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Alto-Shaam 1020ESG manual

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Table of contents for the manual

  • Page 1

    Combitherm ® Combination Ov en / Steamer E S GAS COM B IT OUCH ™ S ERI ES 6•10 ES G 10•10 ES G 7•14 ES G 10•20 ES G 12•18 ES G 20•20 ES G • I N ST ALLA T I O N W164 N9221 W ater Street • P .O. Box 450 • Menomonee Falls, W isconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA/CANADA F AX: 262.251.7067 • 800.329.8744[...]

  • Page 2

    i Delivery .......................................................................... 1 Unpacking ..................................................................... 1 Safety Procedur es and Precautions .............................. 2 Installation Installation Codes and Standards ............................. 3 V entilation Requirements ........[...]

  • Page 3

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 1. THE INFORMATION CONTAINED IN THIS MANUAL IS IMPORTANT FOR THE PROPER INSTALLATION OF THIS OVEN. PLEASE READ CAREFULLY AND RETAIN FOR FUTURE REFERENCE. IMPROPER CONNECTION OF THIS APPLIANCE WILL NULLIFY ALL WARRANTIES. LES INFORMATIONS CONTENUES DANS CE MANUEL SONT IMPORTANTES POUR UNE IN[...]

  • Page 4

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 2. CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor or moderate [...]

  • Page 5

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 3. INSTALLATION SITE INSTALLATION INSTALLATION CODES & STANDARDS The following codes and standards ar e required for installation of this oven: AIR SUPPL Y , ELECTRICAL CONNECTIONS, W A TER CONNECTIONS, AND W ASTE W A TER DISCHARGE. Installation must comply with local codes requir ed fo[...]

  • Page 6

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 4. MINIMUM CLEARANCE REQUIREMENTS LEFT SIDE 6” (152mm) MINIMUM 18” (457mm) SERVICE ACCESS RECOMMENDED 20” (508mm) FROM HEAT PRODUCING EQUIPMENT RIGHT SIDE 4” (102mm) BACK 4” (102mm) FOR PLUMBING TOP 20” (508mm) FOR AIR MOVEMENT BOTTOM 20” (508mm) FOR AIR MOVEMENT NOTE: Additio[...]

  • Page 7

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 5. INSTALLATION SITE INSTALLATION POSITIONING REQUIREMENTS q In order to ensur e proper ventilation, a minimum distance of at least 6-inches (152mm) must be kept from the contr ol panels side (left) of the oven and any adjoining surfaces. NOTE: Additional clearance is needed for service acc[...]

  • Page 8

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 6. INSTALLATION COMMON SPECIFICATIONS q CombiGuard™ BWS Blended W ater System FI-28727 (INCLUDES 50 GALLON T ANK, 1 MEMBRANE & 3 FIL TERS) q CombiGuard™ BWS Replacement Filter Cartridge AMS-QT FI-29316 q CombiGuard™ BWS Replacement Filter Cartridge SCLX2-Q FI-29317 q CombiGuard™[...]

  • Page 9

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 7. 6 • 10 ES G B C D 2-15/16" (74mm) 2" (50mm) 47-5/16" (1201mm) 42-1/16" (1068mm) 40-1/8" (1018mm) 37" (939mm) 34-5/16" (871mm) Water Drain (Bottom) 21-11/16" (550mm) 5-3/16" (131mm) 25" (635mm) 7-1/2" (191mm) 6-1/4" (159mm) 5&q[...]

  • Page 10

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 8. 10 • 10 ES G 21-11/16" (550mm) 5-3/16" (131mm) 42-1/16" (1068mm) 40-1/8" (1018mm) 37" (939mm) 34-5/16" (871mm) Water Drain (Bottom) 5" (125mm) 5-9/16" (140mm) 40-1/8" (1019mm) 33-7/8" (860mm) 44-15/16" (1141mm) 25" (635mm) 7-1[...]

  • Page 11

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 9. 7 • 14 ES G D A B Water Drain (Bottom) (650mm) 8-1/2" (216mm) 42" (1066mm) 5-1/8" (130mm) 31-3/4" (805mm) 33-1/8" (840mm) 7-3/16" (181mm) 73-7/16" (1865mm) 36-7/16" (925mm) 30-3/ 16 " (766mm) [D] 4-5/8" (116mm) 2" (50mm) 47-7/8&quo[...]

  • Page 12

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 10. 10 • 20 ES G 45-3/16" (1148mm) 42-7/16" (1077mm) 22-11/16" (575mm) 12-13/16" (325mm) Water Drain (Bottom) 2-3/16" (56mm) 30-5/8" (778mm) 32-13/16" (833mm) 44" (1118mm) 2" (50mm) 31-3/4" (805mm) 8-15/16" (226mm) 49-13/16" (126[...]

  • Page 13

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 11. 12 • 18 ES G 25-5/8" (650mm) 33-1/8" (840mm) 45-3/16" (1148mm) 42-7/16" (1077mm) 22-11/16" (575mm) 12-13/16" (325mm) Water Drain (Bottom) 8-1/2" (216mm) 31-3/4" (805mm) 51-3/8" (1305mm) 40-9/16" (1030mm) 46-13/16" (1189mm) 6-1/4&q[...]

  • Page 14

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 12. 20 • 20 ES G [A,B] 4-3/8" (110mm) [D] 4-9/16" (116mm) [C] 3-9/16" (89mm) Water Drain (Side Back) [D] 4-5/8" (116mm) 2" (50mm) 55-7/16" (1407mm) 73-13/16" (1875mm) 5-7/8" (148mm) 17-1/4" (438mm) 19-11/16" (500mm) 26-9/16" (675mm) 1[...]

  • Page 15

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 13. INSTALLATION ELECTRICAL An electrical wiring diagram is located behind the control panel on the left side of the oven. This appliance must be branch circuit pr otected with proper ampacities, in accordance with the wiring diagram. W ire size for the main incoming power to the unit must [...]

  • Page 16

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 14. INSTALLATION MOBILE EQUIPMENT RESTRAINT The gas Combitherm must use a connector that complies with The Standard for Connectors for Movable Gas Appliances , ANSI Z21.69 CSA 6.16 and addenda Z21.69a-1989. A quick disconnect devise must be installed to comply with The Standard for Quick Di[...]

  • Page 17

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 15. INSTALLATION VENTILATION REQUIREMENTS An adequate ventilation system is requir ed for commercial cooking equipment. Information may be obtained by writing to the National Fire Pr otection Association, Batterymarch Park, Quincy , MA 02269. When writing refer to NFP A No. 96. 1. A single [...]

  • Page 18

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 16. INSTALLATION GAS SUPPLY & INSTALLATION The Alto-Shaam gas Combitherm has been set to operate with either natural gas or propane as indicated on the identification name plate. Make certain the gas supply matches the nameplate information. Should conversion to the opposite fuel be des[...]

  • Page 19

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 17. INSTALLATION GAS SUPPLY & INSTALLATION Remove any tape or compound residue on all external thread connections before proceeding. Use an approved gas pipe sealant at all external threaded connections, Gas piping used on gas connections must avoid sharp bends that may restrict the flo[...]

  • Page 20

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 18. INSTALLATION GAS SUPPLY & INSTALLATION The minimum size requir ement for gas piping or a flexible connector is 3/4 - inch (19mm). For long runs of gas piping, the pipe diameter must conform to the tables in the National Fuel Gas Code, ANSI/NFP A Z223.1. A listed gas shut-off valve m[...]

  • Page 21

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 19. INSTALLATION GAS SUPPLY & INSTALLATION LEAK TESTING If a pressure leak test above 1/ 2 psi is to be performed on the building supply gas piping, the shut-off gas valve and oven inlet gas supply line must be disconnected from the building supply piping before conducting the pressure [...]

  • Page 22

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 20. INSTALLATION WATER SUPPLY & INSTALLATION WARNING T O PREVENT W A TER PIPES OR HOSES FROM B URSTING, INCOMING W A TER SUPPL Y SHOULD BE TURNED OFF WHEN THE APPLIANCE IS NOT IN USE. WARNING W A TER SUPPL Y MUST BE OPEN WHEN CLEANING PROGRAM IS A CTIV A TED. VERIFY W A TER SUPPL Y BEFO[...]

  • Page 23

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 21. INSTALLATION WATER SUPPLY & INSTALLATION WATER REQUIREMENTS TWO (2) COLD WATER INLETS - DRINKING QUALITY ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT* LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar * Can manifold off of one 3/4” line REFER TO PUBL[...]

  • Page 24

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 22. INSTALLATION 1-1/2” (41mm) diameter connection requir ed Condensate Pan Clean Out The oven must discharge thr ough an indirect waste pipe by means of an air gap. The drain fitting is supplied with a 1-1/2-inch (41mm) NPT thread. A union is required. Install a 1-1/2-inch (41mm) diamete[...]

  • Page 25

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 23. COMBITOUCH™ CHECKLIST Use this list as a final check of oven installation conformance. Damage directly attributed to improper set up, installation, or cleaning can invalidate warranty claims. CLEARANCES: ARE ALL CLEARANCE REQUIREMENTS MET? q YES q NO Left: 6” (152mm) RECOMMENDED SER[...]

  • Page 26

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 24. INSTALLATION CombiTouch ERROR CODES This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam ® unit is not operating properly , check the following before calling your Author[...]

  • Page 27

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 25. INSTALLATION CombiTouch ERROR CODES Error Code Error call out in Display Description of Error Possible reason E13 Boiler T emperature High Boiler temperature overheats — Scale build up inside steam generator. — Scale build up on water level probe. — B4 Probe connection problem. ?[...]

  • Page 28

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 26. INSTALLATION CombiTouch ERROR CODES Error Code Error call out in Display Description of Error Possible reason E34 Steam Generator Drain Pump Fault W ater level in steam generator does not drop during cleaning program — Scale build up inside the steam generator drain pump. — Scale bu[...]

  • Page 29

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 27. see motor control error char t o n next p a g e INSTALLATION CombiTouch ERROR CODES Error Code Error call out in Display Description of Error Possible reason E57 No rinse water During rinse no water fl ow is detected through solenoid valve — Water supply is shut off. — Low water pr[...]

  • Page 30

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 28. INSTALLATION Type of Error Indication Release of Error Undervoltage LED fl ashing sequence, with 1 fl ash per period. Voltage of intermediate circuit is less than 250V Overvoltage LED fl ashing sequence, with 2 fl ashes per period. Voltage of intermediate circuit exceeds 445V Excess[...]

  • Page 31

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 29. INSTALLATION ERROR CODES When the oven malfunctions, an error code will appear in the display . PRESS THE ST AR T ICON TO ACKNOWLEDGE THE ERROR. The icons that begin to flash repr esent operational modes that are still usable. When the oven fault is corrected, the Combitherm will r etur[...]

  • Page 32

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 30. ORIGINAL EQUIPMENT LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any original part that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part. The l[...]

  • Page 33

    COMBITOUCH TM ESG SERIES • GAS INST ALLA TION MANUAL • 31. W164 N9221 W ater Street • P .O. Box 450 • Menomonee Falls , Wisconsin 53052-0450 • U.S.A. PHONE: 262.251.3800 • 800.558-8744 USA/CANADA F AX: 262.251.7067 • 800.329.8744 U.S.A. ONL Y www .alto-shaam.com All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted[...]