American Dryer Corp. ML-55 manual

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Table of contents for the manual

  • Page 1

    ML-55 Parts Manual Phase 6 1997 thru 2000 American Dryer Corporation 88 Currant Road Fall River , MA 02720-4781 T elephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry .com ADC Part No. 450172 012398WM/tf-m[...]

  • Page 2

    Retain This Manual In A Safe Place For Futur e Refer ence American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSER VE ALL SAFETY P[...]

  • Page 3

    Table of Contents Control Door Assembly .......................................................................................................... ... 3 Phase 6 OPL Microprocessor Control Panel Assembly ............................................................ 4 Phase 6 OPL Microprocessor Control Box Assembly ....................................[...]

  • Page 4

    Reversing T otally Enclosed, Fan-Cooled (T .E.F .C.) Motor Mount Assembly .................... 26, 27 Hot Surface Ignition (HSI) Burner Assembly .................................................................... 28, 29 Sail Switch/Hi-Limit Assemblies ...................................................................................... 30, 31 Air[...]

  • Page 5

    3 T elephone: (508) 678-9000 Fax: (508) 678-9447 Contr ol Door Assembly Illus. No. Part No. Qty . Description 1 1 12366 1 Logo ONL Y 2 881869 1 White Control Door Assembly (includes illus. nos. 2, 3, and 8) For models mfd. as of October 24, 1997) 881694 1 Blue Control Door Assembly (includes illus. nos. 2, 3, and 8) For models mfd. as of October 24[...]

  • Page 6

    4 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 1 12537 1 Phase 6 OPL Keypad 1 12276 1 OPL Stick-on Labels (English Only) ... Not Illustrated 1 12275 1 OPL Stick-on Labels (Spanish, Italian, and Hebrew) ... Not Illustrated 1 12277 1 3 Language OPL Stick-on Labels (English, Spanish, a[...]

  • Page 7

    5 T elephone: (508) 678-9000 Fax: (508) 678-9447 Phase 6 OPL Micropr ocessor Contr ol Box Assembly Illus. No. Part No. Qty . Description 1 881790 1 Burner Control W iring 2 881851 1 Basket (Tumbler) Hi-Limit T emperature Sensor Harness 3 881850 1 Sail Switch Hi-Limit Harness 4 881852 1 Power Control Harness (for Non-Reversing Gas Models Only) 88185[...]

  • Page 8

    6 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dual T imer Contr ol Panel Assembly Illus. No. Part No. Qty . Description 1 123005 1 Red Indicator Light - 24 V AC 2 122400 1 Rocker Heat Selector Switch 3 824015 1 Dual T imer Control Panel Assembly Complete - 24 V AC (includes illus. nos. 1 through 21) 800051 1 Dual T imer [...]

  • Page 9

    7 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dual T imer Contr ol Box Assembly Illus. No. Part No. Qty . Description 1 122601 1 9-Pin Socket Connector 2 122701 8 Socket T erminal ONL Y 122801 1 Pin/Socket Extraction T ool 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10 x 1/2” Hex W asher TEK Screw 5 150002 2 #6-32 x 1” Phillips Round Head[...]

  • Page 10

    8 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Fr ont Panel/Main Door Assemblies with Mechanical Fasteners for models mfd. as of January 16, 1998[...]

  • Page 11

    9 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 881871 1 White Front Panel Assembly (includes illus. nos. 1, 12, and 13) 881697 1 Blue Front Panel Assembly (includes illus. nos. 1, 12, and 13) 2 102214 1 30” Door Glass 170730 1 Door Glass/Gasket Adhesive (10.3 oz Cartridge) 3 151012 4 10-32 Nylon Acorn Nut[...]

  • Page 12

    10 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Fr ont Panel/Main Door Assemblies for models mfd. between October 24, 1997 and January 16, 1998[...]

  • Page 13

    11 T elephone: (508) 678-9000 Fax: (508) 678-9447 Fr ont Panel/Main Door Assemblies for models mfd. between October 24, 1997 and January 16, 1998 Illus. No. Part No. Qty . Description 1 881871 1 White Front Panel Assembly (includes illus. nos. 1, 1 1, and 12) 881697 1 Blue Front Panel Assembly (includes illus. nos. 1, 1 1, and 12) 2 102213 1 29-7/8[...]

  • Page 14

    12 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Fr ont Panel/Main Door Assemblies for models mfd. prior to October 24, 1997 Illus. No. Part No. Qty . Description 1 881741 1 White Main Door Handle 881760 1 Blue Main Door Handle 2 15101 1 3 5/16-18 Acorn Nut 3 881552 1 White Main Door ONL Y 881550 1 Blue Main Door ONL Y 881[...]

  • Page 15

    13 T elephone: (508) 678-9000 Fax: (508) 678-9447 Main Door Switch Assembly Illus. No. Part No. Qty . Description 1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 S tar W asher 4 137005 1 Single Pole Door Switch 5 150443 4 1/4-20 x 3/4” Stainless Steel Cap Screw 6 881687 1 White Main Door Switch Hou[...]

  • Page 16

    14 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Main Door Switch Assembly Illus. No. Part No. Qty . Description 1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 S tar W asher 4 137005 1 Single Pole Door Switch 5 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 6 881726 1[...]

  • Page 17

    15 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 800150 1 Knob Latch Kit Assembly (includes illus. nos. 1 through 3) 160200 1 Knob Latch ONL Y with 2 Screws (without cam) 2 160009 1 Knob Latch Adjustable Cam ONL Y 3 150425 1 #12-24 x 3/8” Round Head Machine Screw ONL Y (screw for Knob Latch Adjustable Cam)[...]

  • Page 18

    16 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 800402 1 Non-Reversing Lint T rap Assembly Complete (includes illus. nos. 1, 3, 4, and 5) 800404 1 Non-Reversing Lint T rap ONL Y 800407 1 Reversing Lint T rap Assembly Complete (includes illus. nos. 1, 3, 4, and 5) 800406 1 Reversing [...]

  • Page 19

    17 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 881774 1 Basket (Tumbler) ONL Y with Felt Collar 881829 1 Non-Reversing Basket (T umbler) and Support Assembly Complete (includes illus. nos. 1 through 10) 881777 1 Reversing Basket (T umbler) and Support Assembly Complete (includes illus. nos. 1 through 10) 2[...]

  • Page 20

    18 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Sensor Bracket Assemblies Microprocessor Sensor Bracket Assembly Non-Computer Sensor Bracket Assembly MAN0238[...]

  • Page 21

    19 T elephone: (508) 678-9000 Fax: (508) 678-9447 Sensor Bracket Assemblies Illus. No. Part No. Qty . Description 1 880251 1 1/4" T emperature Sensor Probe Assembly (includes illus. nos. 1 and 5 through 8) 2 130103 1 225º Large Automatic Thermostat 3 153010 2 #6 S tar W asher 4 152000 2 #6-32 Hex Nut 5 121028 2 Insulated T erminal ONL Y 6 122[...]

  • Page 22

    20 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 T umbler Bearing Assembly[...]

  • Page 23

    21 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 880220 1 1-3/4” Flange Bearing with Nylock Set Screws 2 153005 4 3/8” Lock W asher 3 152005 4 3/8-16 Hex Nut 4 150508 2 3/8-16 x 3/4” Hex Head Machine Bolt 5 153005 2 3/8” Lock W asher 6 152005 2 3/8-16 Hex Nut 7 150600 2 3/8-16 x 1-1/2” Hex Head Mac[...]

  • Page 24

    22 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Idler Bearing Assembly[...]

  • Page 25

    23 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 100106 1 5L-690 V -Belt (idler to basket [tumbler]) 2 1 0 1 1 40 1 14” x 3” Compound Pulley 3 1001 14 1 4L-630 V -Belt (idler to motor) 4 154301 2 5/16-18 x 1” Allen Set Screw 5 100705 1 3/16” x 3/16” x 1-3/8” Key 6 301850 1 5/8” x 3/4” Idler S[...]

  • Page 26

    24 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Non-Reversing T otally Enclosed, Fan-Cooled (T .E.F .C.) Motor Mount Assembly[...]

  • Page 27

    25 T elephone: (508) 678-9000 Fax: (508) 678-9447 Non-Reversing T otally Enclosed, Fan-Cooled (T .E.F .C.) Motor Mount Assembly Illus. No. Part No. Qty . Description 1 1001 14 1 4L-630 V -Belt (motor to idler) 2 100701 1 3 / 1 6 ” x 3 / 1 6 ” x 1 ” K e y 3 1 0 1 13 3 1 5/8” x 2-1/4” Motor Pulley (for 60 Hz Models Only) 1 0 1 1 3 0 1 5/8?[...]

  • Page 28

    26 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Reversing T otally Enclosed, Fan-Cooled (T .E.F .C.) Motor Mount Assembly[...]

  • Page 29

    27 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 1001 14 1 4L-630 V -Belt (motor to idler) 2 100701 1 3 / 1 6 ” x 3 / 1 6 ” x 1 ” K e y 3 1 0 1 1 3 3 1 5/8” x 2-3/4” Motor Pulley (for 60 Hz Models Only) 1 0 1 1 3 0 1 5/8” x 2-1/2” Motor Pulley (for 50 Hz Models Only) 4 120200 1 3/8” x 90º Co[...]

  • Page 30

    28 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Hot Surface Ignition (HSI) Burner Assembly[...]

  • Page 31

    29 T elephone: (508) 678-9000 Fax: (508) 678-9447 Hot Surface Ignition (HSI) Burner Assembly Illus. No. Part No. Qty . Description 1 318403 1 HSI (Hot Surface Ignition) Burner Shield 2 881597 1 Hot Surface Ignitor (HSI) - 24 V AC (2-1/2” length) 3 128921 1 HSI (Hot Surface Ignition) Flame Sensor 4 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite S[...]

  • Page 32

    30 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Sail Switch/Hi-Limit Assemblies[...]

  • Page 33

    31 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 154004 1 T win Speed Nut 2 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 3 802799 1 Sail Switch Box Cover and Bracket ONL Y 4 150303 2 # 4 x 3/4” Pan Head “A” Machine Screw 5 122200 1 Sail Switch ONL Y (for Microprocessor [computer] Models Only) [...]

  • Page 34

    32 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Air Operated S team Damper Assembly[...]

  • Page 35

    33 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 16501 1 1 S team Coil Assembly 2 153002 6 5/16” Lock W asher 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4” Lock W asher 6 820321 2 S team Damper Hinge Assembly 7 803416 1 S team Damper Assembly (includes illus. nos. 7, 10, and 1 1) 8[...]

  • Page 36

    34 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Single Phase (1ø) Motor , Electric Relay Panel Assembly[...]

  • Page 37

    35 T elephone: (508) 678-9000 Fax: (508) 678-9447 Illus. No. Part No. Qty . Description 1 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 2 -------- 1 24 V AC T ransformer (refer to S tep Down T ransformer Usage Listing on page 46 ) 3 150247 1 #10 x 1/2” Hex W asher TEK Screw - Green 4 121010 1 L-70 Ground Lug 5 824828 1 R C Network with Con[...]

  • Page 38

    36 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 3-Phase (3ø) Motor , Non-Reversing Electric Relay Panel Assembly[...]

  • Page 39

    37 T elephone: (508) 678-9000 Fax: (508) 678-9447 3-Phase (3ø) Motor , Non-Reversing Electric Relay Panel Assembly Illus. No. Part No. Qty . Description 1 150300 2 #10 x 1/2” Hex W asher TEK Screw 2 -------- 1 24 V AC T ransformer (refer to S tep Down T ransformer Usage Listing on page 46 ) 3 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw [...]

  • Page 40

    38 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 3-Phase (3ø) Motor , Reversing Electric Relay Panel Assembly[...]

  • Page 41

    39 T elephone: (508) 678-9000 Fax: (508) 678-9447 3-Phase (3ø) Motor , Reversing Electric Relay Panel Assembly Illus. No. Part No. Qty . Description 1 150300 2 #10 x 1/2” Hex W asher TEK Screw 2 -------- 1 24 V AC T ransformer (refer to S tep Down T ransformer Usage Listing on page 46 ) 3 137060 1 Arc Suppressor (A.S.) Board 4 137013 4 Nylon Sta[...]

  • Page 42

    40 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dual T imer Non-Reversing Electric Relay Panel Assembly[...]

  • Page 43

    41 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dual T imer Non-Reversing Electric Relay Panel Assembly Illus. No. Part No. Qty . Description 1 150300 2 #10 x 1/2” Hex W asher TEK Screw 2 -------- 1 24 V AC T ransformer (refer to S tep Down T ransformer Usage Listing on page 46 ) 3 132449 1 2-Pole Contact Block (for 208-240 volt models Only) 4 [...]

  • Page 44

    42 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Dual T imer Reversing Electric Relay Panel Assembly[...]

  • Page 45

    43 T elephone: (508) 678-9000 Fax: (508) 678-9447 Dual T imer Reversing Electric Relay Panel Assembly Illus. No. Part No. Qty . Description 1 132449 1 2-Pole Contact Block 2 132422 3 1 2 - 2 4 V o l t V aristor 3 132448 1 Reversing Contactor with 24 V AC Coil 4 132447 1 Blower Motor Contactor 5 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 6[...]

  • Page 46

    44 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 Illus. No. Part No. Qty . Description 1 322809 1 Back Electrical Box Cover 2 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 3 314414 1 T o p B a c k G uard 4 150301 7 #8-18 x 7/16” Phillips Pan Head TEK Screw 5 150301 10 #8-18 x 7/16” Phillips Pan Head TEK Screw 6 [...]

  • Page 47

    45 T elephone: (508) 678-9000 Fax: (508) 678-9447 Hot Surface Ignition (HSI) Burner Assembly Specifications H SI Bur n e r As s e m bl y L i s t i ng ( for Mi cr oproc essor [ com put er ] Model s O nl y) Mo d e l Nu mber Bt u/hr Ra t in g Hea t R ecl ai m er N atu ral G a s P art N u m b er L. P . Ga s P a rt N u m b er ML -55 ML- 55H R 160,000 14[...]

  • Page 48

    46 American Dryer Corporation 88 Currant Road / Fall River , MA 02720-4781 S tep Down T ransformer Usage Listing for Micropr ocessor (computer) Models ONL Y NOTE : Each transformer requires one (1) T ransformer T ermination Kit ( ADC Part No. 881763). S TE P D OW N T RAN SFO RM ER U SAGE L IS TIN G V OL T A GE W IR E S ERV I C E AD C P ART N O . G [...]

  • Page 49

    47 T elephone: (508) 678-9000 Fax: (508) 678-9447 Additional Parts A vailable Part No. Description 1 12039 “Black/White/Green Ground” Label 1 12280 “Clean Lint Screen” Label 1 12284 “Phase 6 OPL Program Location Summary” Label 1 14001 “ C A UTION - Exhaust Lint Screen” Label 1 14006 “ W ARNING - Fire Hazards” Label 120100 3/8”[...]

  • Page 50

    ADC 450172 1 - 05/28/98-50 2* 04/07/00-10 3* 09/01/00-25[...]