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Alto-Shaam 7.14es manual

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Table of contents for the manual

  • Page 1

    W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA    USA / CANADA    U . S . A . ONLY www.alto[...]

  • Page 2

    INTRODUCTION ............................ 1 START-UP PROCEDURES .................... 2 CONTROL PANEL IDENTIFICATION ............ 3-6 FACTORY DEFAULT SETTINGS ................ 7 SAFETY PRECAUTIONS ...................... 8 OPERATION MODES Steam .................................... 9 Combination .............................. 11 Convection ...........[...]

  • Page 3

    INTRODUCTION 1 COMBITOUCH ® CONTROL The Combitherm CombiTouch control features a simple, graphics-based control panel that commands all the oven functions. Access up to 250 of your recipes that ?[...]

  • Page 4

    OPERATING INSTRUCTIONS 2 START-UP PROCEDURES When the oven is powered on, the CombiTouch screen illuminates. “Loading” indicates that the software is booting up. The screen will also indicate what level of progress has been made as the software becomes fully operational. (see illustrations 1 & 2 at left) If, for any reason, the oven is turn[...]

  • Page 5

    OPERATING INSTRUCTIONS 3 MAIN MENU SCREEN 1 CLEANING MODE 2 DOWNLOAD/UPLOAD FILES 3 SETTINGS 4 SERVICE MODE (PASSWORD PROTECTED) CONTROL PANEL IDENTIFICATION UPLOAD/DOWNLOAD SCREEN 3 ADD ALL RECIPES 4 DELETE PHOTOS 1. Cleaning Mode ?[...]

  • Page 6

    OPERATING INSTRUCTIONS 4 CONTROL PANEL IDENTIFICATION SETTINGS SCREEN 1 FAHRENHEIT OR CELSIUS 3 NUMBER OF SHELVES FOR MULTI-SHELF TIMER 4 MULTI-SHELF TIMER FORMAT 5 DEFAULT MEMO 6 DISPLAY SETTINGS 7 RETURN TO PREVIOUS SCREEN 2 TIMER FORMAT 1. Fahrenheit or Celsius Function - Choose temperature format. 2. Timer Format - Display time as ?[...]

  • Page 7

    OPERATING INSTRUCTIONS 5 CONTROL PANEL IDENTIFICATION 1 POWER ON KEY 2 STEAM MODE 6 TEMPERATURE 7 TIME 8 CORE TEMPERATURE 9 PREHEAT 12 REDUCED POWER MODE 16 GO TO PREVIOUS SCREEN 10 COOL DOWN 15 FAN SPEED 20 MULTI-SHELF TIMER 19 FIND RECIPE 17 CLEANING MODE 18 ADD RECIPE 11 START/STOP ICON 13 GOLD-N-BROWN MODE 4 CONVECTION MODE 5 RETHERM MODE 3 COM[...]

  • Page 8

    OPERATING INSTRUCTIONS 6 MAIN MENU ICONS 1. Power ON key   steam generator equipped models with water that will ?[...]

  • Page 9

    OPERATING INSTRUCTIONS 7 COMBITOUCH FACTORY DEFAULT SETTINGS COOKING MODE OVEN TEMPERATURE CORE TEMPERATURE COOKING TIME Steam 212°F (100°C) 160°F  25 minutes Combination Steam 350°F  160°F   Convection 350°F  160°F  30 [...]

  • Page 10

    OPERATING INSTRUCTIONS 8 NOTE: Automatic steam venting is a standard safety feature built into all Combitherm oven models. This feature vents all steam from the oven compartment immediately before cooking time expires or set probe temperature is reached. This function is provided in all programmed and timed production when operating in any Steam, C[...]

  • Page 11

    OPERATING INSTRUCTIONS 9 STEAM MODE The Steam mode provides the operator with the ability to steam, poach, or blanch. This mode will automatically steam at the boiling point of water; quick-steam above the boiling point for faster cooking results; or low temperature steam, below the boiling point, for more delicate products such as pâté, mousse, [...]

  • Page 12

    OPERATING INSTRUCTIONS 10 STEAM MODE CHEF OPERATING TIPS This mode will steam a full or partial load of a single  When steaming multiple products, however, individual product c[...]

  • Page 13

    OPERATING INSTRUCTIONS 11 COMBINATION MODE The Combination mode will prove to be the most versatile and widely used mode the Combitherm oven has to offer. It will produce the best possible results on the widest variety of products — all within the shortest period of time. The unique control function of this mode enables the operator to roast or b[...]

  • Page 14

    OPERATING INSTRUCTIONS 12 COMBINATION MODE CHEF OPERATING TIPS The Combination mode injects the optimum amount of steam automatically. There is no need to select moisture levels. Foods do not dry out. Flavors are retained with no [...]

  • Page 15

    OPERATING INSTRUCTIONS 13 CONVECTION MODE The Convection mode operates with hot circulated air  For many applications, better results may be achieved with the Combination mode;[...]

  • Page 16

    OPERATING INSTRUCTIONS 14 CONVECTION MODE CHEF OPERATING TIPS  products needing very short cooking times or for high ?[...]

  • Page 17

    OPERATING INSTRUCTIONS 15 RETHERM MODE The Retherm mode operates with hot circulated air within  PRESS ON BUTTON TO POWER OVEN ON. PRESS T ?[...]

  • Page 18

    OPERATING INSTRUCTIONS 16 RETHERM MODE CHEF OPERATING TIPS Since plated meals consist of dissimilar products, there are several important factors to consider in order to  thick[...]

  • Page 19

    OPERATING INSTRUCTIONS 17 CORE TEMPERATURE PROBE MODE As an alternative to timer operation, the Core Temperature Probe mode can be used in conjunction with any program mode to cook by sensing internal product temperature using the included probe. For a more accurate internal temperature, an optional, specialized, Combitherm product probe senses tem[...]

  • Page 20

    OPERATING INSTRUCTIONS 18 DELTA-T CORE TEMPERATURE COOKING MODE This special program function cooks by internal product temperature with the use of the probe. Unlike the standard core temperature mode however, the Delta-T oven temperature automatically increases in direct proportion to the internal temperature of the product. The Delta-T mode can b[...]

  • Page 21

    OPERATING INSTRUCTIONS 19 AUXILIARY FUNCTIONS All auxiliary functions can be engaged at any time during any cooking mode and can be programmed into cooking procedures. At the end of a cooking mode or program, the oven automatically disengages all auxiliary functions. PREHEATING FEATURE [...]

  • Page 22

    OPERATING INSTRUCTIONS 20 REDUCED FAN SPEED   ?[...]

  • Page 23

    OPERATING INSTRUCTIONS 21 C ombi S moker ™ P roCedureS U.S. PAT. 7,157,668; EU PAT. 1659911 LOAD WOOD CHIPS.    ?[...]

  • Page 24

    OPERATING INSTRUCTIONS 22 C ombi S moker ™ P roCedureS The ability to smoke product, hot or cold, is offered on all boiler-free electric models and on all gas models. The smoking function can be engaged in either the Combination mode or the Convection mode of operation. The smoking function cannot be operated when the oven is operating in the ste[...]

  • Page 25

    OPERATING INSTRUCTIONS 23 PREPROGRAMMED RECIPES The CombiTouch Combitherm comes preprogrammed with more than 100 recipes and photo icons, covering most commonly prepared food items. CombiTouch also allows you to save up to 250 of your recipes and uploaded photos. Select  from any screen. Navigate to desired recipe i[...]

  • Page 26

    OPERATING INSTRUCTIONS 24 RECIPE PROGRAMMING VIA THE TOUCHSCREEN ADD A RECIPE The recipe programming function allows the operator to program a cooking procedure using multiple cooking modes and any auxiliary functions desired. Recipes remain programmed until deleted by the operator. 1. Select any cooking mode. 2. Click ADD RECIPE icon. [...]

  • Page 27

    OPERATING INSTRUCTIONS 25 PREPROGRAMMED BAKERY RECIPES Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Bakery retherm Retherm 275°F (135°C) 4 minutes 100% -- -- Brownies Convection 325°F (163°C) 25 minutes 100% -- -- Cinnamon Rolls Combination 350°F (177°C) 20 minutes 100% -- -- Cookies Convection 325°F (163°C) 12 minutes 50% -- -[...]

  • Page 28

    OPERATING INSTRUCTIONS 26 PREPROGRAMMED CONVENIENCE PRODUCT RECIPES Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Chicken Wings Combination 400°F (204°C) 10 minutes 100% -- 2 Corn Dogs Combination 350°F (177°C) 18 minutes 100% -- 1 Egg Rolls Combination 375°F (191°C) 15 minutes 100% -- 3 Frozen Entr é e: Cabbage Rolls Combi[...]

  • Page 29

    OPERATING INSTRUCTIONS 27 PREPROGRAMMED CONVENIENCE PRODUCT RECIPES (CONTINUED) Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Precooked Chicken Pieces - Refrigerated Convection 325°F (163°C) 20 minutes 100% -- 1 Spring Rolls Combination 375°F (191°C) 15 minutes 100% -- -- Tater Tots Combination 375°F (191°C) 10 minutes 100% [...]

  • Page 30

    OPERATING INSTRUCTIONS 28 PREPROGRAMMED FISH & SEAFOOD RECIPES Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Baked Fish - Fresh Combination 400°F (204°C) 6 minutes 100% -- 2 Grilled Fish Fillets Combination 460°F (238°C) 4 minutes 100% -- -- Lobster - Whole Steam 195°F (91°C) 13 minutes 50% -- -- Salmon - Cold Smoked (1)[...]

  • Page 31

    OPERATING INSTRUCTIONS 29 PREPROGRAMMED MEAT RECIPES Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Bacon Combination 375°F (191°C) 10 minutes 100% -- -- Beef Brisket - Smoked (1) Combination 225°F (107°C) 90 minutes 50% On -- (2) Combination 225°F (107°C) 180 minutes 50% -- -- Beef Roast Cook & Hold (1) Delta-T 125°F (5[...]

  • Page 32

    OPERATING INSTRUCTIONS 30 Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Ham - by Core Temp Delta-T 125°F (52°C) Probe 150°F (66°C) 50% -- -- Leg of Lamb - by Core Temp Delta-T 125°F (52°C) Probe 130°F (54°C) 100% -- 2 Meat Loaf - by Core Temp Combination 275°F (135°C) Probe 155°F (68°C) 100% -- 3 Pork - Back Ribs - Raw[...]

  • Page 33

    OPERATING INSTRUCTIONS 31 PREPROGRAMMED MISCELLANEOUS RECIPES Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Casseroles - by Core Temp Combination 350°F (177°C) Probe 150°F (66°C) 100% -- -- Casseroles - Time Combination 350°F (177°C) 30 minutes 100% -- -- Custard/Cr è me Brulee Low Temp Steam 190°F (88°C) 45 minutes 50% -[...]

  • Page 34

    OPERATING INSTRUCTIONS 32 PREPROGRAMMED POULTRY RECIPES Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Chicken - Frozen Pieces Combination 350°F (177°C) 30 minutes 100% -- 3 Chicken - Oven Fried Pieces Combination 450°F (232°C) 18 minutes 100% -- -- Chicken - Thawed Whole Combination 350°F (177°C) 35 minutes 100% -- 1 Chicken[...]

  • Page 35

    OPERATING INSTRUCTIONS 33 PREPROGRAMMED VEGETABLE RECIPES Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Asparagus - Fresh Steam 190°F (88°C) 3 minutes 50% -- -- Asparagus - Frozen Steam 212°F (100°C) 5 minutes 100% -- -- Baked Potatoes Combination 350°F (177°C) 40 minutes 100% -- 1 Beets - Fresh Steam 230°F (110°C) 20 minu[...]

  • Page 36

    OPERATING INSTRUCTIONS 34 PREPROGRAMMED VEGETABLE RECIPES (CONTINUED) Icon Recipe Oven Mode Temp Fan Speed Smoker Browning Level Green Beans - Fresh Steam 212°F (100°C) 100% -- -- Green Beans - Frozen Steam 212°F (100°C) 100% -- -- Parsnips - Fresh Steam 230°F (110°C) 100% -- -- Peas - Frozen Steam 212°F (100°C) 100% -- -- Potatoes, Red or [...]

  • Page 37

    OPERATING INSTRUCTIONS 35 HACCP ACCESS The CombiTouch Combitherm meets the requirements of established HACCP criteria by providing automated sampling, record keeping, set-point validation, recipe used, dates and time. Data is captured when Core Temperature Probe cooking method is chosen. This data is retained for the last 30 days. This information [...]

  • Page 38

    CLEANING & MAINTENANCE 36  levels: rinse, light, normal, and heavy-duty cleaning. CombiClean tablets or Combitherm liquid spray cleaner may be used. Side racks, shelves and trolleys may remain [...]

  • Page 39

    CLEANING & MAINTENANCE 37 PREVENTATIVE MAINTENANCE In addition to the routine cleaning and maintenance procedures, there are several additional steps to be taken for both sanitation and to keep the oven running [...]

  • Page 40

    CLEANING & MAINTENANCE 38 PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage [...]

  • Page 41

    CLEANING & MAINTENANCE 39 CLEANING SCHEDULE DAILY GASKET CLEANING It is important to prolong the life of the oven gasket by cleaning on a daily basis. Routine cleaning will help protect the gasket from deterioration caused by acidic foods. 1. Allow the oven to cool, then wipe the gasket and crevices with clean cloth soaked in warm detergent sol[...]

  • Page 42

    CLEANING & MAINTENANCE 40 AUTOMATIC STEAM GENERATOR FLUSH Flushing the electric Combitherm steam generator on a daily basis helps prolong the life of the steam generator heating elements and reduces the need for service. The CombiTouch provides this feature as an automatic [...]

  • Page 43

    TROUBLESHOOTING 41 EMERGENCY OPERATION MODE If the oven malfunctions, an error code will appear in the display. In the event of an error, the Combitherm may be operated on a limited basis. Error conditions under which continued operation is possible are indicated by “Yes” in the chart on the next page. To operate the oven in the event of an err[...]

  • Page 44

    TROUBLESHOOTING 42 ERROR CODES When the oven malfunctions, an error code will appear in the display . PRESS THE ST AR T ICON TO ACKNOWLEDGE THE ERROR. The icons that begin to flash repr esent operational modes that are still usable. When the oven fault is corrected, the Combitherm will r eturn to normal operation. Error Code Display Shows Model Mod[...]

  • Page 45

    TROUBLESHOOTING 43 CombiTouch ERROR CODES This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam ® unit is not operating properly , check the following before calling your Authorized Alto-Shaam Service Agent: ☛ Check the power flow t[...]

  • Page 46

    TROUBLESHOOTING 44 CombiTouch ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E13 Boiler T emperature High Boiler temperature overheats — Scale build up inside steam generator. — Scale build up on water level probe. — B4 Probe connection problem. — B4 probe faulty. E15 Condensor T emperature High Excess [...]

  • Page 47

    TROUBLESHOOTING 45 CombiTouch ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E34 Steam Generator Drain Pump Fault W ater level in steam generator does not drop during cleaning program — Scale build up inside the steam generator drain pump. — Scale build up inside the steam generator affecting water level pr[...]

  • Page 48

    TROUBLESHOOTING 46 CombiTouch ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E57 No Rinse W ater During rinse no water fl ow is detected through solenoid valve — Water supply is shut off. — Low water pressure. — Check wiring to all components mentioned below. — Flow switch is dirty or defective. — Du[...]

  • Page 49

    TROUBLESHOOTING 47 Type of Error Indication Release of Error Undervoltage LED fl ashing sequence, with 1 fl ash per period. Voltage of intermediate circuit is less than 250V Overvoltage LED fl ashing sequence, with 2 fl ashes per period. Voltage of intermediate circuit exceeds 445V Excess Temperature LED fl ashing sequence, with 3 fl ashes pe[...]