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A good user manual
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First and foremost, an user manual of American Dryer Corp. AD-81 should contain:
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Table of contents for the manual
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Page 1
AD-81 P ar ts Man ual 24 V A C Phase 5 1992 thru 2000 American Dryer Corporation 88 Currant Road F all Riv er , MA 02720-4781 T elephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsuppor t@amdr y .com www .amdr y .com ADC Part No. 450148 - 19[...]
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Page 2
AD-81 Retain This Manual In A Safe Place For Futur e Refer ence American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSER VE ALL SA[...]
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Page 3
Table of Contents Control Door Assembly .......................................................................................................... ............................. 2 Phase 5 OPL Microprocessor Control Panel Assembly .............................................................................. ....... 3 Phase 5 OPL Microprocessor Contr[...]
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2 2 American Dryer Corporation 450148 - 19 Contr ol Door Assembly Illus. No. Part No. Qty . Description 1 882052 1 ADC Metal Logo ONL Y (with double adhesive tape) For Models Mfd. as of July 28, 1998 881053 1 ADC Logo ONL Y (with double adhesive tape) For Models Mfd. prior to July 28, 1998 87001 1 1 Logo Double Adhesive T ape Kit ONL Y 2 881045* 1 [...]
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Page 5
3 450148 - 19 www .amdry .com 3 Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly Illus. No. Part No. Qty . Description 1 1 12535 1 O P L English Keyboard (touch pad) Label Assembly 2 881032 1 Microprocessor Control Panel ONL Y 881033 1 Microprocessor Control Panel ONL Y with Battery Bracket 881034 1 Phase 5 OPL Reversing Microprocessor Control [...]
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4 4 American Dryer Corporation 450148 - 19 Illus. No. Part No. Qty . Description 1 141403 1 2 4 V AC T ransformer 2 150300 2 #10 x 1/2” Hex W asher TEK Screw 3 120715 1 30-Position T erminal Block 4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (Slo-Blo) Fuse 7 150301 * #8-18 x 7/16” Phillip[...]
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5 450148 - 19 www .amdry .com 5 Cold Rolled S teel (CRS) Door Fr ont Panel Assembly Illus. No. Part No. Qty . Description 1 881994 1 Right Hand Front Panel Complete (for cold rolled steel [CRS] door) 2 150309 1 1 #10-16 x 1/2” Hex Head Crimptite Screw 150313 1 1 #10-16 x 1/2” TORX Plus BTN T ype 1 3 121405 1 R u b ber Grommet 4 --------- 1 Lint[...]
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6 6 American Dryer Corporation 450148 - 19 Cold Rolled S teel (CRS) Main Door Assembly[...]
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7 450148 - 19 www .amdry .com 7 Cold Rolled S teel (CRS) Main Door Assembly Illus. No. Part No. Qty . Description 1 8 8 1 15 0 1 Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) 881207 1 S tainless Steel Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) 2 102354 1 Door Gasket 170730 1 Clear Gla[...]
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8 8 American Dryer Corporation 450148 - 19 Main Door Switch Assembly Cold Rolled S teel (CRS) Door Illus. No. Part No. Qty . Description 1 153566 2 #6-32 x 7/8” Clinch Stud 2 152013 2 #6-32 Hex Nut 3 153010 2 # 6 S tar W asher 4 137005 1 Single-Pole Door Switch (SDS) 5 122636 2 Flag T erminal 6 88121 1 1 Main Door Switch Housing 7 150301 2 #8-18 [...]
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9 450148 - 19 www .amdry .com 9 Plastic Door Fr ont Panel Assembly Illus. No. Part No. Qty . Description 1 881041* 1 Right Hand Front Panel Assembly (includes illus. nos. 1, 3, 5, and 6) 881043* 1 Left Hand Front Panel Assembly (includes illus. nos. 1, 3, 5, and 6) 881044 1 Right Hand Stainless Steel Front Panel Assembly (includes illus. nos. 1, 3,[...]
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10 10 American Dryer Corporation 450148 - 19 Illus. No. Part No. Qty . Description 1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners (includes illus. nos. 1 and 5 through 9) 2 800448 4 12-1/2” Stainless S teel Main Door Hinge Assembly 3 150410 4 #10-24 x 3/8” Phillips Pan Head T aptite Screw 4 152014 1 1/4-20 Free Sp[...]
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11 450148 - 19 www .amdry .com 1 1 Illus. No. Part No. Qty . Description 1 152013 2 #6-32 Hex Nut 2 153008 2 # 6 Lock W asher 3 137005 1 Single-Pole Door Switch (SDS) 4 121028 2 Insulated Female T erminal 5 154281 2 3/8” Standard Nylon Spacers 6 800448 1 12-1/2” Stainless S teel Main Door Hinge Assembly (includes illus. nos. 6 and 7) 7 153565 2[...]
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12 12 American Dryer Corporation 450148 - 19 Lint Drawer with S tainless S teel Lint Scr een/Lint Drawer Switch Assemblies[...]
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13 450148 - 19 www .amdry .com 1 3 Lint Drawer with S tainless S teel Lint Scr een/Lint Drawer Switch Assemblies Illus. No. Part No. Qty . Description 1 882871 1 Lint Drawer with Stainless Steel Screen 2 1 17605 5 Gasket (sold by the foot) 3 1221 16 1 Lint Drawer Switch 4 122605 2 4-Pin Socket Connector 5 122701 4 Socket T erminal ONL Y 122801 1 So[...]
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14 14 American Dryer Corporation 450148 - 19 Lint Drawer with Cloth Lint Scr een/Lint Drawer Switch Assemblies[...]
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15 450148 - 19 www .amdry .com 1 5 Lint Drawer with Cloth Lint Scr een/Lint Drawer Switch Assemblies Illus. No. Part No. Qty . Description 1 881463* 1 Lint Drawer Assembly - T ype II (includes illus. nos. 1 and 2 Only) For Models Mfd. as of October 7, 1996 881464 1 S tainless Steel Lint Drawer Assembly - T ype II (includes illus. nos. 1 and 2 Only)[...]
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16 16 American Dryer Corporation 450148 - 19 Sensor Bracket Assembly[...]
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17 450148 - 19 www .amdry .com 1 7 Illus. No. Part No. Qty . Description 1 880251 1 1/4” T emperature Sensor Probe Assembly (includes illus. nos. 1 through 4) 2 122605 1 4-Pin Socket Connector ONL Y 3 122701 4 Socket T erminal ONL Y 4 154007 2 1/4” T innerman Push On Fastener 5 150000 2 #6-32 x 1/4” Round Head Machine Screw 6 802174 1 Sensor [...]
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18 18 American Dryer Corporation 450148 - 19 Basket (T umbler)/Support Assembly Illus. No. Part No. Qty . Description 1 880818 1 Basket (tumbler) ONL Y without Felt Collar (includes illus. nos. 1, 2, and 3) 880827 1 Reversing Basket (tumbler) and Support Assembly Complete (includes illus. nos. 1 through 1 1) 2 154210 40 5/32” x 3/16” Pop Rivet [...]
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19 450148 - 19 www .amdry .com 1 9 Idler Bearing Assembly Illus. No. Part No. Qty . Description 1 100106 1 5L-690 V -Belt 2 1 01 1 4 0 1 14” x 3” Compound Pulley 3 100158 1 4L-550 V -Belt (idler to motor) 4 154301 2 5/16-18 x 1” Allen Setscrew 5 100705 1 3/16” x 3/16” x 1-3/8” Key 6 882576 1 Idler Bearing Assembly Complete (includes ill[...]
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20 20 American Dryer Corporation 450148 - 19 Basket (T umbler) Bearing Assembly[...]
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21 450148 - 19 www .amdry .com 2 1 Basket (T umbler) Bearing Assembly Illus. No. Part No. Qty . Description 1 880220 1 1-3/4” Flange Bearing 2 153025 4 9/16” Lock W asher 3 152050 4 9/16-12 Hex Nut 4 882545 1 Pillow Block Bearing Assembly Complete with Rotational Sensor (includes illus. nos. 4 through 18, 23, and 24) 882544 1 Pillow Block Beari[...]
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22 22 American Dryer Corporation 450148 - 19 Reversing, T .E.F .C. Drive Motor/Fan Shaft Motor Mount Assembly For Models Mfd. as of August 7, 1995[...]
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23 450148 - 19 www .amdry .com 2 3 Reversing, T .E.F .C. Drive Motor/Fan Shaft Motor Mount Assembly Illus. No. Part No. Qty . Description 1 100158 1 4L-550 V -Belt 2 1 0 1 13 0 1 5/8” x 2-1/2” Motor Pulley (for 60 Hz models Only) 1 0 1 1 3 9 1 5/8” x 2-3/4” Motor Pulley (for 50 Hz models Only) 3* 181003 1 1/2 HP 3ø T otally Enclosed, Fan C[...]
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24 24 American Dryer Corporation 450148 - 19 Reversing, T .E.F .C. Motor - Drive/Fan Motor Mount Assembly For Models Mfd. prior to August 7, 1995 Illus. No. Part No. Qty . Description 1 100158 1 4L-550 V -Belt 2 10 1 13 0 1 5/8” x 2-1/2” Motor Pulley (for 60 Hz models Only) 1 0 1 1 3 9 1 5/8” x 2-3/4” Motor Pulley (for 50 Hz models Only) 3*[...]
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25 450148 - 19 www .amdry .com 2 5 Illus. No. Part No. Qty . Description 13 317400 1 Impellor/Fan Shaft 14** 100802 2 Retaining Rings 15 880879 2 1-3/8” Pillow Block Bearing with Cone Point Nylon Patch Setscrew and Grease Fitting 16 152005 2 3/8-16 Hex Nut 17 150619 2 3/8-16 x 3” Bolt 18 802175 1 Motor Mount ONL Y (does not include gasket) 19 1[...]
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26 26 American Dryer Corporation 450148 - 19 Reversing Blower Motor Assembly For Models Mfd. as of August 7, 1995[...]
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27 450148 - 19 www .amdry .com 2 7 Illus. No. Part No. Qty . Description 1* 100169 2 5L-350 V -Belt (for 60 Hz gas models Only) For Models Mfd. as of March 16, 1995 100156 2 5L-320 V -Belt (for 50/60 Hz steam Only) For Models Mfd. as of March 16, 1995 1001 19 2 5L-320 V -Belt (for 60 Hz gas models and 50/60 Hz steam models) For Models Mfd. prior to[...]
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28 28 American Dryer Corporation 450148 - 19 Burner Assembly II For Models Mfd. as of January 2, 1996 Illus. No. Part No. Qty . Description 1 802237 1 Burner Box ONL Y 881258* 1 Natural Gas Burner Assembly II Complete Less Orifice (includes illus. nos. 1 through 9 and 1 1 through 32) 881257* 1 Liquid Propane (L.P .) Burner Assembly II Complete Less[...]
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29 450148 - 19 www .amdry .com 2 9 Burner Assembly II (continued) Illus. No. Part No. Qty . Description 4 880134 1 Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly Complete with High V oltage (HV) W ire Connector 305410 - Ignitor Gap T ool...Not Illustrated 5 150300 2 #10 x 1/2” Hex W asher TEK Screw 6 1 4 1 1 0 5 4 Large Burner T ube 7 1[...]
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30 30 American Dryer Corporation 450148 - 19 Burner Assembly For Models Mfd. prior to January 2, 1996 Illus. No. Part No. Qty . Description 1 802206 1 Burner Box ONL Y 881050* 1 Natural Gas Burner Assembly II Complete Less Orifice (includes illus. nos. 1 through 9 and 1 1 through 30) 881051* 1 Liquid Propane (L.P .) Burner Assembly II Complete Less[...]
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31 450148 - 19 www .amdry .com 3 1 Illus. No. Part No. Qty . Description 4 880134 1 Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly Complete with High V oltage (HV) W ire Connector 305410 - Ignitor Gap T ool...Not Illustrated 5 150300 2 #10 x 1/2” Hex W asher TEK Screw 6 1 4 1 1 0 5 4 Large Burner T ube 7 150103 4 #8-32 x 1/2” Phillips[...]
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32 32 American Dryer Corporation 450148 - 19 Reversing Rear Contr ol Box Assembly Illus. No. Part No. Qty . Description 1 323743 1 Relay Panel ONL Y 2 137013 4 Nylon Standoff 3 137060 1 Arc Suppressor (A.S.) Board 4 132445 1 3 H P Contactor 5 150103 4 #8-32 x 3/4” Phillips Round Head Machine Screw 6 132467 1 Blower Overload (for 208 volt and 230 [...]
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33 450148 - 19 www .amdry .com 3 3 Reversing Rear Contr ol Box Assembly Illus. No. Part No. Qty . Description 1 322812 1 Relay Panel ONL Y 2 137060 1 Arc Suppressor (A.S.) Board 3 137013 4 Nylon Standoff 4 882386 1 Reversing Contactor - 24 V AC 5 150103 2 #8-32 x 3/4” Phillips Round Head Machine Screw 6 151001 2 #8-32 Pal Nut 7 153002 1 5/16-18 L[...]
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34 34 American Dryer Corporation 450148 - 19 Sail Switch Assembly Illus. No. Part No. Qty . Description 1 105500 1 Sail Switch Actuator Rod 2 319202 1 Sail Switch Damper (flat) 3 154002 1 1/8” Push On Fastener 4 802800 1 Sail Switch Box with Cover and Bracket ONL Y (includes illus. nos. 4, 8, and 9) 802801 1 Sail Switch Box Assembly Complete (inc[...]
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35 450148 - 19 www .amdry .com 3 5 S tep Down T ransformer Usage Listing NOTE : S tep Down T ransformer used on models manufactur ed for 380 volts or higher . S tep Do w n T ran sf o rm er U sage L i sti n g (R ev er si n g R el ay B ox ) He a t V o l t a g e Wi r e Ser v i ce T r a n s f o r me r P a r t N u mb e r Mi cr oproces sor Model s 380 3 [...]
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36 36 American Dryer Corporation 450148 - 19 Air Operated S team Damper Assembly[...]
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37 450148 - 19 www .amdry .com 3 7 Illus. No. Part No. Qty . Description 1 165009 1 S team Coil Assembly 2 153002 6 5/16” Lock W asher 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4” Lock W asher 6 820321 2 S team Damper Hinge Assembly 7 803415 1 S team Damper Assembly (includes illus. nos. 7, 10, and 1 1) 8 153007 4 1/4”[...]
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38 38 American Dryer Corporation 450148 - 19 Outer T op/Back Guar d Assemblies Illus. No. Part No. Qty . Description 1 312527 1 Outer T op Assembly (for gas models Only) 2 150301 8 #8-18 x 7/16” Phillips Pan Head TEK Screw 3 323759 1 T op Back Guard Assembly (26-7/8” x 13-15/16”) For Gas Models Mfd. as of January 1, 1995 323738 1 T op Back Gu[...]
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39 450148 - 19 www .amdry .com 3 9 Additional Parts A vailable Part No. Description 1 12039 “Black/White/Green Ground” Label 1 12280 “Clean Lint Screen” Label 1 12534 “Phase 5 OPL Program Location Summary” Label 1 12804 Manometer (hydro gauge) For Measuring Gas Pressure 1 14001 “CAUTION - Exhaust/Lint Screen” Label 1 14006 “ W ARN[...]
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Page 42
ADC 450148 19 - 10/17/07-1[...]