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Alliance Laundry Systems UW150PV manual

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Table of contents for the manual

  • Page 1

    Installation www .comlaundry .com W asher -Extractors Pocket Hardmount V ariable-Speed WE-6 Control Refer to Page 6 for Model Numbers 1 2 3 4 5 6 7 8 9 1 0 PHM1390C PHM1390CN UW150PV PHM138 9 PHM1 PHM1389 C UW35PV – UW1 25PV Para bajar una copia de estas instr ucciones en espa ñ ol, visite www . comlaundry .com. Part No. F232084R16 May 2008 K ee[...]

  • Page 2

    [...]

  • Page 3

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT © Copyright 2008, Alliance Laundry Systems LLC All rights reserv ed. No part of the cont ents of this book may be reproduced or transmitted in an y form or b y an y means without the e xpressed written consent of the publisher . F232084 1 Ta b l e o f Contents Safety Informatio[...]

  • Page 4

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232084 2 Safe ty Inf ormation Explanation of Safet y Messages Precautionary statements (“D ANGER, ” “W ARNING, ” and “CA UTION”), followed by speci fic instructions, are found in this manual an d on machine decals. These precautions are intended for the personal saf[...]

  • Page 5

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information 3 F232084 9. Do not install or store the w asher where it will be exposed to water and/or weather . 10. Do not tamper wi t h the controls . 11. Do not repair or re place any part of the washer , or attempt any servicing unless specif ically recommended in the [...]

  • Page 6

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Sa fet y In for mat io n F232084 4 IMPOR T ANT : Ensure that th e recommended clearaces for inspection and maintenance are pro vided. Nev er allow the inspection and maintenance space to be blocked. Safety Decals Safety decals appear at crucial locations on the machine. Failure [...]

  • Page 7

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Safety Information 5 F232084 Operator Safety T o ensure the safety of ma chine operators, the follo wing maintena nce checks mu st be performed daily: 1. Prior to operating the machine, v erify that all warning sign s are present and le gible. Missing or illegible signs must be [...]

  • Page 8

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232084 6 Intr oduction Model Identification Information in this manual is applicable to these models: This manual is designed as a guide to the installation of the Pocket Hardmount washer -e xtractor equipped with the A C in verter dri ve. NO TE: All inf o rmation, illustration[...]

  • Page 9

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Introd uction 7 F232084 Figure 2 Model Number F amiliarizat ion Guide Sample Model Number: UW60PVQU8000 1 UW Model Number Prefix 60 W asher-Extractor Capacity (pounds dry weight of laundry) P T ype of Electrical Control P = WE-6 Computer V W asher-Extractor Speed Capabilities V [...]

  • Page 10

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232084 8 Specifications and Dimensions . UWPV Models Specificati ons 35 60 80 100 125 150 Overall Dimensi ons Overall width, in (mm) 32.5 (826) 36.63 (930) 41.5 (1054) 41.5 (1054) 48 (1219) 50.25 (1277) Overall height, in (mm) 55.5 (1410 ) 64.5 (1638) 68.5 (1740) 68.5 (1740) 72[...]

  • Page 11

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 9 F232084 UWPV Models (Contin ued) Specifications 35 60 80 100 125 150 Cylinder Speeds / Centrifugal Force Data 1/2 W ash/re vers e, rpm (g) 26 (.25) 26 (.31) 26 (.35) 26 (.35) 26 (.40) 23 (.31) W ash/rev erse, r pm (g) 42 (.66) 40 (.73) 40 (. 82) 4[...]

  • Page 12

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 10 Direct Steam Heating (Op tional) Steam inlet connection size, in (mm) 1/2 (13) 1/2 (13 ) 1/2 (13) 1/2 (13) 3/4 (19) 3/4 (19) N u m b e r o f s t e a m i n l e t s 111111 Steam required to raise bath temperature 10°F , lb ( 10°C, kg) LO[...]

  • Page 13

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 11 F232084 Machine Dimensions Dimensional Clearances Allo w a minimum of 24 inches (60 cm) at the rear a nd 18 inches (45 cm) at the sides for maintenance, inspection, and ad justment. Allo w at least 18 inches (45 cm) between machines in multiple i[...]

  • Page 14

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 12 Figure 3 PHM607N 1 Emergency Stop Button 8 Premium Wet Clean Module (Optional) 2 Supply V a lv e Bo x 9 P o wer Input Area (Inside) 3 Door Unlock Button 10 Steam Connection (Optional) 4 Supply Dispenser 11 Dr ain 5 Door Handle 12 Drain ([...]

  • Page 15

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 13 F232084 Figure 4 PHM603N 1 Emergency Stop Button 7 Door Unlock Button 2 Supply V a lv e Bo x 8 Recirculation Inlet 3 Supply Dispenser 9 W ater Inlet V alves 4 Spra y Rinse Nozzle 10 P o wer Input Area (Inside) 5 Bask et Jog Button (Optional) 11 S[...]

  • Page 16

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 14 Machine Foundation Requir ements A 12 inch (305 mm) thickness o f 3500 psi reinforced concrete foundation is abso lutely necessary for all UWPV washer -extractors because of the high extract speed and the G-forces ex erted. When designin[...]

  • Page 17

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 15 F232084 Concrete Foundation P ad Installation A concrete foundation and pad may be constructed to ele v ate the machines. Care must be ex ercised in the design of the foundation pad due to the force ex erted by the machine during e xtract. This c[...]

  • Page 18

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 16 Figure 5 * Measurement of existing floor . PHM720N 35 60 80 100 125 150 1 12 in. (305 mm) 12 in. (305 mm) 12 in. (305 mm) 12 in. (305 mm) 12 in. (305 mm) 12 in. (305 mm) 2* 6 in. (152 mm) minimum 6 in. (152 mm) minimum 6 in. (152 mm) min[...]

  • Page 19

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 17 F232084 Floor Load Data Static and dynamic load s on the floor or foundation are sho wn in Ta b l e 2 . Refer to Ta b l e 2 when designing floors and foundations. UWPV P ock et Hardmount Floor Load Data Specificatio ns Design Series 35 60 80 100 [...]

  • Page 20

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 18 Mounting Bolt Installation Requirements (Appr o ved Foundations Only) NO TE: If installing expansion bolts into an elev ated concre te f oundation pad, the concr ete f oundation pad should extend a minimum of 9 inches (229 mm) f or UW35 [...]

  • Page 21

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 19 F232084 Machine Mounting and Gr outing After the concrete has cu red, proceed as follo ws: 1. Place the washer -e xtractor adjacent to the foundation. Do not attemp t to mo ve the machine by pushin g on the sides. Alwa ys insert a pry bar or othe[...]

  • Page 22

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 20 Mounting Bolt Hole Locations Figure 8 PHM630N PHM630N () 26.12 in. (664 mm) 30.12 in. (765 mm) 0.75 in. (19 mm) 2 in. (51 mm) 36 in. (914 mm) 34.5 in. (876 mm) 28.63 in. (727 mm) 30.19 in. (767 mm) 34.16 in. (868 mm) 40.19 in. (1022 mm) [...]

  • Page 23

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 21 F232084 PHM631N Figure 9 1.25 in. (32 mm) 2 in. (51 mm) 44.81 in. (1138 mm) 39.25 in. (997 mm) 34.56 in. (878 mm) 34.12 in. (867 mm) 31.63 in. (803 mm) 35.63 in. (905 mm) 2 in. (51 mm) 9 in. (229 mm) 36 in. (914 mm ) 4.81 in. (122 mm) 1.25 in. (3[...]

  • Page 24

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 22 PHM632N Figure 10 0.75 in. (19 mm) 39.63 in. (1008 mm) 0.75 in. (19 mm) 6.75 in. (171 mm) 9 in. (229 mm) 13.63 in. (346 mm) 13.63 in. (346 mm) 43.75 in. (1111 mm ) 0.75 in. (19 mm) 3 in. (76 mm) 3 in. (76 mm) 41.12 in. (1045 mm) 35.12 in[...]

  • Page 25

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 23 F232084 Figure 11 PHM633N PHM569N PHM633N 0.75 in. (19 mm) 48 in. (1219 mm) 48 in. (1219 mm) 46.5 in. (1181 mm) 7 in. (178 mm) 61.5 in. (1562 mm) 10 in. (254 mm) 55.47 in. (1409 mm) 48.94 in. (1243 mm) 23.25 in. (591 mm) 23.25 in. (591 mm) 15 in.[...]

  • Page 26

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 24 PHM634N Figure 12 PHM634N 47.88 in. (1216 mm) 15 in. (381 mm) 4 in. (102 mm) 56 in. (1422 mm) 10.38 in. (264 mm) UW150PV 10.38 in. (264 mm) 57.4 in. (1457 mm) 67.1 in. (1704 mm) 51.38 in. (1305 mm) 48.13 in. (1223 mm) 47 in. (1193 mm) 12[...]

  • Page 27

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 25 F232084 Gr out Placement Figure 13 PHM574N PHM575N PHM576N 10.88 in. (276 mm) PHM192N UW100PV 20.69 in. (526 mm) 43.81 in. (1113 mm) UW150PV 50 in. (1270 mm) 56 in. (1422 mm) 33 in. (838 mm) PHM574N UW35PV PHM575N UW60PV PHM576N UW80PV 30.12 in. [...]

  • Page 28

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 26 Drain Connection Require ments A drain system of adequate capacity is essential to washer -extractor performance. Ideally , the water should empty through a vented pip e directly into a sump or floor drain. Fi g u re 1 4 and Fi g u re 1 [...]

  • Page 29

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 27 F232084 For UW125PV and UW 150PV Models Only IMPOR T ANT : Do not block the overflow v ent above the drain line. If water or suds flo w from the overflo w v ent and the machine has been v erified to be operating properly with proper water le v el[...]

  • Page 30

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 28 UWPV P oc ket Hardmount Drain Information Specificat ions 35 60 80 100 125 150 Drain connection size, I.D., in (mm) W ith second drain: For Premium W et Clean option† 2.38 (60) 3 (76) 3 (76) 3 (76) 3 (76) 3 (76) 3 (76) 3 (77 ) Number o[...]

  • Page 31

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 29 F232084 W ater Connection Connections should be supp lied by hot and cold water lines of at least the sizes shown in the W ater Supply Line Sizing table. Installa tion of additional machi nes will require proportionately larger w ater lines. Refe[...]

  • Page 32

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 30 T o connect water service to machine with rubber hoses, use the follo wing proced ure: 1. Before installi ng hoses, flush the water system for at least two minutes. 2. Check fi lters in the washer -e xtractor’ s inlet hoses for proper [...]

  • Page 33

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 31 F232084 Electrical Installation Requirements IMPOR T ANT : Electrical ratings are subject to change. Refer to serial decal for electrical ratings inf ormation specif ic to y our machine. Electrical connections are made at the rear of the control [...]

  • Page 34

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 32 The A C dri ve provides thermal ov erload protection for the dri ve motor . Howe v er , a separate three-phase circuit breaker or electrical supply disconnecting de vice must be installed for complete electrical ov erload protection. Thi[...]

  • Page 35

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 33 F232084 UWPV P oc ket Hardmount Electrical Specific ations V oltage Designation Standar d Electric Heat Model Code Vo l t a g e Cycl e Phase Wire Full Load Amps Breaker AW G mm 2 Full Load Amps Breaker AW G mm 2 35 N 440 – 480 50/ 3 3 4 15 14 2[...]

  • Page 36

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 34 Steam Requirements (Steam Heat Option Only) For w asher -extractors equipped with optional steam heat, install piping in accordance with approv ed commercial steam practices. Steam requirements are sho wn in T able 8 . NO TE: F ailure to[...]

  • Page 37

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 35 F232084 Chemical Injection Supply System Und iluted chemical dripping can damage the washer - extractor . Therefore, all chemical supply dispenser pumps should be mounted belo w the washer’ s injection point. All dispen ser tubing should also r[...]

  • Page 38

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 36 Figure 19 Connecting Exter nal Li quid Supplies to the W asher-Extr actor 1. Remove knock out from supply dispe nser . Refer to Fi g u re 1 9 . Plugs are assembled inside the tubing ring. 2. Install PG connector in hole with strain relie[...]

  • Page 39

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 37 F232084 Figure 20 PHM553N 1 Strain Relief for Liquid Chemical Suppl y Lines 4 Dr y Supply Cups 2 Supply Dispenser Lid 5 Dr y Supply Insert 3 Nozzles 6 P olyprop ylene Supply Dispenser IMPORT ANT : Do not attac h anythi ng to nozzles. Ai r gap m u[...]

  • Page 40

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 38 The terminal strip that fu rnishes the supply output signal for the chemical injection supply pumps, is located inside the control module at the rear . Access is through the rear panel of the module. Te r m i n a l s SU PPL Y 1 through S[...]

  • Page 41

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 39 F232084 Designs 1-4 Figure 21 Connecting Exter nal Liquid Supplies to the W a sher-Extr actor 1. Remov e plugs from base. Refer to Fi g u re 2 1 . Plugs are assembled inside the tubing ring . 2. Install strain reliefs, in cluded in the seal nut. [...]

  • Page 42

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dime nsions F232084 40 Figure 22 P048I 1 Strain Relief fo r Liquid Chemical Supply Li nes 4 Dr y Supply Inser t 2 Supply Dispenser Lid 5 Fo u r Way Wa t e r Va l ve 3 Dr y Supply Cups 6 Supply Dispenser P048I 2 1 3 4 6 5 DESIGNS 1-4[...]

  • Page 43

    © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Specifications and Dimensions 41 F232084 Premium W et Clean Module Refer to installation instructions pro vided with Premium W et Clean Module for installation instructions. NO TE: Pump motor is pr ewired f or 200 – 240V input. Motor must be re wired f or 380V or gr eater inpu[...]