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Alliance Laundry Systems UVN255P manual

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Table of contents for the manual

  • Page 1

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Installation Instructions for washers UVN255P / SVN255P Serial # Ship pin g dat e Model From serial # UVN25 5P SVN255P 1520001[...]

  • Page 2

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 2 Safety Instructions 2 IMPORT ANT SAFETY INSTRUCTIONS WARNING : To r ed uce t he r is k of fi re, e lect ri c sh ock or inj ur y t o per so ns wh en usi ng t he wa sh er, fo llo w ba si c precautions, including the fo llowing: 1. READ all instr[...]

  • Page 3

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 3 Safety Instructions 3 16 . WARNING! MACHINE INSPECTION, FI LTER CLEANING, MAINTE NANCE, SERVICE OR PARTS REPLACEMENT Before attempting any service or inspe ction of the washin g machine: Close and mechanically interlock the water supply valves[...]

  • Page 4

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 4 Safety Instructions 4 HAZARD SYMBOLS USED ON W ASHER LABELS: Electric ri sk Protective guard for low voltage elements Mechanical risk Protective guard for moving parts High temperature risk Handl e with caut ion Use suitable protection Risk of[...]

  • Page 5

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 5 Safety Instructions 5 IMPORT ANT INSTRUCTIONS FOR USE AND CONSER V A TION 1. EXPECTED MACHINE USE AND DON’TS. This machine has been made and designed for industrial washing or cleansing in a wa ter bath of linen and textile materials only. L[...]

  • Page 6

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 I n d e x 6 SAFETY INSTRUCTI ONS ...................... ........................... ............................ ...................... ...................... 2 INDEX ........ ........................... ............................ ............[...]

  • Page 7

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Technical Information 7 1. TECHNICAL INFORMATION 1.1. Necessary tools for installation  Shipping restra ints ............. .............. flat spanner 15/16 inch (24mm )  Shipping restraints ... ................... .... . offset ring wren [...]

  • Page 8

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Technical Information 8 1.3. Installation Specifications General specifications UNITS NO TILT TILT DRUM VOLUME dm3 (cu. f t) 1100 (38.8) 1100 (38.8) DRY LINEN CAPA CITY kg 1/10 (lbs.) 110 (242.5) 110 (242.5) BAS KET WEIGHT kg (lbs.) 542 (1195) 5[...]

  • Page 9

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Technical Information 9 Machine connections CONNECTION thread B.S.P ( NH) 2 x 2 ( * 1) 2 x 2 ( * 1) H mm (inch. ) 1955 (77.0) 2143 (84.4) MIN/M A X PRES SUR E bar (P.S.I) 0,5-6 (7-87) 0,5-6 (7-87 ) RECOMMENDED P RESSURE bar (P.S.I) 2-4 (30-60) 2[...]

  • Page 10

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Technical Information 10 Legend CONNECTIONS DIMENSIONS (figures 1, 1a, 2) A Water inle ts H Heig ht from the base of the machine D Drain N Distance from the symmetri c ce ntre of the machi ne 2D Second drain P Depth E Electr ical connec tion M H[...]

  • Page 11

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Technical Information 11 1.4. Electrical requirements In brackets: specific values for USA / CANADA HEATING ( * 1) TOTAL POWER TOTAL CONSUMP. SWITCH CURRENT CONDU CTOR ( * 2) VOLTA GE kW A A mm 2 (A WG) 200V 3ph H / V 11 31. 8 40 10 x 3 + 11 30.[...]

  • Page 12

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Transportatio n and location 12 2. TR ANSPORTATION AND LOCATION 2.1. Transport of machine IT IS BOUND THAT ALL MANOEUVRES ARE CARRIED OUT BY STAFF SPECIALISE D IN TRANSPORT. ALWAYS USE TRAN SPORT METHODS WHICH ARE SUITABLE FOR THE WEIGHT AND VOL[...]

  • Page 13

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Transportatio n and location 13 To access th ese fasten ing points: De tach the tw o small covers located in the top covers, front and centre part o f the washer. The transport handles are visible and accessible . ONCE THIS OPERATION IS OVER, RE[...]

  • Page 14

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Transportatio n and location 14 2.3. Washer location. Conditions ATTE NTION! THIS WASHERS MACHINE IS A SOFT-MOUNTED MACHINES AND THE STRESS TRANSMITTED TO THE FLOOR IS LOW. HO WEVER, THEIR WEIGHT IS CONSIDERABLE. INSTALL THE WASHER ON A SECURE B[...]

  • Page 15

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Transportatio n and location 15 fig. 7 2.4. Installing more than one washer If the installatio n calls for more than o ne washer, align them with each other. The minimum distance between adjacent machines and the areas of use and maintenance (va[...]

  • Page 16

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Transportatio n and location 16 2.5. Removal of shipping braces THIS OPERATION MUST BE CARRIED OUT BY THE AUTHORIZED TECHNICAL SERVICE. DO NOT REMOVE THE SHIPPING RESTRAINTS BEFORE PLACING THE WASHER IN ITS DEFINITIVE POSITION. NEVER START THE M[...]

  • Page 17

    Cod. G522433 © Copyright 2009, A lliance Laundry System L LC – DO NOT COPY OR TRANS MIT Rev. 00/ 0510 Transportatio n and location 17  Assemble the rear cove rs.  TILT MODELS. Assemble all the guards of the tilt system (section 5.7.)  Assemble the toe plate (fig. 10). This item is shipped disassemb led. The fixi ng screw s are secu red [...]

  • Page 18

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 18 3. INSTALLATION ALL CONNECTIONS FOR ELECTRICAL P OWER AND PLUMBING MUST COMPLY WITH THE STATUTORY SAFETY STANDARDS APPLICABLE TO EA CH COUNTRY, AND BE MADE BY LICENSED INSTALL ERS ONLY. ALL THE WASHER CONNECTIONS MUST BE CARRIED [...]

  • Page 19

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 19 TILT MODELS After the starting-up of the washer, check that the loading and unloading movements don't no move the drain outlet hose out of the sewer drain box. In installation with the conne ction directly to the sewer, the [...]

  • Page 20

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 20 DO NOT CONNECT THE HOT WATER TO INLET 1. THIS INLET DOES NO T HAVE A TEMPERATURE CONTROL SYSTEM. DO NOT CONNECT THE HOT WATER TO INLET 3 IF IT IS NOT CONFIGURED AS A DUAL HOT WATER INLET FLOW. INCOMPLIANCE OF THIS PRECAUTION CA N[...]

  • Page 21

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 21 3.3. Electrical requirements 3.3.1. Previous requirements CHECK THAT THE POWER AND FREQUENCY OF THE ELECTRICAL SUPPLY CORRESPONDS TO THOSE OF THE WASH ER. Check the nameplate pos ted on the back panel of the mac hine. ALL MATERIA[...]

  • Page 22

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 22 Safety switch. Install an Automatic on/off Switch, ou tside the washer, with individual protection for each machine. Characteristics:  number of poles and intensity: re fer to ELECTRICAL CONNECTION table (section 1.6 )  C t[...]

  • Page 23

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 23 3.4. Steam connection Installation characteristics Before connecting the installation to the steam valve, purge the pipe conduits. Place a mechanically lockable flow valve in the steam inlet in an accessible p lace. Check dimensi[...]

  • Page 24

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 24 3.4.1. Steam connection in TILT models ATTENTION! The end of the steam supply pipe must be located in the same vertical plane as the steam inlet ( V ) of the washing machine. Otherwise the tilted movements cause torsion effects t[...]

  • Page 25

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 25 3.5. Compressed air connection (figur e 20) Assemble the pressure gauge A and seal the thread with Teflon o r o  ther sealing component.  Pres sure (min- max.): 6 -7 bar. (87-100 PSI). The machine is provided with a filter [...]

  • Page 26

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 26 TILT MODELS Electrical conductors must be flexible and capab le of accommodating the washer movements during the loading and unloading operations a nd secured at their ends. The connection of the external dosing electrical signal[...]

  • Page 27

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 27 RELAY CONTACTS POWERED FROM THE WASHER CONTROL CIRCUIT Use of four dosing signals The dosing signals from 1 to 4 originate from the board.  Supply terminal COM from termi nal X0- A of A4 bo ard. (cable not supplied) fig. 23. ?[...]

  • Page 28

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 28 3.6.2. Connection order of the dosing signals according to the different machine models . Dosing signal BOARD TERMINAL COMMON A4 A4 COM 1 A4 1 2 A4 2 3 A4 3 4 A4 4 5 A6 5 6 A6 6 7 A6 7 8 A6 8 9 A6 9 10 A6 10 11 A6 11 12 A6 12 COM[...]

  • Page 29

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 29 3.6.3. External dosing hoses connection The wa sher is sup plied w ith a manifold w ith (A, fig. 25):  8 inlets with an ou tside diameter of 3/8 inch (10mm).  1 inlet with an outside diameter of 1/2 inch (12mm). Check dimen[...]

  • Page 30

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Installation 30 fig. 27 3.7. Initial start-up THE WASHER MUST BE PUT INTO SERVICE BY AN AUTHORIZED SERVICE TECHNICIAN. BEFORE THE STARTING-UP OF THE W ASHER, BEAR IN MIND ALL THE SAFETY INSTRUCTIONS AT THE BEGINNING SECTION OF THIS MANUAL. Befor[...]

  • Page 31

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 T i l t m o d e l s 31 4. TILT MODELS ATTENTION! 4.1. TILT models specific safet y instructions During the assembling and operation verification of the TILT system strictly follow the safety precautions indicated at the beginning of this manual.[...]

  • Page 32

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 T i l t m o d e l s 32 4.5. Water inlet installation proposal fig. 28 fig. 29 Values and symbols corresponding to the figures B C D E H (max.) N (max.) mm (inch) 200 (8) 100 (4) 650 (26) 300 (12) 2256 (88.8) 296 (11.7) mm (inch) 200 (8) 100 (4) [...]

  • Page 33

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Tilt system assembly 33 5. ASSEMBLY INSTRUCTIONS FOR THE TILT SYSTEM ACCESSORIES DANGER! To assemble the TILT SYSTEM elem ents, machi ne must be mo ved. Take s pecial care as thi s machine's we ight and volume is considerable . 5.1. Parts o[...]

  • Page 34

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Tilt system assembly 34 5.3. Tilt hinge assembly Lift the washer and remove the crating (refer to chapter 2 about machine's transport). Plac e the mac hine on wo oden pi eces ( B /fig. 30) so the four supporting bases stay free and separate[...]

  • Page 35

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Tilt system assembly 35 5.5. Pneumatic actuators assembly (figure 33) The arrow indicates the front of the ma chine. The pneumatic actuators, together w ith the supporting plates and the beams are delivered mounted in two equal assembl ies A . S[...]

  • Page 36

    Cod. G5224 33 © Copyright 2009, Alliance Lau ndry System LLC – DO NOT COPY OR TRANSM IT Rev. 00 /0510 Tilt system assembly 36 Adjustment of position detectors actuators (figure 44) The ac tuato rs C are s ecure d to th e bases throu gh slo ts permitting their movement. To adjust their position:  The ma chine must be in the rest p osition. [...]