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Alto-Shaam QC2-40 manual

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Table of contents for the manual

  • Page 1

    PROCESSING FREEZER / CHILLER / REFRIGERATION SYSTEM  PHONE: 262.251.3800 • 800.558.8744 u s a / c a[...]

  • Page 2

    Delivery .................................................................... 1 Unpacking ................................................................ 1 Safety Procedures and Precautions .......................... 2 Installation Site Installation .................................................... 3 Clearance Requirements .....................[...]

  • Page 3

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 1. deLiVery This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in t[...]

  • Page 4

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 2. note For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. caution Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or [...]

  • Page 5

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 3. CLEARANCE REQUIREMENTS 18" (457 mm ) m i n i m u m clearance from h e a t producing e q u i p m e n t . QC2-100 r e Q u i r e s 6" (152 mm ) clearance from t o p . INSTALLATION REQUIREMENTS      ?[...]

  • Page 6

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 4. INSTALLATION REQUIREMENTS The model QC2-3 is a counter mounted unit and must use legs that allow for a 4" (102mm) clearance between the cabinet and the counter. For all other models, install the appliance on a smooth and level floor surface. Use the adjustable cabinet legs to level [...]

  • Page 7

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 5. SITE INSTALLATION INSTALLATION Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Fasten each guide rail with washer, lock washer and bolt. 3. Push the roll-in cart (trolley) into the Quickchiller and close the door. 4. At the front of the Qu[...]

  • Page 8

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 6. SUB TITLE TITLE 5" (127mm) Electrical Connection Cord Length: 9 ' (2743mm) 55-3/4" (1416mm) 27" (686mm) ALTO SHAAM 30" (762mm) 35-1/4" (895mm) with caster option 10-1/4" (260mm) Electrical Connection 39" (991mm) with standard leg QC2-3 PRODUCTPAN [...]

  • Page 9

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 7. SUB TITLE TITLE QC2-20 57” (1448mm) 36” (914mm) Cord Length 9’ (2743mm) 36” (914mm) 42” (1067mm) 60” (1524mm) 36” (914mm) PRODUCTPAN CAPACITY MaxiMuM ChilliNg CapaCity : Approximately 60 lb (27 kg) voluMe MaxiMuM : 37.5 Quarts (47,5 liters ) full - size paNs : gastroNorM 1[...]

  • Page 10

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 8. SUB TITLE TITLE QC2-40 ALTO SHAAM 36" (914mm) 7" (178mm) Electrical Connection Cord Length 9 ft (2743mm) 44" (1118mm) 75" (1905mm) 34" (864mm) 26-7/16" (671mm) 60-7/16" (1534mm) 20-1/2" (521mm) Electrical Connection Cord Length 9 ft (2743mm) PRODUC[...]

  • Page 11

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 9. SUB TITLE TITLE QC2-100 INSTALLATIO N SITE INSTALLATION 40-7/8" (1036mm) 14" (355mm) Electrical Connection Condensate Drain 51" (1294mm) 93-5/8" (2377mm) 35-1/2" (902mm) 40" (1015mm) 75-1/2" (1917mm) 77-5/8" (1970mm) 8" (203mm) Condensate Drai[...]

  • Page 12

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 10. SUB TITLE TITLE MODEL > QC2-3 QC2-20 QC2-40 QC2-100 QC2-100 remote Casters, 3" (76mm) [ s e t o f 4] 5014890 — — — — Casters, 5" (127mm) [ s e t o f 4] 5014751 5014751 5014751 — — HACCP Documentation, Data Logger • On-board Datalogger technology maintains accu[...]

  • Page 13

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 11. SUB TITLE TITLE ELECTRICAL INSTALLATION This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the[...]

  • Page 14

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 12. TITLE OPERATION OPERATING INTRODUCTION The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and bett[...]

  • Page 15

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 13. TITLE OPERATION CHILL PROCESSING CYCLES The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life. Cold air is evenly directed across [...]

  • Page 16

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 14. TITLE OPERATION ADDITIONAL INFORMATION ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods. ➤ To maintain proper operation of the Quickchiller, always allow the unit to defrost whenever the ?[...]

  • Page 17

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 15. TITLE OPERATION  … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is recommended for less dense food items that chill quickly. The mode automatically [...]

  • Page 18

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 16. SUB TITLE TITLE BASIC OPERATION OPERATION  Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. [...]

  • Page 19

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 17. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 17. SUB TITLE TITLE caution ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING. ADVANCED OPERATION OPERATION The date and time will appear in the display when the [...]

  • Page 20

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 18. SUB TITLE TITLE MANUAL OPERATION  Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors .  P[...]

  • Page 21

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 19. ADVANCED OPERATION — PRESET PROGRAMMING OPERATION PRESET PROGRAM OPERATION 1. Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to opera[...]

  • Page 22

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 20. SUB TITLE TITLE chanGinG user settinGs Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. Press the [...]

  • Page 23

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 21. 8. HACCP DOWNLOAD This is displayed only when the control is connected to a USB DataLogger. [Optional feature] With the HACCP Download selected, press the Start key and insert USB data stick. Display will indicate QC USB and the % status copied to USB data stick. When 100% is displayed,[...]

  • Page 24

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 22. ADVANCED OPERATION – USER SETTINGS OPERATION 13. DRIP TIME (MINUTES) This is the amount of time the drain heater will run after a hot-gas defrost function before automatically switching back to the chilling mode. Factory default setting is 10 minutes. The user may select a range from [...]

  • Page 25

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 23. TITLE OPERATION FOOD PROBE USE Unpacking Food Probes 1. Cut and remove the plastic ties keeping the probe cables coiled during shipment. When removing the ties, exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires. 2. Uncoil the probe cables a[...]

  • Page 26

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 24. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 24. SUB TITLE TITLE OPERATION FOOD HANDLING GUIDELINES PRODUCT COVERING To maintain sanitation control when loading the Quickchiller, foods should be above 140°F (60°C) and should be tightly covered. A tight cover is an import[...]

  • Page 27

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 25. TITLE OPERATION PRODUCT CAPACITY PER PAN: Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2-inches (51mm). The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads requ[...]

  • Page 28

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 26. TITLE OPERATION THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GENERAL REFERENCE ONLY. PORTION SIZES and PAN CAPACITIES   ›         [...]

  • Page 29

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 27. TITLE CARE AND CLEANING protecting StainLeSS SteeL SurfaceS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool,[...]

  • Page 30

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 28. TITLE INTERIOR CLEANING Remove the optional roll-in cart (trolley) from cart equipped models. Open the Quickchiller door to warm the interior of the cabinet. 1. Remove any loose food debris with a cleaning cloth or small hand broom. 2. Use a mild, non-abrasive detergent and warm water. [...]

  • Page 31

    QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 29. TITLE TROUBLESHOOTING CONTROL ERROR DISPLAYS control display action required Real Time Clock Bad E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, POWER CYCLE UNIT TO CLEAR THIS MESSAGE. This is likely caused by the unit having been unplugged for an extended amount of time. Th[...]

  • Page 32

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 30 QC2-3 BOTTOM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 Item Part Description Qty. 1 RE-29821 Condensing Unit Duct 1 2 PE-29819 Top Louver Channel 1 3 PE-29830 Compressor Louver 1 4 SW-29823 Pressure Switch 1 5 LG-29904 6" Leg, Standard 4 CS-29822 3" Ranserve Caster N[...]

  • Page 33

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 31 1 3 2 4 7 5 6 8 9 10 11 12 13 14 21 20 16 17 18 15 19 4 QC2-3 BOX VIEW Item Part Description Qty. 1 BT-29841 Holding Bracket Ref Line 1 2 PR-34299 Probe Receptacle Assembly 1 3 PR-34298 Probe, Quick Connect 1 4 SR-29832 Stainless Steel Side Rack 2 5 BU-29937 Bushing, Ny[...]

  • Page 34

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 32 QC2-3 COIL VIEW 1 2 3 4 5 6 7 8 9 10 11 12 14 15 13 16 Upon installation of drip pan, silicone pan perimeter to interior liner bottom Add plastic edge guard to drip pan 6 Item Part Description Qty. 1 GD-29848 Fan Guard 1 2 GD-29850 Fan Shroud Assembly 1 3 FA-29854 Blade[...]

  • Page 35

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 33 QC2-3 COMPRESSOR VIEW 1 3 2 4 7 4 5 6 Item Part Description Qty. 1 RE-29861 Condensing Assembly, 1/2 MED R404A 120V 1 2 SW-29823 Pressure Switch 1 3 FI-29862 Dryer, 1/4" Filter with 2nd 1/4" 1 4 VA-29863 Solenoid Valve & 120V Coil 1 5 VA-29864 Valve, Sporl[...]

  • Page 36

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 34 QC2-3 CONTROL BOX 2 1 3 4 5 6 7 8 9 11 12 14 15 16 17 10 18 13 1 Item Part Description Qty. 1 BT-29929 Dinrail, End Stop 2 2 BA-34010 Digital Relay 2, Circuit Board 1 3 BA-34009 Digital Relay 1, Circuit Board 2 4 BT-29918 Din Rail Mounting Bracket, 160mm Long 1 5 CR-299[...]

  • Page 37

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 35 QC-20 BOTTOM 2 3 4 5 6 6 7 8 1 Item Part Description Qty. 1 PN-29968 Compressor Louver 1 2 FI-29954 Filter Dryer 1 3 VA-29900 Valve, Pressure Regulator 1 4 RE-29947 Compressor, 3/4 HP LO R404A 1 5 CD-29831 Cord with Plug, 20Amp 125V 5-20P, 9' Long 1 6 RE-29966 Cond[...]

  • Page 38

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 36 QC-20 BOX VIEW 12 9 12 11 9 10 7 8 4 3 5 1 2 6 14 15 16 17 17 18 13 19 20 19 Item Part Description Qty. 1 CU-29964 Capacitor, 14MFD, 440VAC 1 2 BT-29918 Din Rail 1 3 FU-29926 Fuse. 10 Amp Time Delay, 326-010 300V 1 4 BK-29919 Block, Fuse Holder 1 5 BA-29927 Power Supply[...]

  • Page 39

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 37 QC-20 COIL VIEW 3 10 1 2 17 6 7 8 9 4 5 11 12 13 14 16 15 Item Part Description Qty. 1 RE-29944 Coil, QuickChiller QC2-20 1 2 PR-34704 Probe Receptacle Assembly 1 3 SN-33541 Sensor, Air Temperature 1 4 BK-24427 Mounting Block for Air Sensor 1 5 SN-34663 Sensor, Defrost [...]

  • Page 40

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 38 1 2 3 4 4 5 6 7 8 QC-20 COMPRESSOR VIEW Item Part Description Qty. 1 FI-29954 Filter Dryer 1 2 VA-29900 Solenoid Valve, Sporlan Pressure Regulator 1 3 RE-29947 Compressor, QC2-20 1 4 VA-29863 Solenoid Valve & 120V Coil 1 5 IN-29952 Insulation Wrap 1 6 BT-29951 Brack[...]

  • Page 41

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 39 QC-20 CONTROL PANEL 3 2 Apply Weather Stripping to Front T op Edge of Panel 4 1 5 5 6 9 7 8 Item Part Description Qty. 1 SC-29933 Bolt, M5 12 2 CC-34682 QuickChiller Control Board 11 3 PI-26098 Pipe, .125" Thick Acrylic Tube, QC2 Control Light 4 4 PN-29962 Control [...]

  • Page 42

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 40 QC2-40 COMPRESSOR 5 6 2 1 3 4 2 Item Part Description Qty. 1 VA-29898 Valve, Liquid Line Solenoid 2 2 SE-29897 Solenoid Valve & Coil, Danfoss, 120V 2 3 VA-29900 Valve, Sporlan Crankcase Pressure Regulator 1 4 FI-29899 Filter Drier 1 5 EL-29828 Element, 115V 200W Eva[...]

  • Page 43

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 41 QC2-40 COMPRESSOR HOUSING 2 3 4 5 6 1 Item Part Description Qty. 1 FU-29901 Breaker, 2 Pole 20 AMP 1 2 PE-29902 Compressor Louver 1 3 LG-29904 6" Leg, Standard 4 SC-29824 Leg Bolt, 1/4-20 x 3.5" Shoulder Bolt Hex Head 16 4 PN-29903 Evaporator Pan, QC2-40, with[...]

  • Page 44

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 42 QC2-40 COIL 2 2 1 Suction Line 1 3 Hot Gas Defrost Line Discharge Line Item Part Description Qty. 1 RE-29905 Coil Assembly, 19x20 QuickChiller 2 2 VA-29906 Valve, Expansion 2 3 CD-29860 Wire, 11" Loop Drain Heater 1[...]

  • Page 45

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 43 QC2-40 DOOR 1 6 7 4 5 4 3 2 Item Part Description Qty. 1 HG-29913 Upper Hinge, Bracket, Left-Hand 1 2 HD-26967 Handle, Door 1 3 BT-29911 Lower Bracket, Horizontal Pivot, Left-Hand 1 4 HG-29912 Hinge Insert, Self Closing 1 5 SC-29910 Screw, 10x2" THP 4 6 GS-29914 Ga[...]

  • Page 46

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 44 QC2-40 INTERIOR 5 4 1 2 3 4 Item Part Description Qty. 1 PR-34299 Probe, Receptacle 3 2 PR-34298 Probe, Quick Connect 3 3 PE-29916 Panel, QC2-40 Fan Guard, Right 1 4 SR-29915 Rack, Pan Support 2 5 PE-29917 Panel, QC2-40 Fan Guard, Left 1 6 SH-22584 Shelf, Stainless Stee[...]

  • Page 47

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 45 QC2-40 CONTROL PANEL 12 13 1 2 3 4 5 6 7 8 9 10 16 15 14 11 17 19 18 19 20 Item Part Description Qty. 1 TM-29921 Terminal Block, Pluggable, 180 Deg, 7 Position 1 2 TM-29922 Terminal Block, Pluggable, 180 Deg, 8 Position 1 3 TM-29923 Terminal Block, Pluggable, 180 Deg, 1[...]

  • Page 48

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 46 QC2-40 FAN 1 2 3 Item Part Description Qty. 1 FA-29853 Motor, Fan Evaporator, QC2-40 2 2 FT-29908 Plastic Collar, 14-1/2" Round, QC2-40 2 3 FA-29907 Blade, 14" Evaporator Fan, QC2-40 2[...]

  • Page 49

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 47 QC2-100 COMPRESSOR 1 2 2 3 4 5 6 7 8 Item Part Description Qty. 1 TE-29986 Tee, Copper, 3/8 x 3/8 x 3/8" ID 4 2 RE-35155 Solenoid Valve & Coil, Danfoss, 120V 2 3 TE-35153 Tee, Copper, 1/2 x 1/2 x 3/8" ID 1 4 VA-29898 Valve, Liquid Line Solenoid 2 5 TE-3515[...]

  • Page 50

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 48 QC2-100 COIL 1 2 3 4 5 Item Part Description Qty. 1 RE-29905 Coil Assembly, 19x20 QuickChiller 1 2 VA-29906 Valve, Expansion 1 3 TE-35153 Tee, Copper, 1/2 x 1/2 x 3/8" ID 1 4 FA-29945 Fan, Axial Evaporator Coil 1 5 TE-29985 Tee, Copper, 1/2" x 1/2" x 1/4&[...]

  • Page 51

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 49 QC2-100 DOOR 1 2 3 4 5 6 Item Part Description Qty. 1 HD-26967 Handle, Door 1 2 GS-29994 Gasket, Compression, QC2-100 1 3 GS-29993 Gasket, Door, QC2-100 1 4 HG-29992 Hinge, Adjustable, QC2-100 3 5 SC-29991 Screw, Pan Head, 8-32 x 1/2" Long 1 6 HL-29840 Food Probe H[...]

  • Page 52

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 50 QC2-100 INTERIOR 1 2 6 5 8 7 3 4 9 10 11 12 13 14 * not shown Item Part Description Qty. 1 RE-29983 Condensing Unit, 3HP 208/230V 1 Phase 1 RE-35172 Condensing Unit, 3HP 208/230V 3 Phase 1 2 PN-29842 Louver Panel, QC2-100 1 3 PN-29999 Panel, Control Panel Assembly, QC2-[...]

  • Page 53

    PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 51 QC2-100 CONTROL PANEL 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 Item Part Description Qty. 1 CC-35050 HACCP Data Logger, USB Port, option 1 2 BA-34010 Relay Board 1 3 BA-34009 Relay Board 2 4 CU-29964 Capacitor, 14MFD, 440VAC 3 5 SC-29991 Bolt, Phillips Truss, 8-32 4 [...]

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    TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]