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Alto-Shaam QC-100 manual

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Table of contents for the manual

  • Page 1

    W164 N9221 W ater Street • P .O. Box 450 • Menomonee Falls, W isconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 U S A / C A N A D A F AX: 262.251.7067 • 800.329.8744 U . S . A . O N LY www .alto-shaam.com ® MN-28606 • 07/08 PRINTED IN U . S . A . M o d e l : Q C - 3 Q C - 2 0 Q C - 4 0 Q C - 5 0 Q C - 5 0 R E M O T E Q C - 1 0 0[...]

  • Page 2

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1. D E L I V E R Y This Alto-Shaam appliance has been thoroughly tested and inspected to insur e only the highest quality unit is provided. Upon r eceipt, check for any possible shipping damage and report it at once to the delivering carrier . Se[...]

  • Page 3

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2. 1 . T h i s a p p l i a n c e i s i n t e n d e d t o c o o k , h o l d o r p r o c e s s f o o d s f o r t h e p u r p o s e o f h u m a n c o n s u m p t i o n . N o o t h e r u s e f o r t h i s a p p l i a n c e i s a u t h o r i z e d o r[...]

  • Page 4

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3. I N S T A L L A T I O N P rior to moving the Quickchiller to the installation site, check the dimensions of doors, passageways, and ceiling heights in the areas thr ough which the cabinet must be moved. Also check the turning radius if the cab[...]

  • Page 5

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4. SITE INST ALLA TION I N S T A L L A T I O N I N S T A L L A T I O N R E Q U I R E M E N T S The model QC-3 is a counter mounted unit and must be sealed to the counter with a NSF listed silicone sealant. For all other models, install the applia[...]

  • Page 6

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 5. SITE INST ALLA TION INST ALLA TION W A T E R D R A I N A G E A 1/2" I.D. (12,7mm) PVC pipe is furnished with each QC-50 and QC-100 model. Use PVC glue to attach the pipe into the drain opening at the rear of the unit. Insert the PVC pipe [...]

  • Page 7

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 6. ELECTRICAL I N S T A L L A T I O N T h i s a p p l i a n c e m u s t b e b r a n c h c i r c u i t p r o t e c t e d with proper ampacities, in accor dance with the wiring diagram. The Quickchiller must be properly gr ounded in accordance with[...]

  • Page 8

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 7. ELECTRICAL INST ALLA TION VOLT A GE P H ASE C Y CL E / H Z Q C - 3 Q C - 2 0 Q C - 4 0 Q C - 5 0 Q C - 1 0 0 SELF-CONT AINED 208-240V AC 1 ph 50/60 Hz R E C O M M EN D E D C I R C U I T AM P E R A G E : R E C O M M EN D E D W I R E S I Z E : 2[...]

  • Page 9

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 8. O P E R A T I O N OPERA T ING INTRODUCTION The Alto-Shaam ® Q u i c k c h i l l e r ™ i s a p r o c e s s i n g re f r i g e r a t i o n s ystem designed to rapidly and uniformly decrease the t emperature of hot foods to either a chilled or[...]

  • Page 10

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 9. OPERA TION CHILL PROCESSING CYCLES The Alto-Shaam Quickchiller uses high velocity cold air circulation to r emove heat from pr epared foods for the purpose of rapidly reducing temperatures thr ough the danger zone and providing maximum storage[...]

  • Page 11

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 0 . O P E R A T I O N ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes ar e operating properly befor e chilling or freezing foods. ➤ T o maintain proper operation of the Quickchiller , always allow the [...]

  • Page 12

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 11. OPERA TION “ DOOR OPEN ” will appear in the display whenever the unit is in operation and the door is opened. When the date and time (only) is showing in the display , this message will not appear when the door is opened. If the Quickchiller door is opened during any running chi[...]

  • Page 13

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 2 . O P E R A T I O N O N / OFF P O W E R BU TTON . S T A R T/ STOP … B u t t o n u s e d t o i n i t i a t e o p e r a t i n g m o d e s , s e t t i m e a n d t e m p e r a t u r e s , a n d t o s e t s p e c i f i c c h i l l e r program fu[...]

  • Page 14

    OPERA TION #8405 — QUICKCHILLER INST ALLA TION , OPERATION , AND MAINTENANCE Pg. 13. The date and time will appear in the display when the power key is pressed to the O FF position. All operating modes can be initiated when the power key is pressed to the ON position and SELECT: MODE, PRESETS, and PROGRAM appears in the display . T o i n it i a t[...]

  • Page 15

    O P E R A T I O N #8405 — QUICKCHILLER INST ALLA TION , OPERATION , AND MAINTENANCE Pg. 14. S t a r t in g f r o m t h e OFF po s i t i o n , p re s s t h e p o w e r k e y O N . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the d i s p l ay . T h e co m p r e s so r w i l l b e c o m e e n e rg i z e d a n d w i ll [...]

  • Page 16

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 15. OPERA TION T I M E I f t i m e w a s s e l e c t e d … The display will indicate the last period of time set by the operator . T o change the displayed time, press the right  o r l e ft  a r ro w ke y s t o se l e ct b e t we e n ho u r s or m i n ut e s an d t h e up  o [...]

  • Page 17

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 6 . O P E R A T I O N S t a r t in g f r o m t h e OFF position, p re s s t h e p o w e r k e y O N . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the d i s p l ay . T h e co m p r e s so r w i l l b e c o m e ene[...]

  • Page 18

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 17. OPERA TION T I M E I f t i m e w a s s e l e c t e d … The display will indicate the last period of time set by the operator . T o change the displayed time, press the right  o r l ef t  a rr ow k e y s to s e l ec t b e tw e en h o u rs o r m i nu t es a n d t he u p  o [...]

  • Page 19

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 1 8 . O P E R A T I O N S t a r t in g f r o m t h e OFF po s i t i o n , p re s s t h e p o w e r k e y O N . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the d i s p l ay . T h e co m p r e s so r w i l l b e c o [...]

  • Page 20

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 19. OPERA TION T I M E I f t i m e w a s s e l e c t e d … The display will indicate the last period of time set by the operator . T o change the displayed time, press the right  o r l ef t  a rr ow k e y s to s e l ec t b e tw e en h o u rs o r m i nu t es a n d t he u p  o [...]

  • Page 21

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 0 . O P E R A T I O N P R O G R A M M I N G S t a r t i n g f r o m t h e OFF p o s i t i o n , p re s s t h e power key O N . T h e A l t o - S h a am n a m e w i l l illuminate and t he SELECTION SCREEN will appear on the display . T he c o m[...]

  • Page 22

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 21. OPERA TION P R E S E T P R O G R A M O P E R A T I O N Starting from the O F F p o s i t i o n , p r e s s t h e power key O N . T h e A l t o- S h a a m n a m e w i l l illuminate and t he SELECTION SCREEN will appear on the display . T he c o m p r e ss o r will become energized a[...]

  • Page 23

    P R O G R A M O P T I O N S Starting from the O F F p o s i t i o n , p r e s s t h e p o w e r k e y O N . The Alto-Shaam name will illuminate and t he S ELECTION SCREEN will appear on the display . The compr essor will become energized and will begin t o o p e r at e i f r e q u ir e d b y t h e s en s o r s . P r e s s t h e PROGRAM key . The di[...]

  • Page 24

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 23. F O O D P R O B E U S E U np a c kin g F o od P r o be s 1 . Cut and remove the p l a s t i c t i e s k e e p i n g t h e probe cables coiled during shipment. W h e n r e m o v i n g t h e t i e s , e x e r c i s e c a u t i o n t o a v o i d a c c i d e n t a l l y c u t t i n g t [...]

  • Page 25

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 4 . FOOD HANDLING GUIDELINES O P E R A T I O N PRODUCT COVERING T o maintain sanitation control when loading the Quickchiller , foods should be above 140°F (60°C) and should be tightly cover ed. A tight cover is an important part of proper ch[...]

  • Page 26

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 25. OPERA TION P R O D U C T C A P A C I T Y P E R P A N : Foods for chill or freeze pr ocessing should be portioned into shallow pans to a depth n o t to e x c e e d 2-inches (51mm). The individual pan capacity chart below is provided as a general guideline to help determine the number[...]

  • Page 27

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 6 . O P E R A T I O N P A N S I Z E ➝ 1 2 " x 2 0 " x 2 1 / 2 " 3 2 5 x 5 3 0 x 6 5 m m ME TRIC EQU IV A LE N T S E RV I N G S F O O D C AT E G O RY SE RV I N G S I Z E SE RV I N G S I Z E P E R P A N B R E A K F A ST I T E M S[...]

  • Page 28

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 27. S A N I T A T I O N P R O T E C T I N G S TA I N L E S S S T E E L S U R FA C E S I t i s i m p o r t a n t t o g u a r d a g a i n s t c o r r o s i o n i n t h e c a re o f stainless steel surfaces. H a r s h , c o r r o s i v e , o r inappropriate chemicals can c o m p l e t e l [...]

  • Page 29

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 2 8 . S A N I T A T I O N INTERIOR CLEANING Remove the roll-in cart (tr olley) from cart equipped models. Open the quickchiller door to warm the interior of the cabinet. 1. Remove any loose food debris with a cleaning c l o t h o r s m a l l h a [...]

  • Page 30

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 29. S A N I T A T I O N FOOD TROLLEY CLEANING 1. T ake food trolley to a cart wash area. T rolleys may be cleaned using any mild cleaning detergent and w a r m w a t e r. 2. Hand wipe all framing, slides, drip pan, and base. Thoroughly clean debris fr om the casters. A spray hose can be[...]

  • Page 31

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3 0 . S E R V I C E C O N T R O L E R R O R D I S P L A Y S C ONTROL DISPLA Y A CTION REQUIRED R e a l T i m e C l o c k B a d C a l l s e r v i c e f o r r e p l a c e m e n t o f d e f e c t i v e c o n t r o l . N O T E : B E F O R E C ALLING [...]

  • Page 32

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 31. P OW E R S U P P L Y B OA R D B A - 3 3 5 5 4 R M 3 R E L AY B A - 3 4 0 2 1 R M 1 R E L AY B A - 3 4 0 0 9 R M 2 R E L AY B A - 3 4 0 1 0 C IRCUIT BREAKER S W- 3 4 1 5 2 F U S E B L O C K F U - 3 7 7 2 C O N TA C TO R P C C C 5 8 F U S E , 1 5 A M P F U - 3 7 7 5 MODEL: QC-3 CONTRO[...]

  • Page 33

    MODEL: QC-3 COIL FA N TERMINA TOR C R - 3 3 3 8 7 E VA P O R ATO R C O I L S I D E R A C K , L E F T - H A N D S I D E R A C K , R I G H T - HAND COIL SENSOR 14285 T X V VA LV E VA - 3 4 2 1 6 D E F R O S T H E AT E R C B - 3 3 3 8 9 E VA P O R ATO R C O I L FA N M O TO R M O - 3 3 3 8 5 A I R S E N S O R S N - 3 3 5 4 1 P R O D U C T P R O B E P R[...]

  • Page 34

    P OW E R S U P P L Y B OA R D B A - 3 3 5 5 4 C O N T R O L 5 0 0 2 4 3 3 R M 3 R E L AY B A - 3 4 0 2 1 R M 1 R E L AY B A - 3 4 0 0 9 R M 2 R E L AY B A - 3 4 0 1 0 F U S E B L O C K F U - 3 7 7 2 F U S E , 1 5 A M P F U - 3 7 7 5 MODEL: QC-20 CONTROL C IRCUIT BREAKER S W- 3 4 1 5 2 C O N TA C TO R P C C C 5 8 QUICKCHILLER • INST AL LA TION/OPE[...]

  • Page 35

    MODEL: QC-20 COIL E VA P O R ATO R C O I L D E F R O S T H E AT E R E L - 3 4 0 4 6 E VA P O R ATO R C O I L FA N M O TO R M O - 3 3 3 8 5 E VA P O R ATO R C O I L FA N T X V VA LV E ( 2 ) V A-33972 VA - 3 3 9 3 2 A I R S E N S O R S N - 3 3 5 4 1 Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L ?[...]

  • Page 36

    MODEL: QC-20 CONDENSER C O N T R O L B O X D R AW E R C O N T R O L B O X R A I L C O N T R O L B OX R A I L PRESSURE SWITCH CONDENSA TE P AN ( N OT S H OW N ) QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 35. S E R V I C E[...]

  • Page 37

    MODEL: QC-40 E v a p o r a t o r C o i l D r a i n H e a t e r - C B - 3 4 1 9 9 E v a p o r a t o r F a n M o t o r s - RW E M 3 1 D r a i n P a n H e a t e r - P N - 2 7 7 9 9 T X V Va l v e - R W E V 4 2 C o i l S e n s o r - S N - 3 3 5 4 1 Defrost Heater - CB-34199 D e f r o s t Te r m i n a t o r Q U I C K C H I L L E R • I N S T A L L A T [...]

  • Page 38

    MODEL: QC-40 CONTROL P OW E R S U P P L Y B OA R D B A - 3 3 5 5 4 C O N T R O L B OA R D (QC-40/50/100) 5 0 0 6 7 2 7 R M 2 R E L AY B A - 3 4 0 1 0 R M 1 R E L AY B A - 3 4 0 0 9 R M 3 R E L AY B A - 3 4 0 2 1 QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 37. S E R V I C E[...]

  • Page 39

    P OW E R S U P P L Y B OA R D B A-33554 MODEL: QC-50, QC-100 CONTROL R M 2 R E L A Y B A - 3 4 0 1 0 R M 1 R E L A Y B A - 3 4 0 0 9 R M 3 R E L A Y B A - 3 4 0 2 1 T E R M I N A L B L O C K Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 3 8 . S E R V I C E[...]

  • Page 40

    MODEL: QC-100 COIL D E F R O S T T E R M I N ATO R S C R - 3 3 3 8 7 T X V VA LV E V A-34128 ( Q C - 5 0 ) RW E V 4 8 ( QC - 1 0 0 ) D E F R O S T H E AT E R S E L - 3 4 2 6 8 QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 39. S E R V I C E[...]

  • Page 41

    MODEL: QC-50, QC-100 BREAKER C I R C U I T B R E A K E R , 5 0 A M P SW -34153 (QC-50) S W- 3 4 1 5 4 ( Q C - 1 0 0 - 2 0 8 - 2 4 0 V , 1 P H ) S W- 3 4 1 5 3 ( Q C - 1 0 0 - 2 0 8 - 2 4 0 V , 3 P H ) S W- 3 4 1 5 2 ( Q C - 1 0 0 - 3 8 0 - 4 1 5 V , 3 P H ) F A N M O - 2 7 1 8 2 MODEL: QC-50, QC-100 F AN Q U I C K C H I L L E R • I N S T A L L A [...]

  • Page 42

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 41. S E R V I C E MODEL: QC-50 Remote D r a i n H e a t e r Defrost Heater Coil Sensor T erminal Switches Cavity Air Sensor[...]

  • Page 43

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 2 . S E R V I C E C o n n e c t w i r e s t o c o n d e n s i n g unit solenoid here. MODEL: QC-50, QC-100 REMOTE C i r c u i t B r e a k e r L o w S i d e C o n n e c t i o n High Side Connection Remote condensor connection[...]

  • Page 44

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 43. S E R V I C E MODEL: QC-3 WIRING MODEL: QC-20 WIRING[...]

  • Page 45

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 4 . SERVICE MODEL: QC-40 WIRING[...]

  • Page 46

    QUICKCHILLER • INST AL LA TION/OPERA TION/SERVICE MANUAL • 45. S E R V I C E MODEL: QC-50 WIRING 1 P H 3 P H[...]

  • Page 47

    Q U I C K C H I L L E R • I N S T A L L A T I O N / O P E R A T I O N / S E R V I C E M A N U A L • 4 6 . SERVICE MODEL: QC-100 WIRING 1 P H 3 P H[...]

  • Page 48

    All Alto-Shaam equipment is sold F .O.B. shipping point, and when accepted by the carrier , such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence ca[...]