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American Dryer Corp. AD-115ES manual

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  • Page 1

    AD-115ES Parts Manual 24 VAC Phase 7 July 2002 040303MGOLDSTEIN/mcronan ADC Part No. 450218 American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 T elephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry .com www .amdry .com[...]

  • Page 2

    AD-115ES Retain This Manual In A Safe Place For Futur e Refer ence American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment. OBSER VE ALL[...]

  • Page 3

    Table of Contents Control Door Assembly .......................................................................................................................... 3 Computer Panel Assembly ...................................................................................................................... 4 Dual T imer T ap T ouch Controls .[...]

  • Page 4

    208-240V 3-Phase (3ø) Microprocessor Reversing Relay Panel Assembly For Models Mfd. prior to February 2003 ........................................................................................ 3 4 575V 3-Phase (3ø) Microprocessor Reversing Relay Panel Assembly For Models Mfd. prior to February 2003 .............................................[...]

  • Page 5

    3 T elephone: (508) 678-9000 Fax: (508) 678-9447 Contr ol Door Assembly Illus. No. Part No. Qty . Description 1 825339* 1 Control Door Assembly ONL Y (for gas models and electric models Only) 825365* 1 Short Control Door ONL Y (for steam models Only) 2 1 17604 2 8 N oise Suppression T ape (sold by the foot) 3 1 12360 1 ADC Logo ONL Y 87001 1 1 L[...]

  • Page 6

    4 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 150005 4 #6-32 x 1/4 Phillips Round Head Machine Screw 2 153010 4 # 6 S tar W asher 3 137247 1 Phase 7 Computer Board 4 850979 1 Phase 7 Micro Non-Coin Panel 5 1 12571 1 Phase 7 Non-Coin Keyboard (touch pad) Computer Panel Assembly[...]

  • Page 7

    5 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dual T imer T ap T ouch Contr ols Illus. No. Part No. Qty . Description 1 124030 1 1 5 Minute T imer - 24 V AC 2 124025 1 6 0 Minute T imer - 24 V AC 3 824175 1 R e d Pilot Light - 24 V A C 4 122301 1 Tap T ouch Switch 5 131932 3 Relay SPST 24V 6 120708 1 T e r mi n a l C losed Block 7 15[...]

  • Page 8

    6 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 853122 1 Electric Box 2 121010 1 L-70 Ground Lug 3 150309 1 #10-16 x 1/2 Hex Head TEK Crimptite Screw Contr ol Box Assembly[...]

  • Page 9

    7 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dual T imer Contr ol Box Assembly Illus. No. Part No. Qty . Description 1 150100 2 #8-32 x 1/2 Phillips Round Head Machine Screw 2 141403 1 2 4 V A C T ransformer - 50/60 Hz (for gas and steam models Only) 3 151001 2 # 8 -3 2 P a l N u t 4 150002 2 #6-32 x 1 Phillips Round Head Machine Screw 5 [...]

  • Page 10

    8 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 108209 1 Lint Bag 2 15421 1 1 1 Button Head Rivet 3 850947 1 Lint Basket 883870 1 Lint Basket Assembly (includes illus. nos. 2 through 4) 4 8 01 1 3 7 1 Lint Drawer Handle 5 122605 2 4-Pin Connector (female) 6 122701 4 Socket T erminal [...]

  • Page 11

    9 T elephone: (508) 678-9000 Fax: (508) 678-9447 Lint Drawer/Lint Drawer Switch Box Assemblies For Models Mfd. prior to April 12, 2003 Illus. No. Part No. Qty . Description 1 803023 1 Lint Basket Assembly 2 1221 16 1 Lint Drawer Switch ONL Y 3 122605 2 4-Pin Connector (female) 4 122701 4 Socket T erminal ONL Y 122801 1 P in / Socket Extraction T oo[...]

  • Page 12

    10 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 880870* 1 D ro p L in t Door Assembly (includes illus. nos. 1, 2, and 4) 880872 1 S tainless S teel Drop Lint Door Assembly (includes illus. nos. 1, 2, and 4) 2 1 17602 5 Gasket (sold by the foot) 3 150309 5 #10-16 x 1/2 Hex Head TE[...]

  • Page 13

    11 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 378096 1 Large Cold Rolled Steel (CRS) Main Door Handle 2 151010 1 #10-32 Hex Acorn Lock Nut (black) 3 150120 1 #10-32 x 7/16 Door Latch Screw 4 152014 6 1/4-20 Free Spin W asher 5 102214 1 3 0  D oor Glass 6 102357 1 Large Steel Door Gasket 7 151013 4 #[...]

  • Page 14

    12 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 820022 1 T emperature Sensor Bracket Assembly Complete (includes illus. nos. 1 through 10) 331295 1 T emperature Sensor Bracket ONL Y 2 154007 2 1/4 T innerman Push On Fastener 3 880251 1 1/4 T emperature Sensor Probe Assembly (i[...]

  • Page 15

    13 T elephone: (508) 678-9000 Fax: (508) 678-9447 Non-Micr opr ocessor T emperatur e Sensor Bracket Assembly Illus. No. Part No. Qty . Description 1 801404 1 Non-Microprocessor Sensor Bracket A ssembly Complete For Gas and Electric Models ONL Y (includes illus. nos. 1 through 1 1 and 15) 880839 1 Non-Microprocessor Sensor Bracket Assembly Complete [...]

  • Page 16

    14 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Basket (T umbler)/Support Assemblies[...]

  • Page 17

    15 T elephone: (508) 678-9000 Fax: (508) 678-9447 Basket (T umbler)/Support Assemblies Illus. No. Part No. Qty . Description 1 800707* 1 B asket (tumbler) ONL Y 800858* 1 S tainless S teel Basket (tumbler) ONL Y 820054 1 Basket (tumbler) and Support Assembly Complete (includes illus. nos. 1 through 12) 820053 1 S tainless S teel Basket (tumbler) an[...]

  • Page 18

    16 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Basket (T umbler) Bearing Mount Assembly[...]

  • Page 19

    17 T elephone: (508) 678-9000 Fax: (508) 678-9447 Basket (T umbler) Bearing Mount Assembly Illus. No. Part No. Qty . Description 1 1 0 1 1 0 8 1 2-1/4 SK Bushing 2 * 100104 2 A 6 8 V -Belt 3 1 0 1 1 1 1 1 18 Basket (tumbler) Pulley 4 150602 4 5/8-1 1 x 3 Hex Head Machine Bolt 5 153016 4 5/8 Flat W asher 6 100258 1 2-1/4 Pillow Bearin[...]

  • Page 20

    18 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Idler Bearing Mount Assembly[...]

  • Page 21

    19 T elephone: (508) 678-9000 Fax: (508) 678-9447 Idler Bearing Mount Assembly Illus. No. Part No. Qty . Description 1 1 01 1 1 0 1 1 Bushing 2 1 01 1 1 3 1 2A3.0 Pulley 3 * 100104 2 A 6 8 V -Belt 4 1 0 1 1 0 7 1 1 SK Bushing 5 * 100102 2 3V 740 V -Belt 6 1 0 1 1 1 2 1 19 Idler Pulley 7 100715 1 1 / 4 x 1 / 4 x 4 - 5 /8  K e y 8 3[...]

  • Page 22

    20 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 T .E.F .C. Basket (T umbler) Motor Mount Assembly[...]

  • Page 23

    21 T elephone: (508) 678-9000 Fax: (508) 678-9447 T .E.F .C. Basket (T umbler) Motor Mount Assembly Illus. No. Part No. Qty . Description 1 1 0 1 12 1 1 5/8 SK Bushing 2 1 0 1 1 1 4 1 2.65 Pulley (for 60 Hz models Only) 1 0 1 1 2 0 1 3.15 Pulley (for 50 Hz models Only) 3 * 100102 2 3V 740 V -Belt 4 120201 1 1/2 x 90° Connector 5 150501[...]

  • Page 24

    22 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Blower Motor Mount Assembly[...]

  • Page 25

    23 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 150504 4 5/16-18 x 1 Hex Head Bolt 2 153001 4 5/16 Flat W asher 3 181043 1 3 h p M o to r 208/230/380/460v 60 Hz and 220-416v 50 Hz 100031 1 3 h p Motor 208-416v 3ø 50 Hz 4 152004 4 5/16-18 Hex Nut 5 153002 4 5/16 Lock W asher 6 153001 4 5/16 Flat[...]

  • Page 26

    24 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dir ect Spark Ignition (DSI) Burner Assembly For Gas Models ONL Y[...]

  • Page 27

    25 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 882728 1 D irect Spark Ignition (DSI) Natural Gas Burner Assembly Complete Less Orifices 882729 1 Direct Spark Ignition (DSI) Liquid Propane (L.P .) Burner Assembly Complete Less Orifices 820201 1 B u rn e r Box ONL Y 2 142924 1 1  to 3/4 Reducing Coupli[...]

  • Page 28

    26 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Electric Oven Assembly[...]

  • Page 29

    27 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 883855 1 Electric Oven Box ONL Y 2 --------* 1 8 3.3 kW at 208V Open Coil Element 3 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw 4 130400 1 2 90 ° Hi-Limit ONL Y 5 150309 4 #10-16 x 1/2 Hex Head TEK Crimptite Screw 6 319200 1 Sail Switch Box 7 1540[...]

  • Page 30

    28 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 320909 1 Phase 7 Electric Oven Relay Box Cover 2 150301 12 #8-18 x 7/16 Phillips Pan Head TEK Screw 3 322808 1 Control Box Cover Plate ONL Y 4 150108 2 #8-32 x 1/2 Phillips Pan Head Machine Screw 5 120710 1 P ow e r D istribution[...]

  • Page 31

    29 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 320909 1 Phase 7 Electric Oven Relay Box Cover 2 150301 12 #8-18 x 7/16 Phillips Pan Head TEK Screw 3 322808 1 Control Box Cover Plate ONL Y 4 150300 3 #10-16 x 1/2 Hex W asher TEK Screw 5 132004 1 T ransformer (for ALL electric models - 380 V AC through[...]

  • Page 32

    30 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 S team Damper Assembly[...]

  • Page 33

    31 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 165012 1 S team Coil Assembly 165019 1 S teel Steam Coil Assembly 2 153002 6 5/16 Lock W asher 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4 Lock W asher 6 820321 2 S team Damper Hinge Assembly 7 820320 1 S team Damper Assembly (inc[...]

  • Page 34

    32 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Micr opr ocessor Reversing Contactor Mounting Panel Assembly (Electric) 208-240V 3ø For Models Mfd. as of February 2003 Illus. No. Part No. Qty . Description 1 152002 1 1/4-20 Hex Nut 2 132514 1 3-Phase (3ø) Contactor with Arc Suppressor 3 151001 2 # 8 -3 2 P a l N u t 4 1[...]

  • Page 35

    33 T elephone: (508) 678-9000 Fax: (508) 678-9447 Micr opr ocessor Reversing Contactor Mounting Panel Assembly (Electric) 380-480V 3ø For Models Mfd. as of February 2003 Illus. No. Part No. Qty . Description 1 152002 1 1/4-20 Hex Nut 2 132514 1 3-Phase (3ø) Contactor with Arc Suppressor 3 151001 2 # 8 -3 2 P a l N u t 4 150009 2 #6-32 x 1-1/2 [...]

  • Page 36

    34 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 152004 2 5/16-18 Hex Nut 2 153002 2 5/16 Lock W asher 3 803632 1 Relay Panel 4 150008 2 #6-32 x 1-1/4 Round Head Machine Screw 5 120701 1 4-Position T erminal Block 6 151000 2 # 6 -3 2 P a l N u t 7 120765 2 End Stop 8 150301 3 #[...]

  • Page 37

    35 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 152004 2 5/16-18 Hex Nut 2 153002 2 5/16 Lock W asher 3 803632 1 Relay Panel 4 150008 2 #6-32 x 1-1/4 Round Head Machine Screw 5 120701 1 4-Position T erminal Block 6 151000 2 # 6 -3 2 P a l N u t 7 120765 2 End Stop 8 150301 3 #8-18 x 7/16 Phillips P[...]

  • Page 38

    36 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 152004 2 5/16-18 Hex Nut 2 153002 2 5/16 Lock W asher 3 803632 1 Relay Panel 4 150009 2 #6-32 x 1-1/2 Slotted Round Head Machine Screw 5 120701 1 4-Position T erminal Block 6 151000 2 # 6 -3 2 P a l N ut 7 120765 2 End Stop 8 150[...]

  • Page 39

    37 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 152004 2 5/16-18 Hex Nut 2 153002 2 5/16 Lock W asher 3 803632 1 Relay Panel 4 150008 2 #6-32 x 1-1/4 Round Head Machine Screw 5 120701 1 4-Position T erminal Block 6 151000 2 # 6 -3 2 P a l N u t 7 120765 2 End Stop 8 150301 5 #8-18 x 7/16 Phillips P[...]

  • Page 40

    38 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 152004 2 5/16-18 Hex Nut 2 153002 2 5/16 Lock W asher 3 803632 1 Relay Panel 4 150008 2 #6-32 x 1-1/4 Round Head Machine Screw 5 120701 1 4-Position T erminal Block 6 151000 2 # 6 -3 2 P a l N u t 7 120765 2 End Stop 8 150301 5 #[...]

  • Page 41

    39 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 317239 1 T o p Back Guard 2 150301 12 #8-18 x 7/16 Phillips Pan Head TEK Screw 3 317235 1 Lower Back Guard 4 1 12017 1 ADC Name and Address Label 5 1 12229 1 I n st a l la t i o n In s t ru c t i ons Label 6 1 12519 1 R outine Maintenance Label 7 850185 1 1[...]

  • Page 42

    40 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 S tep Down T ransformer Usage Listing N/A = Not available. N/R = Not required. 6 W HS ' R Z Q7 U DQ VI RU P HU 8 VDJH /L VW L Q J  5 HYHU VL Q J 5 HO D % R[ +HD W 9 RO W D JH :L UH 6H U Y L FH 7 U DQVI RUP HU3 DU W1 XP EHU 0 L FURSU RFH[...]

  • Page 43

    41 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dir ect Spark Ignition (DSI) Burner Assembly Specifications '6 , % 851(5 2 5, ), &( 6 3(&, ), &$ 7, 2 1  4W  1 D WX UD O *D V  / 3  *D V ' 0 6  3 D UW  1R ' 06 3 DU W  1 R       [...]

  • Page 44

    42 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 60 kW and 72 kW Phase 7 Electric Oven Component Application Charts NOTE: Oven wire and bus bar are sold by the foot. 60 kW Oven 72 kW Oven 9R OWV     3KDV H      :LU H    RU   [...]

  • Page 45

    43 T elephone: (508) 678-9000 Fax: (508) 678-9447 Electric Oven Power Distribution For 60 kW 380/416/480V Microprocessor Models MICROPROCESSOR 60 KW ELECTRIC OVEN POWER DISTRIBUTION (380/416/480V 3Ø 50/60 HZ) (O HFW UL F 6HU YL FH 4W ( O HPHQWV (OHP HQW 3D UW 1XP EH U 2Y H Q $PS V : L UH6 HU YLFH &RQW DF W RU 9 6W HS 'R ZQ[...]

  • Page 46

    44 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Electric Oven Power Distribution For 60 KW 380/416/480V Dual Timer Models DUAL TIMER 60 KW ELECTRIC OVEN POWER DISTRIBUTION (380/416/480V 3Ø 50/60 HZ) (O HFW UL F 6HU YL FH 4W ( O HPHQWV (OHP HQW 3D UW 1XP EH U 2Y H Q $PS V : L UH6 HU YLFH &RQW DF W RU 9 6W[...]

  • Page 47

    45 T elephone: (508) 678-9000 Fax: (508) 678-9447 MICROPROCESSOR 72 KW ELECTRIC OVEN POWER DISTRIBUTION (208/240V 3Ø 50/60 HZ) Electric Oven Power Distribution For 72 kW 208/240V Microprocessor Models c i r t c e l E e c i v r e S . y t Q s t n e m e l E t n e m e l E t r a P r e b m u N n e v O s p m A e c i v r e S e r i W r o t c a t n o C C A [...]

  • Page 48

    46 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Electric Oven Power Distribution For 72 kW 208/240V Dual Timer Models DUAL TIMER 72 kW ELECTRIC OVEN POWER DISTRIBUTION (208/240V 3Ø 50/60 HZ) c i r t c e l E e c i v r e S . y t Q s t n e m e l E t n e m e l E t r a P r e b m u N n e v O s p m A e c i v r e S e r i W r o t[...]

  • Page 49

    47 T elephone: (508) 678-9000 Fax: (508) 678-9447 DUAL TIMER 72 kW ELECTRIC OVEN POWER DISTRIBUTION (380/416/480V 3Ø 50/60 HZ) Electric Oven Power Distribution For 72 kW 380/416/480V Dual Timer Models (OHFW UL F 6HU YLF H 4W (OHP HQ W V (OHP HQW 3DU W 1XP EH U 2Y H Q $PSV :LU H 6HU YLF H &R QW DFWRU 9 6W HS 'R ZQ 7 UDQVI RUP [...]

  • Page 50

    48 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 72 kW ELECTRIC OVEN POWER DISTRIBUTION (380/416/480V 3Ø 50/60 HZ) Electric Oven Power Distribution For 72 kW 380/416/480V Models (OHFW UL F 6HU YL FH 4W (OHPHQW V (OHPHQW 3DU W 1XP EH U 2 YHQ $P S V :LUH 6HU YL FH & RQW DF W RU 9 6W HS'RZQ 7 UDQVI R U [...]

  • Page 51

    49 T elephone: (508) 678-9000 Fax: (508) 678-9447 Electric Oven W iring For ALL 208/240V Models[...]

  • Page 52

    50 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Electric Oven W iring For ALL 380/416/480V Models[...]

  • Page 53

    51 T elephone: (508) 678-9000 Fax: (508) 678-9447 S.A.F .E. System Piping Assembly Illus. No. Part No. Qty . Description 1 1651 14 1 Sensor Activated Fire Extinguishing (S.A.F .E.) System Solenoid V alve 24V 50/60 Hz 2 143220 1 3/8 F .P .T . Brass T ee 3 143251 1 3 /8  M . P . T . Brass Plug 4 143208 2 3/8 Comp x 3/8 M.P .T . Brass Conn[...]

  • Page 54

    52 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 S.A.F .E. T emperatur e Pr obe Assembly Illus. No. Part No. Qty . Description 1 822752 1 Sensor Activated Fire Extinguishing (S.A.F .E.) System T emperature Probe Assembly (includes illus. nos. 1 through 5) 2 154007 2 Push On Fastener 3 390390 1 Sensor Bracket ONL Y 4 150301[...]

  • Page 55

    53 T elephone: (508) 678-9000 Fax: (508) 678-9447 Part No. Description 1 12280 Clean Lint Screen Label 1 14001  C A UT I O N - Exhaust/Lint Screen Label 1 14006 W ARNING - Fire Hazards Label 1 14521 Phase 7 OPL Program Location Summary Label 120100 3/8 Straight (BX) Connector 120300 3/8 x 45° (BX) Connector 120400 3/ [...]

  • Page 56

    ADC 450218 2- 01/19/04-0[...]