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Alto-Shaam QC-3/QC-20/QC-40/QC-50/QC-50 Remote/QC-100/Qc-100 Remote manual

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Table of contents for the manual

  • Page 1

    MN-28606 • 06/11 printed i n u . s . a . Model : QC-3 QC-20 QC-40 QC-50 QC-50 REMOTE QC-100 QC-100 REMOTE   • INSTALLATION  • OPERATION • MAINTENANCE QC-100 QC-40 QC-20 PROCESSING FREEZER / CHILLER / REFRIGERATION SYSTEM W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3[...]

  • Page 2

    Delivery ............................................................................. 1 Unpacking ......................................................................... 1 Safety Procedures and Precautions ................................... 2 Installation Site Installation ............................................................ 3 Clearance[...]

  • Page 3

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 1. DELIVERY This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in t[...]

  • Page 4

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 2. NOTE For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or [...]

  • Page 5

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 3. CLEARANCE REQUIREMENTS BACK: 6" (152mm) TOP: 6" (152mm) SIDES: 4" (102mm) minimum at both sides. 18" (457 mm ) M i N i M u M clearaNce f r o M h e a t produciNg e q u i p M e N t . INSTALLATION REQUIREMENTS Unit must NOT be tipped on its side at any time. Tipping will[...]

  • Page 6

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 4. INSTALLATION REQUIREMENTS The model QC-3 is a counter mounted unit and must be sealed to the counter with a NSF listed silicone sealant. For all other models, install the appliance on a smooth and level floor surface. Use the adjustable cabinet legs to level the Quickchiller. Adjust from[...]

  • Page 7

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 5. SITE INSTALLATION INSTALLATION Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Loosely fasten each guide rail with a washer, lock washer and bolt. 3. Push the roll-in cart (trolley) into the Quickchiller, center the cart right-to-left, and[...]

  • Page 8

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 6. SUB TITLE TITLE 3" (76mm) 26-1/2" (673mm) 29-3/4" (756mm) 5-1/4" (133mm) Electrical Connection 54-3/4" (1391mm) 14-3/4" (375mm) 34" (864mm) 28" (71 1mm) 29-3/4" (756mm) 28-1/2" (724mm) QC-3 PRODUCTPAN CAPACITY Approximately 36 lb (16 kg)[...]

  • Page 9

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 7. SUB TITLE TITLE QC-20 52-1/2" (1334mm) 34" (864mm) Electrical Connection Evaporator Pan 42-1/2" (1079mm) 30-1/2" (774mm) 36-1/2" (927mm) 6" (152mm) 36-1/8" (918mm) 38" (965mm) 49-1/2" (1257mm) 51-1/4" (1302mm) 17" (431mm) 16-1/4"[...]

  • Page 10

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 8. SUB TITLE TITLE QC-40 38-1/2" (978mm) 1-1/2" (38mm) 13-1/2" (343mm) AL TO SHAAM 70-1/4" (1784mm) 64-1/4" (1632mm) 39-7/8" (1013mm) 35-3/8" (899mm) 6" (152mm) 64" (1626mm) 39-7/8" (1013mm) PRODUCTPAN CAPACITY Approximately 144 lb (65 kg) [...]

  • Page 11

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 9. SUB TITLE TITLE QC-50 QC-50 Remote 51" (1295mm) 76-1/2" (1943mm) 35-1/2" (902mm) 41-5/8" (1057mm)* 75" (1905mm) 41-1/8" (1045mm) 20-1/4" (514mm) 27-3/4" (705mm)* * Door opening 8" (203mm) ADJUST ABLE 30-1/2" (775mm) 48-7/16" (1229mm)[...]

  • Page 12

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 10. SUB TITLE TITLE QC-100 QC-100 Remote 20-1/4" (641mm) 93-1/2" (2375mm) 58-1/2" (1486mm)* 27-3/4" (705mm)* DOOR NOT SHOWN FOR CLARITY 8" (203mm) ADJUST ABLE 51" (1295mm) 35-1/2" (902mm) 41-1/8" (1045mm) 65-1/4" (1657mm) DOOR 30-1/2" (775mm[...]

  • Page 13

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 11. SUB TITLE TITLE MODEL > QC-3 QC-20 QC-40 QC-50 QC-50 remote QC-100 QC-100 remote Casters, 5" (127mm) 5005674 5005674 5005674 — — — — Prechill Sealing Strip — — — 5008856 5008856 5008856 5008856 Remote Condenser Package — — — — RE-27870 — RE-34217 Roll-In [...]

  • Page 14

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 12. SUB TITLE TITLE ELECTRICAL INSTALLATION This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the[...]

  • Page 15

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 13. TITLE OPERATION OPERATING INTRODUCTION The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and bett[...]

  • Page 16

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 14. TITLE OPERATION CHILL PROCESSING CYCLES The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life. Cold air is evenly directed across [...]

  • Page 17

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 15. TITLE OPERATION ADDITIONAL INFORMATION ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods. ➤ To maintain proper operation of the Quickchiller, always allow the unit to defrost whenever the ?[...]

  • Page 18

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 16. TITLE OPERATION SOFT CHILL … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is recommended for less dense food items that chill quickly. The mode automatically converts to a refrig[...]

  • Page 19

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 17. SUB TITLE TITLE BASIC OPERATION OPERATION MANUAL OPERATION 1. Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by [...]

  • Page 20

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 18. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 18. SUB TITLE TITLE CAUTION ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING. ADVANCED OPERATION OPERATION The date and time will appear in the display when the [...]

  • Page 21

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 19. SUB TITLE TITLE MANUAL OPERATION 1. Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors . 2. Press the[...]

  • Page 22

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 20. ADVANCED OPERATION OPERATION PRESET PROGRAM OPERATION 1. Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the s[...]

  • Page 23

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 21. SUB TITLE TITLE USER SETTINGS changing user settings Starting from the off position, press the power key on . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensor[...]

  • Page 24

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 22. TITLE OPERATION FOOD PROBE USE Unpacking Food Probes 1. Cut and remove the plastic ties keeping the probe cables coiled during shipment. When removing the ties, exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires. 2. Uncoil the probe cables a[...]

  • Page 25

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 23. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 23. SUB TITLE TITLE OPERATION FOOD HANDLING GUIDELINES PRODUCT COVERING To maintain sanitation control when loading the Quickchiller, foods should be above 140°F (60°C) and should be tightly covered. A tight cover is an import[...]

  • Page 26

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 24. TITLE OPERATION PRODUCT CAPACITY PER PAN: Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2-inches (51mm). The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads requ[...]

  • Page 27

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 25. TITLE OPERATION THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GENERAL REFERENCE ONLY. PORTION SIZES and PAN CAPACITIES PAN SIZE › 12" x 20" x 2-1/2 " 325 x 530 x 65mm FOOD CATEGORY SERVING SIZE METRIC EQUIVALENT SERVING SIZE SERVINGS[...]

  • Page 28

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 26. TITLE CARE AND CLEANING PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool,[...]

  • Page 29

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 27. TITLE INTERIOR CLEANING Remove the roll-in cart (trolley) from cart equipped models. Open the quickchiller door to warm the interior of the cabinet. 1. Remove any loose food debris with a cleaning cloth or small hand broom. 2. Use a mild, non-abrasive detergent and warm water. Wipe-down[...]

  • Page 30

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 28. TITLE TROUBLESHOOTING CONTROL ERROR DISPLAYS control display action required Real Time Clock Bad E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, POWER CYCLE UNIT TO CLEAR THIS MESSAGE. This is likely caused by the unit having been unplugged for an extended amount of time. Th[...]

  • Page 31

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 29. TITLE SERVICE p o w e r supply board ba-33554 r m 3 relay ba-34021 r m 1 relay ba-34009 r m 2 relay ba-34010 circuit breaker sw-34152 f u s e b l o c k fu-3772 contactor pccc58 f u s e , 15 amp fu-3775 M O D E L : Q C - 3 C O N T R O L Part numbers and drawings are subject to change wit[...]

  • Page 32

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 30. TITLE SERVICE M O D E L : Q C - 3 C O I L f a n terminator cr-33387 evaporator c o i l s i d e rack , l e f t - hand s i d e rack , r i g h t - hand c o i l sensor 14285 t x v valve va-34216 defrost heater cb-33389 evaporator c o i l f a n motor mo-33385 a i r sensor 5009220 product pro[...]

  • Page 33

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 31. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 31. TITLE SERVICE p o w e r supply board ba-33554 c o n t r o l 5002433 r m 3 relay ba-34021 r m 1 relay ba-34009 r m 2 relay ba-34010 f u s e b l o c k fu-3772 f u s e , 15 amp fu-3775 M O D E L : Q C - 2 0 C O N T R O L circui[...]

  • Page 34

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 32. TITLE SERVICE M O D E L : Q C - 2 0 C O I L evaporator c o i l defrost heater el-34046 evaporator c o i l f a n motor mo-33385 evaporator c o i l f a n t x v valve ( 2 ) va-33972 va-33932 a i r sensor 5009220 Part numbers and drawings are subject to change without notice.[...]

  • Page 35

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 33. TITLE SERVICE M O D E L : Q C - 2 0 C O N D E N S E R c o n t r o l b o x drawer c o n t r o l b o x r a i l c o n t r o l b o x r a i l pressure s w i t c h condensate pan ( n o t s h o w n ) Part numbers and drawings are subject to change without notice.[...]

  • Page 36

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 34. TITLE SERVICE M O D E L : Q C - 4 0 Evaporator Coil Drain Heater - CB-34199 Evaporator Fan Motors - RWEM31 Drain Pan Heater - PN-27799 TXV Valve - RWEV42 Coil Sensor - SN-33541 Defrost Heater - CB-34199 Defrost Terminator Part numbers and drawings are subject to change without notice.[...]

  • Page 37

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 35. TITLE SERVICE M O D E L : Q C - 4 0 C O N T R O L p o w e r supply board BA-33554 c o n t r o l board (Qc-40/50/100) 5006727 r m 2 relay ba-34010 r m 1 relay ba-34009 r m 3 relay ba-34021 Part numbers and drawings are subject to change without notice.[...]

  • Page 38

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 36. TITLE SERVICE p o w e r supply board ba-33554 M O D E L : Q C - 5 0 , Q C - 1 0 0 C O N T R O L r m 2 relay ba-34010 r m 1 relay ba-34009 r m 3 relay ba-34021 terminal b l o c k Part numbers and drawings are subject to change without notice.[...]

  • Page 39

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 37. TITLE SERVICE M O D E L : Q C - 1 0 0 C O I L defrost terminators cr-33387 t x v valve va-34128 ( Q c -50) rwev48 ( Q c -100) defrost heaters el-34268 Part numbers and drawings are subject to change without notice.[...]

  • Page 40

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 38. TITLE SERVICE M O D E L : Q C - 5 0 , Q C - 1 0 0 B R E A K E R circuit breaker , 50 amp sw-34153 (Qc-50) sw-34154 (Qc-100 - 208-240v, 1ph) sw-34153 (Qc-100 - 208-240v, 3ph) sw-34152 (Qc-100 - 380-415v, 3ph) f a n mo-27182 M O D E L : Q C - 5 0 , Q C - 1 0 0 F A N Part numbers and drawi[...]

  • Page 41

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 39. TITLE SERVICE M O D E L : Q C - 5 0 R e m o t e Drain Heater Cavity Air Sensor Coil Sensor Defrost Heater Terminal Switches Part numbers and drawings are subject to change without notice.[...]

  • Page 42

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 40. TITLE SERVICE Connect wires to condensing unit solenoid here. M O D E L : Q C - 5 0 , Q C - 1 0 0 R E M O T E Circuit Breaker Low Side Connection High Side Connection Remote condensor connection Part numbers and drawings are subject to change without notice.[...]

  • Page 43

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 41. TITLE SERVICE M O D E L : Q C - 3 W I R I N G M O D E L : Q C - 2 0 W I R I N G Part numbers and drawings are subject to change without notice.[...]

  • Page 44

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 42. TITLE SERVICE M O D E L : Q C - 4 0 W I R I N G Part numbers and drawings are subject to change without notice.[...]

  • Page 45

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 43. TITLE SERVICE M O D E L : Q C - 5 0 W I R I N G 1PH 3PH Part numbers and drawings are subject to change without notice.[...]

  • Page 46

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 44. TITLE SERVICE M O D E L : Q C - 1 0 0 W I R I N G 1PH 3PH Part numbers and drawings are subject to change without notice.[...]

  • Page 47

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 45.[...]

  • Page 48

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 46. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 46[...]

  • Page 49

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 47. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 47[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 48. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 48[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 49. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 49[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 50. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 50[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 51. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 51[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 52. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 52[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 53. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 53[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 54. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 54[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 55. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 55[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 56. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 56[...]

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    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 57. QUICKCHILLER • MANUEL D’INSTALLATION/UTILISATION/ENTRETIEN • 57[...]

  • Page 60

    TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]