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Alliance Laundry Systems 1305 manual

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Table of contents for the manual

  • Page 1

    W asher/Extractor AC Adjustable Frequency Drive Information For Allen-Bradley Model Numbers: 160 1305 1336 PowerFlex 40 PowerFlex 400 Part No. F232120R6 January 2010 Supplement FAULT READY U071M U072M U073M U074M TMB1396C PHM1396C U071M U074M U072M U073M[...]

  • Page 2

    [...]

  • Page 3

    © Copyright 2010, Alliance Laundry Systems LLC All rights reserved. No part of the cont ents of this book may be reproduced or transmitted in any form or by any means without the expressed writte n consent of the publisher . F232120 1 © Copyright 2006, Alliance Laundry System s LLC – DO NOT COPY or TRANSMIT Supplement Ta b l e o f Content s Gen[...]

  • Page 4

    2 F232120 © Published by permission of the copyright owner – DO NOT COPY or TRANSMIT Supplement Allen-Bradley 1336-Series AC Drives ................... ....................... ..... 84 Installation/Wiring ..................... ...................... ............................ ......... 84 Input Power Conditioning ..............................[...]

  • Page 5

    3 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT General Information General Information • This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. S tatic control precautions are re quired when installing, testing, or servicing th is assemb ly . Component damage may result if ESD contro[...]

  • Page 6

    General Information F232120 4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Nameplate Location Pertinent drive informat ion used in obtaining information on drive op eration or replacement is located on the nameplate shown in Figur es 1 through 4 . Figure 1 Figure 2 Figure 3 Figure 4 U146ME3A FAULT READY U146ME3A Nameplate [...]

  • Page 7

    General Information 5 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT General Inspection Upon delivery , verify the item’ s nameplate catalog number against the purchase order . Before the installation and start-up of the drive, a general inspection of the me chanical integrity (i.e., loose parts, wires, connecti[...]

  • Page 8

    © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT F232120 6 PowerFlex 40 and 400 Drive Con trol Logic PowerFlex 40 and 400 Drive Control Logic Inst allation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltag e of the drive. Listed in Ta b l e 1 are certain input [...]

  • Page 9

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 7 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Electrical Interference EMI Careful attention must be given to the arrangement of power and ground connections to th e drive to avoid interference with nearby sens itive equipment. Be sure to replace all ground connec tion[...]

  • Page 10

    PowerFlex 40 and 400 Drive Con trol Logic F232120 8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT T erminal Block Access The following information illustrates the terminal block designations fo r each of the drive models. Opening the Cover 1. Press and hold in the tabs on each side of the cover . Refer to Figur e 6 . 2. Pul[...]

  • Page 11

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 9 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Power T erminal Block Description PowerFlex 40 Input and Output Power T erminals (TB1) Figure 8 PowerFlex 40 Power Block T erminal (TB1) PowerFlex 40 Power T erminal Block PowerFlex 400 Input and Output Power T erminals (T[...]

  • Page 12

    PowerFlex 40 and 400 Drive Con trol Logic F232120 10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Control T erminal Blocks Description and Control Logic NOTE: Do not connect AC drive digital common, analog common, or common ter minals to chassis ground . Input Mode Parameter The control terminal functions are determined in[...]

  • Page 13

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 11 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Sink/Source Switch The PowerFlex series of drives include a DIP Switch that will allow the drive input signals to be wired as “sink” or “source”. This switch should be set to the sink mode on all Alliance Laundry [...]

  • Page 14

    PowerFlex 40 and 400 Drive Con trol Logic F232120 12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PowerFlex 40 Control T erminal Block Designations Figure 10 Control Input/Output T erminal Block PHM780N + - 18 17 16 15 14 13 12 11 19 19 09 18 08 17 07 16 06 15 05 14 04 13 03 12 02 11 01 R3 R3 ENBL RS485 Shield Opto Output [...]

  • Page 15

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 13 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT PowerFlex 400 Control T erminal Block Designations PHM781N Figure 1 1 PHM781N + - + - 0-10V 0-10V Isolated 18 17 16 15 14 13 12 11 19 20 10 09 07 06 08 05 04 03 02 01 20 19 17 16 18 15 14 13 12 11 R6 R3 Opto Output AS485 [...]

  • Page 16

    PowerFlex 40 and 400 Drive Con trol Logic F232120 14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PowerFlex 40 Drive Control Logic Chart Cabinet Hardmount “A” control, “B” control, “V” Co ntrol and EDC/Netmaster Control H – Signal V olt age High (approximat ely 24V DC) L – Signal V olt age Low (less than 1V[...]

  • Page 17

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 15 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT PowerFlex 40 Drive Control Logic Chart T able 9 Pocket Hardmount - 35 lb through 125 lb Cap acity UniLinc control and M30 control H – Signal V olt age High (approximat ely 24V DC) L – Signal V olt age Low (less than 1[...]

  • Page 18

    PowerFlex 40 and 400 Drive Con trol Logic F232120 16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PowerFlex 40 Drive Control Logic Chart Pocket Hardmount “V” control and “A” cont rol - Designs 7 and 8 H – Signal V olt age High (approximat ely 24V DC) L – Signal V olt age Low (less than 1V DC) 0 = No signal rece[...]

  • Page 19

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 17 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Pocket Hardmount WE-6 control - Design 6, 7 and 8 H – Signal V olt age High (approximat ely 24V DC) L – Signal V olt age Low (less than 1V DC) 0 = No signal received 1 = Signal received Digital In 3 Digital In 2 Digit[...]

  • Page 20

    PowerFlex 40 and 400 Drive Con trol Logic F232120 18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PowerFlex 40 Drive Control Logic Chart PowerFlex 400 Drive Control Logic Chart Cabinet Freest anding WE-6 cont rol H – Signal V olt age High (approximat ely 24V DC) L – Signal V olt age Low (less than 1V DC) 0 = No signal [...]

  • Page 21

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 19 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT PowerFlex 40 Drive Control Logic Chart Pocket Hardmount - IPH, IP and CP Models PS40 control H – Signal V olt age High (approximat ely 24V DC) L – Signal V olt age Low (less than 1V DC) 0 = No signal received 1 = Sign[...]

  • Page 22

    PowerFlex 40 and 400 Drive Con trol Logic F232120 20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Computer Output Boards Connections identified on th ese figures set speed and direction of the drive. Figure 12 Figure 14 U135ME3A COM X - fmr RL RM RH STR STF P/N F370314 V-Computer Output Board Drive Control Connections V -C[...]

  • Page 23

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 21 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Figure 16 PHM738N Figure 15 PHM776N P/N: F8108001 UniLinc Output Board Drive Harness Connection H13 16 9 81 UNILINC, QUANTUM, GALAXY AND UNI MA C SOF TWARE OUTPUT BOARD PHM776N A AND B-CONTROL OUTPUT BOARD Drive Harness C[...]

  • Page 24

    PowerFlex 40 and 400 Drive Con trol Logic F232120 22 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Figure 17 PHM777N PS40 CONTROL OUTPUT BOARD Drive Harness Connection J1 1[...]

  • Page 25

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 23 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Control Wire During troubleshooting, if th e wire path between the control board and the driv e is uncertain, refer to Ta b l e 1 5 for wire connection numbers. Co n tro l Wi re C o nn e c ti o n R ef e re nc e T ab l e .[...]

  • Page 26

    PowerFlex 40 and 400 Drive Con trol Logic F232120 24 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PowerFlex Drive Parameters PowerFlex 40 Parameter Group and Number PowerFlex 400 Parameter Group and Number Parameter Description Function d001 b001 Output Frequency Displays instantaneous output frequency (in Hz). d002 b002 C[...]

  • Page 27

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 25 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T abl e 16 (co nt inued) PowerFlex 40 Parameter Group and Number PowerFlex 400 Parameter Group and Number Parameter Description Function d016 d320 Control Firmware Ve r s i o n Displays the AC drive's firmware versio[...]

  • Page 28

    PowerFlex 40 and 400 Drive Con trol Logic F232120 26 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT T abl e 16 (co nt inued) PowerFlex 40 Parameter Group and Number PowerFlex 400 Parameter Group and Number Parameter Description Function d029 b013 T orque Current Displays the present value of t he motor's torque current [...]

  • Page 29

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 27 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T abl e 16 T abl e 16 (co nt inued) PowerFlex 40 Parameter Group and Number PowerFlex 400 Parameter Group and Number Parameter Description Function A193 N/A Coun ter This counte r will increment each time parameter A192 c[...]

  • Page 30

    PowerFlex 40 and 400 Drive Con trol Logic F232120 28 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT AC Drive Diagnostics/Parameter Vi e w i ng PowerFlex Integrated Keyp ad The PowerFlex series AC drives have an integral keypad that can be used for viewing and editing parameter valu es. No external parameter unit is required,[...]

  • Page 31

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 29 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T abl e 17 PowerFlex 40 Alpha nu m er ic LED Display Groups Menu Description Menu Description d Display Group (V iew Only) . Consists of commonly viewed drive operating condi tio ns. A Advanced Program Group . Consists of[...]

  • Page 32

    PowerFlex 40 and 400 Drive Con trol Logic F232120 30 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Figure 19 PHM640 Number Name Description 1 Escape Back one step in prog ramming menu. Cancel a change to a parameter value and exit Program Mode. 2 Select Advance one step in programmin g me nu. Select a digit when viewing par[...]

  • Page 33

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 31 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Viewing and Editing Parameters The last user -selected Disp lay Group parameter is saved when power is removed and is displayed by default when power is reapplied. The following is an example of bas ic integral keypad and[...]

  • Page 34

    PowerFlex 40 and 400 Drive Con trol Logic F232120 32 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Fault Display and T roubleshooting Information This section provides inform ation to guide users i n understanding drive fau lt conditions and g eneral troubleshooting proc edures for Allen-Bradley drives. Included is a listin[...]

  • Page 35

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 33 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Allen-Bradley Drive Fault Codes T abl e 20 (co nt inued) Allen-Bradley Drive Fault Codes Fault Descr iption Corrective Actio n/ Remark s 003 Power Loss Fault DC Bus voltage remains below 85% nominal for longer than .5 sec[...]

  • Page 36

    PowerFlex 40 and 400 Drive Con trol Logic F232120 34 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT T abl e 20 T able 20 (continued) Allen-Bradley Drive Fault Codes (cont inued) Fault Description Corrective Action Remarks 039 Phase V Fault Phase to ground fault detected between controller and motor in Phase V . Check wiring [...]

  • Page 37

    PowerFlex 40 and 40 0 Dr ive Control Lo gic 35 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T roubleshooting Suggestions Important Considerations • Drive cooling is extrem ely important to the overall service life of th e product. Ext reme care should be used to keep cooling air paths cle an. Drive cabinet enc[...]

  • Page 38

    © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT F232120 36 Allen-Bradley 160-Series AC Drives Allen-Bradley 160-Series AC Drives Inst allation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltag e of the drive. Listed in T able 21 are certain input power conditi[...]

  • Page 39

    Allen-Bradley 160-Se r ies AC Drives 37 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Electrical Interference EMI Careful attention must be given to the arrangement of power and ground connections to th e drive to avoid interference with nearby sens itive equipment. Be sure to replace all ground connec tions to t[...]

  • Page 40

    Allen-Bradley 160-Series AC Drives F232120 38 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT RFI Filter Part Number Information Drive P/N Drive Catalog Machine V o lt age Filter P/N Series A or Series B* 370839 160-AA04 Series A or B 200-240V/1 Phase 33027 7 370839 160-AA04 Series A or B 200-240V/3 Phase 33027 6 370840 160-B[...]

  • Page 41

    Allen-Bradley 160-Se r ies AC Drives 39 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T erminal Block Access The following information illustrates the terminal block designations fo r each of the drive models. The power and control terminal blocks are located externally . Refer to Figure 22 . Figure 22 U164ME3A W[...]

  • Page 42

    Allen-Bradley 160-Series AC Drives F232120 40 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Power T erminal Block Description Input and output po wer connections are performed through two separate term inal blocks . Re fer to Figur e 23 . Figure 23 A-B 160 Power Block T erminal (TB1, TB2, GRD) A-B 160 T orque Specifications[...]

  • Page 43

    Allen-Bradley 160-Se r ies AC Drives 41 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Control T erminal Blocks Description and Control Logic Control T erminal Block (TB3) Function Input Mode Parameter The control terminal functions are determined in part by the Input Mode para meter #46. Changing this parameter a[...]

  • Page 44

    Allen-Bradley 160-Series AC Drives F232120 42 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 160 Series Drive Control Logic Chart The following truth table (T ables 26 - 30 ) designates the preset speed selection based on the inputs to the control terminals. A disconnected control terminal will seek the high signal voltage c[...]

  • Page 45

    Allen-Bradley 160-Se r ies AC Drives 43 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Pocket Hardmount WE-6 Contro l Desi gns 6, 7 and 8 H – Control V oltage High (greater than 10V DC) L – Control V oltage Low (l ess than 1V DC) 0 = No signal received 1 = Signal received SW3 SW2 SW1 STF Stop STR Preset St atu[...]

  • Page 46

    Allen-Bradley 160-Series AC Drives F232120 44 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 160 Series Drive Control Logic Chart Cabinet Hardmount A Control, B control, V cont rol and EDC/Netmaster control H – Control V oltage High (greater than 10V DC) L – Control V oltage Low (l ess than 1V DC) 0 = No signal received [...]

  • Page 47

    Allen-Bradley 160-Se r ies AC Drives 45 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT 160 Series Drive Control Logic Chart Cabinet Freest anding - 18 lb. and 25 lb. P Control, V con trol a nd EDC/Ne tmaster control H – Control V oltage High (greater than 10V DC) L – Control V oltage Low (l ess than 1V DC) 0 =[...]

  • Page 48

    Allen-Bradley 160-Series AC Drives F232120 46 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 160 Series Drive Control Logic Chart Pocket Hardmount - IPH, IP and CP Models PS40 control H – Control V oltage High (greater than 10V DC) L – Control V oltage Low (l ess than 1V DC) 0 = No signal received 1 = Signal received Fwd[...]

  • Page 49

    Allen-Bradley 160-Se r ies AC Drives 47 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT The Preset and Input S tatus displays of 1s and 0s represent the drive’ s display of parameters #12 and #15. These inputs can be vi ewed in the status display with a Program Key Module (Parameter Unit). Refer to the AC drive D[...]

  • Page 50

    Allen-Bradley 160-Series AC Drives F232120 48 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Computer Output Boards Connections identified on th ese figures set speed and direction of the drive. Figure 25 Figure 27 U135ME3A COM X - fmr RL RM RH STR STF P/N F370314 V-Computer Output Board Drive Control Connections V -COMPUTER[...]

  • Page 51

    Allen-Bradley 160-Se r ies AC Drives 49 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Figure 28 Figure 29 PHM776N PHM777N PHM776N A AND B-CONTROL OUTPUT BOARD Drive Harness Connection J1 1 PS40 CONTROL OUTPUT BOARD Drive Harness Connection J1 1[...]

  • Page 52

    Allen-Bradley 160-Series AC Drives F232120 50 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Control Wire During troubleshooting, if th e wire path between the control board and the driv e is uncertain, refer to Ta b l e 3 2 for wire connection numbers. Co n tro l Wi re C o nn e c ti o n R ef e re nc e T ab l e . T abl e 32 [...]

  • Page 53

    Allen-Bradley 160-Se r ies AC Drives 51 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT AC Drive Diagnostics/Parameter Vi e w i ng 160 Program Keyp ad Module (PKM or Parameter Unit) Installation/Removal The following are instructio ns for installing/removing the Program Keypad Mo dule (P/N F370851) for parameter vi[...]

  • Page 54

    Allen-Bradley 160-Series AC Drives F232120 52 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Figure 30 Program Keypad Module (PKM) Operation The PKM contains a six-digit display on the front. The parameter number is displayed as the left two digits and the value obtained fro m the right four digits ( Figur e 31 ). Figure 31 [...]

  • Page 55

    Allen-Bradley 160-Se r ies AC Drives 53 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Vie wing a Display Group (Parameters #1 – 16 for Series A & B or Parameters #1 – 19 for Series C) 1. Install PKM on A-B 160 drive. Refer to “Installation/Removal”. 2. Turn on machine power . 3. Select the desired par[...]

  • Page 56

    Allen-Bradley 160-Series AC Drives F232120 54 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT CopyCat Keypad (For use with A-B 160 Series C Drives P/N F370843, F37 0844, and F370853 – F37085 8) The operatio n of the Copy Cat Keypad requires the installation of the 160 Se ries C Parameter Unit Kit (F798751). The kit includes[...]

  • Page 57

    Allen-Bradley 160-Se r ies AC Drives 55 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Figure 33 Removing the RP A 1. Remove power from machine at main disconnect. Delay approximately three minutes. 2. Insert small screwdriver into slot, pry back, and pivot module out. A void bending or twisting contact pins locat[...]

  • Page 58

    Allen-Bradley 160-Series AC Drives F232120 56 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT CopyCat Keypad Operation Figure 35 CopyCat Keyp ad – Key Explanation Indicator LEDs . Indicate mode of opera tion. Escape key . Use to navigate a menu structure. Press to select mode of operation or , in Edit mode, to cancel an edi[...]

  • Page 59

    Allen-Bradley 160-Se r ies AC Drives 57 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Selecting a Parameter There are two methods for selecting and viewing Display and Program Group parameters: scrolling through the parameters or entering the parameter number with the numeric ke ypad. Scroll Parameter List 1. Con[...]

  • Page 60

    Allen-Bradley 160-Series AC Drives F232120 58 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Fault Display and T roubleshooting Information This section provides inform ation to guide users i n understanding drive fau lt conditions and g eneral troubleshooting proc edures for Allen-Bradley drives. Included is a listing and d[...]

  • Page 61

    Allen-Bradley 160-Se r ies AC Drives 59 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Allen-Bradley Drive Fault Codes T abl e 34 (co nt inued) Allen-Bradley Drive Fault Codes Fault Descr iption Corrective Actio n/ Remark s 03 Power Loss Fault DC Bus voltage remains below 85% nominal for longer than 0.005 seconds.[...]

  • Page 62

    Allen-Bradley 160-Series AC Drives F232120 60 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT T abl e 34 T able 34 (continued) Allen-Bradley Drive Fault Codes (cont inued) Fault Description Corrective Action Remarks 39 Phase V Fault Phase to ground fault detected between controller and motor in Phase V . Check wiring between [...]

  • Page 63

    Allen-Bradley 160-Se r ies AC Drives 61 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T roubleshooting Suggestions Important Considerations • Drive cooling is extrem ely important to the overall service life of th e product. Ext reme care should be used to keep cooling air paths cle an. Drive cabinet enclosures[...]

  • Page 64

    © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT F232120 62 Allen-Bradley 1305-Ser ies AC Drives Allen-Bradley 1305-Series AC Drives Inst allation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltag e of the drive. Listed in T able 35 are certain input power cond[...]

  • Page 65

    Allen-Bradley 1305-Series AC Drives 63 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Electrical Interference EMI Careful attention must be given to the arrangement of power and ground connections to th e drive to avoid interference with nearby sens itive equipment. Be sure to replace all ground connec tions to th[...]

  • Page 66

    Allen-Bradley 1305-Ser ies AC Drives F232120 64 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT T erminal Block Access The following information illustrates the terminal block designations fo r each of the drive models. T o access the power and control terminal blocks, refer to Figur e 38 and perform the following procedure :[...]

  • Page 67

    Allen-Bradley 1305-Series AC Drives 65 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Power T erminal Block Description Input and output po wer connections are performed through a ten-position terminal block, TB1. Refer to Figur e 39 . Figure 39 Power Block T erminal (TB1) T orque Specifications T able 38 Control [...]

  • Page 68

    Allen-Bradley 1305-Ser ies AC Drives F232120 66 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT The Input Status’ display of 1s and 0s represents the drive’ s display of parameter #55. These inputs can be viewed in the status display with a Human Interface Module (HIM or parame ter unit). Parameter #55 displays the Input [...]

  • Page 69

    Allen-Bradley 1305-Series AC Drives 67 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT PHM665N 1 Jumper Balance Switch or Drive Interlock Relay 3 1/2 WashRelay on some machines 2 Jumper or Motor Overtemp Switch 4 Fault Indicator Light Figure 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 TB2 STF - Start Forw[...]

  • Page 70

    Allen-Bradley 1305-Ser ies AC Drives F232120 68 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Control Logic Chart Control T erminal (TB2) T orque Specifications Pocket Hardmount V Control H – Control V oltage High (approximately 5V DC) L – Control V oltage Low (l ess than 1V DC) 0 = No Signal Received 1 = Signal Receive[...]

  • Page 71

    Allen-Bradley 1305-Series AC Drives 69 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT 1305-Series Drive Control Logic Chart Cabinet Hardmount V -Control and E DC/ Netmaster Control H – Control V oltage High (approximately 5V DC) L – Control V oltage Low (l ess than 1V DC) 0 = No Signal Received 1 = Signal Rece[...]

  • Page 72

    Allen-Bradley 1305-Ser ies AC Drives F232120 70 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 1305-Series Drive Control Logic Chart Cabinet freest anding P Control, V C ontrol an d EDC/Netmaster Control H – Control V oltage High (approximately 5V DC) L – Control V oltage Low (l ess than 1V DC) 0 = No Signal Received 1 =[...]

  • Page 73

    Allen-Bradley 1305-Series AC Drives 71 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Computer Output Boards Connections identified on th ese figures set speed and direction of the drive. Figure 41 Figure 43 U135ME3A COM X - fmr RL RM RH STR STF P/N F370314 V-Computer Output Board Drive Control Connections V -COMP[...]

  • Page 74

    Allen-Bradley 1305-Ser ies AC Drives F232120 72 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Control Wire During troubleshooting, if th e wire path between the control board and the driv e is uncertain, refer to Ta b l e 4 4 for wire connection numbers. Co n tro l Wi re C o nn e c ti o n R ef e re nc e T ab l e . T able 44[...]

  • Page 75

    Allen-Bradley 1305-Series AC Drives 73 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT AC Drive Diagnostics/Parameter Vi e w i ng Human Interface Module (HIM or Parameter Unit) Installation/Removal The following are instructio ns for installing/removing the Human Interface Module (P/N F370597) o n the drive for par[...]

  • Page 76

    Allen-Bradley 1305-Ser ies AC Drives F232120 74 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Human Interface Module (HIM) Operation When power is first applied to the drive, the HIM will cycle through a series of displays. The displays will show drive name, HIM ID nu mber , and communications status. Upon completion, the S[...]

  • Page 77

    Allen-Bradley 1305-Series AC Drives 75 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT HIM S tructure Chart – Series A 3.00, Series B 1.01 or Later V ersions Diagnostics Ratings (1336 only) Masks Owners Adapter I/O Process Display Encoder Feedback (1336 only) Setup Advanced Setup Frequency Set Feature Select Outp[...]

  • Page 78

    Allen-Bradley 1305-Ser ies AC Drives F232120 76 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT HIM St ructure Chart – Earlier Ve r s i o n s Diagnostics Ratings (1336 only) Masks Owners Process Display Encoder Feedback (1336 only) Setup Advanced Setup Frequency Set Feature Select PARAMETER LEVEL Output Current Output Volta[...]

  • Page 79

    Allen-Bradley 1305-Series AC Drives 77 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT NOTE: Th e following pr ogr amming instructions include information for two versions of HIMs (Human Interface Modules or parameter units). Refer to the nameplate info rmation on the back of HIM to determine which pr ogramming inf[...]

  • Page 80

    Allen-Bradley 1305-Ser ies AC Drives F232120 78 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Displaying Fault Buffers 1. Install the HIM on the A-B drive. 2. Turn on machine power . 3. After three to five seconds of initialization, display will show the status display . If drive is in a faulted condition, fault will appear[...]

  • Page 81

    Allen-Bradley 1305-Series AC Drives 79 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Displaying Linear List of Parameters 1. Install the HIM on the A-B drive. 2. Turn on machine power . 3. After three to five seconds of initialization, display will show the status display . If drive is in a faulted condition, fau[...]

  • Page 82

    Allen-Bradley 1305-Ser ies AC Drives F232120 80 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Fault Display and T roubleshooting Information This section provides inform ation to guide users i n understanding drive fau lt conditions and g eneral troubleshooting proc edures for Allen-Bradley drives. Included is a listing and[...]

  • Page 83

    Allen-Bradley 1305-Series AC Drives 81 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Allen-Bradley Drive Fault Codes T abl e 45 (co nt inued) Allen-Bradley Drive Fault Codes Fault Descr iption Corrective Actio n/ Remark s 03 Power Loss Fault DC Bus voltage remains below 85% nominal for longer than .5 seconds. Mon[...]

  • Page 84

    Allen-Bradley 1305-Ser ies AC Drives F232120 82 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT T abl e 45 T able 45 (continued) Allen-Bradley Drive Fault Codes (cont inued) Fault Description Corrective Action Remarks 39 Phase V Fault Phase to ground fault detected between controller and motor in Phase V . Check wiring betwee[...]

  • Page 85

    Allen-Bradley 1305-Series AC Drives 83 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T roubleshooting Suggestions Important Considerations • Drive cooling is extrem ely important to the overall service life of th e product. Ext reme care should be used to keep cooling air paths cle an. Drive cabinet enclosures [...]

  • Page 86

    © Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT F232120 84 Allen-Bradley 1336-Ser ies AC Drives Allen-Bradley 1336-Series AC Drives Inst allation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltag e of the drive. Listed in T able 46 are certain input power cond[...]

  • Page 87

    Allen-Bradley 1336-Series AC Drives 85 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Electrical Interference EMI Careful attention must be given to the arrangement of power and ground connections to th e drive to avoid interference with nearby sens itive equipment. Be sure to replace all ground connec tions to th[...]

  • Page 88

    Allen-Bradley 1336-Ser ies AC Drives F232120 86 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT T erminal Block Access The following information illustrates the terminal block designations fo r each of the drive models. T o access the power and control terminal blocks, perform the following proc edure: 1. Remove power from ma[...]

  • Page 89

    Allen-Bradley 1336-Series AC Drives 87 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Power T erminal Block Description Input and output conn ections are performed through terminal block TB1. Refer to Figur e 49 . Figure 49 Power Block T erminal (T B1) T orque Specifications GRD GRD R (L1) S (L2) T (L3) DC + DC - [...]

  • Page 90

    Allen-Bradley 1336-Ser ies AC Drives F232120 88 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Control T erminal Blocks Description and Control Logic Control terminal functions are unique to each Allen- Bradley Drive. Each driv e’ s control terminal is addressed independently . Control T erminal (TB2/TB3) Function NOTE: Do[...]

  • Page 91

    Allen-Bradley 1336-Series AC Drives 89 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Motor Thermal Protection On some machines the motor is equipped with a thermal protection switch. Switch inputs are placed between TB3-24 and TB3-25. If an over-temp occurs, the switch is opened triggeri ng a drive fault indicato[...]

  • Page 92

    Allen-Bradley 1336-Ser ies AC Drives F232120 90 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PHM638N 1 Jumper , Balance Switch or drive interlock relay 3 1/2 wash rela y on some machines 2 Jumper or motor overtemp switch 5 Fault indicator light Figure 50 PHM638N 19 20 21 22 23 1 2 3 24 25 26 27 28 12 13 14 15 16 17 18 A1 A[...]

  • Page 93

    Allen-Bradley 1336-Series AC Drives 91 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Control T erminal Block Designations T able 50 T orque Specifications Te r m i n a l Number Signal Machine Use TE T rue Earth Not Used 1, 2, 3 External Speed Pot Select Machines Only 4 Signal Common Specia lty Machines Only 5 0 ?[...]

  • Page 94

    Allen-Bradley 1336-Ser ies AC Drives F232120 92 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Allen-Bradley 1336-Series 1336-Series Drive Control Logic Chart Pocket Hardmount WE-6 Control - Desi gn 5 and Earlier H – Signal V olt age High (approximat ely 5V DC) L – Signal V olt age Low (less than 1V DC) 0 = No Signal Rec[...]

  • Page 95

    Allen-Bradley 1336-Series AC Drives 93 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT 1336-Series Drive Control Logic Chart Cabinet Freest anding WE-6 Cont rol H – Control V oltage High (approximately 5 V DC) L – Control V oltage Low (less than 1 V DC) 0 = No Signal Received 1 = Signal Received SW2 SW1 SW3 Rev[...]

  • Page 96

    Allen-Bradley 1336-Ser ies AC Drives F232120 94 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 1336-Series Drive Control Logic Chart Cabinet Hardmount A Control and V Control H – Control V oltage High (greater than 10V DC) L – Control V oltage Low (l ess than 1V DC) 0 = No signal received 1 = Signal received SW2 SW1 SW3 [...]

  • Page 97

    Allen-Bradley 1336-Series AC Drives 95 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Computer Output Boards Connections identified on th ese figures set speed and direction of the drive. Figure 51 U135ME3A COM X - fmr RL RM RH STR STF P/N F370314 V-Computer Output Board Drive Control Connections V -COMPUTER OUTPU[...]

  • Page 98

    Allen-Bradley 1336-Ser ies AC Drives F232120 96 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT PHM738N Figure 53 P/N: F8108001 UniLinc Output Board Drive Harness Connection H13 16 9 81 UNILINC OUTPUT BOA RD[...]

  • Page 99

    Allen-Bradley 1336-Series AC Drives 97 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Control Wire During troubleshooting, if th e wire path between the control board and the driv e is uncertain, refer to Ta b l e 5 5 for wire connection numbers. Co n tro l Wi re C o nn e c ti o n R ef e re nc e T ab l e . T able [...]

  • Page 100

    Allen-Bradley 1336-Ser ies AC Drives F232120 98 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT AC Drive Diagnostics/Parameter Vi e w i ng Human Interface Module (HIM or Parameter Unit) Installation/Removal The following are instructio ns for installing/removing the Human Interface Module (P/N F370597) o n the drive for param[...]

  • Page 101

    Allen-Bradley 1336-Series AC Drives 99 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Human Interface Module (HIM) Operation When power is first applied to the drive, the HIM will cycle through a series of displays. The displays will show drive name, HIM ID nu mber , and communications status. Upon completion, the[...]

  • Page 102

    Allen-Bradley 1336-Ser ies AC Drives F232120 100 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRAN SMIT HIM Structure Char t – Series A 3.00, Series B 1.01 or Later V ersions Diagnostics Ratings (1336 only) Masks Owners Adapter I/O Process Display Encoder Feedback (1336 only) Setup Advanced Setup Frequency Set Feature Select Outp[...]

  • Page 103

    Allen-Bradley 1336-Series AC Drives 101 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT HIM Structure Chart – Earlier V ersions Diagnostics Ratings (1336 only) Masks Owners Process Display Encoder Feedback (1336 only) Setup Advanced Setup Frequency Set Feature Select PARAMETER LEVEL Output Current Output Voltage [...]

  • Page 104

    Allen-Bradley 1336-Ser ies AC Drives F232120 102 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRAN SMIT Displaying Metering Information 1. Install the HIM on the A-B drive. 2. Turn on machine power . 3. After three to five seconds of initialization, display will show the status display . If drive is in a faulted condition, fault wi[...]

  • Page 105

    Allen-Bradley 1336-Series AC Drives 103 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Displaying Fault Buffers 1. Install the HIM on the A-B drive. 2. Turn on machine power . 3. After three to five seconds of initialization, display will show the status display . If drive is in a faulted condition, fault will app[...]

  • Page 106

    Allen-Bradley 1336-Ser ies AC Drives F232120 104 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRAN SMIT Displaying Linear List of Parameters 1. Install the HIM on the A-B drive. 2. Turn on machine power . 3. After three to five seconds of initialization, display will show the status display . If drive is in a faulted condition, fau[...]

  • Page 107

    Allen-Bradley 1336-Series AC Drives 105 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Fault Display and T roubleshooting Information This section provides inform ation to guide users i n understanding drive fau lt conditions and g eneral troubleshooting proc edures for Allen-Bradley drives. Included is a listing [...]

  • Page 108

    Allen-Bradley 1336-Ser ies AC Drives F232120 106 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRAN SMIT Clearing Faults When a fault occurs, the cause must be corrected before the fault can be cl eared. Resetting a fault will not correct the cause of the fault condition. After corrective action has been ta ken, simply cycling power[...]

  • Page 109

    Allen-Bradley 1336-Series AC Drives 107 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT Allen-Bradley Drive Fault Codes T abl e 56 (co nt inued) Allen-Bradley Drive Fault Codes Fault Descr iption Corrective Actio n/ Remark s 02 Motor T emp Fault The motor thermal swi tch path is open. Motor temperature high. Check [...]

  • Page 110

    Allen-Bradley 1336-Ser ies AC Drives F232120 108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRAN SMIT T abl e 56 T able 56 (continued) Allen-Bradley Drive Fault Codes (cont inued) Fault Description Corrective Action Remarks 39 Phase V Fault Phase to ground fault detected between controller and motor in Phase V . Check wiring betw[...]

  • Page 111

    Allen-Bradley 1336-Series AC Drives 109 F232120 © Copyright, Allian ce La undry System s LLC – DO NOT COPY or TRANSMIT T roubleshooting Suggestions Important Considerations • Drive cooling is extrem ely important to the overall service life of th e product. Ext reme care should be used to keep cooling air paths cle an. Drive cabinet enclosures[...]