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A good user manual
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Table of contents for the manual
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Page 1
COMMERCIAL GAS W A TER HEA TERS Instruction Manual PRINTED 101 0 318819-001 PLACE THESE INSTRUCTIONS ADJACENT TO HEA TER AND NOTIFY OWNER T O KEEP FOR FUTURE REFERENCE. ?[...]
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Page 2
2 W A TER HEA TER INST ALLA TION 20-23 ?[...]
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Page 3
3 SAFE INST ALLA TION, USE AND SERVICE ?[...]
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Page 4
4 GENERAL SAFETY INFORMA TION Fire Hazard Do not install water heater on carpeted floo r. Do not operate water heater if flood damaged. For continued protection against risk of fire: Fire or Explosion Hazard Read instruction manual before installing, using or servicing water heater . Av oid all ignition sources if you smell gas. Do not store or use[...]
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Page 5
5 PRECAUTIONS ?[...]
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Page 6
6 ?[...]
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Page 7
7 THE ELIMINA TOR (SELF-CLEANING SYSTEM) ?[...]
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Page 8
8 ROUGH IN DIMENSIONS FRONT VIEW TOP VIEW BACK VIEW F TOP OUTLET 1 1/2” NPT TOP INLET 1 1/2” NPT T ABLE 1. ROUGH-IN-DIMENSIONS ?[...]
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Page 9
9 ?[...]
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Page 10
10 INSULA TION BLANKET Do not obstruct water heater air intake with insulating blanket. Gas and carbon monoxide detectors are available. Install water heater in accordance with the instruction manual. Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual. Breathing Hazard - Carbon Monoxide Gas ?[...]
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Page 11
11 Breathing Hazard - Carbon Monoxide Gas Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual. Under no circumstances should the input exceed the rate shown on the water heater ’s rating label. Overfiring could result in damage to the water heater and sooting. Gas and carbon monoxide detectors [...]
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Page 12
12 W A TER TEMPERA TURE CONTROL AND MIXING V AL VES Wa ter temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly and the physically or mentally disabled are at highest risk for scald injury . Feel water before bathing or showering. Te mperature limiting devices such as mixing val[...]
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Page 13
13 DISHW ASHING MACHINES ?[...]
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Page 14
14 [...]
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Page 15
15 ?[...]
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Page 16
16 MUL TIPLE HEA TER MANIFOLD ?[...]
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Page 17
17 ?[...]
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Page 18
18 TYPE B GAS VENT Multiple Gas Fired T ank-T ype Heaters When venting multiple tank type heaters using T ype B vent ?[...]
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Page 19
19 MODEL (A)BCG3100T2506NOX Input: 250,000 Btu/hr T otal V ent Height (Feet) V ent Connector Size: 6 inches 6 8 10 15 20 30 50 100 Input Btuh/hr Rise Vent Connector Diameter (Inches) 250,000 1 Ft 8 8 7 7 7 6 6 6 250,000 2 Ft 7 7 7 7 6 6 6 6 250,000 3 Ft 7 7 7 7 6 6 6 6 Number Combined Input of Heaters in Thousands of Btu/hr Manifold and Common V en[...]
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Page 20
20 W A TER HEA TER INST ALLA TION T&P V AL VE DISCHARGE PIPE Explosion Hazard Te mperature-Pressure Relief Va lv e must comply with ANSI Z21.22- CS A 4.4 and ASME code. Properly sized temperature- pressure relief valve must be installed in opening provided. Can result in overheating and excessive tank pressure. Can cause serious injury or death[...]
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Page 21
21 INST ALLA TION DIAGRAMS - TOP INLET/OUTLET USAGE ?[...]
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Page 22
22 HEA TER WIRING ?[...]
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Page 23
23 GAS PIPING ?[...]
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Page 24
24 ?[...]
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Page 25
25 LIGHTING & OPERA TION LABEL FIGURE 22.[...]
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Page 26
26 CHE CKIN G VENT ING ?[...]
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Page 27
27 CHECKING THE INPUT [...]
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Page 28
28 FIGURE 26. ?[...]
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Page 29
29 [...]
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Page 30
30 Explosion Hazard Flammable hydrogen gases may be present. Keep all ignition sources away from faucet when turning on hot water . ?[...]
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Page 31
31 ?[...]
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Page 32
32 [...]
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Page 33
33 SEQUENCE OF OPERA TION FLOW CHART FIGURE 29[...]
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Page 34
34 COMPLAINT CAUSE REMEDY USER SERVICE AGENT *W ater not hot enough temperature ?[...]
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Page 35
35 W A TER PIPING DIAGRAMS N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi ce v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t r[...]
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Page 36
36 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 37
37 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 38
38 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 39
39 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 40
40 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 41
41 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 42
42 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI FLUE (2 UNITS) TWO TEMPERA TURE LEGEND TEMPERA TURE [...]
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Page 43
43 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI FL UE (2 UNITS) WITH BOOSTER TWO TEMPERA TURE LEGEND[...]
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Page 44
44 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI-FL UE (3 UNITS) LEGEND TEMPERA TURE & PRESSURE R[...]
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Page 45
45 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 46
46 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 47
47 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . MUL TI FL UE FLUE (4 UNITS) LEGEND TEMPERA TURE & PRESS[...]
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Page 48
48 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 49
49 N OTES : 1. P re f erred piping diagram . 2. T he t empera t ure and pre ss ure relie f valve se tt ing shall no t exceed pressure ra t ing o f any componen t in t he sys t em . 3. S ervi c e v al v es are s hown f or ser v icing uni t. Howeve r , local codes shall govern t heir usage . 4. T he T ank T empera t ure Con t rol should be wired t o [...]
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Page 50
50 MANIFOLD KITS TWO UNIT MANIFOLD KIT (P ART NO. 9003426205) THREE UNIT MANIFOLD KIT (P ART NO. 9003427205) FOUR UNIT MANIFOLD KIT (P ART NO. 9003428205) MODEL DIMENSION "A" BCG3 70T12 0 5NOX 63" BCG3 80T150 6NOX 68" BC G3 10 0T 18 0 6N OX 72" BCG3 95T199 6NOX 72" BC G3 10 0T 1 99 6N OX 72" A/BC G3 10 0T 2 00 6N [...]
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Page 51
NOTES 51[...]
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Page 52
NOTES 52[...]
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Page 53
NOTES 53[...]
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Page 54
NOTES 54[...]
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Page 55
Commercial Limited W arranty [...]
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Page 56
American W ater Heater Product Service and Support PO Box 1597, 500 Princeton Road Johnson City , TN 37605[...]