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Alto-Shaam 1200-UP manual

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Table of contents for the manual

  • Page 1

    MN-29423 • 07/12 printed i n u . s . a . Holding Cabinet Deluxe or Simple Control Models : 300-S 500-S 750-S 1000-S 1200-S 1000-UP 1200-UP •  INSTALLATION  • OPERATION • MAINTENANCE 1200-UP W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANA[...]

  • Page 2

    Delivery ......................................... 1 Unpacking ....................................... 1 Safety Procedures and Precautions ................... 2 Installation Installation Requirements ......................... 3 Clearance Requirements ......................... 3 Dimension Drawings, weights & capacities ......... 4-7 Universal Pa[...]

  • Page 3

    holding cabinets • installation / operation / service manual - p g . 1 DELIVERY This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section l[...]

  • Page 4

    holding cabinets • installation / operation / service manual - p g . 2 CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor o[...]

  • Page 5

    holding cabinets • installation / operation / service manual - p g . 3 INSTALLATION SITE INSTALLATION The Alto-Shaam Holding Cabinet must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access. 1. The oven must be installed [...]

  • Page 6

    holding cabinets • installation / operation / service manual - p g . 4 INSTALLATION WEIGHTS AND CAPACITIES Model 300-S Model 500-S El e ct ric al Conn ec tio n Sh ow n with op tio nal bum per 58-1 1/16" (1490mm) 41-5/16" (1049mm) 29-7/8" (758mm) 44-1/4" (1 124mm) 18-3/4" (477mm) 18" (458mm) 33-9/16" (852mm) with[...]

  • Page 7

    holding cabinets • installation / operation / service manual - p g . 5 28-9/16 " ( 726mm) 56-7/8" (1444mm) 34-7/8" (886mm) Pass-Through Option Electrical Connection 53-15/16" (1369mm) 78-7/8" (2003mm) 26-7/16 " ( 670mm) 23-5/8 " ( 600mm) 26-5/8 " ( 676mm) 25-5/8 " ( 651mm) 24-1/8 " ( 612mm) 33-13/[...]

  • Page 8

    holding cabinets • installation / operation / service manual - p g . 6 INSTALLATION 56-3/16" (1427mm) 44" ( 11 17mm) with 5" (127mm) casters* 6-13/16" (173mm) 40- 11 /16" (1033mm) 40-1 1/16" (1033mm) 27-5/8 " ( 701mm) 16-15/16 " ( 429mm) 23-1/16 " ( 585mm) 26-1/2 " ( 672mm) 24-1/8 " ( 613mm) [...]

  • Page 9

    holding cabinets • installation / operation / service manual - p g . 7 34-1/2" (876mm) 56-1/4" (1427mm) 27-5/8" (701mm) Shown with optional bumper Electrical Connection 25-13/16" (655mm) 25-1/16" (636mm) 26-1/2" (672mm) 23-1/16" (585mm) 72-3/8" (1838mm) 75-13/16" (1924mm) with 5" (127mm) casters* [...]

  • Page 10

    holding cabinets • installation / operation / service manual - p g . 8 INSTALLATION Shown with universal pan slides. Two (2) slides needed per pan. UNIVERSAL PAN SLIDES Side Rail 1011741 Universal Pan Slides, SR-24762, stainless steel SR-24447 , chrome plate As an alternative to universal pan slides, this unit can be ordered as a “side rack” [...]

  • Page 11

    holding cabinets • installation / operation / service manual - p g . 9 CAUTION Pass-through models with same side door hinging must be installed with flanged feet bolted to the floor to avoid tipping hazards. INSTALLATION OPTIONS AND ACCESSORIES MODEL > 300-S 500-S 750-S 1000-S 1200-S 1000-UP 1200-UP DESCRIPTION PART NUMBER Bumper, Full Perime[...]

  • Page 12

    holding cabinets • installation / operation / service manual - p g . 1 0 INSTALLATION STACKING INSTRUCTIONS 1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment. If casters need to be removed: lay the unit on its back, and r emove the[...]

  • Page 13

    holding cabinets • installation / operation / service manual - p g . 1 1 SITE INSTALLATION INSTALLATION A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or [...]

  • Page 14

    holding cabinets • installation / operation / service manual - p g . 1 2 SITE INSTALLATION INSTALLATION DRIP TRAY INSTALLATION INSTRUCTIONS - 500, 750, 1000, 1200 WARNING FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL CAUSE MAJOR EQUIPMENT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY. Item Description Qty 1 Dou[...]

  • Page 15

    holding cabinets • installation / operation / service manual - p g . 1 3 1. An identification tag is permanently mounted on the cabinet. 2. Plug cabinet into a properly grounded receptacle ONLY, positioning the unit so the power supply cord is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit u[...]

  • Page 16

    holding cabinets • installation / operation / service manual - p g . 1 4 ELECTRICAL INSTALLATION DANGER ENSURE POWER SOURCE MATCHES VOLTAGE IDENTIFIED ON APPLIANCE RATING TAG. CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL . 500-S[...]

  • Page 17

    holding cabinets • installation / operation / service manual - p g . 1 5 USER INFORMATION INSTALLATION USER SAFETY INFORMATION This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read an[...]

  • Page 18

    holding cabinets • installation / operation / service manual - p g . 1 6 1 . PREHEAT AT 200°F (93°C) FOR 30 MINUTES BEFORE LOADING FOOD. Push power switch to “ON” position. The unit will begin operating at the previous set temperature. 2. Press the Up or Down Arrow Keys to 200°F (93°C). Pressing and releasing the Arrow Keys will increase [...]

  • Page 19

    holding cabinets • installation / operation / service manual - p g . 1 7 DELUXE CONTROL OPTION OPERATION Deluxe Control DELUXE CONTROL SET-UP ON/OFF KEY Press the ON/OFF key once and the power indicator light will illuminate. Press and hold the ON/OFF key until the LED display turns off (at least three seconds) and power indicator light goes out.[...]

  • Page 20

    holding cabinets • installation / operation / service manual - p g . 1 8 SIMPLE AND DELUXE CABINETS With the addition of a pan of water, warming cabinets can be used for proofing dough. A water reservoir pan (#1775) and pan cover (#1774) is available as an option from Alto-Shaam. 1. Remove dough from retarder or refrigerator and allow covered pro[...]

  • Page 21

    holding cabinets • installation / operation / service manual - p g . 1 9 OPERATION Timer Programming Information 1. Turn On/Off Control Key OFF. Press the On/Off Key until the display turns OFF (at least 3 seconds) and On/Off Key’s P ower Indicator Light goes out. Note: The following steps can only be done when the Control is OFF. 2. Set Shelf [...]

  • Page 22

    holding cabinets • installation / operation / service manual - p g . 2 0 GENERAL HOLDING GUIDELINES Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving te[...]

  • Page 23

    holding cabinets • installation / operation / service manual - p g . 2 1 PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal im[...]

  • Page 24

    holding cabinets • installation / operation / service manual - p g . 2 2 CLEAN THE HOLDING CABINET DAILY : 1. Disconnect unit from power source, and let cool. 2. Remove all detachable items such as shelves, side racks, and drip pan. Clean these items separately with a good grease solvent or commercial detergent. Rinse well and dry. 3. Clean inter[...]

  • Page 25

    holding cabinets • installation / operation / service manual - p g . 2 3 SANITATION Food fl avor and aroma are usually so closely r elated that it is diffi cult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food fl avor . Cleanliness, top operating effi ciency , and appearan[...]

  • Page 26

    holding cabinets • installation / operation / service manual - p g . 2 4 THERMOSTAT ACCURACY SERVICE The electronic thermostat is a precise instrument and is designed to offer trouble free service. If you suspect the temperature inside the holding compartment does not match the temperature indicated on the digital display, follow the instructions[...]

  • Page 27

    holding cabinets • installation / operation / service manual - p g . 2 5 Code Description Possible Cause E-10 Cavity air sensor shorted Cavity air sensor reading < 5°F. Verify sensor integrity. See sensor test instructions below. E-11 Cavity air sensor open Cavity air sensor reading > 517°F. Verify sensor integrity. See sensor test instru[...]

  • Page 28

    holding cabinets • installation / operation / service manual - p g . 2 6 SERVICE SINGLE COMPARTMENT - 300-S 5 9 6 1 28 15 23 16 21 19 20 18 17 24 7 27 4 2 25 26 8 10 14 13 12 3 16 22 11 16 Part numbers and drawings are subject to change without notice. ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY 1 BONNET TOP COVER 1012831 1 21 DOO[...]

  • Page 29

    holding cabinets • installation / operation / service manual - p g . 2 7 SERVICE SINGLE COMPARTMENT - 500-S, 750-S, 1000-S (1000-S Shown) Part numbers and drawings are subject to change without notice. 3 5 1 9 24 9 23 27 6 21 11 4 25 A 28 31 30 2 7 8 26 19 19 20 22 12 10 17 29 14 16 15 A[...]

  • Page 30

    holding cabinets • installation / operation / service manual - p g . 2 8 SERVICE MODEL > 500-S 750-S 1000-S 1200-S ITEM DESCRIPTION PART NO. QTY PART NO. QTY PART NO. QTY PART NO. QTY 1 BONNET TOP COVER 1011946 1 1011872 1 1011534 1 1011653 1 2 BREAKER SWITCH CUTOUT COVER 1011697 1 1011697 1 1011697 1 1011697 1 3 REAR TRIM 1011944 1 1011873 1 [...]

  • Page 31

    holding cabinets • installation / operation / service manual - p g . 2 9 SERVICE DOUBLE COMPARTMENT - 1000-UP, 1200-UP (1000-UP SHOWN) Part numbers and drawings are subject to change without notice. A 28 31 30 29 A 3 4 1 2 11 9 24 23 22 27 5 6 20 25 26 19 18 17 16 15 14 12 7 21 8 10[...]

  • Page 32

    holding cabinets • installation / operation / service manual - p g . 3 0 SERVICE MODEL > 1000-UP 1200-UP ITEM DESCRIPTION PART NO. QTY PART NO. QTY 1 SCREW, 8-32 X 1/4" PHIL SC-2459 30 SC-2459 32 2 BONNET TOP COVER 1011534 1 1011653 1 3 REAR TRIM 1011532 1 1011652 1 4 RIVET, BLIND, #44, S/S RI-2100 44 RI-2100 44 5 CORDSET, 120V CD-33824 1[...]

  • Page 33

    holding cabinets • installation / operation / service manual - p g . 3 1 ELECTRONIC COMPONENTS - 300-S SERVICE 8 2 3 5 9 10 11 12 13 14 15 16 21 20 17 3 19 18 7 6 43 1 Part numbers and drawings are subject to change without notice. ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY 1 T-BLOCK BK-3019 1 12 NUT, THREADED INSERT, M6 NU-22770[...]

  • Page 34

    holding cabinets • installation / operation / service manual - p g . 3 2 DETAIL B 13 14 15 16 B 1 12 4 5 3 2 11 9 6 7 10 8 ITEM DESCRIPTION PART NO. QTY ITEM DESCRIPTION PART NO. QTY 1 HI-LIMIT PROTECTION COVER 1003936 1 8 CONTROL WITHOUT TIMERS 5012946 1 2 SWITCH, CIRCUIT BREAKER SW-34769 1 9 RELAY RL-33558 1 3 CORDSET, 120V CD-3232 1 10 ELECTRI[...]

  • Page 35

    holding cabinets • installation / operation / service manual - p g . 3 3 SERVICE CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL . CABLE HEATING SERVICE KITS DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CA[...]

  • Page 36

    holding cabinets • installation / operation / service manual - p g . 3 4[...]

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    holding cabinets • installation / operation / service manual - p g . 3 5[...]

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    holding cabinets • installation / operation / service manual - p g . 3 6[...]

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    holding cabinets • installation / operation / service manual - p g . 3 8                                                         [...]

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    holding cabinets • installation / operation / service manual - p g . 3 9                                                         [...]

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    holding cabinets • installation / operation / service manual - p g . 4 0[...]

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    holding cabinets • installation / operation / service manual - p g . 4 1[...]

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    holding cabinets • installation / operation / service manual - p g . 4 3                                                         [...]

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    holding cabinets • installation / operation / service manual - p g . 4 4                                                          ?[...]

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    holding cabinets • installation / operation / service manual - p g . 4 5                                                          ?[...]

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    holding cabinets • installation / operation / service manual - p g . 4 6                                                         [...]

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    holding cabinets • installation / operation / service manual - p g . 4 7                                                         [...]

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    holding cabinets • installation / operation / service manual - p g . 4 8                                                         [...]

  • Page 51

    TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]