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American Dryer Corp. AD-60 manual

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Table of contents for the manual

  • Page 1

    AD-60 Parts Manual 24 VAC Phase 5 1992 thru 1998 American Dryer Corporation 88 Currant Road Fall River , MA 02720-4781 T elephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry .com www .amdry .com 122194 052697WM/tf ADC Part No. 450306[...]

  • Page 2

    Retain This Manual In A Safe Place For Futur e Refer ence American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSER VE ALL SAFETY P[...]

  • Page 3

    Control Door Assembly W ithout T rim For OPL (Non-Coin) Models Mfd. as of July 13, 1998 .................................................................... 3 High Security Control Door Assembly .................................................................................................... 4 Phase 5 OPL Microprocessor Control Panel Assembly ..[...]

  • Page 4

    (Basket) Tumbler Bearing Assembly For Models Mfd. prior to April 20, 1999 ................................................................................... 24, 25 Idler Bearing Assembly ................................................................................................................... 26, 27 Non-Reversing T .E.F .C. Motor Mount As[...]

  • Page 5

    3 T elephone: (508) 678-9000 Fax: (508) 678-9447 Contr ol Door Assembly W ithout T rim For OPL (Non-Coin) Models Mfd. as of July 13, 1998 Illus. No. Part No. Qty . Description 1 881053 1 ADC Logo ONL Y (with double adhesive tape) 87001 1 1 Logo Double T ape Kit 2 881045* 1 C ontrol Door 881046 1 S ta i nl e s s St e el Control Door (includes illus.[...]

  • Page 6

    4 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 High Security Contr ol Door Assembly Illus. No. Part No. Qty . Description 1 160017 1 Special Dummy Lock ONL Y (for non-coin models Only) 160104 1 M K- 100 Key ONL Y (optional) 2 160016 1 Lock Cam ONL Y 3 882052 1 Metal ADC Logo with T ape 87001 1 1 Logo Double T ape Kit 4 80[...]

  • Page 7

    5 T elephone: (508) 678-9000 Fax: (508) 678-9447 Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly Illus. No. Part No. Qty . Description 1 1 12535 1 O P L English Keyboard Label Assembly 1 12276 1 O P L Stick-On Labels (English Only)...Not Illustrated 1 12275 1 3 - L a nguage OPL Stick-On Labels...Not Illustrated (Spanish, Italian, and Hebrew) 1[...]

  • Page 8

    6 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 141403 1 2 4 V A C T ransformer 2 150300 2 #10-16 x 1/2 Hex W asher TEK Screw 3 120715 1 30-Position T erminal Block 4 150002 2 #6-32 x 1 Phillips Round Head Screw 5 151000 2 # 6 -3 2 P a l N u t 6 136057 * 1 / 2- Amp (slo blo) Fu[...]

  • Page 9

    7 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dual T imer T ap T ouch Contr ols For Models Mfd. as of November 3, 2000 Illus. No. Part No. Qty . Description 1 124030 1 1 5 M inute T imer - 24 V AC 2 124025 1 6 0 M inute T imer - 24 V AC 3 824175 1 Red Pilot Light - 24 V A C 4 122301 1 T a p T ouch Switch 5 131932 3 R el a y SPST 24v [...]

  • Page 10

    8 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dual T imer Contr ol Panel Assembly[...]

  • Page 11

    9 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 123005 1 Red Indicator Light - 24 V AC 2 122400 1 Rocker Heat Selector Switch 3 824015 1 Dual T imer Control Panel Assembly Complete - 24 V AC (includes illus. nos. 1 through 21) 800051 1 Dual T imer Control Panel ONL Y 4 131917 1 Push -T o -Start Relay - 24 V [...]

  • Page 12

    10 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dual T imer Contr ol Box Assembly Illus. No. Part No. Qty . Description 1 122603 1 9 -P i n S ocket Connector 2 122701 9 S oc k e t T erminal ONL Y 122801 1 Pin/Socket Extraction T ool 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10-16 x 1/2 Hex W asher TEK Screw 5 1503[...]

  • Page 13

    11 T elephone: (508) 678-9000 Fax: (508) 678-9447 Main Door Cold Rolled S teel (CRS) Assembly Illus. No. Part No. Qty . Description 1 8 8 1 1 50 1 Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) 2 102354 1 Door Gasket 170730 1 Clear Glass Adhesive (10.3 oz. cartridge) 170731 1 B lack Glass Adhesive (10.3 oz. cartridg[...]

  • Page 14

    12 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners (includes illus. nos. 1 and 5 through 9) 2 800448 4 12-1/2 S tainless Steel Main Door Hinge Assembly 3 150410 4 #10-24 x 3/8 Phillips Pan Head T aptite S[...]

  • Page 15

    13 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 881273 * 1 Cold Rolled S teel (CRS) Door Front Panel Assembly (includes illus. nos. 1 through 3) 881289 1 Cold Rolled Steel (CRS) Stainless Steel Front Panel Assembly (includes illus. nos. 1 through 3) 2 154215 2 1/8 Pop Rivet 3 170330 1 Friction Door Latch[...]

  • Page 16

    14 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 875302* 1 Ri g ht H and Insulated Front Panel Assembly Complete (includes illus. nos. 1, 2, 3, and 6) 875313 1 S tainless S teel Right Hand Insulated Front Panel Assembly Complete (includes illus. nos. 1, 2, 3, and 6) 2 154215 2 5/32?[...]

  • Page 17

    15 T elephone: (508) 678-9000 Fax: (508) 678-9447 Cold Rolled S teel (CRS) Main Door Switch Assembly Illus. No. Part No. Qty . Description 1 150006 2 #6-32 x 7/8 Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 # 6 S tar W asher 4 137005 1 Single-Pole Door Switch (SDS) 5 150445 4 1/4-20 x 3/4 Hinge Block Screw 6 882866 1 Bl[...]

  • Page 18

    16 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 152013 2 #6-32 Hex Nut 2 153008 2 # 6 L o ck W a sh e r 3 137005 1 Single-Pole Door Switch (SDS) 4 121028 2 Insulated Female T erminal 5 154281 2 3 /8  St andard Nylon Spacers 6 800448 1 12-1/2 S tainless Steel Main Door Hinge As[...]

  • Page 19

    17 T elephone: (508) 678-9000 Fax: (508) 678-9447 Lint T rap Assembly Illus. No. Part No. Qty . Description 1 800402 1 L int T rap Assembly Complete (includes illus. nos. 1, 3, 4, and 5) 800404 1 Lint T rap ONL Y 800407 1 Reversing Lint T rap Assembly Complete (includes illus. nos. 1, 3, 4, and 5) 800406 1 R eversing Lint T rap ONL Y 2 154200 7 5/3[...]

  • Page 20

    18 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 800150 1 K nob Latch Kit Assembly (includes illus. nos. 1 and 2) 160001 1 Lock Assembly with Key (for coin models Only) 160103 1 K ey O N L Y 160003 1 Dummy Lock ONL Y (for non-coin models) 160104 1 Key ONL Y 2 160008 1 Lock Cam and Du[...]

  • Page 21

    19 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 800150 1 K nob Latch Kit Assembly (includes illus. nos. 1 and 2) 160200 1 Knob Latch ONL Y with T wo (2) Screws (without cam) 160003 1 Dummy Lock ONL Y (for non-coin models) 160104 1 K e y O NL Y (for dummy lock) 2 160008 1 Lock Cam and Dummy Lock 160009 1 Kno[...]

  • Page 22

    20 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Basket (T umbler)/Support Assembly[...]

  • Page 23

    21 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 * 800706 1 B asket (tumbler) ONL Y without Felt Collar 800856 1 St a in l es s S teel Basket (tumbler) ONL Y without Felt Collar 800922 1 1 - 3/ 4  Non-Reversing Basket (tumbler) and Support Assembly Complete (includes illus. nos. 1 through 10) For Models M[...]

  • Page 24

    22 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Fo r Models Mfd. as of April 20, 1999 Basket (T umbler) Bearing Assembly[...]

  • Page 25

    23 T elephone: (508) 678-9000 Fax: (508) 678-9447 Basket (T umbler) Bearing Assembly Illus. No. Part No. Qty . Description 1 880220 1 1-3/8 Flange Bearing ONL Y 2 153005 4 3/8 Lock W asher 3 152005 4 3/8-16 Hex Nut 4 882544 1 Pillow Block Bearing Assembly Complete (includes illus. nos. 4 through 14 and 20) 882545 1 Bearing Assembly Complete w[...]

  • Page 26

    24 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Basket (T umbler) Bearing Assembly Illus. No. Part No. Qty . Description 1 880220 1 1-3/4 Flange Bearing with Nylon Setscrews (for ALL reversing models and non-reversing models mfd. as of January 4, 1993) 880203 1 1-3/8 Flange Bearing ONL Y (for non-reversing models On[...]

  • Page 27

    25 T elephone: (508) 678-9000 Fax: (508) 678-9447 Basket (T umbler) Bearing Assembly (continued) Illus. No. Part No. Qty . Description 4 150508 2 3/8-16 x 3/4 Hex Head Machine Bolt 5 153005 2 3/8 Lock W asher 6 152005 2 3/8-16 Hex Nut 7 150600 2 3/8-16 x 1-1/2 Hex Head Machine Bolt 8 153004 * 3/8 Flat W asher 9 153005 2 3/8 Lock W as[...]

  • Page 28

    26 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Idler Bearing Assembly[...]

  • Page 29

    27 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 100108 1 5L-680 V -Belt (idler to basket [tumbler]) For Non-Reversing Models ONL Y (for models mfd. as of April 6, 2001) 100106 1 5L-690 V -Belt (idler to basket [tumbler]) (for reversing models mfd. as of April 6, 2001) (for non-reversing models mfd. prior to[...]

  • Page 30

    28 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Non-Reversing T .E.F .C. Motor Mount Assembly Illus. No. Part No. Qty . Description 1 100109 1 4L-650 V -Belt (to idler assembly) For Models Mfd. as of April 6, 2001 1001 14 1 4L-630 V -Belt (to idler assembly) For Models Mfd. prior to April 6, 2001 2 100701 1 3/16 x 3/16[...]

  • Page 31

    29 T elephone: (508) 678-9000 Fax: (508) 678-9447 Non-Reversing T .E.F .C. Motor Mount Assembly Illus. No. Part No. Qty . Description 1 5 800906 1 Non-Reversing Motor Mount ONL Y (56Z frame) 803774* 1 3 / 4 H P 1 15 / 230v 60 Hz 1Ø T otally Enclosed, Fan-Cooled (T .E.F .C.) Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 3 thro[...]

  • Page 32

    30 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Reversing T .E.F .C. Motor Mount Assembly[...]

  • Page 33

    31 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 100109 1 4L-650 V -Belt (to idler assembly) For Models Mfd. as of April 6, 2001 1001 14 1 4L-630 V -Belt (to idler assembly) For Models Mfd. prior to April 6, 2001 2 100701 1 3/16 x 3/16 x 1 Key 3 1 0 1 13 3 1 5/8 x 2-1/4 Motor Pulley (60 Hz Onl[...]

  • Page 34

    32 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Sensor Bracket Assemblies[...]

  • Page 35

    33 T elephone: (508) 678-9000 Fax: (508) 678-9447 Sensor Bracket Assemblies Illus. No. Part No. Qty . Description 1 880251 1 1 /4  T e m perature Sensor Probe Assembly (includes illus. nos. 1 and 5 through 8) 2 130103 1 225° Large Automatic Reset Thermostat 3 153010 2 # 6 S tar W asher 4 152000 2 #6-32 Hex Nut 5 121028 2 Insulated T erminal ONL[...]

  • Page 36

    34 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dir ect Spark Ignition (DSI) Burner Box Assembly Fo r Models Mfd. as of April 10, 2000[...]

  • Page 37

    35 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dir ect Spark Ignition (DSI) Burner Box Assembly Fo r Models Mfd. as of April 10, 2000 Illus. No. Part No. Qty . Descripton 1 850863 1 Heat Reclaimer Burner Box ONL Y 883200** 1 H eat Reclaimer Natural Gas Burner Box Assembly Complete Less Orifice 883198** 1 Heat Reclaimer Liquid Propane (L.P .) Bur[...]

  • Page 38

    36 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dir ect Spark Ignition (DSI) Burner Assembly For Models Mfd. prior to April 10, 2000[...]

  • Page 39

    37 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dir ect Spark Ignition (DSI) Burner Assembly Illus. No. Part No. Qty . Description 1 318030 1 Direct Spark Ignition (DSI) Burner Shield (2-tube) For Heat Reclaimer Models ONL Y 318104 1 Direct Spark Ignition (DSI) Burner Shield (3-tube) For Non-Heat Reclaimer Models ONL Y 2 150300 2 #10-16 x 1/2 [...]

  • Page 40

    38 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Electric Oven Assembly[...]

  • Page 41

    39 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 803006* 1 L a rge Electric Oven Box ONL Y ---------* 1 Electric Oven Assembly Complete 2 ---------* - Electric Element 3 150300 2 #10-16 x 1/2 Hex W asher TEK Screw 4 802800 1 Sail Switch Box with Bracket and Cover ONL Y 802801 1 S ai l S wi t c h Box Assem[...]

  • Page 42

    40 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Sail Switch/Hi-Limit Assemblies[...]

  • Page 43

    41 T elephone: (508) 678-9000 Fax: (508) 678-9447 Sail Switch/Hi-Limit Assemblies Illus. No. Part No. Qty . Description 1 154004 1 T win Speed Nut 2 150415 2 #10-16 x 1/2 Phillips Round Head Crimptite Screw 3 802799 1 Sail Switch Box Cover and Bracket ONL Y 4 150303 2 # 4 x 3 /4  Ph illips Head A Machine Screw 5 122200 1 Sail Switch ONL[...]

  • Page 44

    42 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 132451 1 2 - Po l e Contactor - 24 V AC 2 150299 2 #10 x 1 Hex Head TEK Screw 3 824828 1 R C N e tw o r k w it h Connectors (for microprocessor controller [computer] models Only) - 322809 1 Back Electrical Box Cover ...Not Illustrat[...]

  • Page 45

    43 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 322812 1 Back Electrical Box Component Mounting Plate 2 132430 1 I m pellor Contactor (208/230/240v , 50/60 Hz) 24 V A C 132432 1 I m pellor Contactor Replacement Coil (208/230/240v , 50/60 Hz) 24 V AC 3 137015 1 R C N e tw o r k (for microprocessor controller[...]

  • Page 46

    44 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 322812 1 B ac k E l e ctrical Box Component Plate 2 137060 1 A rc Suppressor (A.S.) Board 3 137013 4 Nylon Standoff 4 132431 1 Reversing Contactor (208/230/240v , 50/60 Hz) 24 V AC 132432 2 R eversing Contactor Replacement Coil (208/23[...]

  • Page 47

    45 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 322812 1 B ac k El e ctrical Box Component Plate 2 132198 1 Reversing T imer - 24 V AC - 50/60 Hz 3 150301 2 # 8- 1 8 x 7 / 16 Phillips Pan Head TEK Screw 4 132431 1 Reversing Contactor (208/230/240v , 50/60 Hz) 24 V A C 132432 2 R ev ersing Contactor Repla[...]

  • Page 48

    46 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Air -Operated S team Damper Assembly[...]

  • Page 49

    47 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 16501 1 1 S team Coil Assembly 2 153002 6 5/16 Lock W asher 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4 Lock W asher 6 820321 2 S t eam Damper Hinge Assembly 7 803417 1 S team Damper Assembly (includes illus. nos. 7, 10, and 11 ) [...]

  • Page 50

    48 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Mechanical S team Damper Assembly Option[...]

  • Page 51

    49 T elephone: (508) 678-9000 Fax: (508) 678-9447 Mechanical S team Damper Assembly Option Illus. No. Part No. Qty . Description 1 16501 1 1 S team Coil Assembly 2 153002 6 5/16 Lock W asher 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4 Lock W asher 6 820321 2 S t eam Damper Hinge Assembly 7 880781 1 S team Damper Assemb[...]

  • Page 52

    50 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 322809 1 B ac k E lectrical Box Cover 2 150301 4 # 8- 1 8 x 7 / 16 Phillips Pan Head TEK Screw 3 314414 1 T o p B ack Guard (no top back guard on gas heat reclaimer models and steam models) 4 150301 7 # 8- 1 8 x 7 / 16 Phillips P[...]

  • Page 53

    51 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 143501 1 8  x 6  x 6  T e e 2 880502 1 6  R eplacement Damper Assembly 3 143509 1 6  Flexible Duct - 1 17505 2 A l um i num Duct T ape (sold by the foot) Heat Reclaimer Assembly[...]

  • Page 54

    52 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dir ect Spark Ignition (DSI) Burner Assembly Specifications DSI BUR NE R O R I FI CE LI STI NG * MO D E L NUM BER HE A T RECL AI M ER QT Y. NATURAL GA S L.P . G A S D .M .S. Par t N o. D .M .S. Pa r t No. ADG- 6 0 D ADG- 6 0 D H No Ye s 3 2 #29 #23 14082 0 140856 #48 #42 140[...]

  • Page 55

    53 T elephone: (508) 678-9000 Fax: (508) 678-9447 Electric Oven Component Application Chart ADE-60 * Oven assemblies DO NOT include oven relay (contactor). This item must be ordered separately . When ordering oven assembly complete, specify 3 or 4 wire when applicable as well as if dryer has microprocessor or non-microprocessor controls. N/A = Not [...]

  • Page 56

    Additional Parts A vailable Part No. Description 1 14006  W ARNING - Fire Hazards Label 1 12039  B l ack/White/Green Ground Label 1 12280 Clean Lint Screen Label 1 14001 Caution-Exhausted/Lint Screen Label 1 12534  P h ase 5 OPL Program Location Summary Label 120100 3/8 Straight (BX) Connector 120200 3/8 x 90° ([...]

  • Page 57

    ADC 450306 1 - 06/01/95-100 2* 03/19/96-100 3* 06/02/97-50 4* 08/06/99-50 5* 01/03/02-25[...]