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Allstar Products Group 3500 manual

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Table of contents for the manual

  • Page 1

    1 INST ALLA TION AND OWNER’S MANUAL As of date of man ufacture, meets all ANSI/UL 325 Safety Requ irements fo r Vehic ular gate oper ators 3000 SERIES Residential V ehicular Ga rage Door Operator MODELS: 3000, 3500, 3500-P & J3500 READ T HIS MANUAL CAREFULLY BEFORE INSTA LLATION OR USE 107063 Serial #: Date Installed: Your Dealer: INSTALLER: [...]

  • Page 2

    2 Product Fe atur es .. ............................................... ...................................2 Com ponent Id entific ation/To ols Req uired ............................. ...............4 Section A : Assemb l y Instru ctions ..................... ........................... ........5 Sect ion B: Installat ion N otes ...................[...]

  • Page 3

    3 PRODUCT FEA TURES The purpose of this booklet is to provide assem bl y, installation and operat ion inf or mation concerning Allstar Residential Garage Door O peners and related Accessory Products. NOTICE IT IS IMPORTANT THAT THIS INSTRUCTION MANUAL BE READ AND UNDERSTOOD COMPLETELY BEFORE INSTALLATION OR OPERATION IS ATTEMPTED. NOTICE THE IMPORT[...]

  • Page 4

    4 DOOR ARMS DOOR MOUNTING BRACKETS SECTIONAL DOORS ONE-PIECE DOORS FRONT IDLER TROLLEY OUTER HALF CHAIN GUARD WALL MOUNTING BRACKET RELEASE ROPE AND HANDLE OPENER HARDW ARE BAG DRIVE CHAIN MASTER LINKS STEPLADDER TAPE MEASURE WO OD BLOCK HAMMER TEE RAIL HACKSAW 1/2” OPEN END WRENCH SOCKET W RENCH 3/8” SOCKET 7/16” SOCKET LEVEL DRILL DRILL &am[...]

  • Page 5

    5 NOTE: The Tee Rail/Chain Assembly is pac kaged separately from t he Power Unit. The Inner Trolley half, Front I dler Sprocket, Chain, Restraining Device and Limit Cams are assembled on the Tee Rail at the factory. Follow the steps outlined below to complete assembly prior to installation. Refer to the component identification illustrations on th [...]

  • Page 6

    6 WARNING! T O REDUCE THE RISK OF SEVERE INJUR Y OR DEA TH: RE A D A ND FOL LOW ALL INST A LL A TION INSTRUCTIONS ! WARNING : AN UNBAL ANCED DOOR OR ONE THAT STICKS OR BINDS MAY PREVENT THE SENSING SYSTEM FRO M WORKING PROP ERLY, CAUSING INJURY OR DEATH. EN SURE DOOR IS PROPE RLY BALANCED AND ELIMINATE ANY STICKING OR BINDING PRIOR TO INSTALLATION [...]

  • Page 7

    7 WARNING SPRINGS, PULLEYS, CABLES AND MOUNTING H ARDWARE USED TO BALANCE YOUR GARAGE DOOR ARE UNDER EXTREME TENSION AT ALL TIMES AND CAN CAUSE SEVERE INJU RY OR DEATH IF DISTURBED. DO NOT ATTEMPT ADJUSTMENT. FRO NT MOUNTIN G BRA CKET MUST BE INSTA LLED TO A S TRUCTURA L SUP PORT (STUD ) ON THE HEADE R WALL . F A ILURE TO DO SO COU LD CA USE SENSIN[...]

  • Page 8

    8 HIGH ARC RISE HIGH ARC RISE HORIZONTAL LINE 4 INCHES 6 INCHES 4 TO 8 INCHES 11 INCHES 8 TO 12 INCHES 16 INCHES STEP 1A: Mounting the Front Brack et — One Piece Doors Without Trac k: Mark a vertical centerline on the header abo v e the door. Manually raise the door to its high arc position and tem po rarily clamp in that position. With the door [...]

  • Page 9

    9 C: INST A LLING THE OPER A T OR STEP 2: Raise the T ee Rail so that the Front Idler Bracket and Front Mounting Bracket align. I nsert bolt and tighten nut loosely for now. Later in the installation, this nut m ust be ti ghtened securely . STEP 3 — Sectional Doors and One Piece Doors with Track: Raise the Opener and rest the Power Unit on a ladd[...]

  • Page 10

    10 FIBERGLASS, ALUMINUM OR LIGHTWEIGHT ST EEL GARAGE DOORS W ILL REQUIRE REINFORCEMENT B EFORE INSTALLATION OF DOOR MOUNTING BRACKET. CONTACT YOUR DOOR MANUFACTURER FOR A REINFORCEMENT KIT CA UTION! STEP 6: DOOR ARM C ONNEC TION AND INSTALLATION NOTE: If the door is of light construction it may be necessary to reinforce the cent er stile with steel[...]

  • Page 11

    11 WARNING IMPROPER DOOR OPERA TION COULD CAUSE INJURY OR DEAT H. CAUTI ON LABEL MUST BE MOUNT ED ON WAL L NEAR THE PUSHBUTTON. ALL WA RNINGS A ND INSTRUCTIO NS ON THE LABEL SHOULD BE STRI CTLY AD HERED TO. STEP 7: Tie a double overhand knot in one end of the Emergency Release Rope and slip the other end through the red Release Handle, the Release [...]

  • Page 12

    12 DISCONNECT POWER AT FUSE BOX AN D OPENER BEFORE WIRING PERM A NENTLY TO PREVENT ELECTROCUTION. WARNING IMPROPER WIRING COULD CAUSE ELECTROCUTION OR DAMAGE TO CIRCUITRY. FOLLOW LOCAL BUILDING AND WARNING STEP 9: Consult t he label on the rear panel of the Opener to determin e its proper working voltage. Normally it will be m ar ked for 115V, 60 c[...]

  • Page 13

    13 INSTA LLATION OF ALL -CLEAR PHOTOSYSTE M: STEP 1: Mark the position of the ALL- CLEAR™ Photosystem as follows : Mark a line on the l eft and rig h t door jamb (c lose to the door track ) FOUR (4) inches AND SIX (6) inches abov e the floor. The top mark is the maximum hei ght and the botto m line is the minimu m height that t he photosystem acc[...]

  • Page 14

    14 STEP 4 : Final Installation A. Attach the" U " brackets to the "L" brac kets with a 1/4-20 car riage bolt, washer and hex nut (pro vided). Insert the bolt from the inside of the "U" bracket and hand tighten only at th is time. B. Place the transmitter and receiv er units into their respective "U" brac kets[...]

  • Page 15

    15 INSTA LL A TION OF RA DIO CONTRO LS: The following instructions detail installation of Allstar Model 9931 Radio Controls. For oth er Radio models, see instruction s packaged with product. Setting The Coding Switc hes: When setting the Coding S w itches THE FACTORY PRE-SET CODES MUST BE CHANGED TO PREVENT UNAUTHORIZED OPERATION. Transmit ter and [...]

  • Page 16

    16 D: AU X I L I ARY E Q U I P M E N T INSTA LLATION OF DELUXE WA LL STA TI ON The Allstar Plus Deluxe Wall Station is an optional accessory designed to w or k with an y Allstar 3000 Series Operator. Connection to any other operator m a y damage the operator and/or Wall Station. Only connect one operator to each Wall Station. Do not con nect more t[...]

  • Page 17

    17 IF LI MITS A RE NOT AD JUSTED PROPERLY, T HE EMERGENCY REL E A SE MECHAN ISM MA Y NOT WORK PROPE RLY AND DOOR O PER A T IO N COULD RESUL T IN DOOR DAMA GE, SERIOUS PERSONAL INJURY OR DEA T H! WARNING T O REDUCE THE RISK OF SEVERE INJUR Y OR DE A TH, RE A D AND FOLLOW ALL INSTRUCTIONS! W A RNING IMPORT A NT SAFETY INSTR UCTIONS • NEVER let chil[...]

  • Page 18

    18 STEP 2: Adjusting the Sensitivity Force — Sensitivit y System fo rc e adjustment screws are located on the side rails of the Pow er Unit and can ea sily be adjusted with a screw dri ver. Turn the screws CLOCKWISE for more force and COUNTERCLOCKWISE for le ss forc e. STEP 3: Testing the Sen sitivity Fo rce — T o t es t t he S en si ti vit y S[...]

  • Page 19

    19 A D A M AGED OR MALFUNCTIONING PHOTOELECTRIC AC CESSORY SYSTEM COULD ENABLE A GARAGE DOOR TO CLOSE ON PEOPLE OR PROPERTY, CAUSING SER IOUS INJURY OR DEATH. PERFORM THIS TEST MONTHLY TO ENSURE YOUR ALL -CLEAR IS WORKING PROPERLY . STEP 6: Operating the D e luxe Wall Station Controls — The Delux e Wall Station replaces standard doorbell -typ e p[...]

  • Page 20

    20 For Opener Models: 3000, 3500, 3500-P and J3500 104339 OPERA T OR WI RING DI A GR AM[...]

  • Page 21

    21 Your Al lstar Re sident ial Gara ge Door Ope ner is furn ished wit h an enhanc ed All-C lear™ Phot osyst em. New featur es inclu de: Time-Saving Ele ctrical Connectio ns. No screw ter minal s! Just st rip the end s of the wir es back 5/ 16 in ch and pl ug them i nto the sel f-locki ng co nnector. Th is is th e same featu re as found on milli o[...]

  • Page 22

    22 BEFORE PLACING DOOR OPERATOR IN REGULAR SERVICE, MAKE SURE THAT: 1. THE FRONT AND REAR MOUNTS FOR THE OPENER ARE SOUND AND SECURE AND T HE RAIL IS POSITIONED CORRECTLY A BOVE THE HIGH ARC OF THE DOOR, AND THA T THE OPENER IS POSITIONED OVER THE DOOR ACTION CENTERLINE. 2. FOR SECTIONAL DOORS AND ONE-PIECE DOORS WITH TR ACKS, THE POSITION OF THE D[...]

  • Page 23

    23 USE EXTREME C A UT ION A T A L L TIMES WHEN ATTEMPTING TO DI AGNOSE A N D RECTIFY PROBLEMS WI TH YOUR GA R AGE DOOR OPENER. BEFORE A TTEMPTING AN Y SERVIC E ON UN IT, DISCON NECT OPE NER FRO M POWER SUP PLY. YOU R GARA GE DOOR IS THE LA RGEST MOVING OBJECT IN YOUR HOUSE, AND THE SPRINGS, PULLEYS, C ABLES AND MOUNTING HARDWARE UTILIZED TO BALANCE[...]

  • Page 24

    24 c.p. A ll star Corporati on Downingtow n, PA 19335 This garage door operator is buil t in the USA and complies wi th all requirements of Underw riters' Laboratori es Standard UL-325. P/N 107726 Rev. C, 8/97 Manufacturer’s Lim ited Warranty Allsta r warrant s its gar a ge do or operator s as follo ws: A. The drive c hain to be fr ee from d[...]