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AllTrade 647376 manual

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Table of contents for the manual

  • Page 1

    Model #647376 T W I N T A N K A I R C O M P R E S S O R 5 Gallon / 3 Peak HP 226892 If you encounter any problems or dif ficulties, Do not return your compressor to the stor e! Please contact our toll-free customer service department at: 1-800-423-3598 • 1-310-522-9008 (Califor nia Only) • www .alltradetools.com[...]

  • Page 2

    It is the owner and/or operator’ s responsibility to study all WARNINGS, operating, and maintenance instructions contained on the product label and instruction manual prior to operation of this unit. The owner/operator shall r etain product instructions for future refer ence. The owner and/or operator is responsible for maintenance, maintaining a[...]

  • Page 3

    Duty Cycle: This air compressor pump is capable of running continuously . However , in order to prolong the life of your air compressor , it is recommended that a 50% to 75% average duty cycle be maintained. Duty cycle r efers to the per centage of time a compressor can safely run within a given amount of time expr essed as a ratio. Example: Oil lu[...]

  • Page 4

    INTRODUCTION This oil lubricated air compressor is designed for Household Use Only and is not intended for commer cial applications. It is well suited for do-it- yourselfers with a variety of automotive and home uses. This instruction manual is intended for your benefit. Please read and follow the safety , installation, maintenance and tr oubleshoo[...]

  • Page 5

    SAFETY WARNINGS READ ALL SAFETY W ARNINGS BEFORE USING AIR COMPRESSOR. GENERAL SAFETY WARNINGS: • Keep work area clean. Messy areas and cluttered workbenches invite personal injury and/or property damage. • Keep children and visitors away . All childr en should be kept away fr om the work ar ea. DO NOT let children handle the compr essor or ext[...]

  • Page 6

    DRAIN LIQUID FROM AIR T ANK DAIL Y • Use the drain valve located on the bottom of the lower air tank to drain. Failur e to properly drain liquid from the tank will cause rust from moisture buildup, which weakens the tank and could lead to a violent tank explosion. Periodically inspect the tanks for unsafe conditions such as corrosion, cracked wel[...]

  • Page 7

    RISK OF FALLING Portable air compressors can fall from a table, workbench, or roof causing damage to the compressor and could r esult in serious injury or death to the operator . Always operate air compressor in a stable and secure position to prevent accidental movement of the unit. Never operate air compressor on a roof or other elevated position[...]

  • Page 8

    IMPROPER INST ALLA TION OF THE GROUNDING PLUG CAN RESUL T IN A RISK OF ELECTRIC SHOCK. IF REP AIR OR REPLACEMENT OF THE CORD IS NECESSARY , DO NOT CONNECT THE GROUNDING WIRE TO EITHER FLA T BLADE TERMINAL. THE WIRE WITH GREEN INSULA TION WITH OR WITHOUT YELLOW STRIPES IS THE GROUNDING WIRE. THIS PRODUCT IS FOR USE ON A NOMINAL 120-VOL T CIRCUIT AND[...]

  • Page 9

    7 COMPRESSOR FEA TURES 3 4 5 6 7 8 1 0 1 2 1 3 9 1 1 1 2 1 2[...]

  • Page 10

    COMPRESSOR FEA TURES OIL LUBRICA TION: Oil lubricated direct drive pump with cast-iron cylinder for durability . OIL FILL SIGHT GLASS: Located on the face of the crankcase, the oil fill sight glass provides a convenient way to check the oil fill level within the pump. The oil level must be checked prior to each use to ensure proper fill level. DO N[...]

  • Page 11

    COMPRESSOR FEA TURES MANUAL THERMAL OVERLOAD SWITCH: The electric motor has a manual thermal overload pr otector . If the motor overheats for any reason, the thermal overload protector will shut off the motor . T urn pressur e switch to the “off” position and wait for unit to cool before pushing the reset button and restarting the compressor . [...]

  • Page 12

    STEP 2 – INSPECTION CHECK Assembly Check: In order to complete the assembly of your new air compressor , a car eful inspection should be made to ensure that all of the parts are properly aligned and securely fastened. 1. Inspect air filter to ensure that it is installed and secure. 2. Check oil fill level in crankcase. OPERA TION INITIAL SETUP / [...]

  • Page 13

    MAINTENANCE DISCONNECT AIR COMPRESSOR FROM POWER SOURCE AND BLEED OFF ALL AIR PRESSURE BEFORE A TTEMPTING ANY MAINTENANCE OR REP AIR. SHUTDOWN AND STORAGE: NOTE: NEVER stop the air compressor by unplugging it fr om the power outlet as this may result in damage to the compressor . 1. T urn the switch to the OFF position 2. Disconnect the power cord [...]

  • Page 14

    4. Remove oil fill breather plug to allow air to enter crankcase. 5. Remove oil drain plug. 6. Allow oil to drain completely . Tilt air compr essor towards the oil drain to assist draining. 7. Clean and r eplace oil drain plug. 8. Refill crankcase with SAE 30 weight non-detergent air compressor oil until the oil level reaches the center of the red [...]

  • Page 15

    13 TROUBLESHOOTING GUIDE Problem Encountered Possible Cause Possible Solution The compressor does not start or restart: Power cord not plugged in. Plug cord into grounded outlet. Motor/Pressur e switch in OFF position Move switch to AUTO position. Motor thermal overload switch has tripped. T urn air compressor off, wait until the motor is cool, the[...]

  • Page 16

    14 TROUBLESHOOTING GUIDE Problem Encountered Possible Cause Possible Solution Air continues to leak at motor/pressur e switch release valve while motor is running: Defective motor/pressure switch. Replace. Check valve stuck in open position. Replace check valve. DANGER — Do not disassemble the check valve with tank pressurized. Open tank petcock [...]

  • Page 17

    P ARTS LIST 15 NO. P ART NO. DESCRIPTION QTY NO. P ART NO. DESCRIPTION QTY 1 647376-1 Bolt 4 55 647376-55 Screw 2 2 647376-2 Spring Washer 4 56 647376-56 Nut 1 3 647376-3 Cylinder Head 1 57 647376-57 Bolt 1 4 647376-4 Exhaust Elbow 1 58 647376-58 Pressur e Guage (0-200psi) 2 5 647376-5 Gasket, Cylinder Head 1 59 647376-59 Quick Coupler 2 6 647376-6[...]

  • Page 18

    16 P ARTS DIAGRAM[...]

  • Page 19

    ONE YEAR LIMITED W ARRANTY ALL TRADE TOOLS LLC AIR COMPRESSORS Express and Exclusive Limited W arranty to Original Retail Buyer Alltrade T ools LLC (hereinafter “Alltrade”) expressly warrants to the original retail purchaser of the accompanying air compressor and no one else all parts of the product (except those parts r eferred to below which [...]

  • Page 20

    Alltrade will not be liable for the following: labor charges, loss or damage resulting from impr oper operation, maintenance or repairs made by other persons; pre-delivery services such as assembly , oil or lubricants, and adjustment; maintenance services that are normally required to maintain the air compr essor . The use of other than genuine All[...]

  • Page 21

    WEAR SAFETY GLASSES WARNING 1431 V ia Plata Long Beach, CA 90810-1462 USA Made in: China ©2006 REV .1, Alltrade T ools LLC www .alltradetools.com HOT ROD Magazine is a trademark of PRIMEDIA Specialty Group, Inc. and is used with permission. © 2006 PRIMEDIA Specialty Group, Inc. All rights reserved. www.hotrod.com[...]