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American Power Conversion AIS 5000 manual

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Table of contents for the manual

  • Page 1

    AI S 5000 ® 10 –100 k V A 400 V Installatio n Manual[...]

  • Page 2

    [...]

  • Page 3

    Cont ents 990-244 0 AIS 5000 400V I nstal lation Manual i Safet y ... .... ..... ..... ..... ....... ..... ..... .... ..... ..... ..... ..... .... .. 1 IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1 IMPORTANT SAFE TY INST RUCTION S — SAVE THESE INSTR UCTIONS . . . . . . . . . . . . . [...]

  • Page 4

    ii AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 10kVA 400V UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 IS10KH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 20kVA 400V UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 IS20KH . . . . . . . . . . . . .[...]

  • Page 5

    990-244 0 AIS 5000 400V I nstal lation Manual iii Opera tion Mode s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Operatio n mode descr iptions : . . . . . . . . . . . . . . . . . . . . . . . . . 71 Normal t o Bypa ss Operatio n . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Bypass to Norma l Opera tion . . . . . . [...]

  • Page 6

    [...]

  • Page 7

    990-244 0 AIS 5000 400V I nstal lation Manual 1 Safety IMPORT ANT SAFETY INSTRUCTIONS - SAVE THESE INS TRUCTIONS IMPORT ANT SAFETY INSTRUCTIONS — SAVE THESE INSTRUCTIONS This manual contains importan t safety instructions for the AIS series that should be followed d uring installation, operation, and maintenance . See the battery installation man[...]

  • Page 8

    990-244 0 AIS 5000 400V I nstal lation Manual 2 User Safety W ARNING! This UPS contains hazardous AC and DC voltages. Only qua lified electricians should connect the UPS, AC line and external ba tteries, a nd must be familiar with batteries and battery installation. Befor e installing, maintaining or se rvicing the UPS, shut off the UPS and disconn[...]

  • Page 9

    990-244 0 AIS 5000 400V I nstal lation Manual 3 General In formation Abo ut th is man ual This Installation Manual gives a detailed overview of the various functions of the APC UPS system and contains informatio n on how to install, connect, pr ogram and maintain the AIS 5000 UPS system . Further inf ormation on the AI S 5000 series i s a vailable [...]

  • Page 10

    990-244 0 AIS 5000 400V I nstal lation Manual 4 Site Requir eme nts R eceiv ing and in sp ectin g th e UP S Y our AIS 500 0 UPS system has been tested and inspected f or quality assurance prior to shipment from APC. T o ensure that the UPS has n ot been damaged during transportation, carefully inspect both the exterior and interior o f the equipmen[...]

  • Page 11

    Gener al Inf ormati on - Site Requir ements 990-244 0 AIS 5000 400V I nstal lation Manual 5 Moving the equipment t o site: Before moving the equi pment to the installation site, the following should be checked: • Can the transport equipmen t handle the weight of the system? • Is there enough space to transport th e system to its fin al destinat[...]

  • Page 12

    990-244 0 AIS 5000 400V I nstal lation Manual 6 Air Filt er The air filter must be fitted at the air in let of the UPS, and is de signed for extra protection of UPS systems installed in environments with conductive dust. Fitting the air f ilter Insert the air filter in th e brackets and slide it comple tely into the UPS enclosure. Note The air filt[...]

  • Page 13

    Gener al Inf ormation - Air Fi lter 990-244 0 AIS 5000 400V I nstal lation Manual 7 Air filte r si zes 630 mm 700 mm A ir filte r Front side 15 mm 700 mm A (cut view ) 450 mm A ir fi lter F ron t s i d e 700 mm 15 m m 700 mm 300 mm A ir filte r Fr o n t s id e 700 mm 15 mm 700 mm Upper Side Bottom Side Upper Side Upper Side Botto m Sid e Botto m Si[...]

  • Page 14

    General Info rmatio n - Air Filter 8 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Enclosure dimensio ns an d footprint Enclosur e dimensions. UPS Height (mm) W idth (mm) Depth ( mm) W eig ht (kg) 10 kV A 1,803 826 813 550 20 kV A 1,803 826 813 650 30 kV A 1,803 826 813 750 40 kV A 1,803 1,219 813 900 60 kV A 1,803 1,219 813 1,100 80 kV A 1,803 [...]

  • Page 15

    Gener al Inf ormation - Air Fi lter 990-244 0 AIS 5000 400V I nstal lation Manual 9 Footprint. T op and botto m view of 10 –30k V A UPS: 80-100k V A Con duit Bo x 64 (1,626 ) 71 (1,80 3) 1.0 0 (25) 24 .99 (635) 27. 91 (709 ) 61 .19 (1,554 ) 55.66 (1, 414) 2.76 (70) Perf o rat ed ar ea f or air circ ulation 61 . 00 (1,5 49) 12. 8 0 (3 25) COG-Z 36[...]

  • Page 16

    General Info rmatio n - Air Filter 10 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 T op an d bott om vie w of 40 –60kV A UP S: Perforat ed ar ea f or air circ ulation Perforat ed ar ea f o r a ir ci rcu la tion 61 . 00 (1,5 49) 12. 80 (3 25) COG-Z 36. 00 ( 914) Minimum se rvice cl er an ce 20. 6 7 (5 25) COG-X Co nd uit B ox 3.9 6 (1 00) 3. 7[...]

  • Page 17

    Gener al Inf ormation - Air Fi lter 990-244 0 AIS 5000 400V I nstal lation Manual 11 T op and botto m view of 80–1 00kV A UPS : 61 . 00 (1,5 49) Perf o rat ed ar ea f or air circ ulation Perforat ed ar ea f or air circ ulation 31 . 50 (800) COG-X 11 . 81 (300) COG-Z 36. 0 0 (914 ) Minimum serv ice cl ea r a nc e Co ndui t Box 3.9 6 (1 00) 3. 7 6 [...]

  • Page 18

    12 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 External Connect ion Connec ting the UPS External connection board No te X001 –X 004 ar e re lay c hange- ove r conta ct s 2A, 250V ac (0, 5 A, 60 Vdc) . X006 is Emergen cy Pow er Off (EPO) on t he input . X007 pin 3–4 for B attery T emp erature Sens or . No te Use 1. 5 mm CU conduc tor s only[...]

  • Page 19

    Exte rnal Con necti on - Connect ing t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 13 Installing Conduit Boxes T op vi ew:  UPS Feet  Cond uit Box  Fron t o f C ondui t B ox In pu t Byp a ss Out put DC Comm.     [...]

  • Page 20

    Exter nal Connect ion - Co nnecti ng the UPS 14 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Mounting the Condui t Box: 1. Op en UPS fron t door . 2. Remove c over from the input/output section. 3. Place Con duit Box under UPS and alig n it with hole in UPS bottom plate. 4. T ak e out Conduit Box and mak e holes in Conduit Box according to belo[...]

  • Page 21

    Exte rnal Con necti on - Connect ing t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 15 5. Insta ll Cond uit Bo x under UPS. Push pr oject ing ed ge of Co nduit Bo x in to slot o n UPS bo ttom pl ate. Fr om i nside the UP S, moun t front of Co ndui t Bo x onto UPS botto m pl ate u sing 2 M4×1 2 cr oss hea d scre ws for 1 0–30 kV A and 3 M[...]

  • Page 22

    Exter nal Connect ion - Co nnecti ng the UPS 16 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 S001 S002 0 0 1 1 S001 S002 0 0 1 1 Inp ut and Ou tput sect ion (hi gh-v oltag e section ) behind cover . Low-v olt age sect ion be hind cover ( Communication Inte rface, EPO) .[...]

  • Page 23

    Exte rnal Con necti on - Connect ing t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 17 Connecting cables • X00 1 Ma ins Inp ut (L1 , L2 , L3) • X09 0 Bypa ss In put L1, L2, L3 , N) • X00 4 Out put ( L1, L2, L 3, N) • Q00 4 Batte ry (+, –) 1 0 on off 1 0 on off 1 0 on off 1 0 on 1 0 on off Q100 Q090 Q 050 Q001 Q004 B+ B- X001 X 090[...]

  • Page 24

    Exter nal Connect ion - Co nnecti ng the UPS 18 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 • X00 1 Mains Inp ut (L1 , L2, L3) • X09 0 By pass Inp ut (L 1, L2 , L3, N) • X00 4 Outp ut ( L1, L2 , L3, N) • Q00 4 Batt ery (+, –) 1 0 on off 1 0 on off 1 0 on 1 0 on off Q 100 Q090 Q 050 Q001 1 0 on off Q004 X001 X090 X 004 B+ B- Battery L[...]

  • Page 25

    Exte rnal Con necti on - Connect ing t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 19 • X00 1 Ma ins Inp ut (L1 , L2 , L3) • X09 0 By pass In put ( L1, L2, L3, N) • X00 4 Out put ( L1, L2, L 3, N) • Q00 4 Batte ry (+, –) 1 0 on of f 1 0 on off 1 0 on 1 0 on off Q100 Q 090 Q050 Q001 1 0 on off Q0 04 X001 Batt e ry X090 X0 04 L1 L2[...]

  • Page 26

    Exter nal Connect ion - Co nnecti ng the UPS 20 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Te r m i n a l s . T or que specifications. Gr oundi ng System grou nding : Groun din g busb ar mar ked “Gr ound ing” must be conne cte d by grou ndi ng elec trod e cond ucto r to a local gro unding electrode. Grounding electro de conductor to be su[...]

  • Page 27

    Exte rnal Con necti on - Connect ing t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 21 Emer gency Power Off (EPO) The UPS is eq uipped with and EP O input (X006) on the ex ternal connection b oard (part o f the low- voltage section). The battery breaker is equipped with a shunt trip function (X06 1: 3, 4). Co mm unic ation int erfac e The 3[...]

  • Page 28

    Exter nal Connect ion - Co nnecti ng the UPS 22 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Communication interface ports CO M-P OR T : X005 The com-p ort consists of 4 relay outputs fro m which the following information is available: – UPS System ON/OFF – Normal Operation/Bypass Operation – Normal Operatio n/Battery Operation – Batter[...]

  • Page 29

    Exte rnal Con necti on - Connect ing t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 23 O ver view of Comm unic atio n int erfa ce X005 X004 X0 03 C C C C C C C C C C C C C C 14 15 2 16 17 4 18 19 6 20 21 8 13 25 NC1 NO1 COM 1 NC2 NO2 COM 2 NC3 NO3 COM 3 NC4 NO4 COM 4 + - X003 X004 X005 25 pi n S U B-D ma le 25 pi n S U B-D ma le 25 pin SU B[...]

  • Page 30

    990-244 0 AIS 5000 400V I nstal lation Manual 24 10kV A 400V UPS IS10 KH Perfo rmance - Linear Lo ad DC to AC Ef ficiency [%] 87.0 AC to AC Ef ficiency [%] 83.0 Heat Di ssip ation [BTU/h] [W] 6,003 /1,758 Elect rical I nput Mains V oltage 400 V 3 W i re + G P Nom. 10.3 kW I Nom. (Nom inal input c urrent base d on nom inal mains voltage and batte ri[...]

  • Page 31

    Extern al Connect ion - 1 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 25 Frequ ency Reg ulati on 50 Hz, + 0 .1% free runni ng Output V ol tage Range 100% s tatic s ymmetric al load + 1 %, 100% sta tic asym metrical load + 3% , no lo ad t o full l oad + 4% Output Harmonic Di stort ion < 3 % linear l oad <5% Load Cr est Fa ctor [...]

  • Page 32

    Exter nal Connect ion - 1 0kVA 400V UPS 26 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Em ergen cy P ow er Off (E PO ) Y es Ph ysic al V alues Dimensio ns (H × W × D) Unit 1,800 × 825 × 810 mm Shipp ing 2,080 × 1,016 × 1,0 16 mm We i g h t Unit 550 kg Shipp ing 590 kg Max. Power Ca ble si ze [mm] 10 Recommen ded Cable sizes Ext. I nput C[...]

  • Page 33

    Extern al Connect ion - 1 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 27 Options IP32 Ro of 864 × 86 4 mm Relay Boards 2 re lay bo ards with each 16 dry cont acts Modb us/BMS Card[...]

  • Page 34

    28 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 20kV A 400V UPS IS20K H Performan ce - Lin ear Load DC to AC E ff icien cy [%] 89.0 AC to AC E ff icien cy [%] 85.3 Heat Dis sipatio n [BT U /h ] [W] 9,923/ 2,905 Electr ical Input Ma ins V olt age 400 V 3 W ire + G P Nom. 19.88 kW I No m. (Nomina l input cu rrent based on nomina l mains voltage a[...]

  • Page 35

    Extern al Connect ion - 2 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 29 Frequ ency Reg ulati on 50 Hz, + 0 .1% free runni ng Output V ol tage Range 100% s tatic s ymmetric al load + 1 %, 100% sta tic asym metrical load + 3% , no lo ad t o full l oad + 4% Output Harmonic Di stort ion < 3 % linear l oad <5% Load Cr est Fa ctor [...]

  • Page 36

    Exter nal Connect ion - 2 0kVA 400V UPS 30 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Em ergen cy P ow er Off (E PO ) Y es Ph ysic al V alues Dimensio ns (H × W × D) Unit 1,800 × 825 × 810 mm Shipp ing 2,080 × 1,016 × 1,0 16 mm We i g h t Unit 650 kg Shipp ing 690 kg Max. Power Ca ble si ze [mm] 25 Recommen ded Cable sizes Ext. I nput C[...]

  • Page 37

    Extern al Connect ion - 2 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 31 Options IP32 Ro of 864 × 86 4 mm Relay Boards 2 re lay bo ards with each 16 dry cont acts Modb us/BMS Card[...]

  • Page 38

    32 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 30kV A 400V UPS IS30K H Performan ce - Lin ear Load DC to AC E ff icien cy [%] 89.4 AC to AC E ff icien cy [%] 85.7 Heat Dis sipat ion [BT U/h] [W] 13, 833/4,05 0 Electr ical Input Ma ins V olt age 400 V 3 W ire + G P Nom. 28.35 kW I No m. (Nomina l input cu rrent based on nomina l mains voltage a[...]

  • Page 39

    Extern al Connect ion - 3 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 33 Frequ ency Reg ulati on 50 Hz, + 0 .1% free runni ng Output V ol tage Range 100% s tatic s ymmetric al load + 1 %, 100% sta tic asym metrical load + 3% , no lo ad t o full l oad + 4% Output Harmonic Di stort ion < 3 % linear l oad <5% Load Cr est Fa ctor [...]

  • Page 40

    Exter nal Connect ion - 3 0kVA 400V UPS 34 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Em ergen cy P ow er Off (E PO ) Y es Ph ysic al V alues Dimensio ns (H × W × D) Unit 1,800 × 825 × 810 mm Shipp ing 2,080 × 1,016 × 1,0 16 mm We i g h t Unit 750 kg Shipp ing 790 kg Max. Power Ca ble si ze [mm] 50 Recommen ded Cable sizes Ext. I nput C[...]

  • Page 41

    Extern al Connect ion - 3 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 35 Options IP32 Ro of 864 × 86 4 mm Relay Boards 2 re lay bo ards with each 16 dry cont acts Modb us/BMS Card[...]

  • Page 42

    36 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 40kV A 400V UPS IS40K H Performan ce - Lin ear Load DC to AC E ff icien cy [%] 90.8 AC to AC E ff icien cy [%] 87.0 Heat Dis sipat ion [BT U/h] [W] 16, 333/4,78 2 Electr ical Input Ma ins V olt age 400 V 3 W ire + G P Nom. 36.9 kW I No m. (Nomina l input cu rrent based on nomina l mains voltage an[...]

  • Page 43

    Extern al Connect ion - 4 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 37 Frequ ency Reg ulati on 50 Hz, + 0 .1% free runni ng Output V ol tage Range 100% s tatic s ymmetric al load + 1 %, 100% sta tic asym metrical load + 3% , no lo ad t o full l oad + 4% Output Harmonic Di stort ion < 3 % linear l oad <5% Load Cr est Fa ctor [...]

  • Page 44

    Exter nal Connect ion - 4 0kVA 400V UPS 38 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Em ergen cy P ow er Off (E PO ) Y es Ph ysic al V alues Dimensio ns (H × W × D) Unit 1,800 × 1,2 00 × 810 mm Shipp ing 2,080 × 1,422 × 1,0 16 mm We i g h t Unit 900 kg Shipp ing 950 kg Max. Power Ca ble si ze [mm] 70 Recommen ded Cabl e sizes [ mm] Ext[...]

  • Page 45

    Extern al Connect ion - 4 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 39 Options IP32 Ro of 1,270 × 864 m m Relay Boards 2 re lay bo ards with each 16 dry cont acts Modb us/BMS Card[...]

  • Page 46

    40 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 60kV A 400V UPS IS60K H Performan ce - Lin ear Load DC to AC E ff icien cy [%] 92.6 AC to AC E ff icien cy [%] 87.9 Heat Dis sipat ion [BT U/h] [W] 22, 338/6,54 1 Electr ical Input Ma ins V olt age 400 V 3 W ire + G P Nom. 54.42 kW I No m. (Nomina l input cu rrent based on nomina l mains voltage a[...]

  • Page 47

    Extern al Connect ion - 6 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 41 Frequ ency Reg ulati on 50 Hz, + 0 .1% free runni ng Output V ol tage Range 100% s tatic s ymmetric al load + 1 %, 100% sta tic asym metrical load + 3% , no lo ad t o full l oad + 4% Output Harmonic Di stort ion < 3 % linear l oad <5% Load Cr est Fa ctor [...]

  • Page 48

    Exter nal Connect ion - 6 0kVA 400V UPS 42 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Em ergen cy P ow er Off (E PO ) Y es Ph ysic al V alues Dimensio ns (H × W × D) Unit 1,800 × 1,2 00 × 810 mm Shipp ing 2,080 × 1,422 × 1,0 16 mm We i g h t Unit 1,100 kg Shipp ing 1,150 kg Max. Power Ca ble si ze [mm] 120 Recommen ded Cable sizes Ext. [...]

  • Page 49

    Extern al Connect ion - 6 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 43 Options IP32 Ro of 1,270 × 864 m m Relay Boards 2 re lay bo ards with each 16 dry cont acts Modb us/BMS Card[...]

  • Page 50

    44 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 80kV A 400V UPS IS80K H Performan ce - Lin ear Load DC to AC E ff icien cy [%] 91.0 AC to AC E ff icien cy [%] 87.9 Heat Dis sipat ion [BT U/h] [W] 29, 809/8,72 8 Electr ical Input Ma ins V olt age 400 V 3 W ire + G P Nom. 72.33 kW I No m. (Nomina l input cu rrent based on nomina l mains voltage a[...]

  • Page 51

    Extern al Connect ion - 8 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 45 Frequ ency Reg ulati on 50 Hz, + 0 .1% free runni ng Output V ol tage Range 100% s tatic s ymmetric al load + 1 %, 100% sta tic asym metrical load + 3% , no lo ad t o full l oad + 4% Output Harmonic Di stort ion < 3 % linear l oad <5% Load Cr est Fa ctor [...]

  • Page 52

    Exter nal Connect ion - 8 0kVA 400V UPS 46 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Em ergen cy P ow er Off (E PO ) Y es Ph ysic al V alues Dimensio ns (H × W × D) Unit 1,800 × 1,6 00 × 810 mm Shipp ing 2,080 × 1,830 × 1,0 16 mm We i g h t Unit 1,300 kg Shipp ing 1,360 kg Max. Power Ca ble si ze [mm] 2 × 70 Recommen ded Cable sizes E[...]

  • Page 53

    Extern al Connect ion - 8 0kVA 400V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 47 Options IP32 Ro of 1,676 × 864 Relay Boards 2 re lay bo ards with each 16 dry cont acts Modb us/BMS Card[...]

  • Page 54

    48 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 100kV A 400 V UPS IS100 KH Performan ce - Lin ear Load DC to AC E ff icien cy [%] 90.7 AC to AC E ff icien cy [%] 87.5 Heat Dis sipat ion [BT U/h] [W] 38, 745/1 1,345 Electr ical Input Ma ins V olt age 400 V 3 W ire + G P Nom. 90.67 kW I No m. (Nomina l input cu rrent based on nomina l mains volta[...]

  • Page 55

    Externa l Connecti on - 100kVA 4 00V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 49 Frequ ency Reg ulati on 50 Hz, + 0 .1% free runni ng Output V ol tage Range 100% s tatic s ymmetric al load + 1 %, 100% sta tic asym metrical load + 3% ,no lo ad to fu ll l oad + 4% Output Harmonic Di stort ion < 3 % linear l oad <5% Load Cr est Fa ctor [...]

  • Page 56

    Exter nal Connect ion - 1 00kVA 400 V UPS 50 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Em ergen cy P ow er Off (E PO ) Y es Ph ysic al V alues Dimensio ns (H × W × D) Unit 1,800 × 1,6 00 × 810 mm Shipp ing 2,080 × 1,830 × 1,0 16 mm We i g h t Unit 1,500 kg Shipp ing 1,575 kg Max. Power Ca ble si ze [mm] 2 × 95 Recommen ded Cable sizes[...]

  • Page 57

    Externa l Connecti on - 100kVA 4 00V UPS 990-244 0 AIS 5000 400V I nstal lation Manual 51 Options IP32 Ro of 1,676 × 846 Relay Boards 2 re lay bo ards with each 16 dry cont acts Modb us/BMS Card[...]

  • Page 58

    52 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Opti ons For infor mation on options and accessories av ailable in your region, please contact APC - See “How to Contact” o n the back co ver of this manual. IP32 drip shields, Communication cards and Relay boa rd s a re described in the following.[...]

  • Page 59

    990-244 0 AIS 5000 400V I nstal lation Manual 53 IP3 2 Drip Shield If the UPS is installed in an environment with dripping, n on-corrosive liquids, install a I P32 drip shield to prevent such non-corrosive liq uids from dripping into the UPS. T o achieve pro tection IP32, the UPS must be equipped with the drip shield and a n air filter at the botto[...]

  • Page 60

    Options - IP32 Drip Shie ld 54 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Mo untin g th e d rip sh ield v x c v x c x 4 x 4 Remo v e prote ction f oil bef or e assemb ly! (n ot sho wn on i llustra tion) x 4 x 4 Remo v e the 4 bolts from UP S drip sh ield and mount the 4 st and-o ffs. Reus e bolts f rom U PS roof to attach drip sh ield Moun t [...]

  • Page 61

    Options - IP32 Drip S hield 990-244 0 AIS 5000 400V I nstal lation Manual 55 Drip sh ield si zes 24.9 m m 45 mm 840 mm 85,1 m m 74 .9 m m 74 .9 m m F ront Vie w T op View 400 mm 337 .6 mm 7. 1 mm 24.9 mm 45 mm 840 m m 85.1 mm 85 .1 mm 100 mm 100 m m Fro nt V iew T op View 775 m m 865. 1 m m 7.1 m m 24.9 mm 45 mm 1,150.1 m m 840 m m 85.1 m m 85.1 m [...]

  • Page 62

    56 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Relay Boar d All alarms are shown in alarm position (*). Status is shown in status position ( ). All relay change- over co ntacts are 2A 2 50 V ac or 0.5 60 Vdc. Maximum cable s ize is A WG 14 (2.5 mm 2 ). ∆ Re ctifie r Mains Fa ult DC O ut of T oler ance Re ctifier Fu se Blo wn Battery D ischa [...]

  • Page 63

    Opti ons - Re lay B oard 990-244 0 AIS 5000 400V I nstal lation Manual 57 O utpu t St atic Switch Inhibi ted Bypass S t at i c Sw itch Inhibi ted Asynchron ous Overloa d Inv/Bypa ss Inverter F aul t Batter y Operation Rec tifier F a ilure EN ON EA ON Inve rter ON Boost Ch arge ON Charger O N External Horn LO W-V OL T A GE SECTION K001 K002 K003 K00[...]

  • Page 64

    58 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Comm unication Ca r ds Car ds and s lot s T w o sl ots are pr ovide d f or op tion al c omm unic atio n c ards beh ind t he c over o f the low vo ltage sec tio n. Four car ds are availa ble for the AIS 500 0 UPS from APC: • Net work Ma nagem ent Ca rd • Mod bus/BM S Card • Env iron menta l M[...]

  • Page 65

    990-244 0 AIS 5000 400V I nstal lation Manual 59 Pr ogramm ing and Set-Up Disp lay Display intr o duction The display on the front of the UPS is the interface between the user and the UPS. T he display is provided with a Light Emitting Diode (LED) alarm indicator an d a keyboard. The display shows measured va lues and alarm mess ages. In alarm situ[...]

  • Page 66

    Programming a nd Set-Up - Display 60 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Displ ay functions For a status re port on the UPS, or to pr ogram the system, press the applicable d isplay key . T o in crease the back light contrast, press and simultaneously . T o decrease the contras t press and simultan eously . No te Following a 20-seco nd[...]

  • Page 67

    Progr amming and Set-Up - Di splay 990-244 0 AIS 5000 400V I nstal lation Manual 61 Di spla y me ssag es To read measurements, press one or two keys simultaneously as shown below. (Illustrated values are examples only). Note Mains = Utility Act ion Di spla y M essages Descr ip t ion Shows da te/ti me: Y ear, mo nth, day /hour, m inut e, sec ond Ma [...]

  • Page 68

    62 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Pr ogramm ing the UPS User sta ck Par amete r Co mment s Langua ge Defaul t languag e: Engl ish. Second l anguag e: Germa n. T o activa te the second langua ge, push and browse thro ugh the menu, using the cursor keys or until th e displ ay shows: To acti vate the second languag e, push . The disp[...]

  • Page 69

    Programmi ng and Se t-Up - Progr amming t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 63 Bypass Oper ation Push a nd the cu rsor k eys or unti l the displa y shows: To s elect Bypass Operati on, pus h . The U PS wil l switch t o Bypass Oper ation i f the bypa ss ma ins is withi n the s pecif ied t olera nce ran ge. The di splay will show: [...]

  • Page 70

    Programming a nd Set-Up - Programming the UPS 64 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Auto Boost Char ge T o progra m the UPS f or Auto Boost Char ge, select . Browse thro ugh th e menu, u sing the c urso r keys or until th is m essage appears: Select Auto Bo ost Charge by pr essing . Deacti vate b y pressi ng . When th e Auto Boost Cha[...]

  • Page 71

    Programmi ng and Se t-Up - Progr amming t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 65 Batte ry Capac ity T est Mak e sure the UPS h as been in nor mal oper ation for at le ast 8 hours a nd that t he batt erie s are fully char ged befor e perform ing thi s tes t. T o te st th e Battery Capacit y pres s and browse t hrough the menu, usi n[...]

  • Page 72

    Programming a nd Set-Up - Programming the UPS 66 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Battery Monitor T est This parameter will only appear on the display , if the Advanced Battery Monitor option is installed. T o perform the Battery Monitor T est, p ush and brows e through t he menu, using t he cursor ke ys or unt il the displ ay show [...]

  • Page 73

    Programmi ng and Se t-Up - Progr amming t he UPS 990-244 0 AIS 5000 400V I nstal lation Manual 67 Battery Monitor Reset This parameter will only appear on the display if the Advanced Battery Mo nitor option is installed. T o reset the battery monitor , push and browse t hrough t he menu, using t he cursor keys or until the display sh ows: T o reset[...]

  • Page 74

    Programming a nd Set-Up - Programming the UPS 68 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Enter New Tim e T o program th e time setting, press . Brows e through t he menu, using t he cursor keys or unti l the displa y shows: Enter the new time by using the numeric keys . Ent er t he ho ur , mi nute , an d seco nd. Store the time by pressing[...]

  • Page 75

    990-244 0 AIS 5000 400V I nstal lation Manual 69 Sett in g st ack In the se tting stack, the following parameters are changeab le: Para meter Fac tory Set ting No rmal Char ge V oltag e 272 V dc Boos t Ch arge V ol tage 2 72 Vdc - no boos t r equi red Char ge Current Max . Refer to below table Low Ba ttery W arning 2 16 Vdc Low Ba tter y Shut down [...]

  • Page 76

    Programmi ng and S et-Up - Set ting stack 70 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 How to c hange fac tory sett ings: Pres s and simul taneo usly an d ente r 282828 Browse throug h the set ting s tack, usi ng or until the setti n g you wish to change is displ ayed. Enter the n ew sett ing by using the numeric keys on the ke yboard. When [...]

  • Page 77

    990-244 0 AIS 5000 400V I nstal lation Manual 71 Operatio n Mo des The display automatically indicates the cu rrent UPS operation mode. See the table below fo r examples of operation modes and t heir descriptions . Ope rat i on mo de de scr ip ti o ns: Operation Mode Description of Operation Mode Normal Op eration The in verte r suppli es the load.[...]

  • Page 78

    Programmi ng and S et-Up - Oper ation Modes 72 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Normal to Bypass Operation If the bypass mains fails during bypass operation, the UPS will automatically switch to normal operation, provided that the rectifier mains is available. If the battery supply is available, an d within the tolerance r ange, the[...]

  • Page 79

    Programmi ng and Se t-Up - Oper ation Modes 990-244 0 AIS 5000 400V I nstal lation Manual 73 Nor mal to Ma nual By pas s Ope rat ion Ca utio n CAUTION! Never operate the manual bypass switch when the UPS is in n ormal operation. Press and th e cu r so r k eys or un ti l the di sp lay shows: Press . If th e bypas s mai ns is within tole ran ce ran g[...]

  • Page 80

    Programmi ng and S et-Up - Oper ation Modes 74 AIS 5 000 40 0V Inst allati on Ma nual 990- 2440 Manual Bypass to Normal Operation (including start up pr ocedur e) 1 . Switch on the rectifier mains supply by closing the Q001 breaker. The display sh ows: After 10 s econds the display message changes to: 2 . Pr ess the S001 Start button on the front p[...]

  • Page 81

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  • Page 82

    *990-2440* APC W orldw ide Custom er Sup port Cust omer s uppo rt f or th is o r any oth er APC prod uct i s ava ila ble at no char ge in an y of the f ollo wing ways: • V isit the APC W eb site to a ccess documents in the APC Knowledge Base and to submit customer support requests. – www .apc.com (Corporate Headquarters) Connect to localized AP[...]