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Antunes, AJ VCT-25 manual

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Table of contents for the manual

  • Page 1

    Owner ’ s Man ual P/N 1010729 Rev C.05/04 MANUF ACTURING NUMBERS: 9200560 9200562 9200600 9200602 9200606 9200608 9200614 9200624 9200626 9200628 9200630 9200631 9200632 9200634 9200616 9200620 9200622 9200638 9200640 ® US C VER TICAL CONT A CT T O ASTER Model VCT -20/25/50[...]

  • Page 2

    VER TICAL CONT ACT T OASTER 2 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 3 P/N 1010729 Rev . C 05/04 General The V ertical Contact T oaster , Models VCT -20, VCT -25 and VCT -50 are designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated platen at the same time. Buns are pla[...]

  • Page 3

    VER TICAL CONT ACT T OASTER 2 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 3 P/N 1010729 Rev . C 05/04 Refer to the service agency directory included with your unit. Authorized Service Agency Name: Phone No.: Address: Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup- plied by the manufa[...]

  • Page 4

    VER TICAL CONT ACT T OASTER 4 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 5 P/N 1010729 Rev . C 05/04 Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. W ARNING GENERAL W ARNING. Indicates informa- tion important to the [...]

  • Page 5

    VER TICAL CONT ACT T OASTER 4 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 5 P/N 1010729 Rev . C 05/04 SPECIFICA TIONS Electrical Ratings Electrical Cord & Plug Configurations CAUTION All electrical connections must be in accordance with local electrical codes and any other appli- cable codes. W ARNING ELECTRICAL SHOCK HAZARD. F AILURE[...]

  • Page 6

    VER TICAL CONT ACT T OASTER 6 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 7 P/N 1010729 Rev . C 05/04                ?[...]

  • Page 7

    VER TICAL CONT ACT T OASTER 6 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 7 P/N 1010729 Rev . C 05/04 Figure 2. Installing Bun Chute Bun Chute Y ellow Support Rod Hook Bun Chute over rear bottom conveyor cover yellow support rod Figure 1. Installing Damper Assy . Heat Shield Heat Shield Conveyor Cover Assy . Y ellow Support Rod Conveyor C[...]

  • Page 8

    VER TICAL CONT ACT T OASTER 8 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 9 P/N 1010729 Rev . C 05/04 IMPORT ANT : Make sure heat shield assy . is activat- ing (depressing) the conveyor interlock switch (see Figure 4). The conveyors will not rotate unless the heat shield is in place and interlock switch is activated (depressed). NOTE: Che[...]

  • Page 9

    VER TICAL CONT ACT T OASTER 8 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 9 P/N 1010729 Rev . C 05/04 Operating Instructions 1. Set the bun adjustment controls (Figure 6) to the desired settings. NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product. 2. T urn the rocker switch on (Figure 5). 3. T u[...]

  • Page 10

    VER TICAL CONT ACT T OASTER 10 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 1 1 P/N 1010729 Rev . C 05/04 W ARNING T urn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit. NOTE: Check the release sheet to make sure it is not caught in the conveyor . Additional[...]

  • Page 11

    VER TICAL CONT ACT T OASTER 10 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 1 1 P/N 1010729 Rev . C 05/04 SERVICING CONVEYOR BEL TS After a period of time, the conveyor belt links will wear and the conveyor belt will stretch. This will eventually cause the conveyor to jam as it rotates on the sprock- ets. This is easily remedied by removin[...]

  • Page 12

    VER TICAL CONT ACT T OASTER 12 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 13 P/N 1010729 Rev . C 05/04 4. Make sure the spacers are placed inside the tensioner arm. The spacers are smaller than the holes to allow the tensioner to pivot freely . Replacing Conveyor Motor and Fan Blade NOTE: A small amount of Loctite (Blue & Red) is req[...]

  • Page 13

    VER TICAL CONT ACT T OASTER 12 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 13 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING W ARNING T o avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. The unit should be unplugged when servicing[...]

  • Page 14

    VER TICAL CONT ACT T OASTER 14 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 15 P/N 1010729 Rev . C 05/04 Problem Possible Cause Corrective Action Platen is hot and conveyor belts do not move. T oaster is installed incor- rectly . Perform installation and operating proce- dures (pages 7-8). Wiring problems. Check all electrical connections [...]

  • Page 15

    VER TICAL CONT ACT T OASTER 14 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 15 P/N 1010729 Rev . C 05/04 Problem Possible Cause Corrective Action Product is over- toasted or platen heat is too high or drop time is too slow T emperature set too high. Set temperature control at a lower setting. Bun adjustment controls set incorrectly . Measu[...]

  • Page 16

    VER TICAL CONT ACT T OASTER 16 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 17 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING(continued) Problem Possible Cause Corrective Action Product is over-toasted or platen heat is too high or drop time is too slow . (continued). Spring tensioner assy(s). or tensioner bent or missing. Replace spring tensio[...]

  • Page 17

    VER TICAL CONT ACT T OASTER 16 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 17 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Product is getting stuck or conveyor belts stop when product is toasting (continued). Not enough voltage, defec- tive power cord or rocker switch. Check receptacle for[...]

  • Page 18

    VER TICAL CONT ACT T OASTER 18 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 19 P/N 1010729 Rev . C 05/04 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Conveyor belts are “jumping” or “snapping”. T oaster is installed incor- rectly . Perform installation and operating procedures (pages 7-9). Bun adjustment con[...]

  • Page 19

    VER TICAL CONT ACT T OASTER 18 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 19 P/N 1010729 Rev . C 05/04                       ?[...]

  • Page 20

    VER TICAL CONT ACT T OASTER 20 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 21 P/N 1010729 Rev . C 05/04 REPLACEMENT P ARTS Idler Sprocket Drive Sprocket T emperature Control Drive Motor Assy . Rocker Switch Fan Blade Hi-Limit Thermostat Drive Sprocket Drive Chain Interlock Switch Auxiliary Heater (VCT -20 only) Auxiliary Heater (VCT -20 o[...]

  • Page 21

    VER TICAL CONT ACT T OASTER 20 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 21 P/N 1010729 Rev . C 05/04 1 001 1264 Conveyor Belt 2 0800204 1/2” Pitch Link, Small 4 0800121 3/4” Pitch Link, Large 37 2 21501 17 Idler Shaft 2 3 001 1375 Conveyor Cover Assy . 2 4 0010475 T e n si one r As s y . ( I nc l . # 4 0, 76 , 8 5 ) 4 5 0800332 Rod[...]

  • Page 22

    VER TICAL CONT ACT T OASTER 22 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 23 P/N 1010729 Rev . C 05/04 REPLACEMENT P ARTS (continued)[...]

  • Page 23

    VER TICAL CONT ACT T OASTER 22 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 23 P/N 1010729 Rev . C 05/04 REPLACEMENT P ARTS (continued) 21 70 87 17 19 70 20 61 57 50 72 12 12 62 17 70 54 72 18 19 17 23 17 15 70 59 13 14 16 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 36 83 57[...]

  • Page 24

    P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 25 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 24 P/N 1010729 Rev . A 10/99 REPLACEMENT P ARTS (continued) 49 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 15 52 13 14 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 68 76 83[...]

  • Page 25

    P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 25 P/N 1010729 Rev . C 05/04 OPTIONAL P ARTS – VCT -25 & VCT -50 1 2 3 4 5 1 001K1 18 Butter Wheel Kit, Mechanical 1 (Must be used with #2, 3 & 4) 2 001 1405 Heat Shield, Special 1 (Used with #1) 3 001 1406 Conveyor Cover Assy . 1 (Used with #1) 4 7000236 Bun Feeder 1 5 7000238 Butter [...]

  • Page 26

    VER TICAL CONT ACT T OASTER 26 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 27 P/N 1010729 Rev . C 05/04 NOTES[...]

  • Page 27

    VER TICAL CONT ACT T OASTER 26 P/N 1010729 Rev . C 05/04 VER TICAL CONT ACT T OASTER 27 P/N 1010729 Rev . C 05/04 NOTES[...]

  • Page 28

    LIMITED W ARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment[...]