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Table of contents for the manual
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Page 1
INST ALLA TION, OPERA TION & MAINTENANCE INSTRUCTIONS 9013-0001 (3/08) WELL-X-TROL ® WELL-X1 ™ INST ALLER: LEA VE THIS MANUAL WITH THE OWNER IMPORT ANT GENERAL SAFETY INFORMA TION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS. RE AD CAREF ULL Y THE PRODUCT INS T ALL A TION , O PER A TING AN D M AINTE NA NCE MAN UAL[...]
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1. T ABLE OF CONTENTS GENERAL SAFETY INFORMA TION ........................................................... 2 COMPONENTS ........................................................................................... 3 INST ALLA TION AND SIZING CONSIDERA TIONS ..................................... 4 INST ALLA TION CONSIDERA TIONS ....................[...]
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Page 3
3 3. COMPONENTS The W ell-X1 ™ combines all the standard well tank components in a single, easy to install package. The pressur e tank, control and tank fittings are factory-installed. After removing from the carton, inspect the W ell-X1 ™ for damage and ensure all components ar e present. CONDUIT HOLES PUMP & POWER WIRES AIR CHARGING V AL[...]
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Page 4
4 4. INST ALLA TION AND SIZING CONSIDERA TIONS The W ell-X1 ™ functions like a traditional pressure switch by cycling the pump on and off. The factory pressure settings are 40 psi cut-in and 60 psi cut-out. The controller allows these settings to be adjusted to best suit the application. The W ell-X1 ™ can operate in two primary modes: WELL-X1 [...]
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Page 5
5 5. INST ALLA TION CONSIDERA TIONS LOCA TION The W ell-X1 ™ is designed for indoor and outdoor installations. The NEMA 3R enclosure can be installed in direct weather . If installed outdoors, be sure the following conditions are met: • Do not install where ambient temperatures can drop below freezing or exceed 120° F . • Ensure a T uf Kote [...]
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Page 6
6 6. PLUMBING 1. Plumbing connections are similar to a traditional "tank cross" or "tank tee". Provisions are made for popular line sizes via a 1-1/4" NPT male outer thread and a 1" NPT female inner thr ead. The plumbing connections are not directional and allow flow from either side. When attaching valves or fitting[...]
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Page 7
7 4. Connect the water line fr om the well pump to the inlet of the W ell-X1 ™ . 5. Plumb the outgoing supply to the building's water supply system or into the water treatment equipment (if present). 6. Install a blow down tube from the relief valve to a drain or to within 6" of the floor as requir ed by local codes. A drip pan connect[...]
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Page 8
8 7. WIRING LINE LINE MOTOR MOTOR BLACK WHITE/STRIPE BLUE WHITE TA B TA B SCREW 1. Shut off the circuit br eaker for the well system. Loosen the top screw housing cover . Flip the cover forward and remove to expose the contr ol wires. Electrocution hazard. For your safety , the information in this manual must be followed to minimize the risk of ele[...]
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9 8. ST AR TUP & ADJUSTMENT 1. After plumbing and wiring are complete, close the service valve to allow startup without pr essurizing the entire plumbing system. If a service valve was not installed, close all fixtures in the home. Ensure the bottom drain is closed. 2. Restore power to the W ell-X1 ™ by tur ning on the breaker and electrical[...]
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Page 10
10 8. ST AR TUP & ADJUSTMENT (con't) 5. The factory cut-out (pump off) setting is 60 psig. When the pump reaches 60 psig, the W ell-X1 ™ will shut the pump off. Check the plumbing for leaks and repair before continuing. If during startup the cut-out setting of 60 psig cannot be reached, read the adjustment instructions to lower the cut-o[...]
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Page 11
11 1. T o enter the programming mode, press and hold the MODE button until LO appears. This is the cut-in setting. Factory default will be 40 psi. 2. Use the s and t arrows to raise or lower the cut- in setting. Adjustment can be made within 10 psig or as wide as 55 psig of the cut-out setting to 60 psig. If this range is exceeded, the display will[...]
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Page 12
12 3. T o adjust the cut-out, depress MODE once and the display will read HI . Again, press the t or s buttons to raise or lower the setting. The same 10-55 psig differ ential range applies. Maximum setting is 80 psig. 4. After adjusting the cut-in and cut-out, r elease the buttons. After a slight pause, Pr will be displayed, indicating the setting[...]
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Page 13
13 9. PUMP PROTECTION AND DIAGNOSTICS The W ell-X1 ™ continually monitors pr essure, cycle time and voltage to protect the well pump. The following error codes alert the user to a potential problem, pr ompting service. E1 : Rapid Cycle E2 : Low Suction (low water cut-off) E3 : V oltage Protection E5 : Improper Wiring WELL-X1 ™ ERROR CODES When [...]
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14 10. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Alarm sounds 1. Error encounter ed 1. See Error Code section for possible causes. No water at fixtures 1. Error encounter ed 2. No power 3. W ater line obstructed 4. Faulty pump 5. Drain or relief valve open 6. Leak in plumbing 1. See Error Code section for possible causes. 2. Check circuit br[...]
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15 11. REPLACEMENT P AR TS DESCRIPTION POSITION WX1-202 WX1-203 WX1-250 WX1-251 WX1-302 Replacement tank: Blue 1 144R273 146R825 145R379 145R380 150R92 Replacement tank: T uf Kote™ 1 144R274 146R826 145R381 145R382 150R93 Electronic contr ol (no cover) 2 146R2321 146R2321 146R2321 146R2321 146R2321 Control cover 3 146R2333 146R2333 146R2333 146R2[...]
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Page 16
16 AMTROL INC. LIMITED PRODUCT WARRANTY Products cover ed: all Products manufactured by AMTROL Inc. (“AMTROL”). This warranty cannot be transferred – it is extended only to the original Purchaser or First User of the Product. By accepting and keeping this Product you agr ee to all of the warranty terms and limitations of liability described b[...]