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American Dryer Corp. Gas DSI/Electric/ Steam AD-78 II manual

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Table of contents for the manual

  • Page 1

    American Dryer Corporation 88 Currant Road Fall River , MA 02720-4781 T elephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry .com www .amdry .com AD-78 II Parts Manual 2001-2002 ADC Part No. 450576[...]

  • Page 2

    Retain This Manual In A Safe Place For Futur e Refer ence American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONL Y qualified technicians should service this equipment. OBSER VE ALL SAFETY [...]

  • Page 3

    Table of Contents OPL Control Door Assembly .................................................................................................................. 2 Control Door (Coin Models) .................................................................................................................. 3 Phase 5 OPL Microprocessor Control Panel Asse[...]

  • Page 4

    2 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 OPL Contr ol Door Assembly Illus. No. Part No. Qty . Description 1 883244* 1 Control Door Assembly (includes illus. nos. 1, 4, and 5) 2 150134 2 #10-32 x 1/2” TORX Screw 3 150317 2 #10-16 x 3/4” TORX Screw 4 1 17605 2 1/4” x 3/8” Neoprene Sponge T ape 5 1 17604 2 1/8?[...]

  • Page 5

    T elephone: (508) 678-9000 Fax: (508) 678-9447 3 Illus. No. Part No. Qty . Description 1 883243** 1 Control Door without Locks 2 1 17605 2 1/4” x 3/8” Neoprene Sponge T ape 3 150317 2 #10-16 x 3/4” TORX Screw 4 160015 2 MK-100 Lock ONL Y 5 160052 1 1 ” Ca m 6 160104 * MK-100 Key ONL Y 7 881053 1 ADC Logo with Adhesive T ape * As required. *[...]

  • Page 6

    4 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 1 12535 1 O PL English Keyboard (touch pad) Label Assembly 1 12276 1 OPL Stick-On Labels (English Only)...Not Illustrated 1 12275 1 3-Language OPL Stick-On Labels (Spanish, Italian, and Hebrew)...Not Illustrated 1 12277 1 3-Language OPL[...]

  • Page 7

    T elephone: (508) 678-9000 Fax: (508) 678-9447 5 Illus. No. Part No. Qty . Description 1 1 12526 1 Coin Keyboard (touch pad) Label Assembly 2 883254 1 Phase 5 Coin Control Panel Assembly (includes illus. nos. 1, 2, 4, 5, and 6) 883253 1 Coin Control Panel ONL Y 3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Controll[...]

  • Page 8

    6 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Coin V ault Assembly Illus. No. Part No. Qty . Description 1* 8801 18 1 Coin Box Assembly ONL Y Less Lock 2** 160036 1 A C E ® Lock Assembly with Key 3** 160136 1 A C E ® Key ONL Y 4 8801 17* 1 Coin V ault Assembly ONL Y Less Lock (includes illus. nos. 1, 4, and 5) 5 152014[...]

  • Page 9

    T elephone: (508) 678-9000 Fax: (508) 678-9447 7 Illus. No. Part No. Qty . Description 1 883246* 1 Right Hand Front Panel Assembly (for OPL models) (includes illus. nos. 1, 3, 5, and 6) 883245 1 Right Hand Front Panel Assembly (for coin models) (includes illus. nos. 1, 3, 5, and 6) 2 150313 11 #10-16 x 1/2” TORX Plus BTN T ype 1 150318 ** 25IP St[...]

  • Page 10

    8 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description - - 883249 1 Black Main Door Assembly Complete 1 883252 1 Large Cold Rolled Steel (CRS) Black Main Door Handle 2 151010 1 #10-32 Black Hex Acorn Lock Nut 3 150120 1 #10-32 Door Latch Screw 4 152014 6 1/4-20 Free Spin W ash Nut 5 102214 1 [...]

  • Page 11

    T elephone: (508) 678-9000 Fax: (508) 678-9447 9 Illus. No. Part No. Qty . Description 1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 S tar W asher 4 137005 1 Single-Pole Door Switch (SDS) 5 150443 4 1/4-20 x 3/4” Stainless Steel Cap Screw 6 882866 1 Black Main Door Switch Housing ONL Y 8 8 1 15 3[...]

  • Page 12

    10 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Sensor Bracket Assembly Illus. No. Part No. Qty . Description 1 130103 1 225º F Lar ge Automatic Thermostat ONL Y 2 153010 2 # 6 S tar W asher 3 152000 2 #6-32 Hex Nut 4 154007 2 1/4” T innerman Push On Fastener 5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw [...]

  • Page 13

    T elephone: (508) 678-9000 Fax: (508) 678-9447 11 Lint T rap Assembly Illus. No. Part No. Qty . Description 1 881904 1 Lint Coupe Assembly Complete (includes illus. nos. 1 and 3 through 5) 801767 1 Lint Coupe ONL Y 2 154200 7 5/32” Pop Rivet 3 304100 1 Lint Screen Hold Down 4 150300 3 #10-16 x 1/2” Hex W asher TEK Screw 5 800500 2 Lint Screen 6[...]

  • Page 14

    12 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 883248 1 Drop Lint Door (for OPL models) 883247 1 Drop Lint Door (for coin models) 2 1 17604 5 1/8” x 3/8” Neoprene Sponge T ape 3 170226 1 Slide Latch (for OPL models) 160001 1 Lint Door AD-100 Lock (for coin models) 160103 1 Key [...]

  • Page 15

    T elephone: (508) 678-9000 Fax: (508) 678-9447 13 Illus. No. Part No. Qty . Description 1 801751 1 Basket (tumbler) ONL Y without Felt Collar 801773 1 Basket (tumbler) and Support Assembly Complete (includes illus. nos. 1 through 1 1) 2 801774 1 Basket (tumbler) Support ONL Y 3 150500 1 5/16-18 x 3/4” Socket Button Head Screw 4 100912 8 1/2-13 x [...]

  • Page 16

    14 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Idler Bearing Assembly Illus. No. Part No. Qty . Description 1 100185 1 5L-780 V -Belt 2 1 0 1 1 4 0 1 14” x 3” Compound Pulley 3 100178 1 4L-570 V -Belt (idler to motor) 4 154301 2 5/16-18 x 1” Allen Setscrew 5 100705 1 3/16” x 3/16” x 1-3/8” Key 6 883473 1 Idle[...]

  • Page 17

    T elephone: (508) 678-9000 Fax: (508) 678-9447 15 Basket (T umbler) Bearing Assembly Illus. No. Part No. Qty . Description 1 100244 1 1-15/16” Flange Bearing 2 153025 4 Lock W asher 3 152050 4 Hex Nut 4 801775 1 Pillow Block Bearing Assembly Complete (includes illus. nos. 4 through 13) 801761 1 Pillow Block Bearing Housing ONL Y 5 100245 1 1-15/1[...]

  • Page 18

    16 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 137015 1 RC Network 2 151000 2 #6-32 Pal Nut 3 150300 2 #10-16 x 1/2” Hex W asher TEK Screw 4 150008 2 #6-32 x 1-1/4” Phillips Round Head Machine Screw 5 120716 1 2-Position T erminal Block 6 306304 1 Electric Relay Panel Mounting [...]

  • Page 19

    T elephone: (508) 678-9000 Fax: (508) 678-9447 17 3-Phase (3ø) Motor , Non-Reversing Electric Relay Panel Assembly Illus. No. Part No. Qty . Description 1 150300 2 #10-16 x 1/2” Hex W asher TEK Screw 2 132083 1 S tep Down T ransformer (for 208/240 volts Only) 881763 T ermination Kit 3 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 4 136008[...]

  • Page 20

    18 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 3-Phase (3ø) Motor , Reversing Electric Relay Panel Assembly[...]

  • Page 21

    T elephone: (508) 678-9000 Fax: (508) 678-9447 19 Illus. No. Part No. Qty . Description 1 150300 2 #10-16 x 1/2” Hex W asher TEK Screw 2 132083 1 S tep Down T ransformer (for 208/230 volts Only) 881763 1 T ermination Kit 3 137060 1 Arc Suppressor (A.S.) Board 4 137013 4 Nylon Standoff 5 132448 1 Reversing Contactor (208/230/240/380/460 volt) 24 V[...]

  • Page 22

    20 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Non-Reversing T .E.F .C. Motor Mount Assembly[...]

  • Page 23

    T elephone: (508) 678-9000 Fax: (508) 678-9447 21 Illus. No. Part No. Qty . Description 1 100178 1 4L-570 V -Belt (motor to idler) 2 100701 1 3/16” x 3/16” x 1” Key 3 1 01 13 3 1 5/8” x 2-1/4” Motor Pulley (60 Hz Only) 1 0 1 13 0 1 5/8” x 2-1/2” Motor Pulley (50 Hz Only) 4 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt 5 153002 4 5/1[...]

  • Page 24

    22 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Reversing T .E.F .C. Motor Mount Assembly[...]

  • Page 25

    T elephone: (508) 678-9000 Fax: (508) 678-9447 23 Illus. No. Part No. Qty . Description 1 1001 12 1 4L-630 V -Belt (motor to idler) 2 100701 1 3/16” x 3/16” x 1” Key 3 1 0 1 1 3 3 1 5/8” x 2-1/4” Motor Pulley (60 Hz Only) 1 0 1 13 0 1 5/8” x 2-1/2” Motor Pulley (50 Hz Only) 4 120200 1 3/8” x 90º Connector 814780 1 3-Phase Drive Mot[...]

  • Page 26

    24 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Hot Surface Ignition (HSI) Burner Assembly CE Export[...]

  • Page 27

    T elephone: (508) 678-9000 Fax: (508) 678-9447 25 Illus. No. Part No. Qty . Description 1 801788* 1 Natural Gas Burner Assembly Complete Less Orifices (includes illus. nos. 1 through 9 and 1 1 through 29) For Models Mfd. with Natural Gas ONL Y 883340* 1 Liquid Propane (L.P .) Gas Burner Assembly Complete Less Orifices (includes illus. nos. 1 throug[...]

  • Page 28

    26 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dir ect Spark Ignition (DSI) Burner Assembly For Models Mfd. as of April 1 1, 2000[...]

  • Page 29

    T elephone: (508) 678-9000 Fax: (508) 678-9447 27 Dir ect Spark Ignition (DSI) Burner Assembly For Models Mfd. as of April 1 1, 2000 Illus. No. Part No. Qty . Description 1 1 4 1 1 0 5 3 Large Gas “T” Burner 2* 140856 3 #23 Burner Orifice (natural gas) ONL Y 140810 3 #42 Burner Orifice (liquid propane [L.P .] gas) ONL Y 3 141232 1 1/2” Manifo[...]

  • Page 30

    28 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Sail Switch Assembly Illus. No. Part No. Qty . Description 1 319203 1 Sail Switch Mounting Bracket 2 319202 1 Sail Switch Damper (flat) 3 319201 1 Sail Switch Box Cover 4 319200 1 Sa il Sw i tch Box 5 154004 1 T win Speed Nut 6 154002 1 1/8” Push On Fastener 7 150300 4 #10[...]

  • Page 31

    T elephone: (508) 678-9000 Fax: (508) 678-9447 29 Back Guar d Assemblies Illus. No. Part No. Qty . Description 1 314501 1 Bottom Back Guard 2 150301 12 #8-18 x 7/16” Phillips Pan Head TEK Screw 3 322809 1 Rear Electrical Box Cover 4 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 5 103500 4 Leveling Leg 6 150301 7 #8-18 x 7/16” Phillips Pa[...]

  • Page 32

    30 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Micr opr ocessor Coin Acceptors Listing Single Coin* ADC Part No. Nation Description 883240 United States, Canada, and Japan Hanke Programmable Coin Acceptor 883239 E u r o and UK Hanke Programmable Coin Acceptor 8 8 1 16 3 United States Hanke 25¢ Non-Programmable Coin Acce[...]

  • Page 33

    T elephone: (508) 678-9000 Fax: (508) 678-9447 31 Part No. Description 1 12039 “Black/White/Green Ground” Label 1 12280 “Lint Compartment” Label 1 12041 “CAUTION - Exhausted” Label 1 12534 “Phase 5 OPL Program Location Summary” Label 1 14006 “ W ARNING - Fire Hazards” Label 120800 1/4” In-Line Connector 120802 Red Butt Connect[...]

  • Page 34

    ADC 450576 2 -08/11/05-0[...]