OPERA TION • Inspect oil level in gear box and replenish if needed. A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and n eeds to be replaced. • Check the oil level in t ank and replenish if need. NOTE: Do not fill the t ank with[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-19 © 2009 Alamo Group In c. OPERA TION 9.3 C utting C omponent Inspection Inspect blade p an and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear . REPLACE BOTH BLA D ES on that carrier IMMEDIA TEL Y if either blade has: • Become bent or deformed from it’ s [...]
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OPERATION INTERSTATER 03/09 Operation Section 4-20 © 2009 Alamo Group Inc. OPERA TION 9.4 Blade Bolt Inspection Inspect Blade Bolt Head da ily for wear as followed: Inspect the Blade Bolt Heads d aily for abn ormal wear . REPLACE BOTH BLADE BOL TS on the Blades IMMEDIA TEL Y if either blade bolts has: • Visible cracks or • If the reces sed are[...]
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Page 131
OPERATION INTERSTATER 03/09 Operation Section 4-21 © 2009 Alamo Group In c. OPERA TION Flail Mower PRE-OP ERA TION Inspe ction Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped and the tractor is in p[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-22 © 2009 Alamo Group Inc. OPERA TION T ractor PRE-OPERA T ION Inspection Mower ID# ________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped and the tractor is in park [...]
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Page 133
OPERATION INTERSTATER 03/09 Operation Section 4-23 © 2009 Alamo Group In c. OPERA TION 10. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requ ires the operator possess a thorough knowledge of the model being operated and precautions to t ake while driving with an att ached implem ent. Ensure the tractor has the cap acity to handle the w[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-24 © 2009 Alamo Group Inc. OPERA TION 10.1 St arting the T ractor The procedure to st art the tractor is model specific. Refer to the tractor operator’s manual for st arting procedures for your p articular tractor . Consult an authorized dealer if the st arting procedure is unclear . Ensure the 3-p[...]
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Page 135
OPERATION INTERSTATER 03/09 Operation Section 4-25 © 2009 Alamo Group In c. OPERA TION 10.3 Operating the Mower Wings T ransport Position 1. With tractor engine running, place ON/OFF switch(s) in "OFF" position and wait for cuttershaft(s) to stop rotating. 2. Pull LIFT co ntro l lever rearward until lift frame is as high as it will go. 3[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-26 © 2009 Alamo Group Inc. OPERA TION Operating Position Ensure that ON/OFF switc h(es) is (are ) in "OFF" position. With tractor engin e running, pull LIFT control lever rearward unt il bracket on cu tter unit clears support bar on lift cylinder support. Push TIL T control leve r forwar d [...]
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OPERATION INTERSTATER 03/09 Operation Section 4-27 © 2009 Alamo Group In c. OPERA TION 10.4 Driving the T ractor and Implements S tart off driving at a slow speed and g radually increa se your speed wh ile maintaining complete control of the tractor an d units. Moving slowly at first will also prevent th e tractor from rearing up and loss of steer[...]
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Page 138
OPERATION INTERSTATER 03/09 Operation Section 4-28 © 2009 Alamo Group Inc. OPERA TION 10.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or go ing up sharp inclines, it is possib le that the main driveline inner profile will pene trate into the outer housing to its maximum depth until the assembly beco mes solid (drive[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-29 © 2009 Alamo Group In c. OPERA TION Inclines and ditches should be app roached along a line which is at an an gle as shown. This type o f path will reduce the possib ility of over-collapse of the driveline and re sulting damag e. If the gradient is so steep that such an approach increase s the pos[...]
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Page 140
OPERATION INTERSTATER 03/09 Operation Section 4-30 © 2009 Alamo Group Inc. OPERA TION M any var i e d o bj ec t s, suc h as w i re, ca bl e, rope, or c h a i ns, can b ecome en t ang l e d i n th e operating p arts of the mower h ead. These items could then swing out side the housing at greater velocities than the blades. Such a situation is extre[...]
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Page 141
OPERATION INTERSTATER 03/09 Operation Section 4-31 © 2009 Alamo Group In c. OPERA TION Fl a il M owers are capa bl e un d er a d verse con diti ons o f th row i ngo bj ec t s for great dist ances (100 yards or more) an d causing seriousinjury o r death. Follow safety messages carefully . STOP MOWING IF P ASSERSBY AR E WITHIN 100 Y ARDS UNLESS: -Fr[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-32 © 2009 Alamo Group Inc. OPERA TION 1 1.4 PT O RPM and Ground Speed Ground speed for mowing will depend upon the height, type , and density of vege tation to be cut. Recommended speed for ef ficient mower performance is between 2 and 5 mph(3- 8 kph). Oper ate the mower at its full rated PT O speed [...]
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OPERATION INTERSTATER 03/09 Operation Section 4-33 © 2009 Alamo Group In c. OPERA TION Do not mow with two machines in the same ar ea except with Cab tractors with the wind ows closed. (SGM-1 1) Mow only in conditions where y ou have clear visibility in daylight or with adequate artificial lighting. Never mow in darkne ss or foggy cond itions wher[...]
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OPERATION INTERSTATER 03/09 Operation Section 4-34 © 2009 Alamo Group Inc. OPERA TION 11 . 6 S hutting Down the Implement T o shut down the implement, first bring the tractor to a complete stop. Then slow down the implement by reducing the eng ine speed before disengagin g the PTO. W ait for all motion to stop before proceedi ng to drive or shut d[...]
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Page 145
OPERATION INTERSTATER 03/09 Operation Section 4-35 © 2009 Alamo Group In c. OPERA TION After disconnecting the 3 lift point s, remove the mower driveline from the tractor PTO shaf t. Lay the driveline down carefu lly to avoid damaging the driveline or its shield . Do not let the driveline fall into mud or dirt, wh ich can contaminate the bearing a[...]
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Page 146
OPERATION INTERSTATER 03/09 Operation Section 4-36 © 2009 Alamo Group Inc. OPERA TION MOWER STORAGE It is recommended that the mower be stored with the c enter section and both wings fully lowered to ground level. If the mower is stored with the wings in the raised position, select a level area an d inst all wing transport braces to prevent the wi[...]
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Page 147
OPERATION INTERSTATER 03/09 Operation Section 4-37 © 2009 Alamo Group In c. OPERA TION Before transporting the tra ctor and mower , idle the tractor engine, disen gage the PTO and wait for all mower moving p arts to come to a complete stop. Raise the mower sections and ensur e transport locks engage. 13. TRANSPORTING THE TRACT OR AND IMPLEMENT Inh[...]
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Page 148
OPERATION INTERSTATER 03/09 Operation Section 4-38 © 2009 Alamo Group Inc. OPERA TION If the tractor ’s hydraulic pump is not indepen dent of the tr actor PTO, or if the tractor PTO has to be run to have hydraulic power , disconnect the mower driveline from the tracto r PTO output shaf t. Secure the driveline to the mower deck to prevent drive l[...]
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Page 149
OPERATION INTERSTATER 03/09 Operation Section 4-39 © 2009 Alamo Group In c. OPERA TION Make cert ain that the “Slow Moving V ehicle” (SMV) sign is inst alled in such a wa y as to be clearly visible and legible. When trans porting t he Equipment use the Tracto r flashing warning light s and follow all local traf fic regulations. (SG-6 ) The SMV[...]
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Page 150
OPERATION INTERSTATER 03/09 Operation Section 4-40 © 2009 Alamo Group Inc. OPERA TION Reduce speed before tur ning or ap plying th e brake s. Ensure that both brake pedals ar e locked together when operating on public roads. O PS-U- 0023 13.2 Hauling the T ractor and Implement Before transporting a loade d tractor and implement, measure the height[...]
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Page 151
OPERATION INTERSTATER 03/09 Operation Section 4-41 © 2009 Alamo Group In c. OPERA TION Arrange the cha ins so that when tightened, the chains are pulling downward and against themselves. Ca refully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and re moving the sec[...]
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Page 152
OPERATION INTERSTATER 03/09 Operation Section 4-42 © 2009 Alamo Group Inc. OPERA TION 14. TROUBLE SH OOTING GUIDE Problem Possible Cause Remedy Excessive Vi brations Check gearb ox bolts. Tighten if loose Check for missing knives on Replace missing knives cutter shaft. Check to see if knives are Free knives so they swing. free swinging. Blade brok[...]
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Page 153
OPERATION INTERSTATER 03/09 Operation Section 4-43 © 2009 Alamo Group In c. OPERA TION Knives Wear T oo Fast Cutting in sandy conditions. Increase cutting height. Cutting in rocky conditions . Incre ase cut ting height. Soft “will fit” knives. Use genu ine Alamo Industrial knives. Hydraulic Cylinder Will Not Not enough pressure. Check Pressure[...]
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Maintenanc e Sec tio n 5- 1 © 2009 Alamo Group Inc. MAINTENANCE SECTION[...]
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MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-2 © 2009 Alamo Group Inc. MAINTENANCE DAIL Y CHECKS Before operating you r Interstater , take the time to inspect and r epair any damage to the m achine or tractor . Only a minimum of time and ef fort is required to regularl y maint ain this machine to provide long life and trouble free operation[...]
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MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-3 © 2009 Alamo Group Inc. MAINTENANCE A LIFT FRAME POVOT PIN G REAR MOWER IDLER ARM B WING MOWER BEL T IDLER ARM H BANJO BEARING C CUTTERSHAFT BEARINGS J BANJO COUPLING D TIL T CYLINDER ROD END K DRIVELINE YOKE E LIFT CYLINDER RO D END L DRIIVELINE SLIP F ROLLER BEARING[...]
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MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-4 © 2009 Alamo Group Inc. MAINTENANCE ADJUSTING TENSION OF DRIVEBEL TS 1. Remove Pump Cover . 2. Loosen Pump Mount Plate bolt item 1 and 2. Mnt-FL-0010 3. Loosen Belt T ension Bracket bolt item 3. Mnt- FL-0010 4. Move pump unit outwards to increase tension on the belt. Be lts should have no more [...]
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MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-5 © 2009 Alamo Group Inc. MAINTENANCE 5. Remove filter . Inspect material trapped by the filter . It c an indicate parts wear in the system. Mnt-FL-0008 6. Install the new filter . 7. Reinstall filter spring an d filter cover . Replace th e one bolt whic h had previously been removed. T ighten al[...]
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Page 160
MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-6 © 2009 Alamo Group Inc. MAINTENANCE CUTTER UNIT A. GENERAL The INTERST A TER electrical circuit cont rols the flow of oil to the hydraulic motor on the cutter unit. The motor control valve relies on a solenoid to control the spoo l within the va lve and direct the flow of oil. When the mower ON[...]
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Page 161
MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-7 © 2009 Alamo Group Inc. MAINTENANCE REPLACING CUTTER UNIT DRIVEBEL TS NOTE: Belts must be replaced as a set. DO NOT replace just one belt. 1. Place unit on ground or support secu rely . 2. Remove belt guard. 3. Remove idler arm spring. 4. Remove motor mounting bracket fr ont bolt and loosen rea[...]
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Page 162
MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-8 © 2009 Alamo Group Inc. MAINTENANCE ROLLER BEARING REPLACEMENT Securely support mower while removi ng and installing roller assembly . 1. Remove roller and both bearing and b racket assemblies from mower . Lift the mower only high enoug h to remove the roller assembly . If in stalling a roller [...]
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MAINTENANCE INTERSTATER 03/09 Maintenance Section 5-9 © 2009 Alamo Group Inc. MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Outboard Bearing 1. Lift cutter unit to ma ximum horizo ntal height; then securely support ends of cutterhou sing. 2. Remove enough kn ives to place a floor jack under cent er of cutt ershaft. 3. Securely support cutters haft. [...]
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Page 164
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-10 © 2009 Alamo Group Inc. MAINTENANCE Inboard (Drive) Bearing 1. Remove spring from idler arm. Fig. Mnt-FL- 0013 2. Remove mo tor mount ing brack et fastener s, at the cutterhousing. Pivot motor- mounting bracket 3. Remove fasteners th at secure pulley to cuttershaft. Remove pulley and key . 4.[...]
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Page 165
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-11 © 2009 Alamo Group Inc. MAINTENANCE CHANGING TO FOR W ARD OR REVERSE ROT A TION Wing Mowers The hydraulic wing motors are dual rotation motors wh ich means they will rotate in either direction depending on the inlet port used. An arrow on the flat surface of the motor housing at both ports in[...]
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Page 166
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-12 © 2009 Alamo Group Inc. MAINTENANCE HYDRAULICS General The INTERST A TER hydraulic system consist s of two circ uits. The power c ircuit drives the cutter shaft. The control circuit lifts a nd tilt s the cutter unit. A tractor with a cutter unit installed on each side will have two independen[...]
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Page 167
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-13 © 2009 Alamo Group Inc. MAINTENANCE T roubleshooting The following shows vari ous problems, the apparent cause, and the recommended procedure for their correction. PROBLEM POSSIBLE CAUSE REMEDY Mower will not rotate In line Fuse blown. Replace Fuse. Safety switch not making contact. Adjust or[...]
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Page 168
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-14 © 2009 Alamo Group Inc. MAINTENANCE POWER CIRCUIT The pump unit assem bly is made up of the oil reser voir , an d hydraulic pump . The pump is driven by the engine crankshaf t through a drive shaft. T herefore, o il is being pumped whenever the engine is running. When the m ower is off, oil i[...]
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Page 169
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-15 © 2009 Alamo Group Inc. MAINTENANCE Reservoir The reservoir stores hydraulic system oil. The b reat her ca p which is mounted on top of the reserv oir prevent s a pressure buildup or vacuum from occurring in the tank as oil level chan ges. Their is also an oil filler cap which is used to fill[...]
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Page 170
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-16 © 2009 Alamo Group Inc. MAINTENANCE Checking Soleno id V alve 1. With engine running, turn the mower ON/ OFF switch in the "ON" position. Check volt age level at the solenoid. 2. If it is less than 12 volts, check wiring an d ground connections. Checking ground wire is as imp ortant[...]
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Page 171
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-17 © 2009 Alamo Group Inc. MAINTENANCE Inspection of Hydraulic Pump 1. Inspect f lat surfa ce of the backplate. The finish on the piston b lock side should be smooth and free of grooves. DO NOT LAP BACKPLA TE W EAR SURF ACE. The backplate shoul d be replaced if it shows any of the wear c haracte[...]
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Page 172
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-18 © 2009 Alamo Group Inc. MAINTENANCE POSSIBLE TROUBLE CAUSES REMEDIES System will not operate in Oil supp ly low . Check oil level and fill. either direction. Oil Filter clogged . Replace Filter Elemen t. Oil too heav y . Use proper viscosity oil. Drive Coupling broken. Inspect Coupling for sh[...]
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Page 173
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-19 © 2009 Alamo Group Inc. MAINTENANCE Hydraulic Motor Disassembly 1. Clean outside of unit thoroughly . Refer to Hydraulic Motor illustration in th e Parts Listing section. 2. Cla m p shaft in a protec te d jaw vise with ba ckp late end up. 3. Remove six cap screws from backplate. 4. Use a plas[...]
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Page 174
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-20 © 2009 Alamo Group Inc. MAINTENANCE Inspection 1. Wash all p arts thoroughly in a suit able solvent. 2. Ex amine need le bearings in housing and backpla te. 3. Inspect thrust washers and thrust bearing. All surfac es should be free of any signs of wear or fretting. 4. Inspect spider and pivot[...]
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Page 175
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-21 © 2009 Alamo Group Inc. MAINTENANCE T roubleshooting POSSIBLE TROUBLE CAUSES REMEDIES Motor turns while unloaded Scored backplate. Remove backplate and examine but slows down or stops when surface co ndition of flat area; if sc ored, load is applied replace backplate. DO NO T LAP . Scored or [...]
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Page 176
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-22 © 2009 Alamo Group Inc. MAINTENANCE CONTROL CIRCUIT Lif t and Tilt Cylinders Hydraulic cylinders change the po sitio n of the cutter unit. The lift cylinder raises and lowers the unit by chang i ng position of th e lift frame. T o lift unit, oil is supplied to rod side of cylinder . Gravity l[...]
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Page 177
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-23 © 2009 Alamo Group Inc. MAINTENANCE Hydraulic Gear Pump The gear pump, mounte d to the pump mount and driven by the crank shaf t pulley , produces oil flow for the control circuit. Th e gear pump inlet is connected, via a hose, to the reservoir which supplies control circuit oil. A high press[...]
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Page 178
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-24 © 2009 Alamo Group Inc. MAINTENANCE Checking Relief V alve Pressure 1. T o check the relie f valve pre ssure setting , remove in let hose at the control valve. Install a tee fitting and reconnect the hose to a pressure gauge. 2. Check for proper tension on front drive belts (1/4 inch play at [...]
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Page 179
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-25 © 2009 Alamo Group Inc. MAINTENANCE External Coil Slip Disk Replacement A. TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH (Figure Mnt-FL-0024) Before beginning disassem bly , remove or fold shields out of the way and clean off dirt and trash from the area. 1. Remove t wo Attaching Bolts (6). Remo[...]
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Page 180
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-26 © 2009 Alamo Group Inc. MAINTENANCE Slip Clutch A slip clutch is incorporated in the PT O driveline. It is designed to slip, absorb the shock load, an d protect the driveline. After th e first hour of operation, the slip cl utch should be checked for overheating. After this first check, the s[...]
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Page 181
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-27 © 2009 Alamo Group Inc. MAINTENANCE SEASONAL CLUT CH MAINTENANCE It is important that the clutch lining plates slip wh en an obst acle or load heavier than clutch setting is encountered. Therefore, if th e mach ine sits out side longer than 30 days and is exposed to rain and/or humid air it i[...]
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Page 182
MAINTENANCE INTERSTATER 03/09 Maintenance Sectio n 5-28 © 2009 Alamo Group Inc. MAINTENANCE Proper T orque for Fasteners The chart lists the correct tightening torqu e for fastener s. When bolt s are to be tightened or replaced, refer to this chart to determine the grade o f bolts and the prop er torque except when specific torque values are assig[...]
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ALAMO-INDUSTRIAL LIMITED W ARRANTY 1. LIMITED W ARRA NTIES 1.01. Alamo Industrial warrants for one year from the purchase dat e to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchas er any p[...]
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T o keep your implement running efficien tly an d safely , read your manual thor oug hly and follow these directions and the Safety Messages in this Ma nual. The T able of Cont ents clearly identifies each section where you ca n easily find the information you need. The OCCUP A TIONAL SAFETY AND HEAL TH ACT (1928.51 Subp art C) makes these minimum [...]
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INTERST A TER - SOM 03/09 Printed in USA P/N 803213C[...]